Superior DS-36TN, DS-36TP Installation And Operating Instructions Manual

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lnsirucfions

MANUAL.

FOR

ASSiSTANCE

OR

AODI-

TiONAL INFORMATION

CONSULT

A

Disco~ery Series

AGENCY

OR

THE

GAS

SUPPLIER.

Decorative Gas

Sealed

Combustion

And Vent System

Accessories

DST4-

12/13/36
DST-9OELB
DST-45ELB

DST-HTK

DS T- VTK

Natural Gas Models

DS-36TN

Propane Models

DS-36Tp

DS-HTS

DST-FS

DST-F

Do not try to lighiany appliance.

Do not touch any electrical

switches. Do not use any phone in

your building.

Immediately call your gas sup­plierfrom a neighbor'sphone. Fol­lowthe gassupplier's ins!ruc!ions.

1

If you cannot reach your gas

FOR

YOUR

SAFETY

Do not store or use gasoline or
other flammable vapors or liquids
in the vicinity of this or any other

appliance.

/i

WARNING:

THE

OS-36T

SFRIFS

APPI

I-

-

--

-.~

- -

. . .

- -

.

. . .

-.

ANCES

ARE

VENTED

DECORATIVE

GAS

I

APPLIANCES.

DO

NOT

BURN

WOOD

OR

OTHER

MATERIALINTHESEAPPLIANCES.

Oue

to

high

temperatures.

the

appliance

should

be

located

out

of

lraffic

and

away

from

furniture

or

drapes.

Do

not

place

clothing

or

other

materials

onornearthe

appliance.

PLEASE

RETAIN THIS

MANUAL

FOR

FUTURE

REFERENCE.

I

f i r e - p a r t s . c o m

introduction

............................

pace

2

Gelera1 information

..............

..page

2

............

Location and clearances ..page

3

nsiallat~on

...........................

.pa@

3

..................

Framing dimensions page

3

..................

Appliance d!mensions page

3

Vsticai i:rmlra!io-. s:!stevs

...

.pace

6

-

...........................

I

en Foot Ruie page

8

tiorizontal

termination

sys:ems

...

page 11

High

Fievation Rerating

....

..page

13

..................

Finishing Requirements page

15

.................

Cold Climate insulation page 16

.............................

Accessories page

16

............................

Careioperation page

16

............................

Maintenance page

i6

.................................

Warranty page 17

.......................

Replacement parts page

17

..............

Accessories!components pace 1

i

..................

Trouble shooting guide. page 19

Lighting instructions

..................

..page

20

Replacement parts 1st.

................

page 22

TYPICAL INSTALLATION

1hls

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:...

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.,!;!:;

;pe!3

.,!c.:

a?jz;!l

d

saie eiiicieni. depelijirl? ;nstaii2:isn forycur
appiiarce and ';el! s:lstem Please read 2nd
understacd these instr~lcticns befijre Cegin­ning your nstaiation.

INTRODUCTION
The

DS-367

is

a

seaied combuston. air crw-

atng

gas

aopiance designed fsr resldentai

applications. The aooiiance musl be instalieL'

with the Superior Fireplace

DST

vent s:rs!em

that

IS

rouled to the outside atmosphere

Tile appliance is deslgn2d to opeme on natura!

or propane gas. A

miillvolt gas control 'valve
i"!it/l piezo ignition system provides saie. effi­cient operation.

No external electrical oower is

i

required.

Ths

appliance

complies with National Safe*!

I

Standards and is tested and listed

by

Warnock

I

Hersey International lnc. (Report No

606-

221900) to ANSI 22150b - 1990 (in Canada.

CANICGA-2.22-M89,IRf41-1991,

IRf43-1992
and CANiCGA-2.17-bl9l j as a ventzd decora­tive

gas

appliance.

~~:st;i~:zt,oi: m~i~tco~'o:ir :o local ccces.

inn

ansence

ci

locai codes, ins?a!l;iion mist con;-

ply

wln

tile current Naiionai

iuel

G2s

Code.

ANSi

2223

1.

1988. (in Cacada. the current

CAN-I

8449

insialiatlon

cod?.)

DO NOT ATTEMPT TO ALTER OR MODIFY
THE CONSTRUCTION

OF

THE APPLIANCE

OR

ITS COMPONENTS. ANY MODIFICATION OR
ALTERATiON

MAY

V0i0 iHi WARRANYY.

CERTIFICAT!ON AND LISTINGS OFTHIS UNIT.
GENERAL INFORMATION

Note:

Insf8l/atiofl

and

reoajr

shouin

be

Fe,<-

formed bya qualifiebsen~ice person, Theappli­ance should

be

insuected amiuail:.

by

a qudii-

fiedprofess;ona/serviceperson.

More

frequent

inspections

and

c:ean!ngs

msy

be required

due

to excessi~fe

lint

from carpeting. bedding mate-

rfal. erc.

It

is

irnperatfve that the corltrol com-

parfment. burners

and

circulat~np air p~ssadge

ways

of

the

appliance

be

kepi clean.

Provide adequate clearances around air open­ings and adequate

accessibili?g cclearance for

service and proper operation.

l\lever obstruct

the

iront openings of the

appliance^

lh~sappllanceisdesigned to operateon natural
or propane gas only. The use of otherfuels or
combination of fuels

'?!ill degrade the perfor-

mance

of this system,

inputof applance

IS

24.000 STUiHPfornatura~

gas and

21,060

BTUiHR

for propane gas mod-

els

Do not use

th~s appiance if any part has been

under water.

lmlnediateiy call a oualified ser-

vice

techniclan to inspect the appliance and to

replaceany parts

ofthe control s:vs:em and any

gas

c0n:ro which have been under water.

A

1/8' NPT test gage conrection is provided on

:he gas control va!ve adjacent to the outlet

to

the main Surner.

Minimum

inietgaspressur? isP.5 inchsswater

coiumn for natural gas and

11

Inches water
coiumn for propane for the purpose of input
adjustment

lvlax~muminietgassupply przssureisi.Oiriches
water column for natural gas and 13.0 inches
water column for propane.

The appliance

must

be

isolated from the gas

supply

plping system

(by

closing its individual

manual

shui-off valve) during any pressure

Figure

1

'IOli

?46Ri?<lS 5 L

.!S-FiTCh!~

rlCTT:

9CLLE

f i r e - p a r t s . c o m

pe

zon,;n(:r

&j,o

it: l!~c-::16.3!

;I.:.I-~:ii

:b3i,~i

nus:

3e

d!sconneCt$I

f:-.t~

tke

;:s

s3pDct

pipn~ sfs!em burlng a?;! prc-ssure le5:lr.g oi

that system at pressures in excess of

1

:2

oSg

(3

5

kPaj

This apo!iance must not be cc~:nec!ed to a
cbimpey or ilue ser:ing a separate soio fbri

burning appliapca

Typical Locations

Figure

2

LOCATION

AND

CLEARANCES

In

selecting

the location, the esthetic and func­tional use of the appliance are primary con­cerns. However vent system routing to the
exterior and access

to the fuel suppl:~ are also

mportant Consideration should

be

r;iven to

traffic

ways,

furniture.

draperies. etc.. due io

elevated surface temperatures. The location

should also be free oi electrical, plumbing or

other

heatingtair conditioning duc:ing.

The

appliance

should be mounted on a fully
supported base extending the full width and
depth of the unit. The appliance may be located
on or near conventional construction materials.
However.

I!

installedoncombus:iblematerials,

suchacarpeting,vinyltile:etc.,

ameta orl~~ood

barriercavering theentire bottomsurface must

be

used

Minimum

clearancetocombustibles:

sidesand

back

-

U,

f!oor

-

O',

adjacent if,!all

-

0.

Minim~m clearance to combustibles for the

vent system is; vertical run

=

2"

(51

mm).

horizontal run = top

?&

3

(76

mmj, sides

5

(51 mm), bodom @ 1"

125

mm).

ASSEMBLY STEPS

The bjpical sequence of ~nstallaton follows.

ho!vever, each installation is unique resulting !n
variations tn

thnse

described

1

Cci:st:iic! irarning a!!d position the apoli-

ance

1.

b?v:ake connec:ol:

t3

gas

sii~~l~

al;C nslaii

he log and bcrner assernb!?

j,

install theo~eratn!! can:ial sv!licIlacO bring

nelectrica!semiceiine:ar!o~~ed

airircularnr;

'an (option? equipmel;ti,

6.

