Superior DRT63STTEN, DRT63STTEP Installation And Operation Instructions Manual

P/N 900355-01 Rev. NC 01/2015
USC
P900355-01
Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 900355-02.
Report No. F14-107
®
Installation and Operation Instructions
SuperiorTM DRT63 See Through Direct Vent Gas Fireplaces
Models
DRT63STTEN DRT63STTEP
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour consultation ultérieure.
L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
individuals. This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil peut installé dans une maison préfabriquée (mobile) déjà installée à demeure, si les réglements locaux le permettent. Ce appareil doit être utilisé uniquement avec le type de gaz indiqué sure la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilsée.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neigh­bor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas sup­plier.
AVERTISSEMENT: RISQUED’INDENDIE OU D’EXPLOSION
Le non-respect Des avertissements de sécurité pourrait d’entraîner des blessures graves, la mort ou des dommages matériels.
— Ne pas entreposer ni utilizer d’essence ni d’autres
vapeurs ou liquides inflammables dans le voisin­age de cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâti­ment où vous trouvez.
• Sortez immédiatement de bâtiment.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
— L’installation et l’entretien doivent être assurés par
un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
See attached color flyer for proper color representation
DANGER
VITRE CHAUDE
RISQUE DE BRÛLURES.
NE TOUCHEZ PAS UNE VITRE
NON REFROIDIE.
NE LAISSEZ JAMAIS UN ENFANT
DE TOUCHER LA VITRE.
L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
Voir ci-joint tract pour une bonne représentation de la couleur
PELIGRO
EL VIDRIO CALIENTE
CAUSARÁ QUEMADURAS.
USTED DEBE NUNCA
TOCAR EL VIDRIO CALIENTE.
LOS NIÑOS DEBEN NUNCA
TOCAR EL VIDRIO.
Una barrera diseñada para reducir el riesgo de quemaduras desde la mir­illa (vidrio) caliente es proveida con este aparato y deberá instalarse para la protección de los niños y otros individuos en riesgo.
2
Vea el volante adjunto para la representación de color adecuado
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Innovative Hearth Products SuperiorTM DRT63STTEN/P Direct-Vent Gas Fireplaces
General Information
900355-01, 01/2015
Safety and Your
Fireplace
All parts of your
IHP fireplace get
EXTREMELY HOT!
 To prevent severe
burns and injuries, install a screen or physical barrier to prevent direct contact with the glass.
 Follow the safety instructions
below and be sure everyone in your household understands this burnhazard:
• The surfaces on your fireplace get EXTREMELY HOT!
• The glass on the front of the fireplace reaches EXTREMELY HIGH temperatures and can cause severe burns if touched.
• Keep children away from an operating fireplace. Closely supervise children in any room where a fireplace is operating to prevent contact with glass.
• Keep clothing, furniture, gasoline, and other flammable liquids away from the fireplace.
• Even after the gas is turned off, fireplace surfaces remain extremely hot.
 Be sure to attach the enclosed
Safety-in-Operation Warnings where you turn on your replace, to help remind everyone of the dangers associated with high temperatures (Page 43).
 Read Important Safety Information
(Page 5)
La sécurité et
votre foyer
Toutes les parties de votre
foyer IHP deviennent
EXTRÊMEMENT CHAUDES !
 An d'éviter de vous
brûler gravement ou de vous blesser, installez une grille ou une barrière physique pour empêcher tout contact direct avec la vitre.
 Suivez les instructions de sécurité ci-
dessous et veillez à ce que tous les membres de votre famille soient conscients du danger de brûlure encouru:
Les surfaces de votre foyer deviennent EXTRÊMEMENT CHAUDES !
La vitre située à l'avant du foyer atteint des températures EXTRÊMEMENT ÉLEVÉES et peut causer de graves blessures en cas de contact.
Tenez les enfants à l'écart du foyer lorsqu'il fonctionne. Surveillez attentivement les enfants dans les pièces où un foyer est utilisé afin d'éviter qu'ils ne soient en contact avec la vitre.
Tenez tous les vêtements, les meubles, l'essence et tout autre liquide inflammable à l'écart du foyer.
Même après fermeture du gaz, les surfaces du foyer restent extrêmement chaudes.
Veillez à coller les Étiquettes de mise
en garde relatives à la sécurité d'utilisation à l'endroit où vous
utilisez le foyer, pour rappeler à tous les utilisateurs les dangers liés aux températures élevées (Page 43).
 Lisez L’information de sûreté
importante (Page 5).
Seguridad y su
chimenea
¡Todas las partes de la
chimenea IHP se ponen
MUY CALIENTES!
 Instale una malla o barrera física para evitar
el contacto directo con el vidrio y prevenir las quemaduras y lesiones graves.
 Siga las instrucciones de seguridad
a continuación y asegúrese de que todos en su hogar sepan acerca de este peligro de quemadura:
• ¡Las superficies de la chimenea se ponen MUY CALIENTES!
• El vidrio delante de la chimenea alcanza temperaturas EXTREMADAMENTE ALTAS y puede causar quemaduras graves si se toca.
• Mantenga a los niños alejados de la chimenea en funcionamiento. Supervise en forma cercana a los niños en cualquier cuarto donde haya una chimenea funcionando para impedir el contacto con el vidrio.
• Mantenga la ropa, mobiliario, gasolina y otros líquidos inflamables alejados de la chimenea.
• Aún después de haber apagado el gas, las superficies de la chimenea permanecen extremadamente calientes.
Asegúrese de colocar las Etiquetas
de advertencia de seguridad de operación en el lugar donde
enciende la chimenea, para que todos recuerden los peligros asociados con las altas temperaturas (Página 43).
 Lea Información importante de
seguridad (Página 5).
