Superior DRT4036TEN, DRT4042TEN, DRT4036TEP Installation And Operation Instructions Manual

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Page 1

P/N 126721-01 Rev B 01/2015

PFS

P126721-01

USC

Report No. F09 -099

Installation and Operation Instructions Superior™ Direct-Vent Gas Fireplace

Models

DRT4036TEN DRT4036TEP DRT4042TEN DRT4042TEN

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁed kit is used.

Cet appareil peut installé dans une maison préfabriquée (mobile) déjà installée à demeure, si les réglements locaux le permettent. Ce appareil doit être utilisé uniquement avec le type de gaz indiqué sure la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilsée.

WARNING:

FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour consultation ultérieure.

L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.

AVERTISSEMENT

RISQUED’INDENDIE OU D’EXPLOSION Le non-respect Des avertissements de sécurité pourrait d’entraîner des blessures graves, la mort ou des dommages matériels.

— Do not store or use gasoline or other ﬂammable

vapors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use

any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the

ﬁre department.

— Installation and service must be performed by

a qualiﬁed installer, service agency or the gas supplier.

— Ne pas entreposer ni utilizer d’essence ni d’autres

vapeurs ou liquides inﬂammables dans le voisinage de cet appareil ou de tout autre appareil.

— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucan interrupteur. Ne pas vous servir des

téléphones se trouvant dans le bâtiment où vous trouvez.

• Sortez immédiatement de bâtiment.

• Appelez immédiatement votre fournisseur de gaz depuis

un voisin. Suivez les instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez

le service des incindies.

— L’installation et l’entretien doivent être assurés par un

installateur ou un service d’entretien qualiﬁé ou par le fournisseur de gaz.

For more information, visit Superiorﬁreplaces.US.com

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DANGER

DO NOT TOUCH GLASS

NEVER ALLOW CHILDREN

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

HOT GLASS WILL

CAUSE BURNS.

UNTIL COOLED.

TO TOUCH GLASS.

DANGER

RISQUE DE BRÛLURES.

NE TOUCHEZ PAS UNE VITRE

NE LAISSEZ JAMAIS UN ENFANT

DE TOUCHER LA VITRE.

PELIGRO

CAUSARÁ QUEMADURAS.

TOCAR EL VIDRIO CALIENTE.

LOS NIÑOS DEBEN NUNCA

VITRE CHAUDE

NON REFROIDIE.

EL VIDRIO CALIENTE

USTED DEBE NUNCA

TOCAR EL VIDRIO.

Una barrera diseñada para reducir el riesgo de quemaduras desde la mirilla (vidrio) caliente es proveida con este aparato y deberá instalarse para la protección de los niños y otros individuos en riesgo.

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Thank you for your purchase. We appreciate your business!

Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information.

Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your ﬁreplace.

To help us keep you up-to-date on product information and offers, please take a few moments to register your product online at Superiorfireplaces.US.com (Owner Resources/Product

Registration).

Please read and understand these instructions before installing or operating.

TABLE OF CONTENTS

Safety .............................................................................................3

Local Codes ...................................................................................5

Product Identiﬁcation .....................................................................5

Product Features ............................................................................5

Requirements for the Commonwealth of Massachusetts ..............6

Pre-installation ...............................................................................6

Location of Termination Cap ..........................................................9

Venting Installation ......................................................................10

Fireplace Installation ....................................................................15

Operation ....................................................................................21

Inspecting Burners .......................................................................22

Cleaning and Maintenance ...........................................................23

Troubleshooting ...........................................................................24

Parts ............................................................................................26

Speciﬁcations ...............................................................................32

Wiring Diagram ............................................................................32

Replacement Parts .......................................................................33

Technical Service .........................................................................33

Service Hints ................................................................................33

Accessories ..................................................................................33

Warranty ......................................................................................35

SAFETY

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualiﬁed installer, service agency or the gas supplier.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁed kit is used.

State of Massachusetts: The installation must be made by a licensed plumber or gas ﬁtter in the Commonwealth of Massachusetts.

WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.

DANGER: Carbon monoxide poisoning may lead

to death!

WARNING: Do not slam or strike glass doors.

Damage can result in a hazardous condition.

This vented gas ﬁreplace is a sealed combustion gas ﬁreplace designed for residential applications. This ﬁreplace must be installed with INNOVATIVE HEARTH PRODUCTS (IHP) vent pipe components and terminations.

This ﬁreplace complies with the National Safety Standards and is listed and tested by the PFS Corporation to ANSI Z21.50/CSA 2.22 standard as vented gas ﬁreplace.

NOTICE: Decorative product not for use as a heating appliance.

This ﬁreplace must be installed by a qualiﬁed (certiﬁed or licensed) service person. It brings in fresh air for combustion through the outer pipe and combustion gases are exhausted through the inner pipe. If the glass door assembly and venting pipe are not properly seated, connected and sealed, carbon monoxide leakage (spillage) can occur.

IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this ﬁreplace. Improper use of this ﬁreplace can cause serious injury or death from burns, ﬁre, explosion, electrical shock and carbon monoxide poisoning.

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SAFETY Continued

Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the ﬂu, with headaches, dizziness or nausea. If you have these signs, the ﬁreplace may not be working properly. Get fresh air at once! Have ﬁreplace serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inﬂuence of alcohol and those at high altitudes.

Natural and Propane/LP Gas: Natural and propane/LP gas are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.

Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this ﬁreplace.

WARNING: Any change to this ﬁreplace or its controls can be dangerous. Do not modify this ﬁreplace under any circumstances. Any parts removed for servicing must be replaced prior to operating ﬁreplace.

WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this ﬁreplace.

Installation and repair should be done by a qualiﬁed service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean.

Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance.

WARNING: This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certiﬁed kit is used.

WARNING: Do not allow fans to blow directly into the ﬁreplace. Avoid any drafts that alter burner ﬂame patterns.

Due to high temperatures, the appliance should be located out of trafﬁc and away from furniture and draperies.

Clothing or other ﬂammable material should not be placed on or near the appliance.

Do not use this ﬁreplace to cook food or burn paper or other ﬂammable material.

Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.

Keep the area around your ﬁreplace clear of combustible materials, gasoline and other ﬂammable vapor or liquids. Do not run ﬁreplace where these are used or stored.

1. For propane/LP ﬁreplace, do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lb. capacity.

2. If you smell gas

•shutoffgassupply

•donottrytolightanyappliance

•donottouchanyelectricalswitch;donotuseanyphoneinyour

building

•immediatelycallyour gassupplier froma neighbor’sphone.

Follow the gas supplier's instructions

•ifyoucannotreachyourgassupplier,calltheredepartment.

3. Never install the ﬁreplace

•inarecreationalvehicle

•in windy or drafty areas where curtains or other combustible (ﬂam-

mable) objects can make contact with the ﬁreplace front

•inhightrafcareas

4. Turn ﬁreplace off and let cool before servicing, installing or repairing. Only a qualiﬁed service person should install, service or repair this ﬁreplace. Have ﬁreplace inspected annually by a qualiﬁed service person.

5. You must keep control compartments, burners and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust from carpeting, bedding material, etc. Turn off the gas valve and pilot light before cleaning ﬁreplace.

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SAFETY Continued

LOCAL CODES

6. Have venting system inspected annually by a qualiﬁed service person. If needed, have venting system cleaned or repaired. See Cleaning and Maintenance, page 23.

7. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this ﬁreplace. Use only the gas type indicated on ﬁreplace nameplate.

8. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.

9. Do not use ﬁreplace if any part has been exposed to or under water. Immediately call a qualiﬁed service person to arrange for replacement of the unit.

10. Do not operate ﬁreplace if any log is broken.

11. Do not operate ﬁreplace with glass door removed, cracked or broken.

12. Provide adequate clearances around air openings.

PRODUCT IDENTIFICATION

Install and use ﬁreplace with care. Follow all local codes. In the absence to local codes, use the current National Fuel Gas Code ANSI Z223.1/NFPA 54* (USA) or the current CSA-B149.1 Installation Code (Canada).

*Available from:

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association, Inc.

Batterymarch Park Quincy, MA 02269

Flue Collar

Top Spacer

Screen Barrier J7450 36" J7456 42"

Outer Glass Door

Herringbone Brick Refractories

Log Set

Grate

Lower Door/ Control Cover

Figure 1 - Direct Vent Fireplace

PRODUCT FEATURES

Spacer

Nailing Flange

These are a few facts that can help you understand and enjoy your direct vent ﬁreplace:

• Theventingsystemmayberoutedtotheoutsideofyourhomein

several ways. It may vent through the roof (vertical) or it may vent to an outside/exterior wall (horizontal). The vent pipe installation is very important to allow for proper operation. You must follow the venting instructions very carefully for either vertical or horizontal applications.

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• Thisreplacemaybeinstalledinanyroomofyourhouseprovided

all local codes and these installation instructions are followed.

• Eachtimeyouturnonyourreplace,youmaynoticesomeamount

of condensation on the inside of the ﬁreplace glass. This is normal and will disappear after 10-20 minutes of operation.

• Yourdirectventgasreplacesystem(replaceandventing)isa

balanced and sealed gas operating unit. It requires approximately 10-20 minutes of operating time before the ﬂame pattern stabilizes.

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REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS

COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS

These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:

• Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R. Sections 4.00 through 8.00.

• Installation and repair must be done by a plumber or gas ﬁtter licensed in the Commonwealth of Massachusetts.

• The ﬂexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.

• The individual manual shut-off must be a T-handle type valve.

PRE-INSTALLATION

Massachusetts Horizontal Vent Requirements

In the Commonwealth of Massachusetts, horizontal terminations installed less than seven (7) feet above the ﬁnished grade must comply with the following additional requirements:

• A hard wired carbon monoxide detector with an alarm and battery back-up must be installed on the ﬂoor level where the gas ﬁreplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certiﬁed.