?,$gun; fcrcsd air kit (optonai eoupment'!.

8.

Finish enclosure v#alIS and trim.

INSTALLATION

Tile a~pliance

IS

shipped v!itt' the controls and

burner

tray Installed and pre-!wired, Pemove

the shipping carton, exposing the front glass

panel. Loosen and remove two

(2)

bolts, i'dith

springs and washersatthe uoper eftand right

hand corners

of the glass frame. tilt out\"dard.

thenliftto remove theglass panel. Setthe panel

aside and protect from

inadvefient damage.

Retan

bolts.spr~ngsand\.!ashers

forreassem­bly. Next, remove the cartonjsj packed nsde
the appliance and also set these aside.

Step

1.

Frame applianre f~iciosure as illus-

trated

n

Figures 4 through

7.

Step2.Routea112'(:3mm) blacklrongasline
alolig ibe left side framing. Drill ciearance hole
as shown

ir:

i!g~e

3,

Figure

3

Step

3.

Pos~tion aopianc: intc prepared fram-

ing, secure

r~ith

6d nails at the na~lina flange

along each side.

15'

';'.

I

'

(362mmi

36'-I

rS!zmmi

Outside

CI12~e

Figure

4

'TI

-

-

36.

-1

(912

mm)

Inside

Chase

Figure

5

Figure

6

f i r e - p a r t s . c o m

--

-

27

W

-t

!i35mmlp~

p-

15

112

(394 mm/

1

A

.

35

710'

p~~

(912

mm!

+

L?'

(25

mml

TOP

VlEW

FRONT

VlEW

Gas

Inlet

3

112'

(89 mm)

wire

5"

1

313'

/:2i

mml (44

mm,

'

'

(92:

mm)

33

112"

(851

mm)

11.-

I

\

4

'\

4

>Id

(108 mml

Junctton

Box

LEFT

SIDE

RIGHT

SIDE

Figure

8

,

LLJj-=.i,d,l

!

i

,,;

..,-

i

f i r e - p a r t s . c o m

X

=Air

Supply

Inlet

Pi

=

Ventlerminsl

;erea

WhereTetmlnal

Is

Net

Perm~ned

A

-

ciearanceabov~ grade, veranda, porch, deck, or balcony

I

=

clearance ts sardce regulator vent outlet

12 inches

(30

cm) minimum

U.S.

-

3 ieet (1 8 m) minimum

Canada

-

6

feet (90 cm! minimum

B

=

clearance to window

or

door illat may be ooened

U.S

-

9

inckes

(22.5

cnj minimiim

J

=

cicara~;ce to air supply ine! to building or the combus-

Canada

-

12

inches

(30

cm) mnimuv

tion air inlet

i0

any other appliance.

C

=

clearaiice to permanently cased wiiidow-recommended ncn-mechanical inlet:

to prevent condensation on window

US

-

9 inches (22.5 cm) minimum

U.S.

-

9 inches (22.5 cm) minimum

Canada

-

12

inches

130

cni) minimum

Canada

-

12

inches (30 cm) minimum

mechanical air supply.

6

feet

(1

8

m) minimum

0

=

vertical cearancs to soffit located above the terminal

ventilated solfit

18

inches

(46

cm) minimum

L

=

clearance above paved sidewalk or paved driveway

unventilated soffit

12

inches

(46

cm) minimum

located on public

property

7

feet

12.1

m) minimum

F

=

clearance to outside corner

9

inches (23 cm) minimum

Note:

A

vent shaii

not

terminate directly

above

aside-

~/aikarpaveddrive~vay ~vhichislocatedbetween two

(2)

G

=

clearance to inside corner

s;ngie farnii;? d!oeilings and ser./es

borh

d.!!e/iings.

6

inches

115.2

cm) miiiimum

M

:

clearance under veranda. porch, deck, or balcony 'rihere

H

=

not

be

installed above a meter:regulator assembly or

:ully open on a mlnimum

a!

'vo

(21

sides beneath the

within

3ieet

(90

cm) horizontally from the center line of

floor

ihe regulatar~

12

ikches

(3:

cm: minimur:

Note:

Check locai codes

or

regulations for vartahons.

Figure

9

f i r e - p a r t s . c o m

.2?ry1

1.

Instali

iha

Y?r;

S.!stem

-

Tne

OS-jFT

aopliar,cs

~ustbe~eriedc:ectiyt0t~e;~'[;I?3

tnrou5h i!sslj!n doublewal! ~ipeassemSiy:i.V

(102

mmj and

7.0.

(176

mml diameters. The
system may not sesice muitiple appliaficPS.
and must never be conriected to a flue ~Erding
a solid fuel burning appllanse.

Theappliance is designed. tested and listed for
operation

ud~th; and only with, Suaericr Fire-

piaceDSTvent components. DO

NOT

usecam-

ponents of other manufacrure.
Listed Vent Components:
DST-HTK

-

Horizontal

termination k11

DST-VTK

-

Vertical termination kit

DST-F

-

Flashing and collar

DST-FS

-

Firestop
0~~4-lz!18/36 - Vent sectons
DST-90ELB

-

90

Eilb0Vd

@ST-45ELB

-

45-

EibO~>l

With the appliance secured in framing, de!er-

mine vent routing and identit! ihe exterior

termination

locatlon The following sections

descrlbe vertical (roof) acd horizontal (exterior

wail) vent appiications. Refer to the section

relating to your installation.

Vertical Termination Systems (Roof)

The

Figures

10

through

13 and the Veflical

VentTableiilustratethevariousverticalventing

configurations tliai are possible for use r!ith
Superlois Discovery Series Top Vent Appii-

ances. The maximum vertical height for the
DS-36Tsystem is40'

(72.2

m) above thetop of

the appliance.

Figures

11,

12

and

13 along

with

theVerticalVentTable Identity; (A)straight

vertical system;

(8)

vertical system that em-

ploys two

(2)

90Vlbows and (C) vertical sys-

tem that employs three

(3)

90"

elbows. The

Vertical

VentTable summarizes each system's

minimum and maximum verticaland horizontal
valuesthat can be usedtodesgnand install the
ventcom~onentsin avarietvof aoalications Ail

,

,

..

three oi these vertical vent systems terminate
through the root. The minimum vent height
above the

roofaand/or adjacent walls is speci-

fied by major

building codes. Always consult

your local codes for specific requirements. A

general guide to follow is the Gas Vent

Rule

(Refer to

Figure

14).

40

Mar

(12.2

M)

DST4-17JlSTJ6

Vent

Sectlonr

i

..-v:

-~..

-

,,IIL~~L

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!ilfLr

(A!)

naives

are

in

im?!;

20

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-

Vz

-

10

Feet

Max

i

1

'4,'

Figure

10

Figure

12

Straight

2-DSFPO

0,

3.,,,90

Z-DST45

6-US745

Figure

11

(90'

Oflsets Shown)

Figure

13

(90"

Offsets Shown)

>iOTE

OACFA>IIS

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S:i.i

f i r e - p a r t s . c o m

Height . ?lumber

of

DST4

Height

1

Height

of

Vent

Vent Sections

01

Vent : 1

of

Vent

IN

FI

12

10

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MM

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of

OS:4

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Hei~ht

of

Vent

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3'

,

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f i r e - p a r t s . c o m

Figure

14

I

Root Slops

Flat

LO

7!15

-

-

--

Over 7/12 to 8112

p~

Over 8/22 to 911 2
Over

917 2 to 701;

2

-.

-

Over 76/12 to li!12

--

0::er 11/12 to :2.'12

-

Over 14/12 to 18!12

-

-

Over 18i12 to 2C:12

.-

Over 20!12 to 21'12

Gas Vent Rule

P;?;lini~!ia

?eight

Fiom

?cz:

'

To

Lowesi Eischarge Opening

10

-.

-~

1'

6"

--

~-

-

--

2 ' 0"

2'6

-

~-

4

0

5

c

.

--

6

CV

~

--

--

~

-

7'6

e

'

Y

Gas vent caps that are located

8'

or more irom

a portion ofabuiiding which

extendsatananglz

greater than

45"

upward from the horizontal

may

terrnlnale in accordance 'with

figure

14.

provided that in no case shall any discharge
opening on the cap be less than 2' horizontaiiy

from the

roof surface
Vertical (straight) lnstallation
Determine the number of

stia~ght sections re-

quired. 10-3i4

1273 mm), 16-314'' (425 mmj

and

34.314' (883 rnm) net section lengths are
avaliabie. Plan the vent lengths so that a joint
does not occur at ceiling or roof joists.