[FRENCH][ENGLISH]
3
[SPANISH]
INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
TABLE OF CONTENTS
Packaging ................................................... 4
Introduction ................................................ 4
Approved Vent Components .................... 4
General Information .................................... 4
Misc. Codes/Standards ........................... 5
Inputs and Efficiencies ............................ 5
Gas Supply Pressure Requirements ........ 5
Gas Valve Diagram ................................. 6
Orifice Sizes ............................................ 6
Massachusetts / NYC Requirements ....... 6
Cold Climate Insulation ............................... 7
Manufactured Home Requirements ............ 7
Location ...................................................... 7
Vent Termination Clearances ...................... 8
Hearth Extensions (Optional) ...................... 10
Minimum Clearances to Combustibles ........ 11
Pre-Installation Steps .................................. 12
Typical Installation Sequence ..................... 12
Detailed Installation Steps:
Step 1. Framing .......................................... 12
Framing Specifications ............................. 13
Fireplace Dimensions ............................... 14
Step 2. Route Gas Line .............................. 15
Step 3. Install Vent System ........................ 16
General Information ................................. 16
Vent Restrictor Assembly/Installation ...... 16
Vent Termination (Vertical/Horizontal) ..... 16
Vertical (Roof) Termination ...................... 17
Vertical Termination with Straight
Vertical Venting ............................... 17
Straight Vent Section Lengths Table ... 17 Vertical Termination with Offset
Vertical Venting ............................... 20
Vertical Termination System Figures
and Tables ........................................ 21
Horizontal (Wall) Termination .................. 21
Horizontal Termination System
Figures and Tables ........................... 23
Step 4. Field Wiring .................................... 25
Step 5. Remove Glass Door ....................... 25
Step 6. Connecting Gas Line ...................... 26
Step 7. Install Firebox Liner Panels ............ 26
Step 8. Verify Appliance Operation ............. 26
Step 9. Install Volcanic Stone, Glowing
Embers, and Logs .................................... 27
Step 10. Install Glass Doors, Barrier, and
Modesty Panel ........................................... 30
Step 11. Burner Adjustments ..................... 31
Finishing Requirements .............................. 32
Step 12. Attaching Safety-in-Operation
Warnings ..................................... 34
Installation Accessories .............................. 35
4
Important Safety Information Appliance Installation, Service, and Mainte­nance Notices Appliance Operation Notices Burn-In Period Operation and Care of Your Appliance Gas Controls / Control Compartment Access
.................................................................... 40
Remote Control System Maintenance Removal/Installation of Glass Doors, Barrier, and Modesty Panel Placement of Volcanic Stone, Glowing Embers, and Logs Burner Adjustments Flame Appearance and Sooting Burner Air Shutter Adjustment Guidelines Burner Air Shutter Adjustment Procedure Electronic Appliance Checkout Accessory Components Operating (Lighting) Instructions Maintenance Schedule Troubleshooting Guide Replacement Parts List
Warranty ..................................................... 61
............................................. 37
............................................ 39
............................................... 43
.................................... 44
..................................................... 45
................................... 48
..................... 36
...................... 38
....... 40
............................. 41
.................. 45
49 . 49
................... 49
.............................. 50
............... 53
............................... 55
............................... 56
.............................. 57
PACKAGING
The assembled vented gas fireplace is pack­aged with the following items:
Fireplace Components:
(1) Literature Kit (in envelope in firebox;
contains Care and Operation Instruc- tions, Installation Instructions, safety­in-operation warning labels, warranty)
(1) Remote Control Kit (in plastic bag in fire-
box; contains remote control, receiver) (1) Barrier (1) Log Set (1) Vent Restrictor Assembly (1) bag Glowing Embers (4) bags Volcanic Stone (1) Door Modesty Shield
Panel Kit (sold separately; REQUIRED for all
fireplace models) - one of the following kits:
Architectural Stone Ceramic Venetian Tile Ceramic Buff Herringbone Ceramic Buff Rustic Ceramic Black Rustic Ceramic Black Porcelain
NOTE: If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
FOR USE WITH BARRIER(S) PART NO(S). J7422 (40” MODELS).
INTRODUCTION
The See-Through is a direct-vent, sealed combustion gas fireplace designed for either indoor/indoor or indoor/outdoor residential applications (including screened porches and lanais). See “Minimum Clearances to Combus-
tibles” on Page 11.
NOTE: INDOOR/OUTDOOR INSTALLATIONS REQUIRE AN OUTDOOR INSTALLATION KIT
(SOLD SEPARATELY).
These appliances are designed to operate on natural or propane gas. The system is switch­able between standing and intermittent pilot modes.
External electrical power is required to oper­ate these units. If the system operates on line voltage, four “AA” batteries (in receiver) can be used as a backup in case of a power outage.
GENERAL INFORMATION
WARNING
Young children should be care­fully supervised when they are in the same room as the appli­ance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
AVERTISSEMENT
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la sur­face chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habi­tent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécu­rité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
Approved Vent Components
These fireplaces are designed, tested, and listed for operation and installation with the following vent components (8" inner and 11" outer) only:
• Secure Vent™ SV8 direct-vent system com-
ponents manufactured by Security Chimneys International.
These approved vent system components are labeled for identification. Do NOT use any other manufacturer’s vent components with these appliances.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Les enfants et les adultes devraient être infor-més des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional informa­tion consult a qualified installer, service agency or the gas supplier.
WARNING
Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appliance and/or its operating controls is dangerous.
WARNING
Clothing or other flammable material should not be placed on or near the appliance.
AVERTISSEMENT
On ne devrait pas placer de vête­ments ni d’autres matières inflam­mables sur l’appareil ni à proximité.
WARNING
Any safety screen or guard removed for servicing the appli­ance must be replaced prior to operating the appliance.
AVERTISSEMENT
Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
WARNING
Improper installation or use of this appliance can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
Note: Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
Remarque : L’installation et la répara­tion devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien profes­sionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.
Do not use these appliances if any part has been under water. Immediately call a qualified, professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.
Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Appeler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.
Only trim kit(s) supplied by the manufacturer shall be used in the installation of this ap­pliance.
Seules les trousses de garniture fournies par le fabricant doivent être utilisées pour l’installation de cet appareil.
These appliances comply with National Safety Standards and are tested and listed by PFS (Report No. F14-107) to ANSI Z21.88 (in Canada, CSA-2.33), and CAN/CGA-2.17-M91 (CSA P4.1) in both USA and Canada, as vented gas fireplace.
These appliances are listed by PFS for installa­tion in bedrooms, aftermarket mobile homes, and manufactured homes.
Misc. Codes/Standards
Installation must conform to local codes or, in the absence of local codes, with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition (in Canada, the current CAN/CSA-B149.1
installation code). The appliance, when installed, must be electri-
cally grounded and wired in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA
70 - latest edition, or the Canadian Electrical Code, CSA C22.1 - latest edition.
Provide adequate clearances around air open­ings and adequate accessibility clearance for service and proper operation. Never obstruct the front or back openings of the appliance.
These appliances are designed to operate on natural or propane gas only. The use of other fuels or combination of fuels will degrade the per­formance of this system and may be dangerous.
The system is switchable between standing and intermittent pilot modes. External electri­cal power is required to operate these units. If the system operates on line voltage, four “AA” batteries (in receiver) can be used as a backup in case of a power outage.
These models come standard with a remotely modulated gas valve. The included transmitter remotely controls flame appearance and heat output (manual gas valve adjustment is not possible).
Inputs and Efficiencies
Appliance BTU inputs are listed in Table 1A. Appliance efficiencies are listed in Table 1B.
