Superior DRT4040DMN, DRT4040DMP, DRT4045DEN, DRT4040DEN, DRT4045DMN Installation And Operation Instruction Manual

...
Installation and Operation Instructions
USC
SuperiorTM DRT40 Direct Vent Gas Fireplaces
P/N 900357-00 Rev. A 06/2015
Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 900357-02.
Report No. F14-170
P900357-00
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
®
Models
DRT4040DMN DRT4040DMP DRT4040DEN
DRT4045DMN DRT4045DMP DRT4045DEN
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour
consultation ultérieure.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil peut installé dans une maison préfabriquée (mobile) déjà installée à demeure, si les réglements locaux le permettent. Ce appareil doit être utilisé uniquement avec le type de gaz indiqué sure la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilsée.
L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neigh­bor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas sup­plier.
AVERTISSEMENT: RISQUED’INDENDIE OU D’EXPLOSION
Le non-respect Des avertissements de sécurité pourrait d’entraîner des blessures graves, la mort ou des dommages matériels.
— Ne pas entreposer ni utilizer d’essence ni d’autres
vapeurs ou liquides inflammables dans le voisin­age de cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâti­ment où vous trouvez.
• Sortez immédiatement de bâtiment.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
— L’installation et l’entretien doivent être assurés par
un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
See attached color flyer for proper color representation
DANGER
VITRE CHAUDE
RISQUE DE BRÛLURES.
NE TOUCHEZ PAS UNE VITRE
NON REFROIDIE.
NE LAISSEZ JAMAIS UN ENFANT
DE TOUCHER LA VITRE.
L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
Voir ci-joint tract pour une bonne représentation de la couleur
PELIGRO
EL VIDRIO CALIENTE
CAUSARÁ QUEMADURAS.
USTED DEBE NUNCA
TOCAR EL VIDRIO CALIENTE.
LOS NIÑOS DEBEN NUNCA
TOCAR EL VIDRIO.
Una barrera diseñada para reducir el riesgo de quemaduras desde la mir­illa (vidrio) caliente es proveida con este aparato y deberá instalarse para la protección de los niños y otros individuos en riesgo.
Vea el volante adjunto para la representación de color adecuado
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
General Information
900357-00, 06/2015
Safety and Your
Fireplace
All parts of your
IHP fireplace get
EXTREMELY HOT!
 To prevent severe
burns and injuries, install a screen or physical barrier to prevent direct contact with the glass.
 Follow the safety instructions
below and be sure everyone in your household understands this burn hazard:
• The surfaces on your fireplace get EXTREMELY HOT!
• The glass on the front of the fireplace reaches EXTREMELY HIGH temperatures and can cause severe burns if touched.
• Keep children away from an operating fireplace. Closely supervise children in any room where a fireplace is operating to prevent contact with glass.
• Keep clothing, furniture, gasoline, and other flammable liquids away from the fireplace.
• Even after the gas is turned off, fireplace surfaces remain extremely hot.
 Be sure to attach the enclosed
Safety-in-Operation Warnings where you turn on your fireplace, to help remind everyone of the dangers associated with high temperatures (Page 49).
 Read Important Safety Information
(Page 5)
3
EXTRÊMEMENT CHAUDES !
La sécurité et
votre foyer
Toutes les parties de votre
foyer IHP deviennent
 Afin d'éviter de vous
brûler gravement ou de vous blesser, installez une grille ou une barrière physique pour empêcher tout contact direct avec la vitre.
 Suivez les instructions de sécurité
ci-dessous et veillez à ce que tous les membres de votre famille soient conscients du danger de brûlure encouru :
Les surfaces de votre foyer deviennent EXTRÊMEMENT CHAUDES !
La vitre située à l'avant du foyer atteint des températures EXTRÊMEMENT ÉLEVÉES et peut causer de graves blessures en cas de contact.
Tenez les enfants à l'écart du foyer lorsqu'il fonctionne. Surveillez attentivement les enfants dans les pièces où un foyer est utilisé afin d'éviter qu'ils ne soient en contact avec la vitre.
Tenez tous les vêtements, les meubles, l'essence et tout autre liquide inflammable à l'écart du foyer.
Même après fermeture du gaz, les surfaces du foyer restent extrêmement chaudes.
Veillez à coller les Étiquettes de mise
en garde relatives à la sécurité d'utilisation à l'endroit où vous
utilisez le foyer, pour rappeler à tous les utilisateurs les dangers liés aux températures élevées (Page 49).
 Lisez L’information de sûreté
importante (Page 5).
[FRENCH][ENGLISH]
Seguridad y su
chimenea
¡Todas las partes de la
chimenea IHP se ponen
MUY CALIENTES!
 Instale una malla o barrera física para evitar
el contacto directo con el vidrio y prevenir las quemaduras y lesiones graves.
 Siga las instrucciones de seguridad
a continuación y asegúrese de que todos en su hogar sepan acerca de este peligro de quemadura:
• ¡Las superficies de la chimenea se ponen MUY CALIENTES!
• El vidrio delante de la chimenea alcanza temperaturas EXTREMADAMENTE ALTAS y puede causar quemaduras graves si se toca.
• Mantenga a los niños alejados de la chimenea en funcionamiento. Supervise en forma cercana a los niños en cualquier cuarto donde haya una chimenea funcionando para impedir el contacto con el vidrio.
• Mantenga la ropa, mobiliario, gasolina y otros líquidos inflamables alejados de la chimenea.
• Aún después de haber apagado el gas, las superficies de la chimenea permanecen extremadamente calientes.
Asegúrese de colocar las Etiquetas
de advertencia de seguridad de operación en el lugar donde
enciende la chimenea, para que todos recuerden los peligros asociados con las altas temperaturas (Página 49).
 Lea Información importante de
seguridad (Página 5).
[SPANISH]
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
TABLE OF CONTENTS
Packaging ................................................ Page 4
Introduction ............................................. Page 4
General Information ................................. Page 4
Commonwealth of Massachusetts
Requirements ...........................................Page 6
Cold Climate Insulation ............................ Page 7
Manufactured Home Requirements .........Page 7
Location ................................................... Page 7
Vent Termination Clearances ................... Page 8
Appliance and Vent Clearances ................ Page 10
Pre-Installation Steps ...............................Page 11
Typical Installation Sequence ..................Page 11
Step 1. Framing ........................................Page 11
Step 2. Routing Gas Line ......................... Page 13
Step 3. Appliance Vent Collar ................... Page 14
Step 4. Install The Venting System ..........Page 14
Vertical Termination Systems ................... Page 15
Horizontal Termination System ................Page 20
Step 5. Field Wiring .............................. Page 26
Step 6. Optional Blower Kit Wiring ....... Page 27
Step 7. Connecting Gas Line ................ Page 27
Step 8. Verifying Appliance Operation ...... Page 28
Step 9. Installing Logs ......................... Page 29
Step 10. Remove/Install Glass Door ...... Page 32
Step 11. Burner Adjustments ................. Page 32
Step 12. Hood Installation ...................... Page 34
Finishing Requirements ........................... Page 34
Step 13. Attaching Safety-in
Operation Warnings .............................. Page 33
Installation Accessories ........................... Page 34
Gas Conversion Kits ................................ Page 36
Important Safety Information ................... Page 38
Installation, Service, And Maintenance
Notices ................................................. Page 39
Appliance Operation Notices ................... Page 40
General Information ................................. Page 40
Operation/Care of Your Appliance ............Page 42
Gas Controls Access ................................ Page 42
Variable Flame Adjustment .......................Page 43
Maintenance ............................................Page 44
Front Glass Enclosure Panel, Barrier,
Removal and Installation .........................Page 45
Install Volcanic Stone, Embers and Logs . Page 46 Burner Flame Appearance/Sooting and
Adjustments ............................................. Page 48
Wiring Diagrams ..................................... Page 50
Accessory Components ........................... Page 51
Maintenance Schedule ............................. Page 54
Lighting Instructions ................................ Page 55
Troubleshooting Guide ............................Page 59
Replacement Parts List ........................... Page 61
Warranty ................................................. Page 63
Please read and understand these instructions before beginning your
installation.