Refer:o

the vertical eievation chart on page

6.

Note:

The uncrim~ed

end

rn2y

be !rifnrned

when

necessary

Vertical (Offset) Installation
Analyze the vent routing and determine the

quantities of flue sections and number

of

el-

bows required. Refer to the

Vertical Ven!Tabe
on page 6 to select the Pipe of rertical installa­tion desired.

Flue sections are available in net
leflgthsof 10-3/4'(273 mm). 16-314"1125mm)
and 34-3/Y (883 mm) Refer to the Vertical
Elevation Chart on page

7

to determine avail-

able iength

combinatlons Elbows are availabie

as90' and 45"confi~urations. Referto

Figures

12and

13

forthe elbowdimensional specifica-

tions.

Maintain a

minimum

2"

(51 mm) clearance to

combustible

materlais forall vertical elements

Clearance for ali horizontal

elernents are:

3'

(i6

mm) on top,

2"

(51 r,m) on sides and 1"

(25 mrnj on the bottom.

Note:

The

uncnmped

e?d

ma],

he

t.mn?ed

vdtlen necessary.

A.

Use a plumb line from the csling above the
appliance to locate center of the vertical run,
Cut andior frame a

12'x

12'

inside (305 mm

x

305 mrn) opening about this center mark

(Fig-

ure

151.

Figure

15

e,

T;..c

.,;:';e:;;,~

J.;

;:i::pe:l

si

on:

erc

tc

r~~~~!\d~ ~Iig

r,

$i>o,:j:

siid?

[,?:*

,i,22

;fi!X!

inner section onto the czotzr apc:ianc? collar,
boltominq out a! the circular bead. {Crimped

end alvays up.?iard ) An eibol', may also be
attached to

!he apoliaiice collar. Secure in the
same manner as you v!oud a fibe section
Loca:e and transterdr!ll a 1:8"(3 mm) diameter
hole through the coilar at the two

(23 punched

holes

(i80%part) Use No.

6

x

ll?

sheet metal

screws to secure each section.

Appiy

high

temperature sealant to joint being sure of

a

100°h seai. (Seaiant such as DS-HTS or

RTV

sllicone adhesive

-

600'F.)

lfi~oe

16)

r

I.

;?.:-d:

+:d,;)

-A.

Figure

16

C.

Nex:.

siipthe outersec!ion overtheinnerand
onto outer appliance coilar, bottoming out at
the bead Secure ~lsing sheet metal s-

i,

ews.

D.

Add additional sections in same manner

described

In steps B and C except overlap will

be

approximately 1-1:4

(32

mm) and section

not bottom on bead. Be sure to seal each

inner joint

v~ith a high temperature sealant and

place two

j2j

sciews in outer joint only as the

system builds.

Al'>!ays check that centering

spacer

1s properly seared.

E.

At transition to a horizontai or incllned run.

the

DST-90ELB!DST-45ELB elbows instal in

the same manner as the straight

flue sections.
Siip the inner elbow over the straight flue sec­tion and apply high temperature sealant to the
joint.

Sidethe outerelbowoverthe innereibow

and slip down

overthe outerflue sectlon. Drill,

fasten and sea as in steps B and C. To

add

flue

sections,

stat 'with the

d"

(102 mm) inner

section and slide it over

1he Inner e!bow:

an

overlap of 1-1/4 (32 rnm) is required. Seal

with 2 high

t~mperstt~re

eealant.

Slide

the

7

1178 mmj

cl;tzrsectionoveriheou:erelbow:

a

1

-1i4 132 mm) overlap is required, and secure

vdith

two

(2)

NO

8

x

ii2'

sheet metal screws

f i r e - p a r t s . c o m

r,

.:~~.,[:nue '.;#it! ?e tns::k!;lu?

3:

1k

s~ralQi?:

tlu~ secliGnS in tiorir-nta,iP.ciii:e~

:;;I!

as

dr-

scribed in Steo

E,

instal supportstra~ssve~16

(2

m) usilg conventional glurnber's tape. It

is

veryimportantthatthe horizonla1 run be main­tained in

a

level plane. Use a carpentets le:el
to measure from a cons;steiit suriace and ad­just the support straps

as

necessav;

!I

is

importantto mainlaintherequired clearances

to combustibles;

2"

(51

mm) on all sides tor

all vertical runs and

T(76

mm) on top;

T(51

mm) an sides; and

l"(25

mm) on the bottom

for all horizontal runs.

G.

Use a

DST-FS

tirestop spacer

at

ceiling

joists. If there is living space above the ceiling

level, the

iirestop spaccr mus: be installed co
the bottom side of the ceiling. If anic space 1s
above the ceiling, the firestop spacer must be

installed on the tap side of the joist

Route :he

vent

sections through the framed opening and

secure thefirestop spacer

'v?ith Ed nails at eacil

corner. Remember to maintain

2"

(51 mrn)

clearance to combustibles, framing

membe!s.

attic or ceiling insulation included.

H.

Identify location far rent atthe rooi.Cutand/

or frame opening per Rooi Framing Char!

Figure

17

Framing Dimensions For Roof

-''f,?C

'E

,.t'

SCL!.U,l>

!#,,#.L'4.,

:..z

ILL

.

.,,~..

,

:,;?

::~i

::,l:irg o',ertncieC:

ecticc

;rc

pcsitkn suc? ?;at rhe ~ve:i::oiu~~:l~~

;ses jer;ically (use carpenters ieveii

{E'glire

'e,.

Nai! along periweter to secljre flashing or
,djust roofing to overlap the flasfiim edges at
o- and sides GI:!: 2:d

::im

?;hsre necessar!.
;eal the top and both sidesof ihe!lashing!,lth
;!aterproof caulking.

Figure

18

I.

Install the storm coilar, suppled 1:~ith the

'lashing, over the

ventiilashing joint. Wrap the

jtorrn collar around the vent noting which

ocking groove closely aligns with the tab

(Fig-

ure

19).

Pencil mark excess material unwrap

and trim excess with shears. Reposition collar.

nsert

tab

through both slots. pull tab so that
:dar is tight around vent. Slide collar down
until it

meststop of the ilashing. Bend tab back
sver slot Apply noncombustible caul4ing or
mastc

around circumference

cf

ihe

join! art

tbe tab sot area to provide a ;.ater:i~ht seal.

Figure

19

:ST-"-,

;..

+-

r!i.,?,~

IT-

8b.t

Clr~znr

.

:;eq[sec-

lions to haigh! dafinea

by!

ihe

ap~~iczhls gas
appliance code. oras indica!ed by the SasVent
RUE. Canter the terrniilation over the last vent
section and

slicdovtnoverbothtubes. Engage-

niei?i loveriap) should he a Tin!niim of

1-'14

i,32

rnrn)

(Figure

20:1.

Figure

20

Tnett8.!o

(2)

holes n theoutersleeveareusedio

securetheterm1nationTransferdrill1i8diam-

eter holethrough outerwall oftopventsection.
Secure with No.

8

x

ii2

sheet meiai screws.

Apply sealant

ai the seam.

Ifthe ventsystem extends moreihan

5'

(1

5

mj
above the rco! flashing. stabilizers may be
necessay. Additional screws

may

be used at

section joints for added

stabiiif;. Gu!! wires
ma!! be attached to the joint for additional
support

OP

multlple joint configurations.

f i r e - p a r t s . c o m

Figure

21

(90'

Offsets

Shown)

Figure

22

(90"

Offsets

Shown)

V,

H,

H,=H,

V,+V,

H,

H,+H,

Min. Max. Max.

Min. Max.

Max.

1

6

6

1

2

5

2

12 12

2

a

10

3

18

I8

3

6

15

4

24

24

4

a

20

5

24

24

5

a

20

'1

=:I

:?

=

29

Fee?