INPUTS
Gas Type Inputs (BTU/hr)
Natural Gas 40,000 to 60,000
Liquid Propane 43,500 to 56,000
Table 1A
EFFICIENCIES
Gas Type
Natural Gas 68% 67%
Liquid Propane 70% 67%
Table 1B
AFUE EnerGuide
Gas Fireplace Energy Efciency Rating
Based on CSA P.4.1-02
5
INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
Gas Supply Pressure Requirements
Inlet and manifold gas supply pressure require­ments for these appliances are listed in Tables
2 and 3.
Inlet Gas Supply Pressure (all models)
Fuel # Minimum Maximum
Natural Gas
Propane
5.0" WC
(1.24 kPa)
11.0" WC
(2.74 kPa)
Table 2
Manifold Gas Supply Pressure (all models)
Fuel # Low High
Natural
Gas
Propane
(Lo) 1.6" WC
(0.4 kPa)
(Lo) 6.3" WC
(1.57 kPa)
Table 3
Test gauge connections are provided on the front of the electronic gas control valve (identified IN for the inlet and OUT for the manifold side).
The control valves have a 3/8" (10 mm) NPT thread inlet and outlet side of the valve. Refer to Figure 1.
Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step-down regulators to reduce the pressure to safe levels.
These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.
Manifold (Out)
Test Port
Line (In) Test Port
Orange Wire
(from DFC Wire
Harness)
Inlet 3/8" NPT
10.5" WC
(2.61 kPa)
13.0" WC
(3.23 kPa)
(Hi) 3.5" WC
(0.87 kPa)
(Hi) 10.0" WC
(2.49 kPa)
Green Wire
(From DFC Wire
Harness)
These appliances must be isolated from the gas supply piping system (by closing their individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures greater than 1/2 psig (3.5 kPa).
Orifice Sizes
Sea Level To High Altitude (All Models)
These appliances are tested and approved for installation at elevations of 0– 4500 feet (0– 1372 meters) above sea level using the standard burner orifice sizes (marked with an asterisk [*] in Table 4). For elevations above 4500 feet, contact your gas supplier or qualified service technician.
Deration
At higher elevations, the amount of BTU fuel value delivered must be reduced by either:
• using gas that has been derated by the gas company; or
• changing the burner orifice to a smaller size as regulated by the local authorities having jurisdiction and by the (USA) National Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition or, in Canada, the CAN/CSA-B149.1 codes - latest edition.
Install the appliance according to the regulations of the local authorities having jurisdiction and, in the USA, the National Fuel Gas Code NFPA
Connect GTMS Wire Harness
Pressure Regulator Tower
Outlet 3/8" NPT
Yellow Ground Wire (From DFC Wire Harness)
54 / ANSI Z223.1 - latest edition or , in Canada, the CAN/CSA-B149.1- latest edition.
NOTE: Flame appearance will diminish 4% per thousand feet.
Burner Orifice Sizes
Elevation 0–4500 feet (0 –1372 meters)
Natural Gas
Drill size (inches)
#32 (0.116")*
H8002 •
Standard size installed at factory.
Table 4
*
• Part/Catalog Number.
Propane
Drill size (inches)
#52 (0.0635")*
H8003 •
Gas Valve Diagram
See valve diagram in Figure 1.
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:
• Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R. Sections 4.00 through 8.00.
• Installation and repair must be done by a plumber or gas fitter licensed in the Com­monwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length..
• The individual manual shut-off must be a T-handle type valve.
Massachusetts Horizontal Vent Requirements In the Commonwealth of Massachusetts, hori-
zontal terminations installed less than seven (7) feet above the finished grade must comply with the following additional requirements::
• A hard-wired carbon monoxide detector with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certified.
• A metal or plastic identification plate must be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW.
KEEP CLEAR OF ALL OBSTRUCTIONS.
New York City, New York (MEA)
Installation of these fireplaces is approved for installation in New York City, NY.
Figure 1: SIT Proflame Valve
6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
COLD CLIMATE INSULATION
For cold climate installations, seal all cracks around the appliance with noncombustible material and wherever cold air could enter the room. If the floor is above ground level, it is especially important to insulate outside chase cavity between studs and under the floor on which the appliance rests. Gas line holes and other openings should be caulked or stuffed with unfaced fiberglass insulation.
If the fireplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can be placed under­neath to prevent cold transfer to the fireplace and into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops.
MANUFACTURED HOME REQUIREMENTS
This appliance may be installed in an after­market, permanently located, manufactured home and must be installed in accordance with the manufacturer's instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, or the Standard for Installation in Mobile Homes, CAN/CSA Z240 MH Series, in Canada.
Cet appareil peut être installé cómme du matéri-el d'origine dans une maison préfabriquée (É.U. seulement) ou mobile et doit être installé selon les instructions du fabricant et conformément à la norme Manufactured Home Constructions and Safety, Title 24 CFR, Part 3200 aux Unis ou à la norme Can/CSA-Z240 Série MM, Maisons mobiles au Canada.
This appliance is only for use with the type of gas indicated on the rating plate. This ap­pliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil ne peut être con­verti à d'autres gaz, sauf si une trousse de conversion est utilisée.
CAUTION: Ensure that the cross members are not cut or weakened during installation. The structural integrity of the manufactured home floor, wall, and ceiling / roof must be maintained.
CAUTION: This appliance must be grounded to the chassis of the manufactured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA 70 - latest edi­tion or the Canadian Electrical Code CSA C22.1 - latest edition.
Drywall
Top of Fireplace Opening
When unit is installed with one side flush with a wall, the wall on other side of unit must not extend beyond front edge of unit.
Figure 2: Typical Installation/Locations
LOCATION
In selecting the location, the aesthetic and functional use of the appliance are primary concerns; however, vent system routing to the exterior and access to the fuel supply are also important.
CAUTION: Due to high temperatures, the ap­pliance should be located out of traffic and away from furniture and draperies (Figure 2).
AVERTISSEMENT : En raison des tem­pératures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures (Figure 2).
The location also should be free of electrical, plumbing, or other heating/air conditioning ducting.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Outdoors
Indoors
(Top View)
Be aware that this is a heat-producing ap­pliance. Objects placed above the unit are exposed to elevated temperatures.
Do not insulate the space between the appli­ance and the area above it.
The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, (such as carpeting or vinyl tile), a metal or wood barrier covering the entire bottom surface must be used.
7
to 2.5 inches
extending more
Ventilated or Unventilated Soffit
*H = MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING OF VENT
TERMINATION HEIGHTS FOR VENTS ABOVE
FLAT OR SLOPED ROOFS
INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
VENT TERMINATION CLEARANCES
These instructions should be used as a guide­line and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the cur­rent standards of CAN/CSA-B149.1 in Canada.
