Superior DRT4036TEN, DRT4042TEN, DRT4036TEP Installation And Operation Instructions Manual

P/N 126721-01 Rev B 01/2015
PFS
P126721-01
®
USC
Report No. F09 -099
Installation and Operation Instructions Superior™ Direct-Vent Gas Fireplace
Models
DRT4036TEN DRT4036TEP DRT4042TEN DRT4042TEN
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil peut installé dans une maison préfabriquée (mobile) déjà installée à demeure, si les réglements locaux le permettent. Ce appareil doit être utilisé uniquement avec le type de gaz indiqué sure la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilsée.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour consultation ultérieure.
L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
AVERTISSEMENT
RISQUED’INDENDIE OU D’EXPLOSION Le non-respect Des avertissements de sécurité pourrait d’entraîner des blessures graves, la mort ou des dom­mages matériels.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
— Ne pas entreposer ni utilizer d’essence ni d’autres
vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des
téléphones se trouvant dans le bâtiment où vous trouvez.
• Sortez immédiatement de bâtiment.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez
le service des incindies.
— L’installation et l’entretien doivent être assurés par un
installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
For more information, visit Superiorfireplaces.US.com
DANGER
DO NOT TOUCH GLASS
NEVER ALLOW CHILDREN
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
HOT GLASS WILL
CAUSE BURNS.
UNTIL COOLED.
TO TOUCH GLASS.
DANGER
RISQUE DE BRÛLURES.
NE TOUCHEZ PAS UNE VITRE
NE LAISSEZ JAMAIS UN ENFANT
DE TOUCHER LA VITRE.
L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
PELIGRO
CAUSARÁ QUEMADURAS.
TOCAR EL VIDRIO CALIENTE.
LOS NIÑOS DEBEN NUNCA
VITRE CHAUDE
NON REFROIDIE.
EL VIDRIO CALIENTE
USTED DEBE NUNCA
TOCAR EL VIDRIO.
Una barrera diseñada para reducir el riesgo de quemaduras desde la mir­illa (vidrio) caliente es proveida con este aparato y deberá instalarse para la protección de los niños y otros individuos en riesgo.
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Thank you for your purchase. We appreciate your business!
Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information.
Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace.
Register your product online today!
To help us keep you up-to-date on product information and offers, please take a few moments to register your product on­line at Superiorfireplaces.US.com (Owner Resources/Product
Registration).
Please read and understand these instructions before installing or operating.
TABLE OF CONTENTS
Safety .............................................................................................3
Local Codes ...................................................................................5
Product Identification .....................................................................5
Product Features ............................................................................5
Requirements for the Commonwealth of Massachusetts ..............6
Pre-installation ...............................................................................6
Location of Termination Cap ..........................................................9
Venting Installation ......................................................................10
Fireplace Installation ....................................................................15
Operation ....................................................................................21
Inspecting Burners .......................................................................22
Cleaning and Maintenance ...........................................................23
Troubleshooting ...........................................................................24
Parts ............................................................................................26
Specifications ...............................................................................32
Wiring Diagram ............................................................................32
Replacement Parts .......................................................................33
Technical Service .........................................................................33
Service Hints ................................................................................33
Accessories ..................................................................................33
Warranty ......................................................................................35
SAFETY
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assis­tance or additional information consult a qualified installer, service agency or the gas supplier.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certi­fied kit is used.
State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Com­monwealth of Massachusetts.
WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.
DANGER: Carbon monoxide poisoning may lead
to death!
WARNING: Do not slam or strike glass doors.
Damage can result in a hazardous condition.
This vented gas fireplace is a sealed combustion gas fireplace de­signed for residential applications. This fireplace must be installed with INNOVATIVE HEARTH PRODUCTS (IHP) vent pipe components and terminations.
This fireplace complies with the National Safety Standards and is listed and tested by the PFS Corporation to ANSI Z21.50/CSA 2.22 standard as vented gas fireplace.
NOTICE: Decorative product not for use as a heating appliance.
This fireplace must be installed by a qualified (certified or licensed) service person. It brings in fresh air for combustion through the outer pipe and combustion gases are exhausted through the inner pipe. If the glass door assembly and venting pipe are not properly seated, connected and sealed, carbon monoxide leakage (spillage) can occur.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this fireplace. Improper use of this fireplace can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.
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SAFETY Continued
Carbon Monoxide Poisoning: Early signs of carbon monoxide poison­ing resemble the flu, with headaches, dizziness or nausea. If you have these signs, the fireplace may not be working properly. Get fresh air at once! Have fireplace serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol and those at high altitudes.