4
PACKAGING
The assembled vented gas fireplace heater is packaged with: 1 - logs in a carton located within the firebox. 2 - one plastic bag of glowing embers in the
bottom compartment.
3 - literature package containing this manual,
warning labels and warranty; envelope is located in the bottom compartment.
4 - one vent restrictor to be applied as shown on
Page 12 ; restrictor is taped to the envelope. 5 - one hood 6 - front face assembly with barrier installed 7 - 4" top stand off taped diagonally to the rear
of the fireplace
INTRODUCTION
The Millivolt appliances have a millivolt gas control valve with piezo ignition system. If any optional accessories that will require electrical power are to be installed, the electrical power must be provided at the time of appliance instal­lation. The Electronic appliances are designed to operate on natural or propane gas. An electronic intermittent pilot ignition system provides safe, efficient operation. External electrical power is required to operate these units.
These vented gas fireplace heaters are sealed combustion, air-circulating gas fireplaces de­signed for residential applications.
Approved Vent Components - These fireplaces are designed, tested and listed for operation and installation with the following vent com­ponents only:
Secure Vent
nents manufactured by IHP,
Secure Flex® Flexible Vent Components
manufactured by IHP and
Z-FLEX® Model GA Venting Systems listed
to UL1777 and ULCS635 manufactured by
Flexmaster Canada Limited.
Use only the correct size venting (4-1/2" inner and 7-1/2" outer).
These approved vent system components are labeled for identification. DO NOT use any other manufacturer’s vent components with these appliances.
®
Direct-Vent System Compo-
NOTE:
• If the barrier becomes dam-
aged, the barrier shall be re-
placed with the manufacturer’s
barrier for this appliance.
• For use with barrier(s) Part
No(s). J7420 (40" Models) and
J7428 (45" Models).
Installation and Operation Instructions
900357-00, 06/2015
GENERAL INFORMATION
WARNING
Young children should be care­fully supervised when they are in the same room as the appli­ance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
AVERTISSEMENT
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la sur­face chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habi­tent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécu­rité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Les enfants et les adultes devraient être infor­més des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CER­TIFICATION AND LISTINGS OF THIS UNIT.
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
WARNING
Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appli­ance and/or its operating controls is dangerous.
WARNING
Clothing or other flammable material should not be placed on or near the appliance.
AVERTISSEMENT
NOTE: Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
Remarque: L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous­sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.
Do not use this appliance if any part has been under water. Immediately call a qualified, service technician to inspect the appliance and to replace any parts of the control system and any gas control which has been under water.
Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Ap­peler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.
Installation and Operation Instructions
900357-00, 06/2015
The appliance, when installed, must be electri­cally grounded and wired in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA
70 - latest edition, or the Canadian Electrical Code, CSA C22.1 - latest edition.
Provide adequate clearances around air open­ings and adequate accessibility clearance for service and proper operation. Never obstruct the front or back openings of the appliance.
These appliances are designed to operate on natural or propane gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.
These fireplaces are designed as supplemental heaters. Therefore, it is advisable to have an alternate primary heat source when installed in a dwelling.
These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.
Millivolt Models - The millivolt appliances are manually controlled and feature a spark igniter (piezo) that allows the appliance's pilot gas to be lit without the use of matches or batteries. This system provides continued service in the event of a power outage.
On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.
WARNING
Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.
AVERTISSEMENT
Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
WARNING
Improper installation or use of this appliance can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
IMPROPER INSTALLATION OR USE OF THIS APPLIANCE CAN CAUSE SERIOUS INJURY OR DEATH FROM FIRE, BURNS, EXPLOSION OR CARBON MONOXIDE POISONING.
Only trim kit(s) supplied by the manufacturer shall be used in the installation of this ap­pliance.
Seules les trousses de garniture fournies par le fabricant doivent être utilisées pour l’installation de cet appareil.
These appliances comply with National Safety Standards and are tested and listed by PFS. (Report No. F14-170) to ANSI Z21.88 (in Canada, CSA-2.33), and CAN/CGA-2.17-M9, latest editions, in both USA and Canada, as vented gas fireplace heaters.
Both millivolt and electronic versions of these appliances are listed by PFS Corporation for installation in bedrooms and Manufactured Homes.
Misc. Codes / Standards -
The Installation must conform to local codes or, in the absence of local codes, with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition (In Canada, the current CAN/CGA-B149.1
installation code).
Electronic and Millivolt models come standard with a manually-modulated gas valve; flame ap­pearance and heat output can be controlled at the gas valve. The BTU Input for these appliances is shown in Table 1.
Input (BTU/HR) Gas Valves (all models)
Models
40"
45"
Input Rate (BTU / HR)
Nat. Gas Prop. Gas
27,000 high
21,000 low
31,000 high
25,000 low
27,000 high
21,000 low
29,000 high
23,000 low
Table 1
5
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
Gas Pressure - All Models
Tables 2 and 3 show the appliances' inlet and manifold gas pressure requirements:
Inlet Gas Supply Pressure
(all models)
Fuel # Minimum Maximum
Natural Gas
Propane
4.5" WC
(1.12 kPa)
11.0" WC
(2.74 kPa)
10.5" WC
(2.61 kPa)
13.0" WC
(3.23 kPa)
Table 2
Deration - At higher elevations, the amount of BTU fuel value delivered must be reduced by either:
• Using gas that has been derated by the gas
company.
• Changing the burner orifice to a smaller size
as regulated by the local authorities having jurisdiction and by the (USA) National Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition or, in Canada, the CAN/CGA-B149.1 codes - latest edition.
Flame breadth, height and width will diminish 4% for every 1,000 feet of altitude.
Manifold
(OUT)
Test Port
Orange
Wire
(From DFC
Wire
Harness)
Installation and Operation Instructions
900357-00, 06/2015
Inlet (IN) Test Port
Green Wire
(From DFC Wire
Hi/Lo Flame
Control Knob
Harness)
Manifold Gas Supply Pressure
(all models)
Fuel # Low High
Natural
Gas
Propane
(Lo) 2.2" WC
(0.55 kPa)
(Lo) 6.3" WC
(1.57 kPa)
(Hi) 3.5" WC
(0.87 kPa)
(Hi) 10.0" WC
(2.49 kPa)
Table 3
Test gauge connections are provided on the front of the millivolt and electronic gas control valve (identified IN for the inlet and OUT for the manifold side). The control valves have a 3/8" (10mm) NPT thread inlet and outlet side of the valve (refer to Figures 1 and 2).
Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.
The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
Orifice Sizes - Sea Level to High Altitude (All Models)
These appliances are tested and approved for installation at elevations of 0-4500 feet (0-1372 meters) above sea level using the standard burner orifice sizes (marked with an "*" in Table 4).
For elevations above 4500 feet, contact your gas supplier or qualified service technician.
6
Burner Orifice Sizes
Elevation 0-4500 feet ( 0-1372 meters)
Model
Series
40"
45"
Nat.Gas
drill size (inches)
#40 (0.0980")*
69L96 •
#37 (0.1040")*
24M10 •
Propane
drill size (inches)
#53 (0.0595")*
39L10•
(0.0620")*
21L01 •
Table 4
* Standard size installed at factory
• Part /Cat. Number
In Canada - CAN/CGA-2.17-M91 (R2009) (high altitude):
THE CONVERSION SHALL BE CARRIED OUT BY A MANUFACTURER’S AUTHO­RIZED REPRESENTATIVE, IN ACCOR­DANCE WITH THE REQUIREMENTS OF THE MANUFACTURER, PROVINCIAL OR TERRITORIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN/CGA-B149.1 OR CAN/CGA-B149.2 INSTALLATION CODES.