Vertical Vent Termination Clearances
Terminate multiple vent terminations accord­ing to the installation codes listed above. Also see Figure 3A.
Terminate single vent caps relative to building components as shown in Figure 3B.
12 in
(305 mm)
minimum
Horizontal Overhang
2 FT
2 FT MIN.
Vent
Termination
Storm Collar
Flashing
Concentric
Vent Pipe
*H = minimum height from roof to lowest discharge opening of vent.
MIN.
Lowest
Discharge
Opening
H*
1 inch (25.4 mm) Minimum Clearance to Combustibles
Vertical Wall
X
12
Roof Pitch is X/12
Figure 3B: Vertical Vent Termination Clearances
Vent/air intake termination clearances above the high side of an angled roof are listed in the table below.
Termination Heights for Vents
Above Flat or Sloped Roofs
(Ref. NFPA 54 / ANSI Z223.1)
Roof Pitch *Feet *Meters
Flat to 6/12 1.0 0.3 6/12 to 7/12 1.25 0.38 7/12 to 8/12 1.5 0.46 8/12 to 9/12 2.0 0.61
9/12 to 10/12 2.5 0.76 10/12 to 11/12 3.25 0.99 11/12 to 12/12 4.0 1.22 12/12 to 14/12 5.0 1.52 14/12 to 16/12 6.0 1.83 16/12 to 18/12 7.0 2.13 18/12 to 20/12 7.5 2.29 20/12 to 21/12 8.0 2.44
Figure 3A : Multiple Terminations
Horizontal Vent Termination Clearances
The horizontal vent termination must have a minimum of 3 in (76 mm) clearance to any overhead combustible projection of 2-1/2 in (64 mm) or less (see Figure 4). For projections exceeding 2-1/2 in (64 mm), see Figure 4. For additional vent location restrictions refer to Figure 5 on Page 9.
Combustible
Projection
than 2.5 inches
Combustible Projection extending up
24 in
(610 mm)
Horizontal Termination Kit
Horizontal Vent Termination Clearances
For recess allowances of square horizontal termination into exterior walls, see Figure 30 on Page 22.
Figure 4
3 in
(76 mm)
Side Elevation View
8
(TERMINATION PROHIBITED)
Inside Corner
Outside Corner Recessed Location
INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
D
E
V
B
L
C
F
V
B
TERMINATION CAP
V
Fixed
Closed
Openable
V
Openable
V
B
A
AIR SUPPLY INLET
X
Fixed
Closed
J
B
V
B
X
G
GAS METER RESTRICTED AREA
See Figure 3B
H
G
G
V
V
F
I
M
V
K
Balcony with No Side WallVBalcony with Perpendicular Side Wall
G
V
G
X
M
V
A
V
M
U.S. Installation ** Canadian Installation *
Clearance above grade, veranda, porch, desk, or balcony 12” (300 mm)** 12” (300 mm)*
A
Clearance to window or door that may be opened 6” (150mm)
B
Clearance to permanently closed window 9” (229mm)
C
Vertical clearance to ventilated sot located above the
D
termination within a horizontal distance of 18” (458mm)
Clearance to unventilated sot 12” (305mm) 12” (305mm)
E
for replaces <10,000Btu/h (3kW), 9” (230mm) for replaces >10,000Btu/h (3kW), and <50,000Btu/h (15kW), 12” (300mm) for replaces >50,000Btu/h (15kW)**
recommended to prevent windowcondensation
18” (458mm) 18” (458mm)
6” (150mm) for replaces <10,000Btu/h (3kW), 12” (300mm) for replaces >10,000Btu/h (3kW)
12” (305mm) recommended to prevent windowcondensation
P
N
Q
V
O
Clearance to outside corner 5” (127mm)
F
Clearance to inside corner 6” (152mm) minimum 6” (152mm) minimum
G
Clearance to each inside of center line extended above
H
meter / regulator assembly
Clearance to service regulator vent outlet 36” (910mm)** 36” (910mm)*
I
Clearance to nonmechanical air supply inlet to building or
J
the combustion air inlet to any other replace
Clearance to a mechanical air supply inlet 36” (910mm) above if within 10 (3m) horizontally** 72” (1830mm)*
K
Clearance above paved sidewalk or paved diveway located
L
on public property
Clearance under veranda, porch, deck or balcony 12” (300mm)*‡ 12” (300mm)*‡
M
Depth of alcove (maximum) 72” (1830mm)** 72” (1830mm)*
N
Clearance to termination (alcove) 6” (15.2mm)** 6” (15.2mm)*
O
Width of alcove (minimum) 36” (910mm)** 36” (910mm)*
P
Clearance to combustible above (alcove) 18” (457mm)** 18” (457mm)*
Q
*
In accordance with the current CSA-B149.1 National Gas And Propane Installation Code
**
In accordance with the curent ANSI Z223.1/NFPA 54 National Fuel Gas Codes
A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings
*‡
Only permitted if veranda, porch, deck, or balcony is fully-open on a minimum two sides beneath the oor
minimum
36” (910mm) within a height of 15 above the meter / regulator assembly**
6” (150mm) for replaces <10,000Btu/h (3kW), 9” (230mm) for replaces >10,000Btu/h (3kW) and <50,000Btu/h (15kW), 12” (300mm) for replaces >50,000Btu/h (15kW)**
84” (2130mm)‡ 84” (2130mm)‡
5” (127mm) minimum
36” (910mm) within a height of 15 above the meter / regulator assembly*
6” (150mm) for replaces <10,000Btu/h (3kW), 12” (300mm) for replaces >10,000Btu/h (3kW)
Figure 5—Horizontal vent termination clearances for buildings with combustible and noncumbustible exteriors
9
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
HEARTH EXTENSIONS (OPTIONAL)
Note: Hearth extensions are not required with this appliance.
Optional Indoor Hearth Extension
Combustible indoor hearth material may only be installed at or below the base of the fireplace (see Figures 6 and 7).
Non-combustible indoor hearth material may be installed above the base of the fireplace and may butt against the front face of the fireplace (see
Figures 6 and 7).
Also note the following:
• Combustible material may project beyond the sides of the fireplace opening, as long as it is within the shaded area shown in Figure 10 on Page 11.
• Vertical installation clearances to combustible mantels vary according to the depth of the mantel (see Figure 9 on Page 11).
• Non-combustible mantels may be installed at any height above the appliance opening.
Optional Outdoor Hearth Extension
All outdoor hearth material (combustible and non-combustible) must be installed a minimum of 6" (152 mm) below the base of the fireplace (see Figure 7).
Also note the following:
• For vertical installation clearances to combustible outdoor mantels and overhangs, see Page 34 and the instructions provided in the Outdoor
Installation Kit (required for all outdoor installations; see Page 36).