Max,

Figure

23

(go2

Olfsets

Shown)

f i r e - p a r t s . c o m

Venice1

DST-FS

Firertop

DST?.t21!8!36

Ri60

Vent

Sec~ione

Figure

24

Horizontal (Outside Wall) Termination

System

Figures21 through24and the Horizontal Vent
Table illustrate !he varlous horizontal venting
configurations that are possible for use with
Suoerior's Discovery Series Top Vent Appli­ances. The

maximum horizontal distance for

the DS-36T system is

24'

(i

3

m). Figures 21.
22and23along rdith ;he Horizontal Vent Table
identiv;

(0)

horizontal system employing one

(1

j90"elbow;

(E)

horizontalsystememplo!:ing

two (2)

90'

elbows and

(F)

horizontal SyStein

employing three

(3)

90"

elbo~?!s.The horizcntai
Vent Tabie summarizes each system's mini­mum and maximum vertical

and

horizontal
valuesthatcan be used to designand install the
vent components in

avariet!~ofappiications.

PI

three of these horizontal vent systems termi-

nate through an outside

wali. Building Codes
limit or prohibit terminating in specific areas.
Refer to

Ffgure Qfor location guidelines

The vent termination must have a

minlmum of

3'176

rnm) ciearance toany overhead cornbus­tible projection of 2-li2 (64 mm) or less.
lvlaintain

12

(305 mm1 clearance from pro!ec-

tionsexceedlng the2-li2 (64mm) (Reference

Figure 25).

I

Combustihie

Projection

7

(76

mml

(305

mm)

A.

Analyze the vent rourlng and determine the
?jpes and quantities of sections required Vent­ing is

avaiabie in 10-31Y

(273

mm). 16-3i4'

(125 mm) and

34-314'

(883

mm) net secton
iengths Make allowarlces ior elbo'v~s as indi­cated in

figure

26 Maintain a illlnimum

2"

(51

mm) ciearance to combustibles on the ver-

tical sections. Clearances for

the horizontal

runs are:

3'

(76

mm) on top. 2 (51 mm) on

sides. and

1~

(25

mm) at the bottom.

Figure

26

6.

Locate the center of i3e vent ou;iei on the

exter!or wali Cut andlor frame a 12"

x

12'

(305 mm x 305 mm) inside opening abou! the
center.

Installfirestop (supplied with theterm­nation) at outer surface with indicated "top"
surface

in

up position.

LCigurz

28)

C.

if the vertical route is to penetrate a celling.

use plumb line to locate the center above the

apoiiance.Cutandiorframea12"~12

(305mm

x

305mm) inside ooening about the

center^

(Reference Figure

15).

Telminafion

Kit

1

I

Figure

2.5

i

/

UOli Ol4CRPh:S

2

,LJ~:l>I:OliS

C?i:CiCIL:

-,

-

-

-

,-

i,

,.::

I,;,:

,:::i,:.;

:::3:5g

:<3,!,8:

::

LA)..-;

f13s;;?

-:I:

":de:$i&

5;]'!3:e

C'

traqI?L

lPosi!;oi-~ :IrestGo at ;he rop siEe only

iii

a!tc

space.)

E.

The 'lent ebov: sectiocs are crimped

2t

one

er,d to proiide siic-!!I assemb!!!, Siide :he

i

(102 mml inner secticn onto rile center ~0iIar.

bottCm~Pc out at ihe circular bead. (Crimped

er.d ai':iays up',?!ard.! Locate and

drill

1!8"
(3 mm) dtmet?r hoje t!rclu(jh the colisra! the
two (2) p::nc>ed holes (150j apart) Use No. 8

x

li2

sheet metal screws, to secure each
se2tion. Applv high temperature sealant to the
joint,

Sei9gsureoi

1

00%

seal. (Sealanisuchas

DS-HTS or

RTV

siiicone adhesive

-

600°F)

(:!our? 27).

Figure

27

F.

Next, slipthe

outersectiono~!ertheinnerand

ontgtbe outercoliar, boitoming outatthe bead.

Use

t,!~o (2) sheet meta! screws tcsecurethe7

(178 mm) outer secton as shown in Fiaure25

G.

To add additional

sections,

stat7 with the
4" (102 mm) inner section. Siide it over the
Inner vent from the previous section: a 1-l!4
(32

rnrn) overlap 1s required. Seal wlth high

temperature

seaiant. Siide ;he

7

1178

mmj
outer section over the previous section and
secure with

two

(2)

sheet metal screws.

Note:

Tb?

ui!niir;ued

e;rd

;]:a!

k

!rirnrneLq

,,he,; necessary

f i r e - p a r t s . c o m

H.

Ai

!7ans!12r, ;o ,.,orirzct~l,

ty:

DST-LjCE-5'

EST-45EL5

ebcx ins:;i

ii'

s;me

mai;ce-

5s

the straight sections. 'Jiilere calliiic joists

2%

present, extend'JerfiCai run thro~ghthefiresto?
sufiicienty to maintain required clearance to
combust~bles. described ic

A,

on the horizonta!
run. Siip the internal elbow over the Inner
stra~ght sect1011 Applti high tetnperature Seal­ant to ioint (Figure

28)

The elbov~ mag be moucted to

:i;e

toc of tile

appliance

where direct connection to the out-

side

v,rzll is necessarj See inset at Egore

21.

Slide the outer elbow over the lnller and slip
down over the outervertlcal secticr! Driil, ?as­ten and sea! as in Steps E and

F.

Figure

28

I.

Continue w!th Instaliation of the straght

sections in horizontal run as described in Step

G.

Install suppoit straps every

6'

(2

mj using

conventional

piumbers tape It

IS

importanl

that the horizontal run be maintained In a level

line Use a carpenters level or measure from a

consistent

surfaceandadjustthesuppart straps

as necessary. Maintain

required clearances to

combustibles.
J.

if not prerlousiy measured, !ocate the center
of the vent line at the exterior wail. Prepare
opening as described in

0.

Assemble the vent

system toa

pointwhere lasi section is within

2

151

mmj to

6-i/T

ilE5

mmi inboard the exte-

.T

-

Erterlor

Surface

-

,*

2'10

6-1!2'

(51

To165

mm)

COnncctolS

Ven!

Section

Or

E~OIV

Figure

29

K.io nstallthe DST-HTKappIva llberal bead of
high temperature

caulking at the perimeter

mounting flange for sealing purposes. Orient

the housing

withsurfacemarked"too"upward.

Vsualiy alignattheopening andcaretully insert
to engage over

both inner and outer connector
tubes. Slide inward until the housing bottoms
at

the finished exterior wail. Secure with

6d

nai!sat holes in upperand iomerflanges (Figure

29

i.

Step

5.

Installing Remole Wail Swilch-The

appliance

!s shpped !uth all the internal wiring

completed at the

factop). Select a convenent

location for the remote wall switch and connect

the wiring found on the appliance (Figure

301~

CAUTION: 00 NOT CONNECT THE REMOTE

SWITCH TO A

120V

POWER

SUPPLY.

Step

6.

A junction box is provided for the

installation

of the

FAK-1500 Forced Air Kit

(optional). Electrical power must be provided
to support the fan.

Routea3-wire, 120VAC pov$erIlne with controi
sriitch to the loth!er right side of the appliance.
Make connections to the

rece!,tacle as shown

'in Figure

31.

Fan

Wirlng

D~agiam

rior "finihed" surf'ace. see ~i~ure

29b.

Note: The uncrimped

snd

may be trimmed

when necessary

Slide each connector tube (supplied with the
termination package) onto its respective vent
section,

bottom~ng out atthe bead. Apply high

temperature sealant

:o the Inner connector.

I

i

Figure

31

The applance must be elect:lcally grounded in
accordancc,xith locai codes or, in the absence

of

locai codes; either the National Electrical

Code.

AblSIINFPA 70-1987. (In Canada. the

current CSA

C22-1

Canadian Electricai Code.)

f i r e - p a r t s . c o m

318

Unlon

318'

Clare

Ntpple

'

318'

Shot~OH

Valve

112'

x

318''

Reducer

Figure

32

Step

7.

Connecting

gas

line - Make gss iine

connections. All codes require a shut-off

valve
mountedinthesupply line. Figure321llustrates
two methods for connecting the gas suaply.
The flex-line method is acceptable in the US.
however, Canadian

requirementsvarj depend­ng on locality. Installation must be in compli­ance

wlth iocal codes.

The gas control valve is located under the

refractory shelf.