Natural and Propane/LP Gas: Natural and propane/LP gas are odor­less. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fireplace.
WARNING: Any change to this fireplace or its con­trols can be dangerous. Do not modify this fireplace under any circumstances. Any parts removed for ser­vicing must be replaced prior to operating fireplace.
WARNING: Do not use a blower insert, heat ex­changer insert or other accessory not approved for use with this fireplace.
Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be re­quired due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control com­partments, burners, and circulating air passageways of the appliance be kept clean.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance.
WARNING: This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Clothing or other flammable material should not be placed on or near the appliance.
Do not use this fireplace to cook food or burn paper or other flammable material.
Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.
Keep the area around your fireplace clear of combus­tible materials, gasoline and other flammable vapor or liquids. Do not run fireplace where these are used or stored.
1. For propane/LP fireplace, do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lb. capacity.
2. If you smell gas
•shutoffgassupply
•donottrytolightanyappliance
•donottouchanyelectricalswitch;donotuseanyphoneinyour
building
•immediatelycallyour gassupplier froma neighbor’sphone.
Follow the gas supplier's instructions
•ifyoucannotreachyourgassupplier,calltheredepartment.
3. Never install the fireplace
•inarecreationalvehicle
•in windy or drafty areas where curtains or other combustible (flam-
mable) objects can make contact with the fireplace front
•inhightrafcareas
4. Turn fireplace off and let cool before servicing, installing or repairing. Only a qualified service person should install, service or repair this fireplace. Have fireplace inspected annually by a qualified service person.
5. You must keep control compartments, burners and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust from carpeting, bedding material, etc. Turn off the gas valve and pilot light before cleaning fireplace.
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SAFETY Continued
LOCAL CODES
6. Have venting system inspected annually by a qualified service person. If needed, have venting system cleaned or repaired. See Cleaning and Maintenance, page 23.
7. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace. Use only the gas type indicated on fireplace nameplate.
8. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.
9. Do not use fireplace if any part has been exposed to or under water. Immediately call a qualified service person to arrange for replacement of the unit.
10. Do not operate fireplace if any log is broken.
11. Do not operate fireplace with glass door removed, cracked or broken.
12. Provide adequate clearances around air openings.
PRODUCT IDENTIFICATION
Install and use fireplace with care. Follow all local codes. In the ab­sence to local codes, use the current National Fuel Gas Code ANSI Z223.1/NFPA 54* (USA) or the current CSA-B149.1 Installation Code (Canada).
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park Quincy, MA 02269
Flue Collar
Top Spacer
Screen Barrier J7450 36" J7456 42"
Outer Glass Door
Herringbone Brick Refractories
Log Set
Grate
Lower Door/ Control Cover
Figure 1 - Direct Vent Fireplace
PRODUCT FEATURES
Spacer
Nailing Flange
These are a few facts that can help you understand and enjoy your direct vent fireplace:
• Theventingsystemmayberoutedtotheoutsideofyourhomein
several ways. It may vent through the roof (vertical) or it may vent to an outside/exterior wall (horizontal). The vent pipe installation is very important to allow for proper operation. You must follow the venting instructions very carefully for either vertical or horizontal applications.
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• Thisreplacemaybeinstalledinanyroomofyourhouseprovided
all local codes and these installation instructions are followed.
• Eachtimeyouturnonyourreplace,youmaynoticesomeamount
of condensation on the inside of the fireplace glass. This is normal and will disappear after 10-20 minutes of operation.
• Yourdirectventgasreplacesystem(replaceandventing)isa
balanced and sealed gas operating unit. It requires approximately 10-20 minutes of operating time before the flame pattern stabilizes.
REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:
• Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R. Sections 4.00 through 8.00.
• Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
PRE-INSTALLATION
Massachusetts Horizontal Vent Requirements
In the Commonwealth of Massachusetts, horizontal terminations installed less than seven (7) feet above the finished grade must comply with the following additional requirements:
• A hard wired carbon monoxide detector with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certified.
• A metal or plastic identification plate must be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW.
KEEP CLEAR OF ALL OBSTRUCTIONS.
LOCATION AND SPACE REQUIREMENTS
Determine the safest and most efficient location for your direct vent fireplace. Make sure that rafters and wall studs are not in the way of the venting system. Choose a location where the heat output is not affected by drafts, air conditioning ducts, windows or doors. Figure 2 shows some common locations. Be aware of all restrictions and precautions before deciding the exact location for your fireplace and termination cap.
When deciding the location of your fireplace, follow these rules:
• Donotconnectthisreplaceventingtoachimneyueservinga
separate solid-fuel burning fireplace or appliance.