Gas Valve Diagrams
See Figure 1 for Millivolt models and Figure 2 For Electronic Models.
Main Gas Control Knob
OFF/PILOT/ON
N
O
T
O
it
L
I
P
O
F
F
OUT
IN
Manifold Pressure Tap
Inlet Pressure Tap
Pilot Adjustment
L
I
P
W
O
L
H
I
HI/LO Variable Flame Height Adjustment
Screw
T
O
HTPTHTPT
Figure 1 - SIT Millivolt Gas Valve
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Main Gas Inlet
3/8" NPT
Yellow Ground Wire
(From DFC Wire
Harness)
Figure 2 - SIT Electronic Gas Valve
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:
• Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R. Sections 4.00 through 8.00.
• Installation and repair must be done by a plumber or gas fitter licensed in the Com­monwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
Massachusetts Horizontal Vent Requirements
In the Commonwealth of Massachusetts, hori­zontal terminations installed less than seven (7) feet above the finished grade must comply with the following additional requirements:
• A hard wired carbon monoxide detector with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certified..
• A metal or plastic identification plate must be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW.
KEEP CLEAR OF ALL OBSTRUCTIONS.
NEW YORK CITY, NEW YORK (MEA)
Installation of these fireplaces are approved for installation in New York City in the US state of New York.
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
COLD CLIMATE INSULATION
Installation and Operation Instructions
900357-00, 06/2015
For cold climate installations, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level. Gas line holes and other open­ings should be caulked or stuffed with unfaced fiberglass insulation.
If the fireplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can be placed underneath to prevent conduction of cold transferring to the fireplace and into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops.
MANUFACTURED HOME REQUIREMENTS
This appliance may be installed in an aftermar­ket permanently located, manufactured home and must be installed in accordance with the manufacturer's instructions.
Cet appareil peut être installé cómme du matéri­el d'origine dans une maison préfabriquée (É.U. seulement) ou mobile et doit être installé selon les instructions du fabricant.
TOP VENT
APPLICATION
APPLICATION
TOP VENT
INSTALLATION
VERTICAL VENT (Rear Vent Application)
REAR VENT
RECESSED
REAR VENT
APPLICATION
APPLICATION
TOP VENT
TOP VENT
APPLICATION
TOP VENT
APPLICATION
HORIZONTAL VENT (Rear Vent Application without a chase)
APPLICATION
TOP VENT
APPLICATION
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil ne peut être converti à d'autres gaz, sauf si une trousse de conversion est utilisée.
CAUTION: Ensure that the cross mem­bers are not cut or weakened during installation. The structural integrity of the manufactured home floor, wall, and ceiling / roof must be maintained.
CAUTION: This appliance must be ground­ed to the chassis of the manufactured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA 70
- latest edition or the Canadian Electrical Code CSA C22.1 - latest edition.
HORIZONTAL VENT (Rear Vent Application with a chase)
Figure 3
- Typical Locations
HORIZONTAL VENT (Top Vent Application)
LOCATION
In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies (Figure 3).
En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures (Figure 3).
The location should also be free of electrical, plumbing or other heating/air conditioning ducting.
These direct-vent appliances are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace. Utility shelves like these are commonly used for locat­ing television sets and decorative plants.
VERTICAL VENT (Top Vent Application)
Be aware that this is a heat producing ap­pliance. Objects placed above the unit are exposed to elevated temperatures.
Do not insulate the space between the ap­pliance and the area above it (see Figure 8).
The minimum height from the base of the appli­ance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Figure 8.
The appliance must be mounted on a fully sup­ported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
7
12
X
Roof Pitch is X/12
2 FT MIN.
2 FT MIN.
Lowest
Discharge
Opening
H*
*H = MINIMUM HEIGHT FROM ROOF TO
LOWEST DISCHARGE OPENING OF VENT
TERMINATION HEIGHTS FOR VENTS ABOVE
FLAT OR SLOPED ROOFS
Horizontal Overhang
Vertical Wall
Vent
Termination
Storm Collar
Concentric
Vent Pipe
Flashing
1 inch (25.4 mm) Minimum Clearance to Combustibles
Horizontal Vent Termination Clearances
V
Termination Kit
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
VENT TERMINATION CLEARANCES
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 in Canada.
Vertical Vent Termination Clearances
Terminate multiple vent terminations according to the installation codes listed above and Figures 4 and 5.
12”
(305mm)
Minimum
Vertical Vent Termination Clearances
The vent / air intake termination clearances above the high side of an angled roof is as shown in the following chart:
Figure 5
Horizontal Vent Termination Clearances
Installation and Operation Instructions
900357-00, 06/2015
Termination Heights For Vents
Above Flat Or Sloped Roofs Ref. NFPA 54 / ANSI Z223.1
Roof Pitch * Feet * Meters
Flat to 6/12 1.0 0.3 6/12 to 7/12 1.25 0.38 7/12 to 8/12 1.5 0.46 8/12 to 9/12 2.0 0.61
9/12 to 10/12 2.5 0.76 10/12 to 11/12 3.25 0.99 11/12 to 12/12 4.0 1.22 12/12 to 14/12 5.0 1.52 14/12 to 16/12 6.0 1.83 16/12 to 18/12 7.0 2.13 18/12 to 20/12 7.5 2.29 20/12 to 21/12 8.0 2.44
Figure 4 - Multiple Terminations
The horizontal vent termination must have a minimum of 6" (152 mm) clearance to any overhead combustible projection of 2-1/2" (64 mm) or less (see Figure 6). For projections exceeding 2-1/2" (64 mm), see Figure 6. For additional vent location restrictions refer to Figure 7 on Page 7.
Combustible Projection 2-1/2”
Combustible Projection greater
than 2-1/2” in length
entilated
Soffit
Unventilated
Soffit
18"
(457 mm)
12"
(305 mm)
or less in length
6"
(152 mm)
All horizontal terminations may be located as close as 6” (152mm) to any (non-combustible and combustible) exterior sidewall. This distance may be decreased to 2” (51mm) for non-­combustible exterior sidewalls only, if the SV4.5HT-2 termination is used.
Termination Kit
Side Elevation View
NOTE" See Figure 36 on Page 19 for the exterior wall recess
Figure 6
allowances of the square horizontal termination.