• Non-combustible outdoor mantels and overhangs may be installed at any height above the appliance opening.
Indoor
Side
Fireplace
(side view)
Outdoor
Side
Finish combustible material must be installed at or below base of fireplace.
Finish non-combustible material may butt against front face of fireplace.
Also see Figure 7.
Floor Panel
Front Face of Fireplace
Figure 6: Optional Indoor Hearth Extension
NOTE: A finish trim piece is shipped with your fireplace to extend the base 1/2" to be flush with the finish flanges on the side of the fireplace. This filler is shipped on top of the fireplace wrapped in foam. If desired this piece can be placed on the base of the fireplace. It is secured with bend tabs on either side. Lay the extension in front of the base then secure by bending tabs on each side over to secure to the base. While this piece is provided it is not required.
10
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Indoor hearth extension:
Finish combustible material must be installed at or below base of fireplace.
Finish non-combustible material may be installed above base of fireplace and may butt against front face of fireplace.
Outdoor hearth extension:
All finish hearth material (combustible and non-combustible) must be at least 6" (152 mm) below base of fireplace.
6" (152 mm)
minimum
Figure 7: Optional Indoor and Outdoor Hearth Extensions
7 (178)
2
(51)
4
(102)
6
(152)
8
(203)
10
(254)
12
(305)
9 (229)
13 (330)
17 (432)
15 (381)
11 (279)
INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
(209 mm)
(356 mm)
MINIMUM CLEARANCES TO COMBUSTIBLES
Appliance and Vent Clearances
The appliance is approved with zero clearance to combustible materials on both sides (as detailed in Table 5), with the following exceptions:
• When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit.
• In addition, when the unit is recessed, the side walls surrounding the unit must not extend beyond the front edge of the unit (see Figure 2 on Page 6).
MINIMUM CLEARANCES TO COMBUSTIBLES
Back / Sides Top Spacers 0 in (0 mm) Floor 0 in (0 mm) Unit Bottom to Ceiling 72.0 in (1829 mm) Vertical Vent Pipe 1.0 in (25.4 mm) Horizontal Vent Pipe
0 in (0 mm) Spacers
Top: 4.0 in (102 mm) Sides: 1.0 in (25.4 mm) Bottom: 1.0 in (25.4 mm)
SERVICE CLEARANCES
Front 3 ft (0.9 m)
Table 5
Do NOT insulate space between appliance and area above it.
Combustible
Enclosure/Shelf
~
Min. 4"
~
(102 mm)
91.5" (2324 mm)
Indoor/Outdoor
90" (2287 mm)
minimum
Indoor/Outdoor
Min. 2 ft vertical vent section and one 90-degree elbow required
minimum
Top of Fireplace
2 x 4
Figure 8: Min. Height of Combustible Enclosure
Mantel Depth
IMPORTANT!
Min. clearance to
combustibles above any
horizontal vent component
is 4" (102 mm).
4" (102 mm) above any horizontal/inclined vent component.
See Step 1 ("FRAMING") on Page 12 for clearance requirements to
nailing flanges on each side of unit and any adjacent screw heads.
The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials; however, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.
Min. Height of Combustible Enclosure
To provide for the lowest possible combustible enclosure (or shelf) surface, the venting should be routed in a way to minimize obstructions to the space above the appliance. Do not insulate the space between the appliance and the area above it (see Figure 8).
Wall Finishes / Surrounds / Mantels
Note: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front faces (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the appliance face. See Pages 33 and 34.
Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance front face with these exceptions: they must not cover any portion of the removable glass panel.
Vertical installation clearances to combustible mantels vary according to the depth of the mantel (see Figure 9). Mantels constructed of non­combustible materials may be installed at any height above the appliance opening.
Note: Use high-temperature paint (rated 175°F or higher) on the under­side of the mantel.
NOTE: Attic insulation shield (H3908, see Page 36) must be installed when blown or loose-fill insulation is used, and is
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
required for all attic installations.
to bottom of mantel
Distance from top of appliance
Inches
(millimeters)
Top of Appliance
Figure 9: Mantel Clearances
Minimum Distance to Unprotected Side Wall
At 14" minimum side wall clearance, a combustible wall can project to any length.
At 8-1/4" side wall clearance, a combustible wall can project 12" maximum.
Gray area is “safe zone”
14"
(13 mm)
8.25"
Figure 10: Side Wall Clearances
0.5"
45°
Protected wall shown in white
Top View of Fireplace
Combustible materials are allowed in gray “safe
5 in (127 mm)
zone” illustrated here. Combustible walls are
shown in black.
12 in
Protected wall is shown
(305 mm)
in white. Combustible material
17 in
may project beyond
(432 mm)
the side of the fireplace opening if it is within the gray "safe zone" illustrated here.
Side View
11
INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
PRE-INSTALLATION STEPS
The appliance is shipped with all gas controls and components installed and pre-wired.
1. Remove the shipping carton, exposing the
front glass door on the control side.
Barrier (see Notice, Page 27)
This fireplace comes with a barrier to reduce the likelihood of burns from touching hot glass. If the barrier is damaged, the fireplace should be turned off immediately and the fireplace must not be operated until a new, approved factory barrier for this unit is installed.
To remove barrier follow these steps.
a.Lift barrier up by the frame at the top. b.Remove lower filler piece by pulling down off of the barrier. c.Lower barrier and push barrier to left to release right side. d.Pull the right side out of fireplace. e.Remove barrier.
2. Using a Phillips screwdriver, unfasten two
(2) screws located at the top of the glass frame (see Figure 50 on Page 31). Tilt the top of the glass frame away from the unit. Lift it carefully off the bottom door track and set the door aside, protecting it from inadvertent damage.
WARNING
Failure to position the parts in accordance with these diagrams or failure to use only parts specifi­cally approved with this appliance may result in property damage or personal injury.
AVERTISSEMENT
Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.
TYPICAL INSTALLATION SEQUENCE
The typical sequence of installation is outlined below.
Note: Each installation is unique and may result in variations to the steps described herein.
See the page numbers referenced in the fol­lowing steps for detailed procedures.
Step 1. FRAMING (Page 12): Construct
appliance framing. Position appliance within framing; and secure with nailing brackets.
Step 2. ROUTE GAS LINE (Page 15):
Route gas supply line to right side (when viewed from control side of appliance).
Step 3. INSTALL VENT SYSTEM (Page 16):
install vent system and exterior termination.
Step 4. FIELD WIRING (Page 25): Connect
120 Vac electrical power to the appliance receptacle.
Step 5. REMOVE GLASS DOOR ASSEMBLY
(Page 25).