If previouslv installed, remove

the

Duo (2) bonom louvers

b:1

unsnapping the

bot!om edge at each end and set aside

(F~gore

33).ThecontroIvalve hasa3/8'ji@rnrn)

NPT

thread iniet port. Plan the connections accord-

ingly.

Removable

Valve

High Elevation Berating
This

un! has been tested for installation at high
aliitcdssin accordancev!ith Canadianteststan­dard CANICGA-2.17.

Hlgiier altitudes affect the atmospheric pres­sure and heat vaiue of gaseous fuels When
installing this unit at high altitudes, the rated
inp!it will be lower than that at sea ievel. The
ioweree oxygen content in the air and lo\vi.red
gas density require ins:allation of a different

orifice!^

achieve elficient, clean combuston at

the burner assembiy.

Refer to the failowing

chart and

Figure

34' andior the rating plate on

the

appli;ii~~:e for proper orifice size.

Order and

ins!zli the aupropiiate higli al:itude
orifice kit per tliecirdrl belolv Besure to attacii
theconversion st!ckertothe ra!ing plate on the
appiiance.

Figure

33

Figure

34

Secure all joinrs tigMiy using appropriate tools
and seaiingcompound Leakcheck

theinstalla-

tion with a soapy Iwate: solution.

00

NOT USE

OPEN FLAME FOR LEAK TEST.

>

...

,

.~.

b?;:.

:

>rr!!c2 ! n:gil

iiii

!

-1

/

Ttjoe

1

Size 1 Grf.

Xit / Eievation

1

o

-

2000

Propane

027967

161

0

-

t3i0 m)

U

S per ANSI 2223.1-1992

Canada oer CAN,'CGA 2

17-M9i

Step

8.

Log installation -The iogs, screen and

embers kit are packaged in a separateshipping
coctainer. Remove the mineral fiber material
froill its packagingand spread acrossthe burner
tray coverirq the front hole pattern area.

Caiefully postionand centerthefiberiogsonto
the burnerwith the longerlog in front. Piacethe
t~o (2) smaller fiber logs across the two

(2)

lob,ver logs in the manner illustrated

(Figure

35/.The!lamesshould not impingeon the logs.

Uinera!

Fber.,

'..

.

Figure

35

f i r e - p a r t s . c o m

+:?r

9.

Checkl!in the

;s.s:zn

-

"'r-

,;JS

I:;[?

!nss;;5-

c!!s

r:mcta s.,!iiic: :$rreciic,

.r

inl!:a! sysrer checko!il before cioslKc up

:",?

front of the ucit Folio';:

the

giiof lightill~ is-

s:ructions on page

i6

Nole;/nst;~ctionsarealso

icui!dCn thfpu!iou!

pane! iocaied on the Sottcm sor?ace

oi

!he

appliance.
When firs !igh!ing the app!a!ice. !t \!ill take

a

fe'w minutes for the line to purge itself of air.

Owe purgtng is complete the pilot and burner

!~/illligMandoperateasindiczted

ir, the !is:rYc-

tion manual. Subsequent lightngs of the appil-

ance wii not require such purging. Inspect :ie
piiotflsme (removelogs if necessary. handlinu
carefuly'j.

The flame should be steady. notlifiing or float-

Ing Fiameshoud be biue incolorwi:htraces of
orange at the outer

edge.

The top

38'

(10

rnrnj at the piiot genera!or

(thermopile) should be engulfed !n the pilot

fiarne and the flame should project

1''

(25

mml

beyond the iiood on both sides (figure

$6).

Yellow.

Orange

Tap

-

-

'

r

,'

1"

+

,

,

Figure

36

Replace logs if removed ior piioi insliectio~i,
To light the burner turn 'on" the remote wail

switch, manually depress and hoid the door
safety switch

(Figure37j and rotate thecontroi

knob

counterclockw~se to the

"ON'

posit~on

("ON"

wli be at the bottom side of the valve).

Note:

Tl!esafetys~~~fichntust be heidclosed for

burner operat~on.

Control

~nob'/

Figure

37

To obtain proper operation, it is rnperative
thatthe man burner characteristicsare s:ead!,

(Figur238) The flame should produce a clear.
bright

orange!yeliow flame.

No smokeor soot elementsshould be visible if
questionable, check with your

ser'tice man or

gas supplier The flames should

nottmpingeon

the logs. reposition them if necessary

Figure

38

CAUTION: DO NOT ATTEMPT TO REDUCE OR
ALTER THE FLAME

BY

POSITIONING THE

GAS VALVE IN OTHER THAN THE FULL

"ON"

POSITION.

Theairshutterontheventuri

tube has beenset

a: the factory for both natural and propane gas

models (Figure

39) The shutter is set at fully

closed

positon for natuni gas, and at the hai!

open

position for propane gas. Make abjusi­ments to the shutter onl.:? as necessar.; to
produce, orangeiyeilo~vi flame

Note:

Any adjustmenis

to

theairshutferdiffer-

ent from those desccbed above could cause

tire

burner assernb!!/ to rnaifunctfon and couid

void the warranty

Manllald

Ortilce

Adlusting

set

Screw

Venturi

Tube

Figure

39

When

satsfiedthattheapplianceoperatesprop-

erly.proceedtofinshtheinsta!lation.

Leavethe

control knob in

"ON"

position. !urn the remote

%!itch

"OFF".

Snap the two

[2)

louvers back n

place a! the bottoni of the unit.

f i r e - p a r t s . c o m

il:e glass pailel. ',,:isb:ji:~ :~:speci tile paskc-:

GI:

the baskslde of the psne Gasket surface nus:

be ciean and free of irregularities and seated

firn:ly in U-channel.

Position the panel atthe front opening,iiith the
corner

tlanges at the top, extending tob>!ard the

appliance.

Carefuiw inset? the panel into the

loih!er cavity aligning the three

(3)

pins on
bottom of doorriithcorrasponding holes ;n the
bottom surface. Tilt too toward appliance, in-

serting formed flanges into the

rectanguiar

ooenings at eac!! side of combustion chamber

opening. Assemble the spring and washer over
bolt, Insert and fasten to nut plate

atthe rear of

the opening

(Figure40).

Staritiie bolt

by

hano.

then tighten each bolt until bottomed out for

uniform pressure

onthe panel seal. The bottom

ofthe bolthead should be2-1:'2'(64 mm) from

the door

fiange~

Makesure the koltsor: both sidesare:ightened
equally to avoid torquing the door

Washer

Bolt

Figure

40

I

WARNING: HANDLE THIS GLASS WITH
EXTREME CARE! TEMPERED GLASS IS

I

SUSCEPTIBLE TO DAMAGE

-

DO

NOT

I

I

,~

.'.~~

Cross

Fnme

Scirrn

sod

Screen

.-

e

Finished

Wall

-

Step

12.

Installing the Louvers

8

Trim

-

Remove the four

(4)

black louver stripsand the

two

(2)

brass cover pieces from the protective

container and

:asten to ihe face of the appli-

ance. The louve: strips

sna? onto the lou'~er

pegs without the need for tools To assemble,

tilt the strip on top of the pegs and snap

lower
edge to lock in place. The brass pieces are
mounted over the support bars directly above

and below the appliance opening.

$,

il

$*

Fii

wall

*

.:

!

Non-Combuatlble

/

Wall Covering

8

,

.

181W

Min.

(470mm)

C

I

LL

1

Agasvalvecoverisincludedinthehomeowner's

information kit envelope to hide the gas con-

,cjgure

44

trols located in the lower left iouljered area.
Slide cover onto

lower louverand position so as

to conceal controls

(Figlire

12:

A

hearth extension

is

not required with this

aoaliance, If a hearti, extension is used, de not

Assembled

Gas

Valve

Cover

I

SCRATCH WHILE HANDLING

OR

WHILE

I

I

Bonom

Louver

Trim

RE-INSTALLING

THE

GLASS PANEL.

Stepll. Installingthe Screens-Tl,?'o

12)

mesh

I

Figure

42

screen pane!sand mountlng hard!*!are are pack-

FINISHING REOUIREMENTS

aged in the calton with the logs Slio the rings

Wall

Details

on each screen over the mountino rod, oosi­tionlng the brass pull at the formedtbent end.
Insertthe straight end into hoie in sidewall and
fasten to framewithsheet

metal screw at mount-

ing

holeapproxirnateiy 4 (1

02

mm) from each

end

(Figure41).