8
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
(TERMINATION PROHIBITED)
Inside Corner
Outside Corner Recessed Location
Balcony with No Side
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS
D
E
V
B
L
Clearance above grade, veranda, porch, desk, or balcony 12” (300 mm)** 12” (300 mm)*
A
Clearance to window or door that may be opened 6” (150mm)
B
Clearance to permanently closed window 9” (229mm)
C
Vertical clearance to ventilated sot located above the
D
termination within a horizontal distance of 18” (458mm)
Clearance to unventilated sot 12” (305mm)
E
C
F
V
B
TERMINATION CAP
V
Fixed
Closed
Openable
V
Openable
V
B
A
AIR SUPPLY INLET
X
Fixed
Closed
J
B
V
B
X
G
GAS METER RESTRICTED AREA
See Figure 5
H
G
V
V
F
I
G
G
M
V
K
V
G
V
X
A
U.S. Installation ** Canadian Installation *
for replaces <10,000Btu/h (3kW), 9” (230mm) for replaces >10,000Btu/h (3kW), and <50,000Btu/h (15kW), 12” (300mm) for replaces >50,000Btu/h (15kW)**
recommended to prevent windowcondensation
18” (458mm) 18” (458mm)
12” (305mm)
WallVBalcony with Perpendicular Side Wall
M
M
V
Installation and Operation Instructions
900357-00, 06/2015
P
N
Q
V
O
6” (150mm) for replaces <10,000Btu/h (3kW), 12” (300mm) for replaces >10,000Btu/h (3kW)
12” (305mm) recommended to prevent windowcondensation
Clearance to outside corner 5” (127mm)
F
Clearance to inside corner 6” (152mm) minimum 6” (152mm) minimum
G
Clearance to each inside of center line extended above
H
meter / regulator assembly
Clearance to service regulator vent outlet 36” (910mm)** 36” (910mm)*
I
Clearance to nonmechanical air supply inlet to building or
J
the combustion air inlet to any other replace
Clearance to a mechanical air supply inlet 36” (910mm) above if within 10 (3m) horizontally** 72” (1830mm)*
K
Clearance above paved sidewalk or paved diveway located
L
on public property
Clearance under veranda, porch, deck or balcony 12” (300mm)*‡ 12” (300mm)*‡
M
Depth of alcove (maximum) 72” (1830mm)** 72” (1830mm)*
N
Clearance to termination (alcove) 6” (15.2mm)** 6” (15.2mm)*
O
Width of alcove (minimum) 36” (910mm)** 36” (910mm)*
P
Clearance to combustible above (alcove) 18” (457mm)** 18” (457mm)*
Q
*
In accordance with the current CSA-B149.1 National Gas And Propane Installation Code
**
In accordance with the curent ANSI Z223.1/NFPA 54 National Fuel Gas Codes
A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings
*‡
Only permitted if veranda, porch, deck, or balcony is fully-open on a minimum two sides beneath the oor
minimum
36” (910mm) within a height of 15 above the meter / regulator assembly**
6” (150mm) for replaces <10,000Btu/h (3kW), 9” (230mm) for replaces >10,000Btu/h (3kW) and <50,000Btu/h (15kW), 12” (300mm) for replaces >50,000Btu/h (15kW)**
84” (2130mm)‡ 84” (2130mm)‡
5” (127mm) minimum
36” (910mm) within a height of 15 above the meter / regulator assembly*
6” (150mm) for replaces <10,000Btu/h (3kW), 12” (300mm) for replaces >10,000Btu/h (3kW)
Figure 7
9
17"
14"
Min. Distance To Unprotected Perpendicular Side Wall
8-1/4"
45º
Combustible Materials Allowed In Shaded Area “Safe Zone”
12"
5"
Top View Of
Fireplace
Side Wall
Side Wall
Min. Distance To Protected Perpendicular Side Wall
12 (305) MANTEL
10 (254) MANTEL
8 (203) MANTEL
6 (152) MANTEL
4 (102) MANTEL
8
(203)
18
(457)
16
(406)
14
(356)
2 (51) MANTEL
TOP OF APPLIANCE
10
(254)
12
(305)
MANTEL CLEARANCES
Inches (mm)
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
MINIMUM CLEARANCES TO COMBUSTIBLES
Appliance And Vent Clearances
The appliance is approved with zero clearance to combustible materials on all sides (as detailed in Table 5), with the following exception: When the
unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit. In
addition, when the unit is recessed, the side walls surrounding the unit must not extend beyond the front edge of the unit (see Figure 3).
MINIMUM CLEARANCES* Inches (millimeters)
Back 1/2" (13)
0 (0) from Spacers Or Dimples
Sides 1/2" (13)
0 (0) from Spacers Or Dimples **
Top of Fireplace 4" (101)
Floor 0 (0)
From Bottom of Unit To Ceiling 64 (1626)
Vent 3 (76)
Top * / 1 (25.4) Sides & Bottom
SERVICE CLEARANCES Feet (meters)
Front 3 feet (0.9 meters)
Table 5
Installation and Operation Instructions
900357-00, 06/2015
All Models
Top Vent *50-1/2 (1283) *52-1/4 (1327)
Rear Vent *40-1/4 (1022) *40-1/4 (1022)
* Includes 3” clearance to combustibles (required above vent components)
Do not insulate the space between the appliance and the area above it.
Shelf Height
(see table)
Shelf Above Fireplace With Rear Venting
Figure 8 -
Inches (millimeters)
Combustible Shelf Height - Inches (millimeters)
Secure Vent
®
Do not insulate the space between the ap pliance and the area above it.
Secure Flex® (flex elbow)
-
Shelf Height
(see table)
Shelf Above Fireplace With Top Venting
Shelf Height Minimum Clearances With Top Venting
*NOTE: 3" (75 mm) above any horizontal/inclined vent component.
**NOTE: See Page 9, Step 1 for clearance requirements to the nailing flange located at each side of the unit and any screw heads adjacent to it.
Hearth Extension - A hearth extension is not required with this appliance.
If a hearth extension is used, do not block the lower control compartment door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements.
Shelf Height - To provide for the lowest possible shelf surface, use the
alternate rear vent outlet, the venting attached to the top vent should be routed in a way to minimize obstructions to the space above the appliance.
Do not insulate the space between the appliance and the area above it (see Figure 8). The minimum height from the base of the appliance to
the underside of combustible materials used to construct a utility shelf in this fashion is shown in Figure 8.
Wall Finishes / Surrounds / Mantels
NOTE: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front
of or overlapping the appliance face (see Figures 63a and 64 on Page 34).
Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance face with these exceptions: they must not cover any portion of the removable glass panel or control compartment.
Vertical installation clearances to combustible mantels vary according to the depth of the mantel. See Figure 9. Mantels constructed of non­combustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the fireplace hood.
Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above the appliance.
NOTE: We recommend the use of high temperature paint (rated 175° F or higher) on the underside of the mantel.
10
Figure 9 - Minimum Mantel Clearances
Combustible materials may project beyond one side of the fireplace opening as long as they are kept within the shaded areas illustrated here.
Figure 10 - Minimum Distance to Side Wall
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
PRE-INSTALLATION STEPS
The appliance is shipped with all gas controls and components installed and pre-wired.
1. Remove the shipping carton. Remove the shipping pad. Remove front face assembly and hood exposing the front glass door.
2. Open the two spring latches securing the glass door (under the firebox floor). Remove the door by tilting it outward at the bottom and lifting it up. Set the door aside, taking care to protect it from inadvertent damage. See Removing The Glass Enclosure Panel on
Page 32.
3. Remove the log set from the firebox. Handle
logs carefully to prevent breakage.
4. Remove the embers and volcanic stone from
the control compartment.
5. Remove top standoff (taped to side of outer
wrapper).
6. Remove the 4 screws on top, and install the
top standoff with the 4 screws (see Figure
12).
TYPICAL INSTALLATION SEQUENCE
The typical sequence of installation is outlined below. However, each installation is unique and may result in variations to the steps described.
See the page numbers references in the follow­ing steps for detailed procedures.
Step 1. FRAMING (Page 11): Install top standoff spacer. Construct the appliance framing. Position the appliance within the framing. Secure with nailing flanges.
Step 2. (Page 13) Route gas supply line to appliance location.
Step 3. (Page 14) Preparing the appliance vent collar.
Step 4. (Page 14) Install the vent system and exterior termination.
Step 5. (Page 26) Field Wiring
a. Millivolt Appliances - Install the operat-
ing control switch (not factory provided) and bring in electrical service line for forced air-circulating blower (optional equipment).
b. Electronic Appliances - Field wire and install operating control switch.
Step 6. (Page 27) Install blower kit (optional equipment).
Step 7. (Page 27) Make connection to gas supply.
Step 8. (Page 28) Verifying appliance operation. Step 9. (Page 28) Install the logs, decorative
volcanic stone and glowing embers.
Step 10. (Page 31) Install glass door front face assembly and hood..
Step 11. (Page 31) Adjust burner to ensure proper flame appearance.
Step 12. (Page 33) Attach Safety-In-Operation Warnings.
Step 1. FRAMING
Frame these appliances as illustrated in Figures 13 and 14 on Pages 12 and 13 (Figure 15
applies to corner framing installations only). All framing details must allow for a minimum clearance to combustible framing members as shown in Table 5 on Page 10.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed below the appliance.