Step 6. CONNECT GAS LINE (Page 26):
Make connection to gas supply.
Step 7. INSTALL FIREBOX LINER PANEL
KIT (Page 27).
Step 8. VERIFY APPLIANCE OPERATION
(Page 27).
Step 9. INSTALL VOLCANIC STONE,
GLOWING EMBERS, AND LOGS
(Page 28).
Step 10. INSTALL GLASS DOORS,
BARRIER, AND MODESTY PANEL
(Page 31).
Step 11. BURNER ADJUSTMENTS (Page
32): Adjust burner air shutter to
ensure proper flame appearance.
FINISHING REQUIREMENTS (Page 33). Step 12. ATTACHING SAFETY-IN-
OPERATION WARNINGS (Page 35).
DETAILED INSTALLATION STEPS
Step 1. FRAMING
Frame these appliances as illustrated in Figure 12 on Page 13. All framing details must allow
for a minimum clearance to combustible fram­ing members as shown in Table 5 and Figures 8–10 on Page 11.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed below the appliance.
Headers may be in direct contact with the appliance top spacers but must not be sup­ported by them or notched to fit around them. All construction above the appliance must be self-supporting, DO NOT use the appliance for structural support.
Secure the fireplace to the side framing mem­bers using the unit's nailing flanges — one top and bottom on each side of the fireplace front (see Figure 13). Use 8d nails or their equivalent.
Securing Unit to Framing by Nailing Flanges
Use Top Flange for 1/2” Thick Drywall
Front of Fireplace Use Center Flange
for Flush Mount
Use Bottom Flange for 5/8” Thick Drywall
Left Side Front Corner of Fireplace Shown
(Same requirements for right side)
Note: The nailing flanges, combustible
members and screw heads in areas directly adjacent to the nailing flanges are EXEMPT from the 1/2-inch clearance to combustible requirements for the firebox outer wrapper. Combustible framing may be in direct contact with the nailing flanges and may be located closer than 1/2 inch from screw heads and the firebox wrapper in areas adjacent to the nailing flanges. Frame the opening to the exact dimensions specified in the framing details in these Installation
Instructions.
Figure 11
12
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
13
(330)
16
(406)
6-1/2 (165)
C
Inches
(millimeters)
1-1/2
(38)
D
A
B
E
~
D
B
13
(330)
16
(406)
6-1/2 (165)
C
Inches
(millimeters)
A
INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
FRAMING SPECIFICATIONS
Framing should be constructions of 2x4 or larger lumber.
A
in 52-1/16 47-5/16 75-1/2 26-5/16 6
(mm) (1322) (1202) (1918) (668) (152)
B
C
D
E
Dimension B is from fireplace base to top framing member. Dimension C is from fireplace base to centerline of horizontal vent pipe.
Minimum vent framing: 2 ft vertical vent and one 90° elbow. For other venting configurations, see Step 3, INSTALL VENTING SYSTEM.
1/2-inch board for platform (shown in gray). Dimension E is a 6-inch clearance from fireplace base to outdoor
surface (e.g., deck, patio, lanai) that is required as a moisture barrier (not a combustible clearance) on outdoor side only.
Figure 12
INDOOR SIDE
Outdoor Surface (e.g., deck, patio, lanai)
OUTDOOR SIDE*
*For indoor/outdoor installations, the control side
of the fireplace must be installed on the indoor side.
13
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
FIREPLACE DIMENSIONS
(shown with Outdoor Kit installed)
FIREPLACE COLLAR AND VENT SIZE
Fireplace Vent Collar and Vent Pipe (Coaxial DV) 8" Inner / 11" Outer
NOTE: All venting/termination systems (vertical and horizontal) require installation of the provided Vent Restrictor. See Page 16 for details.
inches
(millimeters)
27-7/16
(697)
3-15/32
(88)
26-3/16
(665)
inches
(millimeters)
13-3/32
(333)
inches
(millimeters)
12-5/16
(313)
25-9/32
(642)
5-13/32
(137)
Fireplace Vent Collar
8" Inner / 11" Outer
7-5/16
(186)
Top View
34-3/4
(883)
5-3/32
(130)
14
46-19/32
(1184)
19-17/32
Figure 13
(496)
7 (178)
Control Switch Wires Knock-Out
Left Side View
Gas Inlet
J-Box
29-19/32
(752)
Front View (opposite valve access side)
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
41-1/2
(1054)
33-3/4
(857)
50-1/2
(1283)
INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
Step 2. ROUTE GAS LINE
NOTICE: For indoor/outdoor installations,
the CONTROL SIDE of the fireplace must be installed on the INDOOR side.
Route a 1/2" (13 mm) gas line along the inside of the right side framing as shown in Figures 14 and 15. Gas lines must be routed, constructed and made of materials that are in strict accor­dance with local codes and regulations.
All appliances are factory-equipped with a flexible gas line connector and 1/2-inch shutoff valve (see Step 6 on Page 26).
The incoming gas line should be piped into the valve compartment and connected in one of the two methods as shown in Figure 36 on Page 26.
Proper Sizing of Gas Line
Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code, NFPA 54 - latest edition (USA) or CAN/CSA-B149.1
- latest edition (Canada). Never use galvanized or plastic pipe. Refer to
Table 6 for proper sizing of the gas supply line, if black iron pipe is being used. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations.
IMPORTANT: It is critical that a licensed installer perform this step strictly per NFPA.
We recommend that a qualified, licensed plumber or gas fitter be hired to correctly size and route the gas supply line to the appliance. Installing a gas supply line from the fuel supply to the appliance involves numerous consider­ations of materials, protection, sizing, loca­tions, controls, pressure, sediment, and more. Certainly no one unfamiliar and unqualified should attempt sizing or installing gas piping.
Notes:
• All appliances are factory-equipped with a flexible gas line connector and 1/2-inch shutoff valve (see Figure 36 on Page 26).
• See Massachusetts Requirements on Page 6 for additional requirements for installa­tions in the state of Massachusetts in the USA.
• The gas supply line should not be connected to the appliance until Step 6 (Page 26).
• A pipe joint compound rated for gas should be used on the threaded joints. Ensure
propane-resistant compounds are used in propane applications. Be very careful that
the pipe compound does not get inside the pipe.
Sediment Trap: It is recommended to install a sediment trap in the supply line as close as possible to the appliance (see Figure 36 on Page 26). Appliances using propane should have a sediment trap at the base of the tank.
• Check with local building official for local code requirements (such as whether below­grade penetrations of the gas line allowed, etc.).