• A metal or plastic identiﬁcation plate must be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW.

KEEP CLEAR OF ALL OBSTRUCTIONS.

LOCATION AND SPACE REQUIREMENTS

Determine the safest and most efﬁcient location for your direct vent ﬁreplace. Make sure that rafters and wall studs are not in the way of the venting system. Choose a location where the heat output is not affected by drafts, air conditioning ducts, windows or doors. Figure 2 shows some common locations. Be aware of all restrictions and precautions before deciding the exact location for your ﬁreplace and termination cap.

When deciding the location of your ﬁreplace, follow these rules:

• Donotconnectthisreplaceventingtoachimneyueservinga

separate solid-fuel burning ﬁreplace or appliance.

• Duetohightemperatures,donotlocatethisreplaceinhightrafc

areas, windy or drafty areas or near furniture or draperies.

• Properclearancesmustbemaintained.

• Ifyourreplaceistobeinstalleddirectlyoncarpeting,vinyltileorany

combustible material other than wood, it must be installed on a metal or wood panel extending the full width and depth of the ﬁreplace (see Figure 3).

• Yourreplaceisdesignedtobeusedinzeroclearanceinstallations.

Wall or framing material can be placed directly against any exterior surface on back, sides or top of your ﬁreplace, except where standoff spacers are integrally attached. If standoff spacers are attached to your ﬁreplace, these spacers can be placed directly against wall or framing material. See framing details, page 8.

• Whenlocating termination cap, itis important toobserve the

minimum clearances shown in Figure 8, page 9.

• Ifrecessingintoawall,youcanavoidextraframingbypositioning

your ﬁreplace against an already existing framing member.

• Donotrecessterminationcapintoawallorsiding.

• You may paint the termination cap with450ºF (232º C) heat-

resistant paint to coordinate with the exterior ﬁnish.

• Theremustnotbeany obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination cap and the front of outside air vent.

• Donotlocateterminationcapandoutsideairventwhereexcessive

snow or ice build up may occur. Be sure to clear vent termination area after snow falls to prevent accidental blockage of venting system. When using snow blowers, do not direct snow towards vent termination area.

Flush with a wall

Through exterior wall enclosed in a chase

Corner installation

Figure 2 - Common Fireplace Locations

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PRE-INSTALLATION Continued

1/8"

(36")

" (42")

20 24" (42")

1/2"

(36")

Requires IHP 5” I.D. 8” O.D. Direct Vent Pipe

7/8"

(36")

" (42")

(36")

48" (42")

21 25

1/8"

(36")

" (42")

GAS LINE KNOCK

OUT

30" (36")

" (42")

LEFT SIDE

(36")

35 42" (42")

(36")

48" (42")

Figure 3 - Fireplace Dimensions

NAILING

FLANGE

ELECTRICAL

OUTLET

(36")

40 44" (42")

NAILING FLANGE

RIGHT SIDE

GAS LINE

KNOCK OUT

(36" MODEL) (42" MODEL)

/4"

10 3/4"

/2"

Figure 4 - Electrical Outlet and Gas Knockout Locations

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(36" MODEL)

(42" MODEL)

/4"

/2"

Page 8

PRE-INSTALLATION Continued

Wall

CLEARANCES

Minimum clearances to combustibles for the ﬁreplace are as follows: *Back and sides 1"

Perpendicular walls 6" Floor 0" Ceiling to louver opening 42" Front 36" Top of Standoffs 0" Vent (See venting instructions for speciﬁc venting

clearances.) Combustible material with a maximum thickness of 5/8" may be ﬂush with the top front of ﬁreplace.

* For back and sides of ﬁreplace, do not pack with insulation or other materials. 1" clearance not required at nailing ﬂanges.

NOTICE: This ﬁreplace is intended for use as supplemental heat. Use this ﬁreplace along with your primary heating system. Do not install this ﬁreplace as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using ﬁreplace. This will help circulate the heat throughout the house.

FRAMING AND FINISHING

Figures 5 and 5a show typical framing of this ﬁreplace. Figure 6 shows framing for corner installation. All minimum clearances must be met.

If you are using a separate combustible mantel piece, refer to Figure 7 for proper installation height. You can install noncombustible mantels at any height above the ﬁreplace.

Note: Noncombustible mantels may discolor!

(36")

48" (42")

22 26

1/2"

(36")

" (42")

Figure 5a - Framing Dimensions

Maintain 1'' Clearance at Sides and Back of Fireplace

3/8"

(36")

" (42")

3/4"

(36")

19" (42")

1/8"

(36")

" (42")

41" (36"), 48" (42")

/2" (36"), 48 1/2" (42")

43" (36"), 50" (42")

51 61

3/8"

(36")

" (42")

Nailing

Flange

(42")

44 48

(36")

(42")

41" (36") 48

Figure 5 - Framing Clearances with Outside Air Flex Duct

Figure 6 - Framing Clearances for Corner Installation

Ref.

Mantel

Depth

Mantel from

Ref.

Top of Opening

1 14" A 16" 2 12" B 14" 3 10" C 12" 4 8" D 10" 5 6" E 8" 6 4" F 6" 7 2" G 4"

Figure 7 - Clearances for Combustible Mantels

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Page 9

Fixed

Closed

Openable

Fixed

Closed

TERMINATION CAP

AIR SUPPLY INLET

GAS METERRESTRICTED AREA

(TERMINATION PROHIBITED)

A = clearance above grade, veranda, porch, deck, or balcony [*12" (30.5 cm) minimum] B = clearance to window or door that may be opened [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] C = clearance to permanently closed window [minimum 12" (30.5 cm) recommended to prevent condensation on window] D = vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24" (61 cm) from the center-line of the terminal [18" (45.7 cm) minimum] E = clearance to unventilated soffit [12" (30.5 cm) minimum] F = clearance to outside corner (see below) G = clearance to inside corner (see below) H = *not to be installed above a meter/regulator assembly within 36" (91.4 cm) horizontally from the center line of the regulator

I = clearance to service regulator vent outlet [*72" (182.9 cm) minimum] J = clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other fireplace [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] K = clearance to a mechanical air supply inlet [*In Canada, 6 ft. (1.83m) minimum; In US 3 ft. (91 cm) above if within 10 ft. (3 m) horizontally] L = † clearance above paved side-walk or a paved driveway located on public property [*84" (213.3 cm) minimum] M = clearance under veranda, porch, deck [*12" (30.5 cm) minimum ‡] N = clearance above a roof shall extend a minimum of 24" (61 cm) above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18" (45.7 cm)

† vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings* ‡ only permitted if veranda, porch, deck or balconey is fully open on a minimum of 2 sides beneath the floor* * as specified in CAN/CSA B149 (.1 or .2) Installation Codes (1991) for Canada and U.S.A.

Note: Local codes or regulations may require different clearances

A = 6" (15.2 cm)

Inside Corner

B = 6" (15.2 cm)

C = Maximum depth of 48" (121.9 cm) for recessed location D = Minimum width for back wall of recessed location Combustible - 38" (965 mm) Noncombustible - 24" (61 cm) E = Clearance from corner in recessed location Combustible - 6" (15.2 cm) Noncombustible - 2" (5.1 cm)

Outside Corner Recessed Location

G = 12" (30.5 cm) minimum clearance

Balcony with No Side Wall

Combustible & Noncombustible H = 24" (61 cm) J = 20" (50.8 cm)

Balcony with Perpendicular Side Wall

Termination Clearances for Buildings with Combustible and Noncombustible Exteriors

Openable

LOCATION OF TERMINATION CAP

Figure 8 - Minimum Clearances for Termination Cap

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Page 10

VENTING INSTALLATION

NOTICE: Read these instructions completely before attempting installation.

These models are tested and approved for use with an IHP (direct vent) pipe components and terminations.

The venting system must terminate on the outside of the structure and can not be attached to a chimney or ﬂue system serving a separate solid fuel or gas burning appliance. A direct vent appliance must have its own venting system. DO NOT common vent this appliance.

These models are approved to be vented either horizontally through an outside wall or vertically through a roof or chase enclosure using the following guidelines:

• Whenventingsystemterminateshorizontallyonanoutsidewall,

you may install a standoff if the termination cap is to be installed directly on a combustible ﬁnish such as vinyl, wood, stucco, etc.

• Neverrunthevent downwardasthismaycauseexcessivetem-

peratures which could cause a ﬁre.

• Ventpipeairspaceclearancestocombustiblesare1"onallsides

except on the horizontal sections, which requires 2" clearance from the top of the pipe. Where the termination cap penetrates a combustible wall, 1" air space clearance is required.

• Havereplace andselected vent components on hand to help

determine the exact measurements when elbowing or offsetting. Always use wall ﬁrestops when penetrating walls and ﬁrestops when penetrating ceilings or attic spaces.

• Forinstallationofreplaceatelevationsof4000feetorgreater,

pay special attention to venting requirement recommendations.

WARNING: Read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life.

NOTICE: Failure to follow these instructions will void the warranty.

NOTICE: Do not seal termination cap to vent pipe. Cap must be removable for vent inspection and maintenance.

INSTALLATION PRECAUTIONS

• Wearglovesandsafetyglassesforprotection

• Useextremecautionwhenusingladdersorwhenonrooftops

• Beawareofelectricalwiringlocationsinwallsandceilings

The following actions will void the warranty on your venting system:

• Installationofanydamagedventingcomponent

• Unauthorizedmodicationoftheventingsystem(Donotcutoralter

vent components)

• Installationofanycomponentpartnotmanufacturedorapproved

by IHP

• Installationotherthanasinstructedbytheseinstructions

WARNING: This gas ﬁreplace and vent assembly must be vented directly to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each direct vent gas appliance must use a separate vent system. Do not use common vent systems.