Headers may be in direct contact with the appliance top standoff spacer (Figure 12), maintaining the 4" clearance to the fireplace top,
but must not be supported by them or notched to fit around them. All construction above the appliance must be self-supporting. DO NOT use the appliance for structural support.
The fireplace should be secured to the side framing members using the unit's side nailing flanges - one top and bottom on each side of the fireplace front. See Figure 13. Use 8d nails or their equivalent.
SIDE NAILING FLANGES
Bend out the appropriate nailing flanges for the drywall/finish material to be used. Nailing flanges are provided for flush framing, 1/2" and 5/8" framing depths (see Figure 13).
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Installation and Operation Instructions
900357-00, 06/2015
IMPORTANT!
Install top standoff
and bend up appropriate
drywall backstops (1/2" or 5/8")
before installing fireplace.
Top Standoff (installed)
Drywall Backstops (bent up for 1/2" or 5/8")
Figure 12 - Top Standoff Spacer
Unit Nailing Flange
(No clearance to combustible framing is required)
Side
Framing
NOTE: The nailing flanges, combustible members, and screw heads in areas directly adjacent to the nailing flanges are EXEMPT from the 1/2" clearance to combustible requirements for the firebox outer wrapper.
Combustible framing may be in direct contact with the nailing flanges and may be located closer than 1/2" from screw heads and the firebox wrapper in areas adjacent to the nailing flanges.
Frame the opening to the exact dimensions specified in the framing details in this manual.
Figure 13 - Side Nailing Flanges
11
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
Installation and Operation Instructions
900357-00, 06/2015
FIREPLACE AND FRAMING SPECIFICATIONS
Framing
Models
40"
45"
Models AFUE P4 AFUE P4
40" 67 60 67 63 45" 67 63 68 65
Vent Size
Co-axial DV
Vent Size
Based on CSA P.4.1-09
A B C
in. 41-1/4 40-1/4 20-7/8 23-5/8 27-1/2 43-5/8
mm 1048 1022 530 600 699 1108
in. 46-1/2 40-1/4 20-7/8 23-5/8 27-1/2 43-5/8
mm 1175 1022 530 600 699 1108
Efficiencies %
Natural Gas Propane
4-1/2" Inner 7-1/2" Outer
(rear vent)C(top vent)
Input (BTU/HR) - MV & Electronic
Input Rate (BTU / HR)
Models Nat. Gas Prop. Gas
40" 27,000 27,000 45" 31,000 29,000
D E
Vent Framing - Top Vent With One 90º Elbow
Vent Framing - Rear Vent With no Elbows
B
¹⁄₂ A
Inches (mm)
Framing should be constructed of 2x4 or larger lumber.
10-1/2
(
)
267
7
(178) 5-1/8 (130)
7
(178)
5-1/8
E
(130)
12-1/8
(308)
12-1/8
(308)
D
C
A
C is the required framing depth dimension when the finish material(drywall) thickness is 1/2" (13mm)
NOTES
Diagrams, illustrations and pho­tographs are not to scale - consult installation instructions. Product designs, materials, dimensions, specifications, colors and prices are subject to change or discontinu ance without notice.
-
Vertical Venting Through the Ceiling:
Rear/Side
Spacing
Standoff
Frame ceiling opening - Use a plumb line from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center mark (see Figure 19).
WARNING
Failure to position the parts in accordance with these diagrams or failure to use only parts specifi­cally approved with this appliance may result in property damage or personal injury.
AVERTISSEMENT
Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.
Framing Spacers
Header
Top
M
N
Concentric Flue: Flue
4-1/2” (114 mm); Combustion Air 7-1/2” (190 mm).
10-7/8
(275)
Top View
4 (102)
K
F
H
G
J
Front View
Gas control
Model F G H J K L M N
40"
45"
in. 41-1/8
mm 1045
in. 41-1/8
mm 1045
37 1/8"
943
37 1/8"
943
24 34-1/2 40-1/8 27-1/2 26-1/2 13-3/4
609 876 1019 698 675 337
24 39-1/2 45-1/8 27-1/2 31-1/2 15-3/4
609 1003 1146 698 802 401
2 (52)
Hood
Front Face
Assembly
and Barrier
GAS INLET
(either side
and bottom)
3 (76)
(179)
Viewable Glass Size
40" Model
45" Model
20-7/8
(531)
10-1/8
(257)
7
34-1/2" Wide
24" High
39-1/2" Wide
24" High
1/2 (13)
L
Electrical Inlet
Right Side View
12
Figure 14
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
FIREPLACE FRAMING SPECIFICATIONS
Installation and Operation Instructions
900357-00, 06/2015
Framing
Model A B C D E F
* These dimensions occur when one 45º elbow is connected directly
NOTE: Venting requirements for rear vent applications in corner installa­tions - the horizontal vent length “a” to “b,” must not exceed 28" (711mm)
in. 40-1/8 67-3/4 47-7/8 25-11/16 33-7/8 5-3/4
40"
mm 1019 1721 1216 652 860 146
in. 45-1/8 72-3/4 51-7/16 25-1/16 36-3/8 7-1/2
45"
mm 1146 1848 1307 652 924 191
to the appliance collar.
Figure 15 - Corner Framing with Horizontal Termination
Step 2. ROUTING GAS LINE
Route a 1/2" (13 mm) gas line to the left side of the appliance as shown in Figure 16. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. All appliances are factory-equipped with a flexible gas line connector and 1/2" shutoff valve. (See Figure 50 on Page 28).
Left Side
Front Corner of
Fireplace Framing
3"
(76 mm)
6-1/2"
(152 mm)
Also see Figure 14 on Page 10.
Figure 16 - Route Gas Line
Proper Sizing of Gas Line
Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code, NFPA 54 - latest edition (USA) or CAN/CGA-B149.1
- latest edition (Canada).
Never use galvanized or plastic pipe. Refer to Table 6 for proper sizing of the gas sup­ply line, if black iron pipe is being used. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. We recommend that a qualified individual such as a plumber or gas fitter be hired to correctly size and route the gas supply line to the appliance. Installing a gas supply line from the fuel supply to the appliance involves numerous considerations of materials, protection, sizing, locations, controls, pressure, sediment, and more. Certainly no one unfamiliar and unqualified should attempt sizing or installing gas piping.
Schedule 40 Pipe
Length (feet)
0-10 1/2 3/8
10-40 1/2 1/2
40-100 1/2 1/2 100-150 3/4 1/2 150-200 3/4 1/2
Table 6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Schedule 40
Black Iron Pipe
Inside Diameter (Inches)
Natural
Gas
*F
*C
a
A
*B
Back wall of chase/enclosure(including any finishing materials)
NOTES:
• All appliances are factory-equipped with a flexible gas line connector and 1/2" shutoff valve (see Figure 50 on Page 28).
• See Massachusetts Requirements on Page 4 for additional requirements for installations in the state of Massachusetts in the USA.
• The gas supply line should Not be connected to the appliance until Step 7 (Page 27).
• A pipe joint compound rated for gas should be used on the threaded joints. Ensure propane
resistant compounds are used in propane applications. Be very careful that the pipe
compound does not get inside the pipe.
• It is recommended to install a sediment trap in the supply line as close as possible to the appliance. Appliances using Propane should have a sediment trap at the base of the tank.
Propane
Gas
• Check with local building official for local code requirements (i.e. are below grade penetrations of the gas line allowed?, etc).
IMPORTANT: If propane is used, be aware that if tank size is too small (i.e. under 100-lbs, if this is the only gas appliance in the dwelling. Ref. NPFA 58), there may be loss of pressure, resulting in insufficient fuel delivery (which can result in sooting, severe delayed ignition or other malfunctions). Any damage resulting from an improper installation, such as this, is not covered under the limited warranty.
b
7” (178mm)
*E
*D
13
U-SHAPED VENT RESTRICTOR
APPLIANCE REAR VENT OUTLET
INNER FIREPLACE
COLLAR
Installation of the U-shaped vent restrictor is required in rear vent applications with vertical vent runs over 8 feet.