7”
(178 mm)
Right Side Front Corner
(Valve Side) Of Fireplace Framing
Figure 14: INDOOR / INDOOR
1-1/2”
(38 mm)
7”
(178 mm)
Right Side Front Corner
(Valve Side) Of Fireplace Framing
19-1/2"
(495 mm)
19-1/2"
(495 mm)
Schedule 40, Black Iron Pipe
Inside Diameter (Inches)
Schedule 40 Pipe
Length (feet)
0-10 1/2 3/8
10-40 1/2 1/2
40-100 1/2 1/2 100-150 3/4 1/2 150-200 3/4 1/2
Natural
Gas
Table 6
Propane
Gas
IMPORTANT NOTE REGARDING
PROPANE INSTALLATIONS
Using a propane tank smaller than 100 lbs may create pressure loss and insufficient fuel delivery, which can cause sooting, severe delayed ignition, or other malfunctions (ref. NPFA 58).
Any damage as a result of insufficient tank size or other improper installation is NOT covered under the limited warranty.
Figure 15: INDOOR / OUTDOOR
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
15
INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
Step 3. INSTALL VENT SYSTEM
General Information
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to lo­cal codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/ CSA-B149.1 in Canada.
Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.
Dégagement conforme aux codes d'in­stalla tion locaux et aux exigences du foumisseunde gaz.
Use only approved venting components. See “Approved Vent Components” on Page 4.
These fireplaces must be vented
directly to the outside.
Vent Restrictor Kit
Vent Restrictor Assembly for Horizontal Termination Systems
For systems with horizontal termination, use only the vent restrictor base.
The vent system may not service multiple ap­pliances and must never be connected to a flue serving a solid fuel burning appliance.
The vent pipe is tested to be run inside an enclosed wall (such as a chase). There is no requirement for inspection openings in the en­closing wall at any of the joints in the vent pipe.
Vent Restrictor Assembly and Installation
All vent systems require installation of a vent restrictor. A vent restrictor kit is provided with the fireplace (packaged inside the firebox) and includes one base, two wings, and four screws (see Figure 16A).
1. Assemble the vent restrictor components
according to the type of termination and length of vent run, as shown in Figures 16B and 16C.
2. Install the vent restrictor in the appliance top flue outlet, as shown in Figure 16D. The
vent restrictor is held in place by friction only.
Vent Restrictor Assembly for Vertical Termination Systems
For systems with vertical termination, use the four provided screws to attach the two wings to the base in the applicable position based on length of vertical run, as shown below.
Assembly for vertical termination with 6–10 ft vertical runs:
Note: When possible, install the vent
restrictor through the top of the appliance vent outlet BEFORE installing the vent system. (It is possible to install the vent restrictor from inside the firebox after vent system installation; however, doing so requires removing the firebox baffle.)
Vent Termination (Vertical or Horizontal)
With the appliance secured in framing, determine whether to terminate the venting vertically (through the roof) or horizontally (through the wall).
• For Vertical (Roof) Termination Systems, see Pages 17–20.
• For Horizontal (Wall) Termination Systems, see Pages 21–24.
See Page 36 for a list of
approved venting components.
(1) Vent Restrictor Base
(2) Wings (4) Screws
Figure 16A Figure 16B
Vent Restrictor Installation
Applicable Vent Restrictor Assembly (per Figures 16B and 16C)
Inner Collar
Appliance Vent Outlet
Assembly for vertical termination with 11–40 ft vertical runs:
Assembly for vertical termination with 41–60 ft vertical runs:
16
Install applicable vent restrictor assembly (per Figures 16B and 16C) into inner collar of appliance vent outlet.
Note: The vent restrictor is held in place by friction only.
Figure 16D
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 16C
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INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
Vertical (Roof) Termination Systems
This section includes configurations for vertical (roof) termination systems with either straight vertical venting (see below and Page 20) and offset vertical venting (see Pages 18–20). Secure Vent™ rigid vent pipe and termination components are shown in the figures.
The tables on Page 20 summarize each sys­tem’s minimum and maximum vertical and horizontal length values.
For vertical (roof) termination, the minimum vent height above the roof and/or adjacent walls is specified in ANSI Z223.1, latest edi­tion (in Canada, the current CAN/CSA-B149.1 installation code) and by major building codes. Always consult your local codes for specific requirements. A general guide to follow is the Gas Vent Rule (see Figure 3B
on Page 8).
Vertical Termination System with Straight Vertical Venting
Note: If not already done, install the pro­vided vent restrictor before proceeding (see Page 16).
Determine the number of straight vent sec­tions required. Available straight vent sec­tions (and their effective lengths) are listed in Table 7, below. See Page 36 for all venting components.
Plan the vent lengths so a joint does not occur at the intersection of ceiling or roof joists. Refer to the “VENT SECTION LENGTHS” charts at right.
Vertical Termination System with Straight Vertical Venting
Termination
Max. 60 ft
(18 m)
Min. 6 ft
(1.8 m)
Figure 17
Flashing and Storm Collar
Min. 1 in (25 mm) Clearance to Combustibles
Firestop/Spacer
Secure Vent Vent Sections
(SV8L6, SV8L12, SV8L24, SV8L36, SV8L48)
Available Straight Vent Sections
Cat. No. Model No. Description Effective Length
H2250 SV8L6 6 in (152 mm) Vent Section 4.5 in (114 mm) H2251 SV8L12 12 in (305 mm) Vent Section 10.5 in (267 mm) H2252 SV8L24 24 in (610 mm) Vent Section 22.5 in (572 mm)
Metric
Conversion
Inches x 25.4 = mm. Inches x 2.54 = cm. Inches x 0.0254 = m.
H2253 SV8L36 36 in (914 mm) Vent Section 34.5 in (876 mm) H2254 SV8L48 48 in (1219 mm) Vent Section 46.5 in (1181 mm)
Table 7 See Page 36 for a list of all approved venting components.
17
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Min. 13 in
INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
Vertical Termination System with Offset Vertical Venting
Note: If not already done, install the pro­vided vent restrictor before proceeding (see Page 16).
Analyze the vent routing and determine the quantities of vent sections and number of elbows required. Refer to Vertical Termination System Figures and Tables on Page 20 to select the type of vertical installation desired. Vent sections are available in net lengths of 4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2" (876 mm) and 46-1/2" (1181 mm). Refer to the Vent Section Length Chart on Page 17 for an aid in selecting length combinations. Elbows are available in 90° and 45° configurations. See Figure 21 on Page 19 for the SV8E45 and SV8E90 elbow dimensional specifications.
Where required, a telescopic vent section (SV8LA) may be used to provide the installer with an option in installing in tight and confined spaces or where the vent run made up of fixed length pieces develops a joint in a undesirable location, or will not build up to the required length. The SV8LA Telescopic Vent Section has an effective length of from 1-1/2" (38 mm) to 6-3/4" (171 mm). The SV8LA is fitted with a dimpled end (identical to a normal vent section component) and a plain end with 3 pilot holes. Slip the dimpled end over the locking channel end of a standard SV8 vent component the required distance and secure with three screws.