• Duetohightemperatures,donotlocatethisreplaceinhightrafc
areas, windy or drafty areas or near furniture or draperies.
• Properclearancesmustbemaintained.
• Ifyourreplaceistobeinstalleddirectlyoncarpeting,vinyltileorany
combustible material other than wood, it must be installed on a metal or wood panel extending the full width and depth of the fireplace (see Figure 3).
• Yourreplaceisdesignedtobeusedinzeroclearanceinstallations.
Wall or framing material can be placed directly against any exterior surface on back, sides or top of your fireplace, except where standoff spacers are integrally attached. If standoff spacers are attached to your fireplace, these spacers can be placed directly against wall or framing material. See framing details, page 8.
• Whenlocating termination cap, itis important toobserve the
minimum clearances shown in Figure 8, page 9.
• Ifrecessingintoawall,youcanavoidextraframingbypositioning
your fireplace against an already existing framing member.
• Donotrecessterminationcapintoawallorsiding.
• You may paint the termination cap with450ºF (232º C) heat-
resistant paint to coordinate with the exterior finish.
• Theremustnotbeany obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination cap and the front of outside air vent.
• Donotlocateterminationcapandoutsideairventwhereexcessive
snow or ice build up may occur. Be sure to clear vent termination area after snow falls to prevent accidental blockage of venting sys­tem. When using snow blowers, do not direct snow towards vent termination area.
Flush with a wall
Through exterior wall enclosed in a chase
Corner installation
Figure 2 - Common Fireplace Locations
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PRE-INSTALLATION Continued
1/8"
(36")
29
3
4
34
/
" (42")
20 24" (42")
1/2"
(36")
Requires IHP 5” I.D. 8” O.D. Direct Vent Pipe
11
7/8"
5
8
13
/
(36")
" (42")
44
"
(36")
48" (42")
21 25
1/8"
1
/
8
(36")
" (42")
GAS LINE KNOCK
OUT
30" (36")
3
4
/
" (42")
33
LEFT SIDE
"
(36")
35 42" (42")
41
"
(36")
48" (42")
Figure 3 - Fireplace Dimensions
NAILING
FLANGE
ELECTRICAL
OUTLET
"
(36")
40 44" (42")
NAILING FLANGE
RIGHT SIDE
GAS LINE
KNOCK OUT
(36" MODEL) (42" MODEL)
1
2
/4"
3
10 3/4"
1
/2"
11
Figure 4 - Electrical Outlet and Gas Knockout Locations
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(36" MODEL)
(42" MODEL)
6
10
11
/4"
1
/4"
2
3
/4"
1
/2"
PRE-INSTALLATION Continued
C
B
A
D
E
F
G
3
2
1
4
5
6
7
Wall
CLEARANCES
Minimum clearances to combustibles for the fireplace are as follows: *Back and sides 1"
Perpendicular walls 6" Floor 0" Ceiling to louver opening 42" Front 36" Top of Standoffs 0" Vent (See venting instructions for specific venting
clearances.) Combustible material with a maximum thickness of 5/8" may be flush with the top front of fireplace.
* For back and sides of fireplace, do not pack with insulation or other materials. 1" clearance not required at nailing flanges.
NOTICE: This fireplace is intended for use as supple­mental heat. Use this fireplace along with your primary heating system. Do not install this fireplace as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using fireplace. This will help circulate the heat throughout the house.
FRAMING AND FINISHING
Figures 5 and 5a show typical framing of this fireplace. Figure 6 shows framing for corner installation. All minimum clearances must be met.
If you are using a separate combustible mantel piece, refer to Figure 7 for proper installation height. You can install noncombustible mantels at any height above the fireplace.
Note: Noncombustible mantels may discolor!
44
"
(36")
48" (42")
22 26
41
1/2"
(36")
1
8
48
/
" (42")
Figure 5a - Framing Dimensions
Maintain 1'' Clearance at Sides and Back of Fireplace
36
3/8"
(36")
3
8
/
" (42")
43
15
3/4"
(36")
19" (42")
41
1/8"
(36")
1
8
" (42")
/
41" (36"), 48" (42")
1
/2" (36"), 48 1/2" (42")
43" (36"), 50" (42")
51 61
3/8"
3
/
(36")
4
" (42")
Nailing
Flange
"
(42")
44 48
"
(36")
"
(42")
41" (36") 48
Figure 5 - Framing Clearances with Outside Air Flex Duct
Figure 6 - Framing Clearances for Corner Installation
Ref.
Mantel
Depth
Mantel from
Ref.