Install the vent restrictor from outside the unit in the inner fireplace collar of the rear vent outlet, oriented as shown below.
U-SHAPED VENT RESTRICTOR INSTALLATION
(REAR VENT)
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
Step 3. VENT RESTRICTOR INSTALLATION NOTE: Use these instructions only when
the horizontal termination is attached directly to the fireplace.
Vent Restrictor Installation
The fireplace ships with the following:
• (1) rear solid cover plate (ships installed over rear vent hole; similar to top solid cover plate shown in Figure 16)
• (1) top solid cover plate (ships installed over top vent hole; refer to Figure 16)
• (1) rear vent restrictor plate (square plate with two rectangular holes; ships uninstalled in literature bag)
• (1) U-shaped vent restrictor (ships uninstalled in literature bag)
• (1) top vent flue restrictor (ships uninstalled and taped to log set in firebox)
Vent Restrictor Installation in Rear Vent Systems
IF REAR VENT HORIZONTAL VENT LENGTH IS 7 INCHES OR SHORTER:
Install the rear vent restrictor plate
as shipped (see Figure 15) over the rear vent hole using the 4 previously removed screws, as shown in Figure
16.
IF REAR VENT HORIZONTAL VENT LENGTH IS LONGER THAN 7 INCHES:
All models: Reinstall the 4 previously
removed screws only, into the rear cover plate screw holes. Do NOT install
the rear vent restrictor plate.
Rear Vent Restrictor Plate
Figure 15
14
as shipped from factory.
Top Solid Cover Plate (shown installed over top vent hole)
Rear Vent Restrictor Plate (shown installed over rear vent hole after Rear Solid Cover Plate was removed)
Figure 16
When rear venting, remove the outer wrapper knockout, cover plate, and gasket from outside the unit (Figure 17).
REAR VENT SEAL AND COVER PLATE REMOVAL
WHEN USING THE REAR VENT
COVER PLATE
SECURING SCREWS
(INSIDE UNIT)
REAR VENT
CROSS SECTION
CAP AND GASKET
CABINET BACK
(OUTSIDE UNIT)
KNOCKOUT
Figure 17
IF REAR VENT VERTICAL VENT LENGTH IS 8 FEET OR LONGER:
All models: Before attaching the first
piece of venting pipe or elbow, install the U-shaped vent restrictor into the rear vent collar from outside the unit (Figure 18). The U-shaped vent restrictor is held in place by friction.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Installation and Operation Instructions
900357-00, 06/2015
Figure 18
Step 4. INSTALL THE VENT SYSTEM
General Information
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 in Canada.
Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.
Dégagement conforme aux codes d'installation locaux et aux exigences du foumisseunde gaz.
Use only approved venting components. See Approved Vent Components on
Page 2.
These fireplaces must be vented directly to the outside.
The vent system may not service multiple appliances, and must never be connected to a flue serving a separate solid fuel burning appli­ance. The vent pipe is tested to be run inside an enclosed wall (such as a chase). There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe.
Select Venting System - Horizontal or Vertical
With the appliance secured in framing, determine vent routing and identify the exterior termina­tion location. The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Refer to the section relating to your installation. A list of approved venting
components are shown on Pages 34 and 35.
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5.502521.71011507
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SV4.5CGV-1
Termination
SV4.5FA OR SV4.5FB Flashing AND SV4.5SC STORM COLLAR
*SV4.5VF Firestop/Spacer
SV4.5L6/12/24/36/48 Vent Sections
40' Max
(12.2 M)
1" (25.4 mm) Minimum Clearance to Combustibles
*When using Secure Flex,
use Firestop/Spacer
SF4.5VF
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
VERTICAL TERMINATION SYSTEMS (ROOF)
See Figure 23 on Page 16 and Figures 29 through 33 on Pages 18 and 19 and their associated
Vertical Vent Tables which illustrate the various vertical venting configurations that are possible for use with these appliances. Secure Vent applications are shown in these Figures; Secure
®
Flex
pipe may also be used. A Vertical Vent Table summarizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.
Both these vertical vent systems terminate through the roof. The minimum vent height above the roof and/or adjacent walls is speci­fied in ANSI Z223.1-(latest edition) (In Canada, the current CAN/CGA-B149.1 installation code) by major building codes. Always consult your local codes for specific requirements. A general guide to follow is the Gas Vent Rule (refer to
Figure 5 on Page 6).
Vertical (Straight) Installation
(Figure 20)
Determine the number of straight vent sec­tions required. 4-1/2" (114 mm), 10-1/2" (267 mm), 22 -1/2" (572 mm), 34-1/2" (876 mm) and 46-1/2" (1181 mm) net section lengths are available (see Tables on this page and Pages 34 and 35 - Vent Sections). Plan the vent lengths so that a joint does not occur at the intersection of ceiling or roof joists. Refer to the Vent Section Length Chart.
Figure 20
Installation and Operation Instructions
900357-00, 06/2015
®
pipe
Effective Vent Length
NOTE: Convert inches into metric equivalent measurement, as follows:
Millimeters (mm) = Inches x 25.4 Centimeters (cm) = Inches x 2.54 Meters (M) = Inches x .0254
Model Effective Length
SV4.5L6 4-1/2" SV4.5L12 10-1/2" SV4.5L24 22 -1/2" SV4.5L36 34-1/2" SV4.5L48 46-1/2"
Table 7
15
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
1” (25.4mm) minimum
clearance to combustibles
Support Straps (Plumber’s tape)
8 feet (2.4m)
Maximum
Blocking
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
Vertical (Offset) Installation
Analyze the vent routing and determine the quantities of vent sections and number of elbows required. Refer to Vertical Vent Figures and Tables on Pages 18 and 19 to select the type of vertical installation desired. Vent sections are available in net lengths of 4-1/2" (114 mm), 10-1/2" (267 mm), 22 -1/2" (572 mm), 34-1/2" (876 mm) and 46-1/2" (1181 mm). Refer to the Vent Section Length Chart on Page 15 for an aid in selecting length combinations. Elbows are available in 90° and 45° configurations. Refer to Figure 24 on Page 17 for the SV4.5E45 and SV4.5E90 elbow dimensional specifications.
Where required, a telescopic vent section (SV4.5LA) may be used to provide the installer with an option in installing in tight and confined spaces or where the vent run made up of fixed length pieces develops a joint in a undesirable location, or will not build up to the required length. The SV4.5LA Telescopic Vent Section has an effective length of from 1-1/2" (38 mm) to 7-1/2" (191 mm). The SV4.5LA is fitted with a locking inclined channel end (identical to a normal vent section component) and a plain end with 3 pilot holes. Slip the plain end over the locking channel end of a standard SV4.5 vent component the required distance and secure with three screws.
Maintain a minimum 1" (25 mm) clearance to combustible materials for all vertical elements. Clearances for all horizontal elements are 3" (76 mm) on top, 1" (25 mm) on sides and 1" (25 mm) on the bottom.
A. Frame ceiling opening - Use a plumb line
from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267mm x 267mm) inside dimensions, about this center mark (Figure 20).
All of the appliances covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent com­ponents fit over the appliance collar to create the positive twist lock connection.
Align the dimple (four places) of the upper vent section with the opening of the locking incline channel on the lower vent section or appliance collar. Twist vent component clockwise to engage and seal until arrow and dimple
Arrow
Appliance Collar or Vent Section
align.
Dimple
Locking Incline Channel
Connected Vent Sections
Arrow
Figure 22
To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlet of the four inclined channels on the collar (refer to Figure 22). Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels. The unitized design of the Secure Vent engage and seal both the inner and outer pipe without the need for sealant or screws. If desired a #6 x 1/2" screw may be used at the joint, but it is not required as the pipe will securely lock when twisted.
NOTE: An elbow may also be attached to the appliance collar. Attach in the same manner as you would a vent section.