Maintain a minimum 1" (25 mm) clearance to combustible materials for all vertical ele­ments. Clearances for all horizontal elements are 4" (102 mm) on top, 1" (25 mm) on sides and 1" (25 mm) on the bottom.
A. Frame ceiling opening.
Use a plumb line from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 13" x 13" (330 mm x 330 mm) inside dimensions, about this center mark (Figure 18).
Roof Framing
Min. 13 in (330 mm)
Ceiling Framing
18
Plumb Bob
Figure 18
(330 mm)
B. Attach vent components to appliance. Secure Vent™ SV8 direct-vent system compo-
nents are unitized concentric pipe components featuring positive twist lock connections (see Figure 19).
All of the appliances covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent com­ponents fit over the appliance collar to create the positive twist-lock connection.
Align four dimples in upper vent section with inlets of four locking incline channels on lower vent section or appliance collar.
Twist upper vent section clockwise
Arrow
Lower Vent Section or Appliance Collar
until arrows and dimples align.
Dimple
Locking Incline Channel
Connected Vent
Sections
Arrow
Figure 19
To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlet of the four inclined channels on the collar (refer to Figure 19). Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels.
The unitized design of the Secure Vent com­ponents will engage and seal both the inner and outer pipe without the need for sealant or screws. If desired, a #6 x 1/2" screw may be used at the joint, but it is not required, as the pipe will securely lock when twisted.
C. Attach vent components to each other.
Other vent sections may be added to the pre­viously installed section in accordance with the requirements of the vertical vent figures and tables.
To add another vent component to a length of vent run, align the dimpled end over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section.
Push the vent component against the previous section until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels. This seating
position is indicated by the alignment of the arrow and dimple as shown in Figure 19.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
D. Install firestop/spacer at ceiling. When using Secure Vent, use SV8BF firestop/
spacer at ceiling joists. If there is living space above the ceiling level, the firestop/spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/spacer must be installed on the top side of the joist.
Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner. When running vertical chimney
sections, remember to maintain 1" (25 mm) clearance to combustibles, framing mem­bers, and attic or ceiling insulation. Attic insulation shield (H3908) is required and may be used to help maintain the clearances indicated here. See installation accessories on Page 36. The gap between the vent pipe and a vertical firestop can be sealed with non-combustible caulking.
E. Support vertical vent run sections.
Note: Proper venting support is very im­portant. The weight of the vent must not be supported by the fireplace in any degree.
Support the vertical portion of the venting system every 8 feet (2.4 m) above the fireplace vent outlet.
One method of support is conventional plumber’s tape (not provided). Secure the plumber’s tape to the framing members with nails or screws.
Loop the plumber’s tape around the vent, securing the ends of the tape to the framing. If desired, use #6 x 1/2" sheet metal screws to secure the support straps to the vent pipe. See Figure 20.
Blocking
Support Straps
(Plumber’s Tape)
Max.
8 ft (2.4 m)
0 in (0 mm) minimum clearance to spacers
Figure 20
INNOVATIVE HEARTH PRODUCTS • SEE-THROUGH DIRECT-VENT GAS FIREPLACES (DRT63STTEN/P) • INSTALLATION INSTRUCTIONS
C
D
Storm Collar
Vertical Termination System with Offset Vertical Venting (continued)
F. Change vent direction to horizontal/ inclined run.
At any transition to or from a horizontal/ inclined run, install the elbows (SV8E45, SV8E90; see Figure 21) in the same manner as the straight vent sections.
The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section, to align with the required direction of the next vent run element. Twist
elbow sections in a clockwise direction only, to avoid the possibility of unlocking any pre­viously connected vent section (see Figures
19 and 21).
6"
(153 mm)
360° Swivel Joint (SV8E45) 45° Elbow
360° Swivel Joint (SV8E90) 90° Elbow
10"
(254 mm)
H. Frame roof opening.
Identify location for vent at the roof. Cut and/ or frame opening per Roof Framing Chart (see Figure 22).
Framing Dimensions for Roof
Pitch C D
0/12
6/12
12/12
13 in
(330 mm)
13 in
(330 mm)
13 in
(330 mm)
13 in
(330 mm)
15-1/2 in
(394 mm)
20-1/2 in
(541 mm)
Figure 22: Roof Framing
K. Install vertical termination.
The final step involves installation of the verti­cal termination. Extend the vent sections to the height as shown in “Vertical Vent Termination Clearances” on Page 8.
The vertical termination (Figure 24) installs in the same manner as other Secure Vent™ sections. Align the termination over the end of the previously installed section, adjusting the radial alignment until the four locking dimples of the termination are aligned with the inlets of the four incline channels of the last vent section. Push the termination down until it fully engages, then twist the termination clockwise, running the dimples down and along the incline chan­nels until they seat at the end of the channels.
Figure 21
G. Continue installation of horizontal/ inclined sections.
Continue with installation of the straight vent sections in horizontal/inclined run as de­scribed in Step C. Install support straps every 3 ft (914 mm) along horizontal/inclined vent runs using conventional plumber’s tape (see Page 21, Figure 28).
NOTICE: It is important to install
horizontal runs on a steady, (i.e., no “dips”), slightly positive incline of approximately 1/4 inch rise-per-foot (20 millimeters rise-per-meter) horizontal, in a direction away from the fireplace. (Slightly smaller rise-per-foot run ratios
are acceptable.) Use a carpenter’s level to measure from a constant surface, and adjust support straps as necessary.
Note: It is important to maintain the required clearances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 4" (102 mm) at the top, 1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal/ inclined runs.
I. Install roof flashing.
Extend the vent sections through the roof structure. Install the roof flashing over the vent section and position such that the vent column rises vertically (use carpenters level) (Figure 23 ). Nail along perimeter to secure flashing or adjust roofing to overlap the flash­ing edges at top and sides only and trim where necessary. Seal the top and both sides of the flashing with waterproof caulking.
J. Install storm collar.
Install the storm collar, supplied with the flashing, over the vent/flashing joint (see Figure 23). Loosen the storm collar screw. Slide collar down until it meets the top of the flashing. Tighten the adjusting screw. Apply non-combustible caulking or mastic around the circumference of the joint to provide a water tight seal.
Storm
Flashing
Collar
Figure 24
If the vent system extends more than 5 ft (1.5 m) above the roof flashing, stabilizers may be necessary.
Additional screws may be used at section joints for added stability.
Guide wires may be attached to the joint for ad­ditional support on multiple joint configurations.
Figure 23
19
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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