Top of Opening
1 14" A 16" 2 12" B 14" 3 10" C 12" 4 8" D 10" 5 6" E 8" 6 4" F 6" 7 2" G 4"
Figure 7 - Clearances for Combustible Mantels
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Fixed
Closed
Openable
Fixed
Closed
V
V
V
V
V
V
V
V
X
X
V
X
G
G
J
F
B
B
K
N
H
I
A
N
E
L
D
B
M
A
C
B
V
V
A
G
G
B
TERMINATION CAP
AIR SUPPLY INLET
GAS METERRESTRICTED AREA
(TERMINATION PROHIBITED)
A = clearance above grade, veranda, porch, deck, or balcony [*12" (30.5 cm) minimum] B = clearance to window or door that may be opened [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] C = clearance to permanently closed window [minimum 12" (30.5 cm) recommended to prevent condensation on window] D = vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24" (61 cm) from the center-line of the terminal [18" (45.7 cm) minimum] E = clearance to unventilated soffit [12" (30.5 cm) minimum] F = clearance to outside corner (see below) G = clearance to inside corner (see below) H = *not to be installed above a meter/regulator assembly within 36" (91.4 cm) horizontally from the center line of the regulator
I = clearance to service regulator vent outlet [*72" (182.9 cm) minimum] J = clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other fireplace [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] K = clearance to a mechanical air supply inlet [*In Canada, 6 ft. (1.83m) minimum; In US 3 ft. (91 cm) above if within 10 ft. (3 m) horizontally] L = † clearance above paved side-walk or a paved driveway located on public property [*84" (213.3 cm) minimum] M = clearance under veranda, porch, deck [*12" (30.5 cm) minimum ‡] N = clearance above a roof shall extend a minimum of 24" (61 cm) above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18" (45.7 cm)
† vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings* ‡ only permitted if veranda, porch, deck or balconey is fully open on a minimum of 2 sides beneath the floor* * as specified in CAN/CSA B149 (.1 or .2) Installation Codes (1991) for Canada and U.S.A.
Note: Local codes or regulations may require different clearances
A = 6" (15.2 cm)
Inside Corner
V
B
E
V
B = 6" (15.2 cm)
C = Maximum depth of 48" (121.9 cm) for recessed location D = Minimum width for back wall of recessed location ­ Combustible - 38" (965 mm) Noncombustible - 24" (61 cm) E = Clearance from corner in recessed location­ Combustible - 6" (15.2 cm) Noncombustible - 2" (5.1 cm)
Outside Corner Recessed Location
G
H
G = 12" (30.5 cm) minimum clearance
Balcony with No Side Wall
V
J
Combustible & Noncombustible H = 24" (61 cm) J = 20" (50.8 cm)
Balcony with Perpendicular Side Wall
C
D
C
Termination Clearances for Buildings with Combustible and Noncombustible Exteriors
Openable
LOCATION OF TERMINATION CAP
Figure 8 - Minimum Clearances for Termination Cap
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VENTING INSTALLATION
NOTICE: Read these instructions completely before attempting installation.
These models are tested and approved for use with an IHP (direct vent) pipe components and terminations.
The venting system must terminate on the outside of the structure and can not be attached to a chimney or flue system serving a separate solid fuel or gas burning appliance. A direct vent appliance must have its own venting system. DO NOT common vent this appliance.
These models are approved to be vented either horizontally through an outside wall or vertically through a roof or chase enclosure using the following guidelines:
• Whenventingsystemterminateshorizontallyonanoutsidewall,
you may install a standoff if the termination cap is to be installed directly on a combustible finish such as vinyl, wood, stucco, etc.
• Neverrunthevent downwardasthismaycauseexcessivetem-
peratures which could cause a fire.
• Ventpipeairspaceclearancestocombustiblesare1"onallsides
except on the horizontal sections, which requires 2" clearance from the top of the pipe. Where the termination cap penetrates a combustible wall, 1" air space clearance is required.
• Havereplace andselected vent components on hand to help
determine the exact measurements when elbowing or offsetting. Always use wall firestops when penetrating walls and firestops when penetrating ceilings or attic spaces.
• Forinstallationofreplaceatelevationsof4000feetorgreater,
pay special attention to venting requirement recommendations.
WARNING: Read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life.
NOTICE: Failure to follow these instructions will void the warranty.
NOTICE: Do not seal termination cap to vent pipe. Cap must be removable for vent inspection and mainte­nance.