Compiete finished interior !val!. To install the
appliance facing flush

wlth the finished wall,
Position frameworkto accommodate thethick­ness of the finished wall

(Figures 43and44)

, ,

block the lo'r~er louvered area

A

combustible mantel shelf project~ng a maxi-

mum of

8"

(203

mmj from the wall may be

ns:alled a minimum distance of

18-1'2"

1470

mm)aSove theappiiance opening

(Figure

45).

0"

Clearance

ToComSuotible

Side

iYail

A

Figure

45

1

Note:

For

Canadian fnstailations.

6"

(152

rnm)

ciearance

to

comSustible

side

wail required.

f i r e - p a r t s . c o m

If yoc i!ve in a cold cl~maie, szai al! cracl,s
around your appiiance :n!ith ron-combusi!bie
rnateria! and wherever ctld air couid enier the
room. it is

especiaiiy important to lnslilate

outsicle chase cavlb; between studs dnd under

fiovr

urr

'!~iiich appl~ance rests, iffloor isabovs

ground

level^

ACCESSORIES

Forced Air

Kits

The FAK-I500 and FHK-3000 assemblies pro-

vide

a forced air circula!ian featsr? far your

appliance. These kits mount directly into the

lo!ver intake chamber with electrical connec~

tiona!recep:acieprovided.

Theappiiance must
havean independent 120VAC power line incor­porated at the

time of instailation. Referto Step

6

of the installation instructions supplied 'v~ith

the forced air kits

(F/guws

36anc!

371,

Figure

46

>.-

Receptacle

l2OV

I

.------.----.---

Appliance

Junction

Sox

Figure

47

Enclosure panel

tC

:fie l~~a;l~ll:ai;

llsirl!c~Cns

3rc~,,;ce?

tke \ja:iable spe2d 1,1/ji;

~~~~t~):

1910de!

VS'?iS, for instaliation de!ais

The

ontlanal 35GEP-SPB Frort Panel adds ar 1 'iammable liquids~

~

~

hails

i!i

t?!s rrznual, iistrucricr are Eso

iOUKc

on 2 p~~ll-out panel iocatad on

the

iloor oi

i::

al;p!:ance (behind louuers:

Horizontal Trim

Kits

~

-~

~

elegantippearanceto

:~ourappliance.Thrsolifi

pollshed brass trim

frar:es

!lie

ilre

and

herds

,!!tnanpdecor.~ile

pane

mountsilusnvi,thli;e

front for that 2ustfii-n firlshed lock.

9.

[iiever obstruct thr; firj- of vertilatlon air

Keep the front of the

appliance

clear

of

all

8.

Bemember. th~s aopilance k,as a

continuous

bur"ng pilot flame Exercise cavtion q!hen us­lng products >!!ith combustible vapors.

Remole

Control

Decarati~/o trim kits deslgned to ennance the

sppliancearsava~iable

inthefollo'?!ingfinishes:

35fiiK.pBpoiished brassand35HTK.SpBsold

pollshed

brass,

The

35r.SPE

and

35nK.SPB

kits include polished brass filigree panels

The Model RCK adds the convenience of re-

mote control for your appliance

T!ie %it !n-

cudes a wireless. hand held

transmitter

and a

receiver that

instails in the appliance. A speclal
wail switch permits either manual or remote
control modes. Both receiver and transmitter
operate on standard

9

volt batteries (not n-

ciuded). Refer to the RCK

installation

instruc-

tion for specific details.

cbstacles and materiais.

10.

Observe caution near the glass panel. The

rand

utllires tempered glass 'which ma;: shat-

ter unexpectedly or if struck

with any object.

OPERATION AND CARE OF YOUR
APPLIANCE

1.

Theie 1s a micro sv!itcn behnd the iower ett
corrier ofthe glass enciosure panelThis safe:?
feature prevents the burner from operating
unless the glass panel is in place.

2.

Appiiance operation is controlled through
the remote mounted wail switch. Adjustments
or settings at the unit are not required.

A

sepa­rate wall switch provides independent control
of the forced air fan (optional equipment).

3.

\hihen lit for the flrst time, the appiiance wiii
em!tasllghtadorforan haurort~?~o.Thisisdce
to the "curing" of the logs and "burn-in of
internai

palntsand iubricants used inthe manu-

fac!uring process

11.

CAUTION: DO NOT OPERATETHIS APPLI-

ANCE

WITH A BROKEN GLASS PANEL.

Where

broken glass exists. the complete front

panei
must be replaced. See the Replacement Parts
Lston page22forcor:ec:par!s. Panel removai
and re-assembly instructions are

described

on

pages

3

and 15 respectively.

12.

Clean the glass only when necessar!. Wipe

surface with clean. dampened, soft cloth.

Fol­lo<>! 'Y~ith drj. soft towel as desired. Take care
not to scratch lhe glass surface Do not use
abrasive cleaners.

Nevs!

clean the glass when

it is hot.

WARNING: CHILOREN AND ADULTS
SHOULD BE ALERTED

TO THE HAZARDS

OFHIGHSURFACETEMPERATURES.

USE
CAUTION AROUND THE APPLIANCE TO
AVOID BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE SUPER­VISED WHEN THEY ARE IN THE SAME
ROOM AS THE APPLIANCE.

MAINTENANCE

lie

appiiance 2nd venting system s~iould be

nsoected before use and at least annually bva

I

-

I

qualified service person

5.

Keep io1,ver control iompartment clean

by

.;zcuuming

or

brushing

at

lcss!

t:vicc

a

year,

4.

Upon eachlighting ofthe appliance.conden­sation may occurand fog theinsideoftheglass
enclosure This condition will disappearshortiy
as the appliance

heats^

IMP0RTANT:TURN OFF GAS AN0 ANY ELEC-

TRICAL

POWER

BEFORE

SERVICING

THE

A?.

PLIANCE,

f i r e - p a r t s . c o m

~-

I

-.t<.--

I,.,.

-.

I

la :I

CII

:

2

3s

i?-

&UpC,l:l-c

$

:ccESSzS'{

PARTS

&:liZ

;

s2ec:ed ann.::!i;!rr j:-:j2ro8er-.t.o;.

:,?.;;;';#

f,on: panei and pv'cr:r ae!!enl cieziilnr:

!I

removeany suriace hulld-so cn pil0ta1:d tiurn5
assembi:i.'i'!lpe!he pilot ncrr!?. Gniierrod

an!

hcod

(Fiqur2

36).

Avoid disturking the loosi

ember materia! on ;he base of the bcrrer,
Referto Step 10for:he frolit panel instal!atior:

On re-assembiy, examine the sealing gaskera~

th~frcntoaneiiorsignsofdrter~aration.crac~!

or hardening Replace if

any

evidence is appar

ent. Replace only with

rnatei!a identifled n th~

Replacement Parts List on page

22.

Wher

returning to

serJice; ver;fj proper flame char

acteristlcs as described ir! Steo

0.

re:erenct

Figures

26

and

39

Wl!h proper care and maintena~ce, your appli
ance will pro'ride many years of enjoyment. I

you should experience

an;) probie-7, first refe

to the troubie shooting guide in :his manual.

1

problem persists, contact your local sewict

center.

WARRANTY

Your gas appliance 1s covered by a one yea!
limited warrant!. You will

find

a copy o: the

warram) in this rnaeual. ?!ease read the

,war-

ram/ to be familiar ,vjith its coverage.
Retain this manual. File

itwithyourotherdocu-

ments for future reference.

REPLACEMENT PARTS

Acomplete parts 11s: is found at tlie end of this

manual.

Use only parts manvfac:ured and/or

anproved by Superior Fireplace Compaliv

Normally all paris should oe ordered through

yourSuper!ordis!ributorordealer

Parts wI be

sh~pped at prevallng prlces at time of order.

When ordering

repa!r parts, ai~fjays glve tke

iollowing information:

1.

The modei numuer of tile appliance,

2.

The part number.

3.

The descript~on of the pan.

4.

The quaniiPj required.

5.

The installation date of tlie appliance.

TI~efoilo~~iil;gaccesso?:~ parts and ca~npooenls
Ere to

be

used only ,!!i!irh this aoolarce s/siem.
Separats ins!allation instroctions are paciagec
',!$i!ti all forced air kits, glass doors and vent

terminations.

if

:JCC

encoi:nte: ar;? probiems or

havi:

any

questions

concerning

the !nstaliation cr appi­cation of this svstem, clease contact ,./our dis­tributor. 'Far the name

bf

nearasidistribu-

tor cmtac!:
Superior Fireplace Company

4325

Artesia Avenue

Fullerton, CA 92633

(714)

521-7302

Model

Pait

Number

Weight

DS-36TN

P/N

045661

1:s

2s.

DS-36TP

P:N

045662

115

bs,

PIN

047031 051-1.12

P,'N

047032

DST4-18

lent

Sectillns

?,W

047U33

DS14-36

fent

Elbow

?!N

037071

DST-9OELB

eni

Elbow

P:N

050151 DST-45ELS

>iC:t

3IA2XAl.li

lLLJS~PA;lOl8L

ElCTTI

SCALF

Flrestop

PIN

045901

OST-FS

Fiashing

P!N

046961 DST-F

Veriical Terminalion

?!N

047121

OST-VTK

Horizontal Termination

PIN

O4671i

OST-HTK

ieaianl

(3

02.1

Pix

098206

0s-HTS

f i r e - p a r t s . c o m

PIN 011781 FAK-1500

Forced Air Kit

PI

045421 FAK-3000

Remote Conlnl Kil PIN 035591 RCK

Variable Speed
Wail

Switch PIN 045571 VSWS

High

Aititilde

PIN 040617 Nah~ral

Orifice Kit

P!N 027967 Propane

Vinvi Wail Shield

PIN

049931 DS-VS

'ALL-GLASS'"'

inrlonuie Panel

PIN

043552 35GEP-SPB

PIN

OZM74 3SHTK-PB

Hortzonfal Trim Kit P/N 024477 35HTK-SPB

E'?..;

, ;

:&:iz..z:5:~..

.:~::~:~~..i::::~

:::;.

+.

.-;::::*>

.::

:<;..c+::qG$'l

.P

,

';-,

-.:

-.-...

...,.

:.*,

.:--.

~<

,

..,-*$a'

1

I:..

G

<*$;$3y

11

,

<\.

.;.

\

3

.:.,

:.

,i

*

.>

,i

Traditional Louver PIN 045651

35TT-SPB

and Trim Kit

PIN

046091 35TTK.SPB

f i r e - p a r t s . c o m

Note:

Before trouble shootfng the

gas

control

s!/sten,

be

sure e.wierna1 gas

sh:ii

off

vsi;/e

(located at gas

silpply

inieli

is In ine

"Ofd"

position.

1

SYMPTOM

I

POSSIBLE CAUSES

1

CORRECTIVE ACTION

I

2.

Filot will not stay lit after
carofally toilov!ing tile llphtinp
instrdcthons.

1.

Spark ignitor wll not light pilot
after reoeated

triggering

of r?d

button.

A.

Ceiec:i,~? pilot generator (therrnapiiei
or remole ?!2li s,?!i!cir.

(figcrz 31

;.

Clean andlor adj!lst

pilot

for marlm~~m ilame

implngerrent on generatcr
Be sure wire

connectons from generatcr at gasvave terminals

arc tight ~cd generatcr is fully mertcd into pilot bracket.

~

--

One of tile wall s'!:iicii !v!r?s ma:J be grounded. Remove wall

swtch