®
components will
Installation and Operation Instructions
900357-00, 06/2015
D. Install firestop/spacer at ceiling - When using Secure Vent, use SV4.5VF firestop/spacer at ceiling joists; when using Secure Flex, use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner. Remember to maintain 1" (25
mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections. Attic insulation shield (96K94) may be used to obtain the required clearances indicated here. See installation accessories table on Pages 34 and 35. The gap between the vent pipe and a vertical firestop can be sealed with non-combustible caulking.
E. Support the vertical vent run sections -
Note - Proper venting support is very important. The weight of the vent must not be supported by the fireplace in any degree.
Support the vertical portion of the venting system every 8 feet (2.4m) above the fireplace vent outlet. One method of support is by utiliz­ing field provided support straps (conventional plumber's tape). Secure the plumber's tape to the framing members with nails or screws. Loop the tape around the vent, securing the ends of the tape to the framing. If desired, sheet metal screws #6 x 1/2" length may be used to secure the support straps to the vent pipe. See Figure 23.
Roof Framing
Ceiling Framing
Min. 10-1/2" (267 mm)
Plumb Bob
Figure 21
B. Attach vent components to appliance ­Secure Vent SV4.5 direct vent system compo-
nents are unitized concentric pipe components featuring positive twist lock connections (see Figure 22).
16
Min. 10-1/2" (267 mm)
C. Attach vent components to each other - Other vent sections may be added to the previously installed section in accordance with the require­ments of the vertical vent figures and tables. To add another vent component to a length of vent run, align the dimpled end over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section.
Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels.This seating position
is indicated by the alignment of the arrow and dimple as shown in Figure 22.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 23
SV4.5E90
(90
°
Elbow)
8-1/8"
(206 mm)
Swivel Joint
(360
°
swivel)
4-13/16"
(122 mm)
SV4.5E45
(45
°
Elbow)
Swivel Joint
(360
°
swivel)
C
D
Storm Collar
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
F. Change vent direction to horizontal/inclined run - At transition from or to a horizontal/in-
clined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element.
Twist elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections.
See Figure 24.
Installation and Operation Instructions
900357-00, 06/2015
Framing Dimensions for Roof
Figure 24
G. Continue installation of horizontal/inclined sections - Continue with the installation of the
straight vent sections in horizontal/inclined run as described in Step C. Install support straps every 5' (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape. It is
very important that the horizontal/inclined run be maintained in a straight (no dips), slightly elevated plane. The recommended incline is approximately 1/4" per foot (20 mm per me­ter) horizontal, in a direction away from the fireplace. Use a carpenter’s level to measure
from a constant surface and adjust the support straps as necessary.
It is important to maintain the required clear­ances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 3" (76 mm) at the top, 1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal/inclined runs.
Pitch C D
0/12
6/12
12/12
10-1/2"
(267 mm)
10-1/2"
(267 mm)
10-1/2"
(267 mm)
10-1/2"
(267 mm)
12"
(305 mm)
17-3/4"
(451 mm)
Figure 25
I. Install the roof flashing - Extend the vent sections through the roof structure. Install the roof flashing over the vent section and posi­tion such that the vent column rises vertically (use carpenters level) (Figure 26). Nail along perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only and trim where necessary. Seal the top and both sides of the flashing with waterproof caulking.
Figure 27
K. Install the vertical termination - The final step involves installation of the SV4.5CGV-1 Vertical Termination. Extend the vent sections to the height as shown in the "Vertical vent ter­mination section" on Page 6. The SV4.5CGV-1 Vertical Termination (Figure 28) installs in the exact same fashion as any other Secure Vent® section. Align the termination over the end of the previously installed section, adjusting the radial alignment until the four locking dimples of the termination are aligned with the inlets of the four incline channels of the last vent section. Push the termination down until it fully engages, then twist the termination clockwise running the dimples down and along the incline channels until they seat at the end of the channels.
H. Frame roof opening - Identify location for vent at the roof. Cut and/or frame opening per Roof Framing Chart and Figure 25.
Figure 26
J. Install the storm collar - Install the storm collar, supplied with the flashing, over the vent/flashing joint. See Figure 27. Loosen the storm collar screw. Slide collar down until it meets the top of the flashing. Tighten the adjust­ing screw. Apply non-combustible caulking or mastic around the circumference of the joint to provide a water tight seal.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 28
If the vent system extends more than 5' (1.5 m) above the roof flashing, stabilizers may be necessary. Additional screws may be used at section joints for added stability. Guide wires may be attached to the joint for additional sup­port on multiple joint configurations.
17
TABLE A
H Maximum V Minimum
feet feet
2 (0.610) 1 (0.305) 4 (1.219) 2 (0.610) 6 (1.829) 3 (0.914) 8 (2.438) 4 (1.219)
V + H = 40 feet (12.2 meters) Max.
H = 8 feet (2.4 meters) Max.
Ratio V to H ratio is 1:2
(meters)
(meters)
TABLE B
H Maximum
V Minimum
feet
(meters)
feet
5
(1.524)
Elbow Only
5
(1.524)
1
(0.305)
10
(3.048)
2
(0.610)
15
(4.572)
3
(0.914)
20
(6.096)
4
(1.219)
V + V1+ H = 40 feet (12.2 m) Max.
H = 20 feet (6.096 meters) Max.
(meters)
SF4.5VF.
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
VERTICAL VENT FIGURES/TABLES
NOTE: Secure Vent in the figures; Secure Flex® (flexible vent pipe) may also be used.
®
(rigid vent pipe) is shown
Installation and Operation Instructions
900357-00, 06/2015
Ceiling Firestop/Spacer SV4.5VF*
NOTE: It is very important that the horizontal/ inclined run be maintained in a straight (no dips), slightly elevated plane. The recommended incline is approximately 1/4" per foot (20 mm per meter) horizontal, in a direction away from
the fireplace. The rise per foot run ratios that are smaller are acceptable all the way down to at or near level.
NOTE: SV4.5VF (Secure Vent), SF4.5VF (Secure Flex®) firestop/spacer must be used anytime vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Se­cure Flex)firestop/spacer must be used anytime vent pipe passes through a combustible wall.
NOTE: Two 45 degree elbows may be used in place of one 90 degree elbow. The same rise to run ratios, as shown in the venting figures for 90 elbows, must be followed if 45 degree elbows are used.
NOTE: An elbow is acceptable as 1 foot of vertical rise, except where an elbow is the only vertical component in the system. (See Figure 38 on Page 20).
V
Example: If 8 feet of (H) horizontal vent run is needed, then 4 feet minimum (V) vertical vent will be required.
This table shows a 1 (V) to 2 (H) ratio. For every 1 foot of (V) vertical, you are allowed 2 feet of (H) horizontal run, up to
NOTE: Install the U-shaped vent restrictor in any vent run with more than 8 ft. of vertical rise. See Page 14.
a maximum horizontal run of 8 feet.
Figure 30 - Rear Vent - ONE 90 DEGREE ELBOW
H
*When using Secure Flex, use Ceiling Firestop/Spacer
H
Ceiling Firestop/ Spacer SV4.5VF*
18
A Vent Restrictor, as shown in Figure 19 on Page 14, must be used in this application.
Figure 29 - Top Vent - STRAIGHT
Max. 40 ft
(12.2 m)
*When using Secure Flex, use
Ceiling Firestop/ Spacer SF4.5VF.
Ceiling Firestop/Spacer SV4.5VF*
Wall Firestop/Spacer
V1
SV4.5HF**
Example: If 20 feet of (H) horizontal vent
run is needed, then 4 feet minimum of
(V) vertical vent will be required.
This table shows a 1 (V) to 5 (H) ratio.
V
For every 1 foot of (V) vertical, you are
allowed 5 feet of (H) horizontal run, up
to a maximum horizontal run of 20 feet.
*When using Secure Flex, use Ceiling Firestop/Spacer SF4.5VF.