WARNING: Vent pipe air space clearances to combustibles are 1" on all sides except on the horizontal sections, which require 2" clearances from the top of the pipe. Where the termination cap penetrates a combustible wall, 1" air space clearance is required.

INSTALLATION PLANNING

There are two basic types of direct vent installation:

• HorizontalTermination

• VerticalTermination

Horizontal Termination Installation

IMPORTANT: Horizontal square terminations require only inner portion of wall ﬁrestop. Horizontal installations using round termination require exterior portion of wall ﬁrestop.

1. Set ﬁreplace in its desired location and determine the route your horizontal venting will take. Do not secure ﬁreplace until all venting has been installed. Some installations require sliding ﬁreplace in and out of position to make ﬁnal venting connections. Figures 15 and 16 on pages 12 and 13, show different conﬁgurations for venting with horizontal termination that will help you decide which application best suits your installation. Check to see if wall studs or roof rafters are in the path of your desired venting route. If they are, you may want to adjust location of ﬁreplace.

2. Direct vent pipe sections and components are designed with special twist-lock connections.

Twist-Lock Procedure: Female ends of pipes have locking lugs

(indentations). These lugs will slide straight into matching slots on male ends of adjacent pipes. Push pipe sections together and twist one section clockwise approximately one-quarter turn until sections are fully locked (see Figure 9, page 11).

Note: Horizontal runs of vent must be supported every three feet.

Use wall straps for this purpose.

3. Assemble desired combination of pipe and elbows to ﬁreplace ﬂue collar. If there are long portions of venting run, pre-assembled pipe sections may be installed as subassemblies for convenience.

4. Carefully determine location where vent pipe assembly will penetrate outside wall. Center of hole should line up with center line of horizontal vent pipe. Mark wall for an 11 1/2" x 11 1/2" square hole. Cut and frame square hole in exterior wall where vent will be terminated. If wall being penetrated is constructed of noncombustible material, such as masonry block or concrete, an 8 1/2" hole with zero clearance is acceptable (see Figure 10).

WARNING: Do not recess vent termination into any

wall. This will cause a ﬁre hazard.

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Page 11

VENTING INSTALLATION Continued

(Framing

Detail)

/2"

/2" Inside Framing

/2"

8 1/2"

Vent Opening

Combustible Wall

Vent Opening

Noncombustible Wall

Female Locking Lugs

Male Slots

Figure 9 - Vent Pipe Connections

5. Noncombustible Exterior Wall: Position horizontal vent cap in center of

the 8 1/2" round hole and attach to exterior wall with four wood screws provided. Before attaching vent cap to exterior wall, run a bead of nonhardening mastic (pliable sealant) around outside edges to make a seal between it and outside wall.

Note: Four wood screws provided should be replaced with appropriate

fasteners for stucco, brick, concrete or other types of sidings (see Figure

11).

Combustible Exterior Wall: For vinyl siding, stucco or wood exteriors,

a siding standoff may be installed between vent cap and exterior wall. Siding standoff prevents excessive heat from damaging siding materials. Siding material must be cut to accommodate standoff. Bolt vent cap to standoff. Apply non-hardening mastic around outside edge of standoff. Position standoff/cap assembly in the center of 11 1/2" square hole and attach to exterior wall with provided wood screws (see Figure 12, page 12). Siding standoff must sit ﬂush against exterior fascia material.

6. Connecting Vent Cap with Horizontal Vent Pipe: Slide wall ﬁrestop over

vent pipe before connecting horizontal run to vent cap (see Figure 13, page 12).

Carefully move ﬁreplace, with vent assembly attached, toward wall and

insert vent pipe into horizontal termination. Pipe overlap should be a minimum of 1 1/4" (see Figure 14, page 12).

Slide wall ﬁrestop against interior wall surface and attach with screws

provided. See Figure 14, for horizontal termination details.

Place ﬁreplace into position and shim with noncombustible material if

needed. Nail or screw side ﬂanges to framing to secure unit in place. IMPORTANT: Make sure ﬁreplace is level before securing. If ﬁreplace is not level it will not work properly.

Figure 10 - Vent Opening Requirements Figure 11 - Installing Horizontal Vent Cap

Apply Mastic to All Four Sides

Center of Hole

(Noncombustible Exterior)

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Vent Cap

Wood Screw

Page 12

VENTING INSTALLATION Continued

Cut Siding Away to Fit Standoff

Standoff

Wood Screw

Vent Cap

Horizontal Termination Conﬁgurations

Figure 15 shows a conﬁguration for venting with horizontal termination with a chart of critical minimum and maximum dimensions which MUST be met.

Figure 16, page 13, shows a conﬁguration for venting with horizontal termination using two 90° elbows with a chart of critical minimum and maximum dimensions which MUST be met.

If using a venting conﬁguration of only horizontal venting with no vertical run, a ¼'' rise for every 12'' of run toward the termination is required.

Apply Mastic to All Four Sides

Screws

Figure 12 - Installing Siding Standoff (Combustible Exterior

Wall)

Interior Wall Surface

Wall Firestop

Vent Cap

Screw

(Horizontal Termination)

Horizontal Vent Pipe

Figure 13 - Connecting Vent Cap with Horizontal Vent Pipe

Minimum

Siding Standoff

Screws

Direct Vent Pipe

Pipe Overlap

11/

Wall Firestop

NOTICE: Do not seal termination cap to vent pipe. Cap must be removable for vent inspection and maintenance.

WARNING: Never run vent downward as this may cause excessive temperatures which could cause a ﬁre. Operation of improperly installed and maintained venting system could result in serious injury, property damage or loss of life.

GROUND FLOOR INSTALLATION

Recommended Applications:

• Throughthewallusingroundorsquaretermination

• NOTFORCORNERINSTALLATION

90° Elbow

V + 90· Elbow

1 ft. Min Before Elbow

Horizontal High Wind Square Termination

1' Pipe Min On Horizontal Run

Wall Firestop

Maintain 1" Minimum Air Space Around Outer Pipe When Penetrating a Wall

High Wind Termination

Apply Mastic to Outside Edge of

11 1/2" x 11 1/2" Framed Opening

Standoff

Exterior Wall with Vinyl Siding

Figure 14 - Typical Horizontal Termination Cap Mounting with

Additional Siding Standoff Installed

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64" Min. (42") 61" Min. (36")

(V) Vertical

Minimum

21" 1 ft. 3 ft. 33" 2 ft. 7 ft. 45" 3 ft. 11 ft. 57" 4 ft. 20 ft.

Required

Vertical Pipe

V + H = 40 feet maximum

H = 20 feet maximum

(H) Horizontal

Maximum

Figure 15 - Horizontal Termination Using One 90° Elbow

Page 13

VENTING INSTALLATION Continued

Venting with Two 90° Elbows

Vertical (V)

6' min. 8' max. 7' min. 10' max. 8' min. 15' max.

20' max. 20' max.

Figure 16 - Horizontal Termination Using Two 90° Elbows

Vertical Termination Installation

Note: Vertical restrictor must be installed in all vertical installations.

1. Determine route your vertical venting will take. If ceiling joists, roof rafters or other framing will obstruct venting system, consider an offset (see Figure 17) to avoid cutting load bearing members. Note: Pay special attention to these installation instructions for required clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, etc. Do not pack air spaces with insulation. Also note maximum vertical rise of venting system and any maximum horizontal offset limitations.

2. Set ﬁreplace in desired location. Drop a plumb line down from ceiling to position of ﬁreplace exit ﬂue. Mark center point where vent will penetrate ceiling. Drill a small locating hole at this point.

3. Drop a plumb line from inside of roof to locating hole in ceiling. Mark center point where vent will penetrate roof. Drill a small locating hole at this point.

Horizontal (H1) +

Horizontal (H2)

Flat Ceiling Installation

1. Cut an 11 1/2" square hole in ceiling using locating hole as a center point. Opening should be framed to 11 1/2" x 11 1/2" inside dimensions, as shown in Figure 10 on page 11 using framing lumber the same size as ceiling joists. If area above ceiling is an insulated ceiling or an attic, nail ﬁrestop from top side. This prevents loose insulation from falling into required clearance space. If area above ceiling is a living space, install ﬁrestop below framed hole. Firestop should be installed with no less than three nails per side (see Figure 15, page 12).

2. Assemble desired lengths of pipe and elbows necessary to reach from ﬁreplace ﬂue up through ﬁrestop. Be sure all pipe and elbow connections are fully twist-locked (see Figure 9, page 11).

3. Cut a hole in the roof using locating hole as a center point. (Cover any exposed open vent pipes before cutting hole in roof.) The 11 1/2" x 11 1/2"holemustbemeasuredonthehorizontal;actual length may be larger depending on pitch of roof. There must be a 1" clearance from vent pipe to combustible materials. Frame opening as shown in Figure 10, page 11.

4. Connect a section of pipe and extend up through hole.

Note: If an offset is needed to avoid obstructions, you must sup-

port vent pipe every 3 feet. Use wall straps for this purpose (see Figure 17). Whenever possible, use 45° elbows instead of 90° elbows. The 45° elbow offers less restriction to the ﬂow of ﬂue gases.

5. Place ﬂashing over pipe section(s) extending through roof. Secure base of ﬂashing to roof and framing with rooﬁng nails. Be sure rooﬁng material overlaps top edge of ﬂashing as shown in Figure

17. There must be a 1" clearance from vent pipe to combustible materials.

6. Continue to add pipe sections until height of vent cap meets the minimum building code requirements described in Figure 8 on page 9.

Note: You must increase vent height for steep roof pitches. Nearby

trees, adjoining rooﬂines, steep pitched roofs and other similar factors may cause poor draft or down-drafting in high winds. Increasing vent height may solve this problem.