~~~~resfromvaiveterminas.

If p~lotnowstays lit. tracewall

s!!ltc? :tirlG6 for grwnd

May

be jrou-ded to zppiance or ~ss

supply.

A.

Defective ;gil;tcr

(no spar< a: electrcde).

8.

Defec!lve or misaligned e'ectrode at
piio! (spark at eiectrade!,

Check piiot gentrater :*~!!h miliivot mersl Take readlng at

generaror :erminals of gas valve. Siiould read

325

miliivoli:

mlnlrrum while holding valve knon depressed In piiot position

and wall

%:itch

"OFF.

Replace iauity pilot generator

ii

readlfig

is below speei:ied minlmum

Chsckfor sparx 2t electrodezad oiiot: if no spark and electrode

'!!ire is p:cperl!? co~eected. regiace i~nitor.

Us.nga ratcn. light pilot, If pilo! lights, turn off pio!and trigger

the red

bui?on agaln. It pliot lic'irs. an mprccer gas mix:ure
caused the bad ligb!ng and a lorcer purge perlod 1s recur­mended. if p~lo!~?!~Il nci ~ghtcheck gzo ai eecirode and pilot

-

s'lould be

118"

tc

3a:e

a

stronc spark. If aka.;, reolace piiol

(Frgure

31

i.

3.

Pliot burning, no gas to burner,

Valve knob

"ON",

Wail Ss~~itch

"ON

B.

Pilot generator may not

be

generating

sufiicient miilivoltaae.

C.

Flsyged burner orifce

D.

Defective giass mcro s~~tch (located
at lower eft corner of giass paoelj

B.

0e:ectlve

automat?^

luaive oneitoi~~

A.

Wail s~~~itch or '?!lies 6efecl:ve

Re-check Symptom

r2.

Check burner orifice tor stoppage and remova
Remove glass pane: (see instructions)

Remove

fir0

(2)

screws from switch "Gunling bracket. pull

swltch out.

4.

fl~quel~!

UllU~

UU,aPg

pico'em

Tum valve knob to

"ON".

place wa!l sl,v.uitch to

ON".

Millivolt

metershou!? r~adgreatertl:an

1SCmv

IfihereadiFg isaKayailo

the burner does no1 cor~ie on. replace !he

yas

vnive.

Check ;ral: sl:~;!:ch

slid

wires

br

proper connections. Jumoer

~~r~acr3s~termlnalsatwalis!'~i!ch.

if burner comes on; replace

defectve

,>!all s:2'11ch. i okay. jumoer wr?s across wall s~tch

wires at vaive,

:I

burner comes on, wries ars faulty or connec-

tions are bad.

A.

P::cL

iio:ric

l:lo:

be

roo

lol!

01

blu,?;!i'g

inyn; ca~sig ih? siioi safer,, io pop

CUt~

Jumper wire across terminals of switch.

I! Surner comes on. s!h!itch defective. Repiacs.

Clca1lr?i1d:3~0djust3ilnt:ia:llt:~d

!~ldr~i:iu~~iiId~~~~

III!V~II~CIII~:;!

a

clgi generzr:r iFigt:rj.?l

;,

f i r e - p a r t s . c o m

FOR YOUR SAFETY READ BEFORE LIGHT

he

I

VIIENIFIG: IFYOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY. A FIRE OR EXPLOSION
MAY EESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

A.

Th!s appliance nas a piiot whici. mbst be lickteci by hand. Wien

Immediately call your gas supplier from a ne~ghbor's

lig'lting the piiot. lollow these inrtrbctions exactly,

phore. Follow

ihe gas supciier's ins:ruc:ions.

8.

BEFORE OPERATING smell all around the applia~ce area for

I:

you cannct reach your gas supplier, cai the fire

gas. 6e sure

io

smell next to The floor beceuse some gas is

depaKmect.

heavier than air and wiil settle on the floor,
WHATTO DO IF YOU SMELL GAS

Do not try to light any appliance

C. Use only your hand to push in or

turn the gas control knob. Never

use tools,

If

the knob ,?<ill not push in or tum by hand do not trj to

repair it

ca;! a qualified service iechnician. Force or attempted

repair may result in a fire or an explosion.

.

Do nct touch any elenric siV,/!tch do rot use any pinon€ n

D.

Do not use this appliance

if

any ?ail has been under water,

your building.

Immediately call a qualified

sewice technician to inspect the

appliance and to replace any

pafl of the control system and any

gas control which has been under water.

1.

STCP!

Cc.cd

:IE

i2:e:;

n'lrmc.!on a>ilVe on this page.

6,

Wait

five

(5)

minutes to clear out ai.y gas If you inen srneil gas.

STOP1 FolIow"B" in the safety information above or this paqe. !f

2.

Turn remote wall switch to 'OFF',

you do not smell gas, go to the next step.

3.

Remove access louvers.

7.

Tun knob on gas control counterciochvise

fi

to "PILOT'.

4.

'Verify main line shut-offvalve is cpen.

8.

Push in control knob all the way and hold in, mmediaiely light the
~ilot

by

triggering

the spark

ignitor

(pushing red button) uniil pilot

5.