INSTALLATION PRECAUTIONS
• Wearglovesandsafetyglassesforprotection
• Useextremecautionwhenusingladdersorwhenonrooftops
• Beawareofelectricalwiringlocationsinwallsandceilings
The following actions will void the warranty on your venting system:
• Installationofanydamagedventingcomponent
• Unauthorizedmodicationoftheventingsystem(Donotcutoralter
vent components)
• Installationofanycomponentpartnotmanufacturedorapproved
by IHP
• Installationotherthanasinstructedbytheseinstructions
WARNING: This gas fireplace and vent assembly must be vented directly to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each direct vent gas appliance must use a separate vent system. Do not use common vent systems.
WARNING: Vent pipe air space clearances to com­bustibles are 1" on all sides except on the horizontal sections, which require 2" clearances from the top of the pipe. Where the termination cap penetrates a combustible wall, 1" air space clearance is required.
INSTALLATION PLANNING
There are two basic types of direct vent installation:
• HorizontalTermination
• VerticalTermination
Horizontal Termination Installation
IMPORTANT: Horizontal square terminations require only inner por­tion of wall firestop. Horizontal installations using round termination require exterior portion of wall firestop.
1. Set fireplace in its desired location and determine the route your horizontal venting will take. Do not secure fireplace until all vent­ing has been installed. Some installations require sliding fireplace in and out of position to make final venting connections. Figures 15 and 16 on pages 12 and 13, show different configurations for venting with horizontal termination that will help you decide which application best suits your installation. Check to see if wall studs or roof rafters are in the path of your desired venting route. If they are, you may want to adjust location of fireplace.
2. Direct vent pipe sections and components are designed with special twist-lock connections.
Twist-Lock Procedure: Female ends of pipes have locking lugs
(indentations). These lugs will slide straight into matching slots on male ends of adjacent pipes. Push pipe sections together and twist one section clockwise approximately one-quarter turn until sections are fully locked (see Figure 9, page 11).
Note: Horizontal runs of vent must be supported every three feet.
Use wall straps for this purpose.
3. Assemble desired combination of pipe and elbows to fireplace flue collar. If there are long portions of venting run, pre-assembled pipe sections may be installed as subassemblies for convenience.
4. Carefully determine location where vent pipe assembly will pen­etrate outside wall. Center of hole should line up with center line of horizontal vent pipe. Mark wall for an 11 1/2" x 11 1/2" square hole. Cut and frame square hole in exterior wall where vent will be terminated. If wall being penetrated is constructed of noncom­bustible material, such as masonry block or concrete, an 8 1/2" hole with zero clearance is acceptable (see Figure 10).
WARNING: Do not recess vent termination into any
wall. This will cause a fire hazard.
Superiorfireplaces.US.com 126721-01B10
VENTING INSTALLATION Continued
(Framing
Detail)
11
1
/2"
11
1
/2" Inside Framing
11
1
/2"
8 1/2"
Vent Opening
Combustible Wall
Vent Opening
Noncombustible Wall
Female Locking Lugs
Male Slots
Figure 9 - Vent Pipe Connections
5. Noncombustible Exterior Wall: Position horizontal vent cap in center of
the 8 1/2" round hole and attach to exterior wall with four wood screws provided. Before attaching vent cap to exterior wall, run a bead of non­hardening mastic (pliable sealant) around outside edges to make a seal between it and outside wall.
Note: Four wood screws provided should be replaced with appropriate
fasteners for stucco, brick, concrete or other types of sidings (see Figure
11).
Combustible Exterior Wall: For vinyl siding, stucco or wood exteriors,
a siding standoff may be installed between vent cap and exterior wall. Siding standoff prevents excessive heat from damaging siding materi­als. Siding material must be cut to accommodate standoff. Bolt vent cap to standoff. Apply non-hardening mastic around outside edge of standoff. Position standoff/cap assembly in the center of 11 1/2" square hole and attach to exterior wall with provided wood screws (see Figure 12, page 12). Siding standoff must sit flush against exterior fascia material.
6. Connecting Vent Cap with Horizontal Vent Pipe: Slide wall firestop over
vent pipe before connecting horizontal run to vent cap (see Figure 13, page 12).
Carefully move fireplace, with vent assembly attached, toward wall and
insert vent pipe into horizontal termination. Pipe overlap should be a minimum of 1 1/4" (see Figure 14, page 12).
Slide wall firestop against interior wall surface and attach with screws
provided. See Figure 14, for horizontal termination details.
Place fireplace into position and shim with noncombustible material if
needed. Nail or screw side flanges to framing to secure unit in place. IMPORTANT: Make sure fireplace is level before securing. If fireplace is not level it will not work properly.
Figure 10 - Vent Opening Requirements Figure 11 - Installing Horizontal Vent Cap
Apply Mastic to All Four Sides
Center of Hole
(Noncombustible Exterior)
Superiorfireplaces.US.com126721-01B 11
Vent Cap
Wood Screw
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