7. Twist-lock vent cap onto last section of vent pipe.

Roof Flashing

Wall Strap

45° Elbow

Ceiling Firestop

Figure 17 - Offset with Wall Strap and 45° Elbows

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Vent Termination Chart

Minimum Height

Roof Pitch Feet Min.

Flat to 6/12 1

6/12 to 7/12 1.25 Over 7/12 to 8/12 1.5 Over 8/12 to 9/12 2

Over 9/12 to 10/12 2.5 Over 10/12 to 11/12 3.25 Over 11/12 to 12/12 4 Over 12/12 to 14/12 5 Over 14/12 to 16/12 6 Over 16/12 to 18/12 7 Over 18/12 to 20/12 7.5 Over 20/12 to 21/12 8.0

Page 14

VENTING INSTALLATION Continued

Note: If vent pipe passes through any occupied areas above ﬁrst ﬂoor,

including storage spaces and closets, you must enclose pipe. You may frame and sheetrock enclosure with standard construction material. Make sure and meet the minimum allowable clearances to combustibles. Do not ﬁll any required air spaces with insulation.

If area above is an attic or insulated area,

install restop above framed hole.

If area above is a living space, install

restop below framed hole.

Venting with Two 90°

Elbows

Vertical

6' min. 12' max. 7' min. 18' max. 8' min. 20' max.

20' max. 20' max.

V1 + V2 = 40' max.

(V1)

Horizontal

(H)

Figure 20 - Vertical Venting Conﬁguration Using Two 90° Elbows

Figure 18 - Installing Firestop

Vertical Termination Conﬁgurations

Figures 19 and 20, show the conﬁgurations for vertical termination.

Vertical Venting

V = 40' max.

Note: Install Restrictor into Inner Collar of Fireplace as Shown

HIGH ALTITUDE INSTALLATION

Your IHP direct vent ﬁreplace has been tested and approved for elevations from 0-2000 feet.

When installing a ﬁreplace at an elevation above 2000 feet, you may need to decrease the input rating by changing the existing burner oriﬁce to a smaller size. Reduce input 4% for each 1000 feet above sea level. Check with your local gas company for proper oriﬁce size identiﬁcation.

When installing this ﬁreplace at an elevation above 4500 feet, check with local authorities.

PARTS LIST FOR VENTING KITS AND COMPONENTS

IHP (5/8") Pipe & Vent Kits

Catalog No. Part No. Description

J2209 P58-6 6" Section Double Wall Pipe, Galvanized J2201 P58-12 12" Section Double Wall Pipe, Galvanized J2203 P58-24 24" Section Double Wall Pipe, Galvanized J2205 P58-36 36" Section Double Wall Pipe, Galvanized J2207 P58-48 48" Section Double Wall Pipe, Galvanized J2082 PA58-712 Adjustable 7"-12" Section Double Wall Pipe, Galvanized J0661 E58-45 45° Elbow, Galvanized J0663 E58-90 90° Elbow, Galvanized J1504 HTS-58 Horizontal Square Termination, Galvanized J3190 VT-58 Vertical Round Termination, Galvanized J2300 SC-58 Storm Collar, Galvanized J3479 WF-58 Wall Firestop, Galvanized J2251 RF-58-6 Roof Flashing - 0 to 6/12 Pitch, Galvanized J2249 RF-58-12 Roof Flashing - 6/12 to 12/12 Pitch, Galvanized J3134 VR-58 Vertical Restrictor, Galvanized J2292 S-58 Vinyl Siding Standoff, Galvanized J3483 WS-58 Wall Strap J0373 CS-58 Cathedral Ceiling Support J0953 FP-58 Firestop Plate J2316 SF-58 Stucco Flashing - For use with HTS-58

Figure 19 - Vertical Venting Conﬁguration

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Page 15

FIREPLACE INSTALLATION

CHECK GAS TYPE

Use proper gas type for the ﬁreplace unit you are installing. If you have conﬂicting gas types, do not install ﬁreplace. See retailer where you purchased the ﬁreplace for proper ﬁreplace according to your gas type.

INSTALLING GAS PIPING TO FIREPLACE LOCATION

WARNING: A qualiﬁed service person must con-

nect ﬁreplace to gas supply. Follow all local codes.

CAUTION: For propane/LP units, never connect ﬁreplace directly to the propane/LP supply. This ﬁreplace requires an external regulator (not supplied). Install the external regulator between the ﬁreplace and propane/LP supply.

WARNING: For natural gas, never connect ﬁreplace to private (non-utility) gas wells. This gas is commonly known as wellhead gas.

Installation Items Needed

Before installing ﬁreplace, make sure you have the items listed below.

• externalregulator(suppliedbyinstaller)

• piping(checklocalcodes)

• sealant(resistanttopropane/LPgas)

• equipmentshutoffvalve*

• testgaugeconnection*

• sedimenttrap

• teejoint

• pipewrench

• approvedexiblegaslinewithgasconnector(ifallowedbylocal

codes)

* An equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the equipment shutoff valve from your retailer.

For propane/LP connection only, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of w.c. pressure. If you do not reduce incoming gas pressure, ﬁreplace regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 21. Pointing the vent down protects it from freezing rain or sleet.

IMPORTANT: Install main gas valve (equipment shutoff valve) in an accessible location. The main gas valve is for turning on or shutting off the gas to the appliance.

External Regulator with

Propane/LP

Vent Pointing Down

Supply Tank

Figure 21 - External Regulator with Vent Pointing Down

(Propane/LP Only)

Check your building codes for any special requirements for locating equipment shutoff valve to ﬁreplaces.

Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged ﬁreplace valves.

Equipment Shutoff Valve with 1/8" NPT Tap*

Natural - From Gas Meter (5.5"

W.C. to 10.5" W.C. Approved Flexible Gas Line

Pressure)

Propane/LP From

External Regulator

(11" W.C. to 14"

3" Minimum

W.C. Pressure)

CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to ﬁreplace. If pipe is too small, undue loss of volume will occur.

Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from ﬁreplace (see Figure 22).

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Cap Pipe Tee Joint Nipple

Sediment Trap/

Drip Leg

* The equipment shutoff valve may be supplied with the appliance or you can purchase it from your retailer.

Figure 22 - Gas Connection

Page 16

FIREPLACE INSTALLATION Continued

PILOT

OUT

VENT

WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.

We recommend that you install a sediment trap/drip leg in supply line as shown in Figure 22, page 15. Locate sediment trap/drip leg where it is within reach for cleaning. Install in piping system between fuel supply and ﬁreplace. Locate sediment trap/drip leg where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into ﬁreplace gas controls. If sediment trap/drip leg is not installed or is installed wrong, ﬁreplace may not run properly.

Flexible

Gas Shutoff Valve

1/2" NPT Incoming Gas Line

Gas Line Do NOT Kink

Note:

1) Wire connections not shown for clarity

2) * 1/8" NPT Plugged Tapping

Outlet Pressure Tap

CONNECTING FIREPLACE TO GAS SUPPLY

Installation Items Needed

• 5/16"hexsocketwrenchornut-driver

• sealant(resistanttopropane/LPgas,notprovided)

1. Route ﬂexible gas line (provided by installer) from equipment shutoff valve to ﬁreplace. Route ﬂexible gas supply line through one of the access holes on side of ﬁreplace.

2. Attach ﬂexible gas line from gas supply to control valve (see Figure

23).

3. Check all gas connections for leaks. See Checking Gas Connections.

Pilot Adjustment

Inlet Pressure Tap

Red Surface Indicates For Propane/LP Use Only

Figure 23 - Connecting Incoming Gas Line to Flex Gas Line

CHECKING GAS CONNECTIONS

WARNING: Test all gas piping and connections, internal and external to unit, for leaks after installing or servicing. Correct all leaks at once.

WARNING: Never use an open ﬂame to check for a leak. Apply noncorrosive leak detection ﬂuid to all joints. Bubbles forming show a leak. Correct all leaks at once.

PRESSURE TESTING GAS SUPPLY PIPING SYSTEM

Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)

1. Disconnect ﬁreplace and its individual equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig (3.5 kPa) will damage ﬁreplace gas regulator.

2. Cap off open end of gas pipe where equipment shutoff valve was connected.

3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas ﬁreplace or opening main gas valve located on or near gas meter for natural gas ﬁreplace or using compressed air.

4. Check all joints of gas supply piping system. Apply noncorrosive leak detection ﬂuid to all joints. Bubbles forming show a leak. Correct all leaks at once.

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5. Reconnect ﬁreplace and equipment shutoff valve to gas supply. Check reconnected ﬁttings for leaks.

Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)

1. Close equipment shutoff valve (see Figure 24).

2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas ﬁreplace or opening main gas valve located on or near gas meter for natural gas ﬁreplace or using compressed air.

3. Check all joints from propane/LP supply tank or gas meter to equipment shutoff valve (see Figure 25 or Figure 26, page 17). Apply noncorrosive leak detection ﬂuid to all joints. Bubbles forming show a leak.

4. Correct all leaks at once.

Equipment Shutoff Valve

Open

Closed

Figure 24 - Equipment Shutoff Valve

Page 17

FIREPLACE INSTALLATION Continued

Equipment Shutoff Valve

Propane/LP Supply Tank

Gas Valve

Figure 25 - Checking Gas Joints for Propane/LP Gas Fireplace

Equipment Shutoff Valve

Gas Meter

Gas Valve

Figure 26 - Checking Gas Joints for Natural Gas Fireplace

PRESSURE TESTING FIREPLACE GAS CONNECTIONS

REMOVING/REPLACING GLASS DOOR

CAUTION: Do not operate this ﬁreplace with a broken glass door panel or without the glass door panel securely in place. For replacement part information see Replacement Parts, page 33.

CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not remove if glass is hot. Keep children and pets away from glass.

WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed.

WARNING: If ﬁreplace has been running, turn off ﬁreplace. Let cool before removing glass doors.

WARNING: Do not slam or strike doors. Damage can result in a hazardous condition.

Removing Glass Door

If replacement of glass is necessary, the entire frame assembly must be replaced. Gloves must be worn when removing/replacing glass door. If glass is broken tape remaining glass onto frame before removing.

1. Remove screens if installed.

2. Open bottom access panel.

3. Unlock 2 door latches on bottom of ﬁrebox.

4. Tilt open glass door 45° from the bottom of ﬁrebox and lift up to release door from ﬁrebox top retainer (see Figure 27).

1. Open equipment shutoff valve (see Figure 24, page 16).

2. Open propane/LP supply tank valve for propane/LP ﬁreplace or main gas valve located on or near gas meter for natural gas ﬁreplace.

3. Make sure control knob of ﬁreplace is in the OFF position.

4. Check all joints from equipment shutoff valve to gas valve (see Figure 25 or Figure 26). Apply noncorrosive leak detection ﬂuid to all joints. Bubbles forming show a leak. Correct all leaks at once.

5. Light ﬁreplace (see Operation, page 21). Check all other internal joints for leaks.

6. Turn off ﬁreplace (see To Turn Off Gas to Appliance, page 21).

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Door Retainer

Glass Door

Door Latches Location

Figure 27 - Removing/Replacing Door

Bottom Access Panel

Page 18

FIREPLACE INSTALLATION Continued

Replacing Glass Door

1. Position door frame in front of ﬁrebox opening with bottom of door tilted away from ﬁrebox (see Figure 27).

2. Hook top ﬂange of door frame over top of ﬁrebox frame.

3. Secure 2 bottom door latches.

Reinstall the included barrier (J7450, 36" or J7456, 42")

WARNING: Reinstall any barrier removed before operating the ﬁreplace. The barrier is designed to reduce the risk of burns from hot glass. Do not operate the ﬁreplace without the barrier installed.

NOTE: All models must have a barrier installed prior to operation.

1. Hold the barrier in front of the glass door and slide it up into the channel underneath the upper front face (see Figure 28).

2. Slide the barrier bottom down into the slots below at the glass door level, securing it in place (see Figure 28).

Channel

3. Place lava rock around base of burner. Make sure burner ports are not covered (see Figure 30, page 19).

4. Place ember ﬂakes around front and sides of burner and on burner ports (see Figure 31, page 19). This will create the glowing ember appearance as the ﬂame touches the ember ﬂakes. Do not block burner ports or pilot ports by overlapping ember ﬂakes in one area. It is not necessary to use all ember material provided.

5. Place scrap log pieces randomly behind grate as shown in Figure 32 on lava rock and around (but not on) burner ports.

6. Place grate in front of logs as shown in Figure 32. Be sure grate is balanced so it does not fall or lean onto logs. Grate does not attach to hearth assembly.

Loose Log #3

Loose Log #2

Loose Log #1 Underneath Log #2

Barrier Frame

Slot

Figure 28 - Installing Barrier

Discontinue use of the appliance immediately if doors are

damaged and contact a qualiﬁed installer for repair. Only

doors certiﬁed with the appliance shall be used.

LAVA ROCK, DECORATIVE GRATE, EMBER FLAKES AND SCRAP LOG INSTALLATION

Lava rock, ember ﬂakes and scrap log pieces are included with your ﬁreplace. Install these items while glass doors are open and/ or removed.

1. Follow instructions from Removing/Replacing Glass Door, page 17, to move glass out of the way of this installation.

2. For 36" models only: Install 3 loose logs by placing log #1, log #2 and log #3 onto one piece log as shown in Figures 29, 29a and 29b.

Glowing Embers

Figure 29 - Installing Loose Logs

Loose Log #1

Figure 29a - Installing Loose Log #1

Loose Log #2

Loose Log #3

Figure 29b - Installing Loose Logs #2 and #3

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Page 19

FIREPLACE INSTALLATION Continued

Lava Rock

Figure 30 - Installing Lava Rock

To Gas Supply (Natural)

To External Regulator (Propane/LP)

Flexible Gas Line, Do NOT Kink

Figure 33 - Connecting/Disconnecting Gas Line to Millivolt Valve

Equipment Shutoff Valve

Millivolt Control Valve

WARNING: Never use an open ﬂame to check for a leak. Apply noncorrosive leak detection ﬂuid to joints. Bubbles forming show a leak. Correct leaks at once.

CAUTION: The gas supply shall be shut off prior to disconnecting the electrical power, if any, before proceeding with this installation.

Ember Flakes

Figure 31 - Installing Ember Flakes

Scrap Log Pieces

Figure 32 - Installing Scrap Log Pieces

REMOVING LOG SET/BURNER MODULE

Connecting and Disconnecting Gas Line

CAUTION: Use gloves when removing the log set/ burner module from your ﬁrebox. Some metal edges may be sharp. Use caution with log sets as logs are fragile.

1. Remove glass door (see page 17).

2. Remove grate and all ﬂoor media (see Removing Log Set/Burner Module).

3. Carefully lift and remove 3 hearth refractories from ﬁreplace.

4. Remove 3 spacers from ﬁrebox bottom (see Figure 34).

5. For 36" models only: Remove 3 loose logs from log set (see Figures 29, 29a, and 29b, page 18).

6. Remove 9 screws from front and sides of ﬁrebox burner base. Lift entire base from unit by pulling forward to disengage from rear ﬂange and then lifting up (see Figure 34).

7. If needed, replace burner gasket before reinstalling log set/burner module (see replacement parts list on page 27).

Log Assembly

Burner Base

WARNING: A qualiﬁed service person must connect and disconnect ﬁreplace with gas supply. Follow all local codes.

1. Using a 5/16" hex socket wrench or nut-driver, connect or disconnect ﬂexible gas line and control valve (see Figure 33).

2. After connecting gas line to control valve, always test for leaks.

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Spacers

Firebox Bottom

Figure 34 - Removing/Installing Burner Base

Screws

Page 20

REMOTE

OFF

LEARN

ADJ.

Wire terminals

Remote Receiver

Frequency adjusting access hole

Learning button

FIREPLACE INSTALLATION Continued

INSTALLING BATTERIES IN WIRELESS HAND-HELD REMOTE CONTROL AND RECEIVER

Installing Batteries in Remote Receiver

1. Open bottom access door.

2. Remove switch plate from receiver.

3. Gently pull receiver from mounting bracket. The receiver is still connected to the valve.

4. Remove battery housing cover on remote receiver to expose battery housing (see Figure 35).

5. Install 4 AA batteries into housing following positive and negative directions on battery housing cover removed in step 3 (see Figure

35).

6. Replace battery housing cover, place back into mounting bracket and cover with switch plate.

7. Install 2 D batteries into AC backup battery pack.

8. Close bottom access door.

Requires 4-AA 1.5V alkaline batteries

Learning button

Slide

Switch

REMOTE

OFF

Frequency adjusting access hole

LEARN

ADJ.

REMOTE

FFO

Battery cover slides on /o

Remote Receiver

Figure 35 - Installing Receiver Batteries (Included)

MATCHING SECURITY CODES

Each remote control can use one of 65,536 unique security codes. It may be necessary to program the remote receiver to "LEARN" the security code of the remote control upon initial use, if batteries are replaced or if a replacement remote control is purchased from your dealer. When matching security codes, be sure the slide button on

thereceiverisintheREMOTEposition;thecodewillnot"LEARN".

If the slide switch is in the ON or OFF position. Program the remote receiver to "LEARN" a new security code by pushing the LEARN button on the top of the remote receiver and then pressing the MODE button on the remote control. A change in the beeping pattern, at the receiver, indicates the remote control's code has been programed into the receiver. When an existing receiver is matched to a new remote control, the new security code will override the old one.

The microprocessor that controls the security code matching procedure is controlled by a timing function. If you are unsuccessful in matching the security code on the ﬁrst attempt, wait 1-2 minutes before trying again. This delay allows the microprocessor to reset its timer circuitry and try up to two or three more times.

BATTERY LIFE

Life expectancy of the alkaline batteries in the remote control should be at least 12 months. Check and replace all batteries annually. When the remote control no longer operates the remote receiver from a distance it did previously or the remote receiver does not function at all, the batteries should be checked. It is important that the remote receiver batteries are fully charged and provide continuous output voltage of at least 5.3 Volts. The length of the wire, the more battery power is required to deliver signals between the remote receiver and the gas valve. Recommended length is no longer than 20 feet The remote control should operate with as little as 9.0 Volts battery power.

TROUBLESHOOTING

If you encounter problems with your ﬁreplace system, the problem may be with the ﬁreplace itself or it could be with the remote control. Review the ﬁreplace manufacturer's operation manual to make sure all connections are properly made. Then check the operation of the remote in the following manner:

• Make sure the batteries are correctly installed in the receiver. One reversed battery will keep the receiver from operating properly.

• Check batter in remote control to make sure contacts are touching (+) and (-) ends of battery. Bend metal contacts in for tighter ﬁt.

• Be sure receiver and remote control are within 20 to 25 feet operating range.

• Keep receiver from temperatures exceeding 130°F. Battery life is shortened about this level.

• If receiver is installed in tightly enclosed metal surround, the operating distance will shorten.

ADJUSTMENTS

• To adjust at the receiver, use a small slotted screwdriver. Turn the adjustment screw counter-clockwise about 5 degrees or a maximum of 1/8 turn. This should correct the distance problem.

• If the problem is not corrected, return adjustment screw to original position and then turn adjustment screw clockwise.

• This adjustment is like turning your radio dial. If you keep turning the adjustment screw, in either direction, you will go past the proper setting (tuning).