Push in gas control knob slightiy an6 turn clockwise

/?

iiahts. Continue to hold the control knob in for about

1-li2

m~nutes

to

"OFF'.

after the pilot is it. Release knob and it will pop back up. Pilot
shouid remain lit.

I! it goes out. repeat steps 5 through

@,

If knob does not pop up when released, stop and immediately
call your service technician or gas supplier.

If pilot will not stay lit after several tries, turn the control knob

b

"OFF

and call you senrice technician or gas supplier.

9.

Turn gas control knob countercloclnvise

fi

to

.'ON.

I

Note:

Knob

cannot be turned irom

'PILOT'

to

';OFF

10.

Replace access lowers

unless tile knob :s pushedin slightly.

Do

not force.

;.

T

...,

,;

,---

,,

~

-

..';

;wc

;

-7-

The piot will remain lit for

4.

Depress gas contro! knob slighi, e'd

:~rn

c.cc;::

if

-4.

nor~al

CFY:C~.

to

"OFF'.

Do not force.

1

2.

For complete shut-down: turn rerno!e ii:a

swltch

to

"OFF.

5.

Replace access louvers.

I

3.

Remove lower louvers,

I

f i r e - p a r t s . c o m

-

!

i

I

",~5:T!SSSME?II': SI VOUS

"1

SSIVEZ PAS EXACTEhJEhIT CES INSTPUCT!OhlS. UN

FEU

OU UNE EXPLOSION

j

j

FOti2RA CAUSER DOMitIAGE DE PROPI~TE, BLESSUEE PESSONNELLE GU PEiiTE DE VIE.

I

I

A.

Cet

acpare: a un $ate

;ii

dcl

e:::

;:lurrk i la

nii?,.

3czr.c

,.mas

=

Si

,VGLS

ne pouver

sas

a8~l!idre vntrs folrrnss~~i

ci

&i,

aliilmez e pilot?. suilfez exzcieienr es irstriictiors.

appelez le de~arttment l'ircendie.

I

1

E.

A'j,:NT

CA~LUZ~E~ s;rie: ;&~rce

yap pa:;^

pl;r

;;

23:

C.

c,?.:ez regiezeri ue vcir? rriir

peer

et;~~i~er

ou

ic~l!nei e

Ass~rez 'io~s de a seneur 9r.k~ du clercher paice que ctfair gzz

i

I

ZoLton de rrglege a gar. Verrploysz jarnais tictit~ls, Si e boutor

es: pus pesavi me Mi'et se de-osera sure zl;nc?,er.

c'enoeqe

pas

GU

toume

;as 4 lanai?. fessal~er

as

de ie recarer.

!

I

OUOI FARED YOUD SENTEZ LE CAI:

. .

.

.

2cce:ez Lin iechnicie? ds

service

quaii'ib. Force e! essai de

.&a:ace pel;! ahc~ir a un ieu

OL:

B

une explosicn.

I

Vesszyez pas b'allmer "sppareil

D.

Ne

'vcus sewer

pas

oe

cet appertii si une padie E trampe aans

kau. Appelez cn gchnicien de se~ici quaifie imm~diziemen:

Ne toucher pas

~UCX

cocn6cleur e!ectr;cue: fie vous

par

:rs?ecte, rapparell ei remp!zcer n'iraorre ccelle papie du

selvez cas d;aucun telephone

cans

vo!re ~diiice.

svsreve de cornmacde e! nlmcorte auei c~rnmande

a

022

out on

",

*t

sous i'ecu.

Appelezvctre :ournisseur de gaz immediatemert dun
t€!ephone vc~sin Sun'ez es insrcction

ci~r

iournsseur de gaz.

;,

CiRCTC"

,-

-~-

..-

--

-,

-.

,

I

.,

,..L;8~.:;

ZL

dessusde cete

./_

.-.

I.

3. Re!~rer ies vc!e!s d'acch.

4.

Verijer que la vance d'arrei principele

di

yaz

es~ ouvxe

5.

Ecgager le bouion

ae

regiage

a

QZ

i~gerement et tournez &.is .e

sens des a;gui:les d'ul;~ montre

/.~--+,

a

'FESFdE'.

Note:

Le

bouton

lie

doiips

$!re

tome

de

'PILOTEa

"FE;IO~~

2

mcins

que

!e

Doutoc

soi!

/eseremert

ei;g?ge.

IVE

forc~z

pas.

6.

Aitendez

i5i

minutas pour libere: le gar.

Si

?@us sertez du Gaz.

"ASilETET Foursuvez

''V

dens ;'lnformaon de sirete au dessus

de

cette etiquete. S vous nE sentez pas ce c;z. allez donc iu

DrOChaln cradin~

7.

Tcurrez e boutor SLI~:~

F:

ig~

9

sri

./

c,

s.:..~

inverse des aigullles tune mo~:tre a PILOTE'.

8.

Encage e Sou:an de rsglage 2 gaz lolit le lcng d retenez. Aiumez
le p~lote immediatemen! zvec me a!luneite eIurn&e ou en
cecianchant i'&inceisuse i~npaganl e bouton tougej avant que :e
~iioie sailune. Co~tinu~r se relenir !e bcu!on de regiage pour

a

pel! pres

7-li2

m~nutes sores que e G~lcle est

all urn^.

Relzct,er

le

ccctcn

P:

ii

>!E

sz

re lev^!

sueBeme?:. Le pio!e devra rester a;l~mk.

S

e!

s'ei&ni. repe!ei c gradin 5 jusqu'

2

8,

Si

ie

Louron re

se

reei/e pas jpres avor e:€ reiacP6 arr&tez
immediatemer;! eit8Iephonez :.crre tecilnicien re se~:ics ou
vcire foumlsseur

1e gaz

9

Si

e pilote ne veu: pas rester ailumi iprk c~elques essais.

Tourcez le Soutcn de reciage a gaz a ia posirirjr. "FERME"

e!

Ielephonez votre technicen de serdce oti votrn iournisseur de

gai,

9. Tourqez e ocu!cn

de

r&g!a~e 2 gaz en szns 1nve:se des aigciiles

ti-e mcqjre

,p---,

&..Ob?JrsT.,

1C.

Reoiacai

IES

vsle:~ flacces

FEPMER -E GAZ A L'APPAREIL

.

-

,

,;!

!&

!~-

=,

....

...

'.=..

.I.:

:

.F:RME,

Le pilcte va rest6

4.

Engagez !e ta?lton de rkglag~

i

835;

1;;1;11;,.:

s:

:~,,i;ti

'

,

,=..

,-'

---,.-

L:L

..,-

LJ

:=

,id-

ror~a!,

danj e $ens des aiguiiies d;une rcrt.:

,.-~-

A,

a

,'FE3:vlr,

Xe fcrcez pas

2.

FOJ~ un fsrme!ute ccmplete. Ioc:nez le teierupte~r mdra

B

"FERM?

5

RPPICC~Z

ik

110'et~

SZCCFE,

f i r e - p a r t s . c o m

GASCONTROLS

r

No.

20.

21.

22.

23.

24.

25.

26.

27.

DESCRIPTION

--

j

Part No.

Oty. ! Part No.

Qty.

Gas Valve - Robenshaw

1

009337 1

i

093771

Piezo Igniter

#'

091301

Orlfice F~tting - Standard

I

094486

1

i

094485

Orifice

Fitt~ng - High Altitude

;

040617

-

027967

Thermopile

1

094699 1

1

094699

Pilot Assembly

j

093761

'

093762

Bulkhead

Unior

!!

094502 1

'

094502

Bulkhead

Unioi! 094501 094501 1

iittilig

1

094499

2

094499

f i r e - p a r t s . c o m

s

:r,,,

.>#..b..va.cs.

?

a:lP,:

t,,r.:

t:~!+,=#,-'Lc!,'+

REMEDY

AN0

EXCLUSIONS

T,,ecv#s32ec:

lls,.,,,

a,,r,...

#"~

,,:::.LL

:L;,,>;;ren

ts3,!-,:*:L3,>:

:*>>..::.

?~:,.~z:J,5c2,

3;:*.>

;:~~~~~~,;~~:~~~,~~!:.:~~t~,.~~c~ar~~oor~:a~:~rdr:~:e~

:

.

5,;

w

05

:.d

c3nc

Th,!

.>!

arr2,7

t,

:,I,

,>p>*r9

j

,cy,,,

,:,,>o,ar

,5

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