**When using Secure Flex, use Wall Firestop/Spacer SF4.5HF.
Figure 31
- Top Vent - TWO 90 DEGREE ELBOWS
WARNING
An elbow is acceptable as 1 foot of
vertical rise except where an elbow is the
only vertical component in the system.
See Figure 38.
NOTE: Install the U-shaped vent restrictor in
any vent run with more than 8 ft. of vertical
rise. See Page 14.
Under no circumstances, may separate sections of concentric flexible vent pipe be joined together.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
TABLE C
H
+H
1
Maximum H Maximum V Minimum
feet feet feet
5
(1.524)
2
(0.610)
1
(0.305)
10
(3.048)
4
(1.219)
2
(0.610)
15
(4.572)
6
(1.829)
3
(0.914)
20
(6.096)
8
(2.438)
4
(1.219)
V + V1+ H + H1 = 40 feet (12.2 m) Max
H = 8 feet (2.438 meters) Max.
H + H1= 20 feet (6.096 meters) Max.
(meters)
(meters)
(meters)
TABLE D
H +
H
1
Maximum
V Minimum
feet feet
5
(1.524) Elbow Only
5
(1.524)
1
(0.305)
10
(3.048)
2
(0.610)
15
(4.572)
3
(0.914)
20
(6.096)
4
(1.219)
H + H1 = 20 feet (6.096 m) Max.
V + V
1
+ H + H1 = 40 ft. (12.192 m) Max.
(meters) (meters)
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
VERTICAL VENT FIGURES/TABLES
(continued)
Example: If 20 feet of (H) horizontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required.
This table shows a 1 (V) to 5 (H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H) horizontal run, up to a maximum horizontal run of 20 feet.
NOTE: Install the U-shaped vent restrictor in any vent run with more than 8 ft. of vertical rise. See Page 14.
V1
H1
Ceiling Firestop/Spacer SV4.5VF*
Wall Firestop/Spacer SV4.5HF**
V
Installation and Operation Instructions
900357-00, 06/2015
*When using Secure Flex, use Ceiling Firestop/Spacer SF4.5VF.
**When using Secure Flex, use Wall Firestop/Spacer SF4.5HF.
Ceiling Firestop/Spacer SV4.5VF*
Figure 32 - Rear Vent - THREE ELBOWS
Example: If 20 feet of (H) horizontal vent run is needed, then 4 feet
minimum of (V) vertical vent will be required.
This table shows a 1 (V) to 5 (H) ratio. For every 1 foot of (V) verti­cal, you are allowed 5 feet of (H) horizontal run, up to a maximum horizontal run of 20 feet.
An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See Figure 38.
NOTE: Install the U-shaped vent restrictor in any vent run with more than 8 ft. of vertical rise. See Page 14.
Figure 33 - Top Vent - THREE ELBOWS
V
1
H
1
*When using Secure Flex, use Ceiling Firestop/Spacer SF4.5VF.
**When using Secure Flex, use Wall Firestop/Spacer SF4.5HF.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Ceiling Firestop/Spacer SV4.5VF*
H
H
Wall Firestop/Spacer SV4.5HF**
V
19
V
Support
TYPICAL HORIZONTAL VENT INSTALLATION
Innovative Hearth Products SuperiorTM DRT40 Direct Vent Gas Fireplace
Installation and Operation Instructions
900357-00, 06/2015
HORIZONTAL (OUTSIDE WALL) TERMINATION SYSTEM
Figures 34, and Figures 38 to 43 on Pages 22 To 24 and their associated Horizontal Vent
Table illustrate the various horizontal venting configurations that are possible for use with these appliances. Secure Vent
®
pipe applica-
tions are shown in these figures; Secure Flex pipe may also be used. A Horizontal Vent Table summarizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.
Both of these horizontal vent systems terminate through an outside wall. Building Codes limit or prohibit terminating in specific areas. Refer
Building
Support
Framing
®
ertical Rise
SV4.5E90
Elbow
Brackets
Ceiling
Firestop/Spacer
Horizontal / Inclined Run
SV4.5L6/12/24/36/48
Vent Sections
Support bracket spacing every 5 ft (1.52 m)
See Figure 23 on Page 14 for
Vertical Vent
vertical vent section support
Fireplace
SV4.5HT-2 Termination
Exterior Wall
SV4.5HT-2 Termination
Exterior Wall
to Figure 7 on Page 9 for location guidelines. Secure Vent SV4.5 direct vent system components
are unitized concentric pipe components featuring
Figure 34 - Typical Horizontal Vent Installation
positive twist lock connection, (refer to Figure 22
on Page 16). All of the appliances covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent components fit over the appliance collar to create the positive twist lock connection.
A. Plan the vent run - Analyze the vent routing and determine the types and quantities of sections required 4-1/2" (114 mm), 10-1/2" (267 mm), 22 -1/2" (572 mm), 34­1/2" (876 mm) and 46-1/2" (1181 mm) net section lengths are available. It is recommended that you plan the venting so that a joint does not occur in the ceiling or roof joists. Allow for elbows as indicated in Figure 24 on Page 17.
Maintain a minimum 1" (25 mm) clearance to combustibles on the vertical sections. Clearances for the horizontal runs are; 3" (76 mm) on top, 1" (25 mm) on sides, and 1" (25 mm) at the bottom.
B. Frame exterior wall opening -
Locate the center of the vent outlet on the ex­terior wall according to the dimensions shown in Figure 14 on Page 12. Cut and/or frame an opening, 10-1/2" x 12 -1/8" (267 mm x 308mm) inside dimensions, about this center.
C. Frame ceiling opening - If the vertical route is to penetrate a ceiling, use plumb line to locate the center above the appliance. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center (refer to Figure 21 on Page 16).
D. Attach vent components to appliance - To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels on the collar (refer to Figure 22 on Page 16).
Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels.
The unitized design of the Secure Vent compo­nents will engage and seal both the inner and outer pipe elements with the same procedure. Sealant and securing screws are not required.
NOTE: An elbow may also be attached to the appliance collar. Attach in the same manner as you would a vent section.
E. Attach vent components to each other - Other vent sections may be added to the previously installed section in accordance with the require­ments of the vent tables. To add another vent component to a length of vent run, align the dimpled end of the component over the inclined channel end of the previously installed section, adjusting the radial alignment until the four lock­ing dimples are aligned with the inlets of the four incline channels of the previous section. Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels.This seating position is indicated
by the alignment of the arrow and dimple as shown in Figure 22 on Page 16.
F. Install firestop/spacer at ceiling -
When using Secure Vent, use SV4.5VF firestop/ spacer at ceiling joists; when using Secure Flex, use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/ spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropri­ate fasteners at each corner. The gap between the vent pipe and a firestop can be sealed with noncombustible caulking.
Remember to maintain 1" (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections.
G. Support the vertical run sections -
On the vertical run, support the venting sys­tem every 8 feet (2.4m) above the fireplace vent outlet with field provided support straps (Plumber's tape). Attach the straps to the vent pipe and secure to the framing members with nails or screws. See Figure 23 on Page 16.
H. Change vent direction - At transition from or to a horizontal/inclined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element. Twist elbow sections in a
clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections. See Figure 24 on
Page 17.
I. Continue installation of horizontal/inclined sections - Continue with the installation of the
straight vent sections in horizontal/inclined run as described in Step E. Install support straps every 5 ft. (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape. See Figure 34. It is very important that the
horizontal/inclined run be maintained in a straight (no dips), slightly elevated plane. The recommended incline is approximately 1/4" per foot (20 mm per meter) horizontal, in a direction away from the fireplace. The rise per foot run ratios that are smaller are acceptable all the way down to at or near level. Use a carpenter’s level to measure
from a constant surface and adjust the support straps as necessary.
It is important to maintain the required clear­ances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 3" (76 mm) at the top, 1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal/inclined runs
20
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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