Figure 36 - Adjusting the Receiver

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Page 21

OPERATION

PILOT

OUT

VENT

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a ﬁre or explosion may result causing property damage, personal injury or loss of life.

A. This appliance is equipped with an ignition device

which automatically lights the pilot. Do not light pilot by hand.

B. BEFORE LIGHTING smell all around the appliance

area for gas. Be sure to smell next to the ﬂoor because some gas is heavier than air and will settle on the ﬂoor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any

phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

C. Do not use this appliance if any part has been under

water. Immediately call a qualiﬁed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING

INSTRUCTIONS

NOTICE: During initial operation of new ﬁreplace, burning logs will give off a paper-burning smell. Orange ﬂame will also be present. Open damper or window to vent smell. This will only last a few hours.

5. Turn equipment shutoff valve clockwise to the OFF position (see Figure 37). Do not force.

6. Wait ﬁve (5) minutes to clear out any gas. Then smell for gas, including near the ﬂoor. If you smell gas, STOP! Follow “B” in the safety information. If you don't smell gas, go to the next step.

7. Turn equipment shutoff valve counterclockwise to the ON position. Do not force.

8. Replace center brick/control cover.

9. Turn on all electric power to appliance.

10. Turn safety shutoff switch to the ON position.

11. Visually locate pilot. Ignitor should begin to spark and main burner should ignite once ﬂame appears at pilot.

•Iflightingapplianceforthersttimeeachseason,itmaytake

several attempts before supply gas can reach pilot and main burners.

•Ifappliancewillnotstaylitafterseveralattempts,followinstruc-

tions under To Turn Off Gas To Appliance and call your service technician or gas supplier.

TO TURN OFF GAS

TO APPLIANCE

1. Turn off safety shutoff switch.

2. Turn off all electric power to appliance if service is to be performed.

3. Remove center brick/control cover.

4. Turn equipment shutoff valve clockwise to OFF. Do not force.

5. Replace center brick/control cover.

REMOTE

OPERATION

1. Turn equipment shutoff valve to ON position. You can now turn the burner on and off with hand-held remote control unit.

IMPORTANT: Be sure to press ON/OFF buttons on hand-held re-

mote control unit for up to 3 seconds to assure proper operation.

2. Press ON/OFF button to turn burner on and off.

1. STOP! Read the safety information in column 1.

2. Turn off all electric power to ﬁreplace.

3. Turn safety shutoff switch to the OFF position.

4. Remove center brick/control cover.

Equipment Shutoff Valve

Figure 37 - Turning Equipment Shutoff Valve to the OFF Position

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Page 22

INSPECTING BURNERS

Check pilot ﬂame pattern and burner ﬂame patterns often.

PILOT ASSEMBLY

The pilot assembly is factory preset for the proper ﬂame. Alterations may have occurred during shipping and handling. The pilot is located on right hand side of burner.

The ﬂame must envelope 1/4" of top of the ignitor/sensor and grounding stem.

If your pilot assembly does not meet these requirements:

• TurntheadjustmentscrewmarkedPILOTclockwisetodecreaseor

counterclockwise to increase the ﬂame to proper size (see Figure 37, page 21). Do not remove the adjustment screw.

• seeTroubleshooting, page 24

Ignitor

Pilot

Sensing Rod

Burner

BURNER FLAME PATTERN

Burner ﬂames will be steady, not lifting or ﬂoating. Flame patterns will be different from unit to unit and will vary depending on installation type and weather conditions.

If the vent conﬁguration is installed incorrectly, ﬂames will lift or "ghost". This can be dangerous. Inspect ﬂames after installation to ensure proper installation and performance.

Figure 40 shows a typical ﬂame pattern. If burner ﬂame pattern differs from that described:

• turnreplaceoff(seeTo Turn Off Gas to Appliance, page 21)

• seeTroubleshooting, page 24

Figure 38 - Pilot Figure 40 - Typical Flame Pattern

Sensing Rod

Ignitor/ Sensor

Figure 39 - Correct Pilot Flame Pattern

Pilot Burner

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Page 23

CLEANING AND MAINTENANCE

WARNING: Turn off ﬁreplace and let cool before

cleaning.

CAUTION: You must keep control areas, burners and circulating air passageways of ﬁreplace clean. Inspect these areas of ﬁreplace before each use. Have ﬁreplace inspected yearly by a qualiﬁed service person. Fireplace may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.

GLASS DOORS

WARNING: Handle glass door panels with care. Do not strike, slam or otherwise abuse glass. Do not operate ﬁreplace with the glass door unlatched, removed, cracked or broken.

WARNING: Do not use abrasive cleaners as this may damage glass. Use a nonabrasive household glass cleaner to clean glass. Do not clean glass when hot.

Glass must be cleaned periodically. During start-up it is normal for condensation to form on the inside of the glass causing lint, dust and other airborne particles to cling to the glass surface. During initial start-up a slight ﬁlm may form on the glass due to paint curing. The glass should be cleaned several times with a non-ammonia, nonabrasive household cleaner and warm water after the ﬁrst two weeks of operation. Thereafter, clean the glass two or three times during each heating season, depending on the usage and circumstances present. Refer to Removing/Replacing Glass Door, page 17 of this manual when removing glass door for cleaning.

WARNING: Only parts supplied by the manufacturer should be used when replacing broken or damaged glass door panels (see Replacement Parts, page 32). Glass door panel are complete units. No substitute materials may be used.

CAUTION: Do not vacuum if pieces are hot.

Use only glass door replacement intended for this ﬁreplace (see Replacement Parts, page 33 for detail on ordering). No substitutions may be made. See Removing/Replacing Glass Door, page 17 for instructions for replacing glass doors.

WARNING: Do not operate ﬁreplace with glass door

unlatched, removed, cracked or broken.

PILOT AND BURNERS

• Removematerialbeforecleaningburnersandreplacewhencleaning

is complete.

• Burnerand controlsshould becleaned with compressedair to

remove dust, dirt or lint.

• Useavacuumcleanerorsmall,softbristledbrushtoremoveexcess

dust, dirt or lint.

LOGS

• Useavacuumcleanertoremoveanycarbonbuilduponlogs.

• Replacematerialperiodicallyasneeded.SeeReplacement Parts,

page 33.

VENTING SYSTEM

Conduct annual inspection of the venting system following these guidelines:

1. Check areas of venting system that are exposed to the weather for corrosion (rust spots or streaks and, in extreme cases, holes). Have these items replaced immediately by a qualiﬁed service person.

2. Remove the vent cap and shine a ﬂashlight into the vent. Remove any foreign material.

3. Check for evidence of excessive condensation. Continuous condensation can cause corrosion of caps, pipes and ﬁttings and can be caused by having excessive lateral runs, too many elbows or exterior portions of the system being exposed to cold weather.

4. Inspect joints to verify that no pipe section or ﬁtting has been disturbed and loosened. Check mechanical supports such as wall straps for rigidity.

CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not remove if glass is hot. Keep children and pets away from glass.

If glass has been broken, carefully remove glass door (see Removing/Replacing Glass Door, page 17). Vacuum all glass pieces with a shop vacuum.

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Page 24

TROUBLESHOOTING

WARNING: Turn off ﬁreplace and let cool before servicing. Only a qualiﬁed service person should service and repair ﬁreplace.

CAUTION: Never use a wire, needle or similar object to clean pilot. This can damage pilot unit.

Note: All troubleshooting items are listed in order of operation.

OBSERVED PROBLEM

Ignitor will not spark or pilot will not light

POSSIBLE CAUSE

1. No gas supply or shutoff valve is OFF

2. Air in gas line

3. Construction debris clogging pilot oriﬁce

4. Low gas pressure

5. Kinked pilot line

Control valve is not opening

7. No power to unit or ignition module or power transformer is bad

REMEDY

1. Check to see if you have gas supply and that equipment shutoff valve is opened

2. Repeat lighting procedure several times to purge all air out of lines. If after repeated attempts appliance does not light, call for qualiﬁed service and repair

3. Remove debris and dirt, inspect and clean any other possible obstructions

4. Contact your gas supplier to check pressure

5. Have a qualiﬁed technician replace pilot line

6. Replace control valve (Refer to Replacement Parts, page 33)

7. Check that main power is on and that all wire connections are made correctly to ignition model (see Wiring Diagram, page

31). Check for 24 VAC at the secondary side of transformer. If 24 VAC is present and module does not operate, have module replaced. Otherwise have transformer replaced

Pilot will not stay lit

No gas to burner, although safety shutoff switch and valve are set to the ON position

Frequent pilot outage

Fireplace produces a clicking/ticking noise just after burner is lit or shut off

Slight smoke or odor during initial operation

1. Loose wiring on ignitor wire to ignition module and/or poor ground to ignition module

2. Pilot ﬂame too low to sense

1. Safety shutoff switch wires defective or too long

1. Pilot ﬂame may be too low, causing safety pilot to “drop out”

2. Improper venting or excessive blockage

1. Metal expanding while heating or contracting while cooling

1. Residues from manufacturing processes and logs curing

1. Check wiring connection. Refer to wiring diagram (see Wiring Diagram, page

32) and/or check ground wire to ignition module

2. Clean and adjust pilot burner and check gas supply and inlet pressure to unit

Note: Have a qualiﬁed technician replace

pilot assembly if broken or corroded

1. Check electrical connections

1. Clean and adjust pilot ﬂame for maximum ﬂame impingement on thermopile

2. Have vent system inspected, including termination cap. Remove any restriction or obstruction

1. This is normal with most fireplaces. If noise is excessive, contact qualiﬁed service person

1. Problem will stop after a few hours of operation

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Page 25

TROUBLESHOOTING Continued

WARNING: If you smell gas

• Shut off gas supply.

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

OBSERVED PROBLEM

Gas odor even when gas control valve is off

Gas odor during combustion

Glass soots

Dark residue on logs or inside of ﬁreplace

POSSIBLE CAUSE

1. Gas leak. See Warning statement at top

of page

2. Control valve defective

1. Foreign matter between control valve and burner

2. Gas leak. See Warning statement at top

of page

1. Debris around burner air mixer

2. Improper vent conﬁguration

1. Air holes at burner inlet blocked

2. Burner ﬂame holes blocked

3. Improper venting or excessive blockage

4. Excessive amounts of embers and pan material

REMEDY

1. Locate and correct all leaks (see Checking Gas Connections, page 16)

2. Replace control valve

1. Take apart gas tubing and remove foreign matter

2. Locate and correct all leaks (see Checking Gas Connections, page 16)

1. Inspect opening at base of burner to see that it is NOT packed with any type of material

2. Check vent conﬁguration speciﬁcation (see Venting Installation, page 10)

1. Clean out air holes at burner inlets. Periodically repeat as needed

2. Remove blockage

3. Have vent system inspected, including termination cap. Remove any restrictions or obstruction

4. Clear excess embers until a minimum gap of 1/2" remains under grate

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Page 26

PARTS

WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved

by IHP. Use of non-approved parts can result in poor performance and safety hazards.

33(36")

32(42")

3 4

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Page 27

PARTS

This list contains replaceable parts used in your ﬁreplace. When ordering parts, follow the instructions listed under Replacement Parts on page 33 of this manual.

KEY NO.

CATALOG

NO. PART NO. DESCRIPTION

DRT4036TEN

F1322 & F1323 (F2280 & F2281)

DRT4036TEP

F1324 & F1325 (F2282 & F2283)

DRT4042TEN

F1326 & F1327 (F2284 & F2285)

DRT4042TEP

F1328 & F1329 (F2286 & F2287)

QTY.

1 J7641 122653-01 Door Assembly, 36" • • 1

J7642 122653-02 Door Assembly, 42" • • 1

2 J7673 800064-01 Bottom Door Assembly, 36" • • 1

J7674 800064-03 Bottom Door Assembly, 42" • • 1

3 ** Face Assembly, 36" • • 1

** Face Assembly, 42" • • 1 4 ** Spacer, Clearance • • • • 3 5 ** Firebox Face • • • • 1 6 J7649 122842-03 Hearth Assembly, 36" NG • 1

J7650 122842-04 Hearth Assembly, 36" Propane/LP • 1 J7652 122842-01 Hearth Assembly, 42" NG • 1 J7653 122842-02 Hearth Assembly, 42" Propane/LP • 1 J7654 123781-01 Hearth Assembly, 36" NG, High Altitude 1 J7655 123781-02 Hearth Assembly, 42" NG, High Altitude 1

7 J7656 123210-01 Grate, 36" • • 1

J7657 123210-02 Grate, 42" • • 1 8 J7658 122652-01 Door Latch • • • • 2 9 ** Firebox Leg • • • • 4 10 ** Firebox Bottom • • • • 1 11 J7659 121431-01 Gasket, 36" • • 1

J7660 111913-02 Gasket, 42" • • 1 12 J7661 122919-01 Draft Diverter • • • • 1 13 ** Air Exchange • • • • 1 14 ** 5" Gasket • • • • 1 15 ** 5" Inner Connector • • • • 1 16 ** A/E Insulation • • • • 1 17 ** Firebox Surround • • • • 1 18 ** Firebox Top • • • • 1 19 ** Relief Assembly • • • • 2 20 ** Relief Bracket • • • • 4 21 ** Top Plenum • • 1 22 ** Rear Plenum • • 1 23 ** 5" Gasket • • • • 1 24 ** Connector, 8" x 3.25" • • • • 1 25 ** 36" Fireplace Surround • • 1

** 42" Fireplace Surround • • 1 26 J7662 110037-01 Electrical Duct Assembly • • • • 1 27 ** Fireplace Handle • • • • 4 28 ** Refractory Retainer • • • • 3 29 J7663 20280 Top Spacer • • • • 4 30 ** Top Insulation • • • • 1 31 ** Fireplace Top • • 1 32 ** Hearth Side Spacer • • • • 2,3 33 ** Hearth Front Spacer • • 1 34 J7664 123182-01 Log #1 • • • • 1 35 J7665 123181-01 Log #2 • • 1 36 J7466 123211-01 Log #3 • • 1 37 J7667 125104-01 Draft Shield 36" • • 1

J7668 125104-02 Draft Shield 42" • • 1

38 J7669 127336-02 Rail, Barrier 36" • • 1

J7670 126736-03 Rail, Barrier 42" • • 1

39 J7450 127334-02 Barrier, 36" • • 1

J7456 127334-03 Barrier, 42" • • 1 40 J7671 127335-01 Retainer, Safety Barrier • • • • 2 **Not a ﬁeld replaceable part.

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Page 28

BURNER ASSEMBLY

PARTS

Superiorﬁreplaces.US.com 126721-01B28

Page 29

PARTS

BURNER ASSEMBLY

This list contains replaceable parts used in your ﬁreplace. When ordering parts, follow the instructions listed under Replacement Parts on page 33 of this manual. This table uses catalog numbers for clarity on models.

WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved

by IHP. Use of non-approved parts can result in poor performance and safety hazards.

KEY NO.

CATALOG

NO. PART NO. DESCRIPTION

DRT4036TEN (F1322 & F1323) (F2280 & F2281)

DRT4036TEP (F1324 & F1325) (F2282 & F2283)

DRT4042TEN (F1326 & F1327) (F2284 & F2285)

DRT4042TEP (F1328 & F1329) (F2286 & F2287)

QTY.

1 J7683 122839-02 Burner Tube, 36" • • 1

J7684 122839-01 Burner Tube, 42" • • 1 2 ** Front Burner Assembly • • • • 1 3 J7685 112371-15 Rear Oriﬁce, #47 NG • 1

J7686 23100 Rear Oriﬁce, #56 Propane/LP • 1

J7687 23101 Rear Oriﬁce, #44 NG • 1

J7688 23567 Rear Oriﬁce, #55 Propane/LP • 1 4 J7689 11214 Bulkhead Fitting • • • • 2 5 J7692 116573-01 Washer, Flt 7/8"x11/4" OD • • • • 5 6 ** Log/Burner Base • • • • 1 7 J7693 122122-01 Pilot, NG • • 1

J7694 122122-02 Pilot, Propane/LP • • 1

J7695 123783-01 Pilot, NG High Altitude 1 8 ** Pilot Shield • • • • 1 9 J7696 14296 Elbow, Street 3/8" • • • • 1 10 J7697 112371-15 Front Oriﬁce, #47 NG • 1

J7698 23100 Front Oriﬁce, #56 Propane/LP • 1

J7699 24771 Front Oriﬁce, #42 NG • 1

J7698 23100 Front Oriﬁce, #56 Propane/LP • 1 11 ** Base • • • • 1 12 J7700 114027-01 Grommet SC 1/2" ID 1 1/16" OD • • • • 1 13 J7701 14399 90° Elbow, Brass 3/8" Tube x 3/8" NPT • • • • 2 14 J7720 111817-06 Flex tube Dormont, 3/8" Dia. x 11" • • • • 1 15 J7723 111817-09 Flex tube Dormont, 3/8" Dia. x 24" • • • • 1 16 ** Pilot Bracket • • • • 1 17 J7724 122116-01 Dexen Valve, NG • • 1

J7725 122117-01 Dexen Valve, LP • • 1

J7726 123782-01 Dexen Valve, NG High Altitude 3.8" 1 18 J7727 112823-01 Brass T-Fitting 3/8" • • • • 1 19 J7728 122118-01 Control Module • • • • 1 20 J7729 122119-01 Battery Relay • • • • 1 21 J7730 122121-01 Battery Pack • • • • 1 22 J7731 122860-01 Valve Bracket • • • • 1 23 J7732 125243-01 Remote Control Kit • • • • 1 24 ** Log Assembly, 36" • • 1

** Log Assembly, 42" • • 1

25 J7765 123560-01 Base Valve • • • • 1

PARTS AVAILABLE NOT SHOWN

J7766 122120-01 Wire Harness Relay • • • • 1

J7769 122123-01 AC Adapter 3V • • • • 1

J7770 112799-01 Ember Flakes Kit • • • • 1

J7771 26839 Rockwool • • • • 1

J7772 GA6060 Lava Rock Kit • • • • 1

J7773 VTA-LS5-2 Log Scrap Kit • • • • 1

J7774 14253 30" Flex Line • • • • 1

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Page 30

PARTS

REFRACTORY PARTS

WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved

by IHP. Use of non-approved parts can result in poor performance and safety hazards.

Herringbone Brick Shown

Superiorﬁreplaces.US.com 126721-01B30

Page 31

REFRACTORY PARTS

PARTS

KEY NO.

CATALOG

DRT4036 (H-Bone)

NO. PART NO. DESCRIPTION QTY.

DRT4042 (H-Bone)

(F1326 & F1328)

DRT4042 (Stacked)

(F1322 & F1324)

DRT4036 (Stacked)

(F1327 & F1329)

(F1323 & F1325)

1 J7791 125124-02 Rear Refractory, Herringbone 42" Red • 1

J7792 125088-02 Rear Refractory, Herringbone 36" Red • 1 J7793 125123-02 Rear Refractory, Stacked 42" Red • 1 J7794 125087-02 Rear Refractory, Stacked 36" Red • 1

2 J7795 125126-02 Left Refractory, Herringbone 42" Red • 1

J7796 125090-02 Left Refractory, Herringbone 36" Red • 1 J7797 125125-02 Left Refractory, Stacked 42" Red • 1 J7798 125089-02 Left Refractory, Stacked 36" Red • 1

3 J7799 125128-02 Right Refractory, Herringbone 42" Red • 1

J7800 125092-02 Right Refractory, Herringbone 36" Red • 1 J7801 125127-02 Right Refractory, Stacked 42" Red • 1 J7802 125091-02 Right Refractory, Stacked 36" Red • 1

4 J7803 125129-02 Left Front Refractory 42" Red • • 1

J7804 125093-02 Left Front Refractory 36" Red • • 1

5 J7805 125131-02 Center Front Refractory 42" Red • • 1

J7806 125095-02 Center Front Refractory 36" Red • • 1

6 J7807 125130-02 Right Front Refractory 42" Red • • 1

J7808 125094-02 Right Front Refractory 36" Red • • 1

KEY NO.

CATALOG

DRT4036 (H-Bone)

NO. PART NO. DESCRIPTION QTY.

DRT4042 (H-Bone)

(F2284 & F2286)

DRT4042 (Stacked)

(F2280 & F2282)

DRT4036 (Stacked)

(F2285 & F2287)

(F2281 & F2283)

1 J7809 125124-01 Rear Refractory, Herringbone 42" White • 1

J7810 125088-01 Rear Refractory, Herringbone 36" White • 1 J7811 125123-01 Rear Refractory, Stacked 42" White • 1 J7812 125087-01 Rear Refractory, Stacked 36" White • 1

2 J7813 125126-01 Left Refractory, Herringbone 42" White • 1

J7814 125090-01 Left Refractory, Herringbone 36" White • 1 J7815 125125-01 Left Refractory, Stacked 42" White • 1 J7816 125089-01 Left Refractory, Stacked 36" White • 1

3 J7817 125128-01 Right Refractory, Herringbone 42" White • 1

J7818 125092-01 Right Refractory, Herringbone 36" White • 1 J7819 125127-01 Right Refractory, Stacked 42" White • 1 J7820 125091-01 Right Refractory, Stacked 36" White • 1

4 J7821 125129-01 Left Front Refractory 42" White • • 1

J7822 125093-01 Left Front Refractory 36" White • • 1

5 J7823 125131-01 Center Front Refractory 42" White • • 1

J7824 125095-01 Center Front Refractory 36" White • • 1

6 J7825 125130-01 Right Front Refractory 42" White • • 1

J7826 125094-01 Right Front Refractory 36" White • • 1

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Page 32

SPECIFICATIONS

DRT4036TEN

• Rating:33,500Btu/hr

• GasType:NaturalGasOnly

• Ignition:Electronic

• ManifoldPressure:3.5"w.c.

• MinimumInletSupplyPressure:5"w.c.

• MaximumInletSupplyPressure:10.5"w.c.

• FrontOrice:#47

• RearOrice:#47

DRT4042TEN

• Rating:41,000Btu/hr

• GasType:NaturalGasOnly

• Ignition:Electronic

• ManifoldPressure:3.5"w.c.

• MinimumInletSupplyPressure:5"w.c.

• MaximumInletSupplyPressure:10.5"w.c.

• FrontOrice:#42

• RearOrice:#44

DRT4036TEP

• Rating:31,000Btu/hr

• GasType:Propane/LPGasOnly

• Ignition:Electronic

• ManifoldPressure:10"w.c.

• MinimumInletSupplyPressure:11"w.c.

• MaximumInletSupplyPressure:13"w.c.

• FrontOrice:#56

• RearOrice:#56

DRT4042TEP

• Rating:37,000Btu/hr

• GasType:Propane/LPGasOnly

• Ignition:Electronic

• ManifoldPressure:10.0"w.c.

• MinimumInletSupplyPressure:11"w.c.

• MaximumInletSupplyPressure:13"w.c.

• FrontOrice:#56

• RearOrice:#55

BATTERY PACK

SIZE

"D"

SIZE

"D"

Red

WIRING DIAGRAM

CONTROL MODULE

Yl GnBn BkOgBkBk Bn

REMOTE

RECIEVER

4 "AA" SIZE

BATTERY

PILOT CONNECTORS

VALV E

THTP

RedBuYlBu BkOgGn

BATTERY

RELAY

TO J-BOX

ADAPTER

Superiorﬁreplaces.US.com 126721-01B32

Page 33

REPLACEMENT PARTS

ACCESSORIES

Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.

Contactauthorizeddealersofthisproduct.Iftheycan’tsupplyoriginal

replacement part(s), call IHP at 1-800-655-2008. When calling, have ready:

• yourname

• youraddress

• modelandserialnumbersofyourreplace

• howreplacewasmalfunctioning

• purchasedate

Usually, we will ask you to return the part to the factory.

TECHNICAL SERVICE

You may have further questions about installation, operation, or troubleshooting. If so, contact IHP at 1-800-655-2008. When calling please have your model and serial numbers of your ﬁreplace ready.

You can also visit our web site at IHP.US.com.

SERVICE HINTS

When Gas Pressure Is Too Low

• pilotwillnotstaylit

• burnerswillhavedelayedignition

• replacewillnotproducespeciedheat

• propane/LPgassupplymightbelow(propane/LPunitsonly)

You may feel your gas pressure is too low. If so, contact your local gas supplier.

Purchase these accessories from your local dealer. If they can not supply these accessories call IHP at 1-800-655-2008 for information. You can also write to the address listed on the back page of this manual.

Propane/Natural Gas Conversion Kit

IMPORTANT: NOT to be used for High Altitude

F1102 - PCD-36S - Propane/LP Gas Conversion Kit F1103 - NCD-36S - Natural Gas Conversion Kit F1104 - PCD-42S - Propane/LP Gas Conversion Kit F1105 - NCD-42S - Natural Gas Conversion Kit

Dual Blower Kit F1084 - LPDBK

Remote Control Kit F1080 - WRC - Standard ON/OFF electronic remote control kit.

Ledgestone Refractory Liner Kit F1063 - BLY36STL

F1064 - BLY42STL

Superiorﬁreplaces.US.com126721-01B 33

Page 34

NOTES

______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________

_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________

_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________

Superiorﬁreplaces.US.com 126721-01B34

Page 35

Innovative Hearth Products

Superior™ Brand Gas Fireplaces, Stoves and Inserts

20 Year Limited Warranty

THE WARRANTY

Innovative Hearth Products ("IHP") 20 Year Limited Warranty warrants your Superior™ Brand gas ﬁreplace, Stove or Insert ("Product") to be free from defects in materials and workmanship at the time of manufacture. The Product body and ﬁrebox carry the 20 Year Limited Warranty. Ceramic glass carries the 20 Year Limited Warranty against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the 20 Year Limited Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to ﬁve years. THERE ARE EXCLUSIONS AND LIMITATIONS to this 20 Year Limited Warranty as described herein.

COVERAGE COMMENCEMENT DATE

Warranty coverage begins on the date of installation. In the case of new home construction, warranty coverage begins on the date of ﬁrst occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.

EXCLUSIONS AND LIMITATIONS

This 20 Year Limited Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.

This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The Product body and ﬁrebox carry the 20 Year Limited Warranty from the date of installation. Vent components, trim components and paint are excluded from this 20 Year Limited Warranty. The following do not carry the 20 Year Limited Warranty but are warranted as follows:

Burner – Repair or replacement for one year from the date of installation Gas components – Repair or replacement for one year from the date of installation Gaskets – Repair or replacement for one year from the date of installation Logs – Replacement for one year from the date of installation against thermal breakage only Optional blowers & remote controls – Repair or replacement for one year from the date of installation Optional glass doors – Repair or replacement for 90 days from the date of installation

Tempered glass - Replacement for one year from the date of installation

Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component

Parts not otherwise listed carry a 90 day warranty from the date of installation.

Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the Product.

IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, ﬁre, ﬂood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a ﬁre hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or inefﬁciency resulting from faulty installation or application of the Product.

IHP is not responsible for inadequate ﬁreplace system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction conditions which may generate negative pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for drafting conditions caused by venting conﬁgurations, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions that affect the operation of the unit.

This 20 Year Limited Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction, which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.

LIMITATION ON LIABILITY

It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as speciﬁed herein.

In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after repair or replacement, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of ﬁtness for a particular use or purpose, and there is no implied condition of ﬁtness for a particular use or purpose.

IHP makes no expressed warranties except as stated in this 20 Year Limited Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.

No one is authorized to change this 20 Year Limited Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this 20 Year Limited Warranty are in addition to and not a modiﬁcation of or subtraction from any statutory warranties and other rights and remedies provided by law.

INVESTIGATION OF CLAIMS AGAINST WARRANTY

IHP reserves the right to investigate any and all claims against this 20 Year Limited Warranty and to decide, in its sole discretion, upon the method of settlement.

To receive the beneﬁts and advantages described in this 20 Year Limited Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.

Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a

contractor that is not approved without ﬁrst obtaining IHP's prior written consent.

HOW TO REGISTER A CLAIM AGAINST WARRANTY

In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notiﬁed of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108; Nashville, TN 37210 or visit our website at WWW.SUPERIORFIREPLACES.US.COM.

P/N 900223-00, Rev. NC 12/2013

Innovative Hearth Products

Superiorﬁreplaces.US.com126721-01B 35

1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210

Page 36

WARRANTY

KEEP THIS WARRANTY

Model (located on product or id tag) Burner System _________ Cast Stove ___________

Serial No. (

located on product or identiﬁcation tag

) ___________________

Date Purchased ______________________

Keep receipt for warranty veriﬁcation.

Innovative Hearth Products reserves the right to make changes at any time, without notice, in design, materials, speciﬁcations, prices and also to discontinue colors, styles and products. Consult your local distributor for ﬁreplace code information.

P126721-01

1508 Elm Hill Pike, Suite 108

Nashville, TN 37210

1-800-655-2008

IHP.US.com

Superior DRT4036TEN, DRT4042TEN, DRT4036TEP Installation And Operation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual