Superior DRT35STDMN, DRT35STDMP, DRT35STDEN, DRT35PFDMN, DRT35PFDMP Installation And Operation Instructions Manual

...
P/N 900300-00 Rev. NC 02/2015
Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 900300-02.
P900300-00
®
Report No. F14-165
Installation and Operation Instructions
SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplaces
Models
DRT35STDMN DRT35STDMP DRT35STDEN
DRT35PFDMN DRT35PFDMP DRT35PFDEN
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour
consultation ultérieure.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil peut installé dans une maison préfabriquée (mobile) déjà installée à demeure, si les réglements locaux le permettent. Ce appareil doit être utilisé uniquement avec le type de gaz indiqué sure la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilsée.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neigh­bor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas sup­plier.
L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
AVERTISSEMENT: RISQUED’INDENDIE OU D’EXPLOSION
Le non-respect Des avertissements de sécurité pourrait d’entraîner des blessures graves, la mort ou des dommages matériels.
— Ne pas entreposer ni utilizer d’essence ni d’autres
vapeurs ou liquides inflammables dans le voisin­age de cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâti­ment où vous trouvez.
• Sortez immédiatement de bâtiment.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
— L’installation et l’entretien doivent être assurés par
un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
See attached color flyer for proper color representation
DANGER
VITRE CHAUDE
RISQUE DE BRÛLURES.
NE TOUCHEZ PAS UNE VITRE
NON REFROIDIE.
NE LAISSEZ JAMAIS UN ENFANT
DE TOUCHER LA VITRE.
L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
Voir ci-joint tract pour une bonne représentation de la couleur
PELIGRO
EL VIDRIO CALIENTE
CAUSARÁ QUEMADURAS.
USTED DEBE NUNCA
TOCAR EL VIDRIO CALIENTE.
LOS NIÑOS DEBEN NUNCA
TOCAR EL VIDRIO.
Una barrera diseñada para reducir el riesgo de quemaduras desde la mir­illa (vidrio) caliente es proveida con este aparato y deberá instalarse para la protección de los niños y otros individuos en riesgo.
Vea el volante adjunto para la representación de color adecuado
Innovative Hearth Products SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
General Information
900300-00, 02/2015
Safety and Your
Fireplace
All parts of your
IHP fireplace get
EXTREMELY HOT!
 To prevent severe
burns and injuries, install a screen or physical barrier to prevent direct contact with the glass.
 Follow the safety instructions
below and be sure everyone in your household understands this burn hazard:
• The surfaces on your fireplace get EXTREMELY HOT!
• The glass on the front of the fireplace reaches EXTREMELY HIGH temperatures and can cause severe burns if touched.
• Keep children away from an operating fireplace. Closely supervise children in any room where a fireplace is operating to prevent contact with glass.
• Keep clothing, furniture, gasoline, and other flammable liquids away from the fireplace.
• Even after the gas is turned off, fireplace surfaces remain extremely hot.
 Be sure to attach the enclosed
Safety-in-Operation Warnings where you turn on your fireplace, to help remind everyone of the dangers associated with high temperatures (Page 38).
 Read Important Safety Information
(Page 4)
3
Toutes les parties de votre
EXTRÊMEMENT CHAUDES !
La sécurité et
votre foyer
foyer IHP deviennent
 Afin d'éviter de vous
brûler gravement ou de vous blesser, installez une grille ou une barrière physique pour empêcher tout contact direct avec la vitre.
 Suivez les instructions de sécurité
ci-dessous et veillez à ce que tous les membres de votre famille soient conscients du danger de brûlure encouru :
Les surfaces de votre foyer deviennent EXTRÊMEMENT CHAUDES !
La vitre située à l'avant du foyer atteint des températures EXTRÊMEMENT ÉLEVÉES et peut causer de graves blessures en cas de contact.
Tenez les enfants à l'écart du foyer lorsqu'il fonctionne. Surveillez attentivement les enfants dans les pièces où un foyer est utilisé afin d'éviter qu'ils ne soient en contact avec la vitre.
Tenez tous les vêtements, les meubles, l'essence et tout autre liquide inflammable à l'écart du foyer.
Même après fermeture du gaz, les surfaces du foyer restent extrêmement chaudes.
Veillez à coller les Étiquettes de mise
en garde relatives à la sécurité d'utilisation à l'endroit où vous
utilisez le foyer, pour rappeler à tous les utilisateurs les dangers liés aux températures élevées (Page 38).
 Lisez L’information de sûreté
importante (Page 4).
[FRENCH][ENGLISH]
Seguridad y su
chimenea
¡Todas las partes de la
chimenea IHP se ponen
MUY CALIENTES!
 Instale una malla o barrera física para evitar
el contacto directo con el vidrio y prevenir las quemaduras y lesiones graves.
 Siga las instrucciones de seguridad
a continuación y asegúrese de que todos en su hogar sepan acerca de este peligro de quemadura:
• ¡Las superficies de la chimenea se ponen MUY CALIENTES!
• El vidrio delante de la chimenea alcanza temperaturas EXTREMADAMENTE ALTAS y puede causar quemaduras graves si se toca.
• Mantenga a los niños alejados de la chimenea en funcionamiento. Supervise en forma cercana a los niños en cualquier cuarto donde haya una chimenea funcionando para impedir el contacto con el vidrio.
• Mantenga la ropa, mobiliario, gasolina y otros líquidos inflamables alejados de la chimenea.
• Aún después de haber apagado el gas, las superficies de la chimenea permanecen extremadamente calientes.
Asegúrese de colocar las Etiquetas
de advertencia de seguridad de operación en el lugar donde
enciende la chimenea, para que todos recuerden los peligros asociados con las altas temperaturas (Página 38).
 Lea Información importante de
seguridad (Página 4).
[SPANISH]
Innovative Hearth Products SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
TABLE OF CONTENTS
Packaging .........................................Page 4
Introduction ......................................Page 4
General Information ..........................Page 4
Requirements for the Commonwealth of Massachusetts .Page 6
New York City Approval .....................Page 6
Cold Climate Insulation .....................Page 7
Manufactured Home Requirements ..Page 7
Location ............................................Page 7
Vent Termination Clearances ............ Page 8
Appliance and Vent Clearances .........Page 8
Detailed Installation Steps .................Page 11
Typical Installation Sequence ...........Page 11
Step 1. Framing .................................Page 12
Fireplace and Framing Specifications .Page 13
Step 2. Routing Gas Line ..................Page 15
Step 3. Appliance Vent Collar ............Page 15
Step 4. Install The Venting System ...Page 16
Vertical Termination Systems ............ Page 17
Vent Section Length Chart ................Page 17
Vertical Vent Tables and Figures ........Page 19
Horizontal Termination System ......... Page 22
Horizontal Vent Tables and Figures ...Page 24
Venting Using Flexible Vent Pipe .......Page 27
Step 5. Field Wiring .........................Page 28
Step 6. Optional Blower Kit Wiring ..Page 29
Step 7. Connecting Gas Line ...........Page 29
Step 8. Verifying Appliance Operation Page 30
Step 9. Installing Logs ...................Page 31
Step 10. Remove/Install Glass Door .Page 35
Step 11. Burner Adjustments ............Page 35
Step 12. Hood Installation .................Page 37
Finishing Requirements ....................Page 37
Step 13. Attaching Safety-in-
Operation Warnings ................. Page 38
Installation Accessories ....................Page 39
Gas Conversion Kits .................. Page 41
Operation/Care of Your Appliance .....Page 47
Gas Controls Access .........................Page 47
Variable Flame Adjustment ................Page 48
Attaching Safety in
Operation Warnings ......................Page 49
Maintenance ......................................Page 50
Front Glass Enclosure Panel,
Removal and Installation .................Page 51
Install Vermiculite, Embers
and Logs ........................................Page 51
Burner Flame Appearance/Sooting ....Page 55
Burner Flame Adjustments ................Page 56
Millivolt Appliance Checkout .............Page 56
Electronic Appliance Checkout ..........Page 56
Wiring Diagrams ...............................Page 57
Accessory Components ....................Page 58
Maintenance Schedule ......................Page 59
Lighting Instructions – Millivolt ........Page 60
Lighting Instructions – Electronic .....Page 63
Troubleshooting Guide – Millivolt......Page 64
Troubleshooting Guide – Electronic ..Page 65
Replacement Parts List .....................Page 66
Warranty ...........................................Page 69
PACKAGING
The assembled vented gas fireplace heater is packaged with: 1 - the logs are packaged in a carton located
2 - one plastic bag of glowing embers is located
3 - one envelope containing the literature
4 - one vent restrictor to be applied as shown on
5 - two hoods on see through units and three
6 - top standoffs taped to top of unit 7 - front face assemblies with barriers.
NOTE:
• If the barrier becomes dam-
• For use with barrier(s) Part
INTRODUCTION
The Millivolt appliances have a millivolt gas control valve with piezo ignition system. If any optional accessories that will require electrical power are to be installed, the electrical power must be provided at the time of appliance installation.
The Electronic appliances are designed to op­erate on natural or propane gas. An electronic intermittent pilot ignition system provides safe, efficient operation. External electrical power is required to operate these units.
These vented gas fireplace heaters are sealed combustion, air-circulating gas fireplaces de­signed for residential applications.
Approved Vent Components - These fireplaces are designed, tested and listed for operation and installation with the following vent com­ponents only:
Secure Vent™ Direct-Vent System Compo-
Secure Flex™ Flexible Vent Components
Please read and understand these instructions before beginning your
installation.
4
Z-FLEX™ Model GA Venting Systems listed
Use only the correct size venting (4-1/2" inner and 7-1/2" outer).
These approved vent system components are labeled for identification. DO NOT use any other manufacturer’s vent components with these appliances.
within the firebox.
in the bottom compartment.
package which consists of Installation In­structions and Care and Operations manual (IICO) with warning labels and warranty; envelope is located in the bottom compart­ment.
page 14 ; restrictor is taped to the envelope.
hoods on peninsula fireplaces
aged, the barrier shall be re­placed with the manufacturer’s barrier for this appliance.
No(s). J7424 (ST Models) and J7424 and J7425 (PF Models).
nents manufactured by Security Chimneys International,
manufactured by Security Chimneys Inter­national and
to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited.
Installation and Operation Instructions
900300-00, 02/2015
GENERAL INFORMATION
WARNING
Young children should be care­fully supervised when they are in the same room as the appli­ance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
AVERTISSEMENT
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la sur­face chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habi­tent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécu­rité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Les enfants et les adultes devraient être infor­més des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CER­TIFICATION AND LISTINGS OF THIS UNIT.
Innovative Hearth Products SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
Installation and Operation Instructions
900300-00, 02/2015
WARNING
Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appli­ance and/or its operating controls is dangerous.
WARNING
Clothing or other flammable material should not be placed on or near the appliance.
AVERTISSEMENT
On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.
WARNING
Any safety screen or guard removed for servicing the appli­ance must be replaced prior to operating the appliance.
AVERTISSEMENT
Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
NOTE: If the barrier becomes dam-
aged, the barrier shall be re­placed with the manufacturer’s barrier for this appliance.
Note: Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bed­ding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
Remarque: L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous­sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.
Do not use these appliances if any part has been under water. Immediately call a qualified, professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.
Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Ap­peler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.
IMPROPER INSTALLATION OR USE OF THIS APPLIANCE CAN CAUSE SERIOUS INJURY OR DEATH FROM FIRE, BURNS, EXPLOSION OR CARBON MONOXIDE POISONING.
Only trim kit(s) supplied by the manufacturer shall be used in the installation of this ap­pliance.
Seules les trousses de garniture fournies par le fabricant doivent être utilisées pour l’installation de cet appareil.
These appliances comply with National Safety Standards and are tested and listed by PFS (Report No. F14-165) to ANSI Z21.88 (in Canada, CSA-2.33), and CAN/CGA-2.17-M91, latest edi­tions, in both USA and Canada, as vented gas fireplace heaters
Both millivolt and electronic versions of these appliances are listed by PFS Corporation for installation in bedrooms and Manufactured Homes.
Misc. Codes / Standards -
The Installation must conform to local codes or, in the absence of local codes, with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition (In Canada, the current CAN/CSA-B149.1
installation code).
The appliance, when installed, must be electri­cally grounded and wired in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA
70 - latest edition, or the Canadian Electrical Code, CSA C22.1 - latest edition.
Provide adequate clearances around air open­ings and adequate accessibility clearance for service and proper operation. Never obstruct the front or back openings of the appliance.
These appliances are designed to operate on natural or propane gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.
These fireplaces are designed as supplemental heaters. Therefore, it is advisable to have an alternate primary heat source when installed in a dwelling.
Millivolt Models - The millivolt appliances are manually controlled and feature a spark igniter (piezo) that allows the appliance's pilot gas to be lit without the use of matches or batteries. This system provides continued service in the event of a power outage.
Millivolt models come standard with a manu­ally-modulated gas valve; flame appearance and heat output can be controlled at the gas valve. The BTU Input for these appliances is shown in Table 1.
Electronic Models - Electronic models have a fixed rate gas valve. Input of electronic models is shown in Table 1.
Input (BTU) Gas Valves (all models)
Models Fuel
35" ST/PF DMN
(Millivolt)
35" ST/PF DMP
(Millivolt)
35" ST/PF DEN
(Electronic)
35" ST/PF
(Electronic)
(if field converted)
Type
Natural
Propane
Natural 30,000
Propane 28,000
Input Rate (BTU / HR)
30,000 high
23,000 low
28,000 high
22,000 low
Table 1
Efficiencies %
Natural Gas Propane
Models AFUE P4 AFUE P4
STDMN-P
STDEN
PFDMN-P
PFDEN
68.8 59.03 70.3 58.66
74.8 54.73 n/a n/a
69.2 60.1 69.7 58.66
74.8 54.73 n/a n/a
5
Innovative Hearth Products SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
Installation and Operation Instructions
900300-00, 02/2015
Gas Pressure - All Models
Tables 2 and 3 show the appliances' inlet and manifold gas pressure requirements:
Inlet Gas Supply Pressure
(all models)
Fuel # Minimum Maximum
Natural Gas
Propane
4.5" WC
(1.12 kPa)
11.0" WC
(2.74 kPa)
10.5" WC
(2.61 kPa)
13.0" WC
(3.23 kPa)
Table 2
Manifold Gas Supply Pressure
(all models)
Fuel # Low High
Natural
Gas
Propane
(Lo) 2.2" WC
(0.55 kPa)
(Lo) 6.3" WC
(1.57 kPa)
(Hi) 3.5" WC
(0.87 kPa)
(Hi) 10.0" WC
(2.49 kPa)
Table 3
Test gauge connections are provided on the front of the millivolt and electronic gas control valve (identified IN for the inlet and OUT for the manifold side). The control valves have a 3/8" (10mm) NPT thread inlet and outlet side of the valve (refer to Figures 1 and 2).
Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.
These appliances must be isolated from the gas supply piping system (by closing their individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures greater than 1/2 psig (3.5 kPa).
These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.
Orifice Sizes - Sea Level to High Altitude (All Models)
These appliances are tested and approved for installation at elevations of 0-4500 feet (0-1372 meters) above sea level using the standard burner orifice sizes (marked with an "*" in Table 4 ). For elevations above 4500 feet, contact your gas supplier or qualified service technician.
Deration - At higher elevations, the amount of BTU fuel value delivered must be reduced by either using gas that has been derated by the gas company or by changing the burner orifice to a smaller size as regulated by the local authorities having jurisdiction and by the (USA) National Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition or, in Canada, the CAN/CSA-B149.1 codes - latest edition.
Install the appliance according to the regulations of the local authorities having jurisdiction and, in the USA, the National Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition or, in Canada, the CAN/CSA-B149.1 - latest edition.
Flame breadth, height and width will dimenish 4% for every 1,000 feet of altitude.
Burner Orifice Sizes (all models)
Elevation
Feet (meters)
0-4500
(0-1372)
Table 4
• Part /Cat. Number
Natural
Gas
drill size (inches)
#37 (0.104")
24M10 •
* Standard size installed at factory
drill size (inches)
1.55
*
Propane
Gas
mm
(0.061")
42M79 •
*
Gas Valve Diagrams
See Figure 1 for Millivolt models and Figure 2 For Electronic Models.
Main Gas Control Knob
OFF/PILOT/ON
N
O
T
O
it
L
I
P
O
F
F
OUT
IN
Manifold Pressure Tap
Inlet Pressure Tap
Pilot Adjustment
L
I
P
W
O
L
H
I
HI/LO Variable Flame Height Adjustment
Screw
T
O
HTPTHTPT
Figure 1 - SIT Millivolt Gas Valve
OFF
ON
ON/OFF Switch
IN
PSI
Inlet Pressure Port
Electronic Gas Control Valve
Manifold Pressure Port
CONTROL
IGNITER
Honeywell Electronic
Figure 2
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:
• Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R. Sections 4.00 through 8.00.
• Installation and repair must be done by a plumber or gas fitter licensed in the Com­monwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
Massachusetts Horizontal Vent Requirements
In the Commonwealth of Massachusetts, hori­zontal terminations installed less than seven (7) feet above the finished grade must comply with the following additional requirements:
• A hard wired carbon monoxide detector with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certified..
• A metal or plastic identification plate must be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW.
KEEP CLEAR OF ALL OBSTRUCTIONS.
Gas Valve
NEW YORK CITY, NEW YORK (MEA)
Installation of these fireplaces are approved for installation in New York City in the US state of New York.
6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Innovative Hearth Products SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
COLD CLIMATE INSULATION
For cold climate installations, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level. Gas line holes and other open­ings should be caulked or stuffed with unfaced fiberglass insulation.
If the fireplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can be placed underneath to prevent conduction of cold transferring to the fireplace and into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops.
MANUFACTURED HOME REQUIREMENTS
This appliance may be installed in an aftermar­ket permanently located, manufactured home and must be installed in accordance with the manufacturer's instructions and the Manufac­tured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, or the Standard for Installation in Mobile Homes, CAN/CSA Z240 MH Series, in Canada.
Cet appareil peut être installé cómme du matéri­el d'origine dans une maison préfabriquée (É.U. seulement) ou mobile et doit être installé selon les instructions du fabricant et conformément à la norme Manufactured Home Constructions and Safety, Title 24 CFR, Part 3200 aux Unis ou à la norme Can/CSA-Z240 Série MM, Maisons mobiles au Canada.
(See-Through Model Shown)
Horizontal Vent
(top vent)
Vertical Vent
Installation and Operation Instructions
900300-00, 02/2015
Vertical Venting
Offset Venting (one end flush with wall)
When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit.
Horizontal Vent (side vent)
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil ne peut être converti à d'autres gaz, sauf si une trousse de conversion est utilisée.
CAUTION: Ensure that the cross mem­bers are not cut or weakened during installation. The structural integrity of the manufactured home floor, wall, and ceiling / roof must be maintained.
CAUTION: This appliance must be ground­ed to the chassis of the manufactured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA 70
- latest edition or the Canadian Electrical Code CSA C22.1 - latest edition.
Figure 3
LOCATION
In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies (Figure 3).
En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures (Figure 3).
The location should also be free of electrical, plumbing or other heating/air conditioning ducting.
These direct-vent appliances are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace. Utility shelves like these are commonly used for locat-ing television sets and decorative plants.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
7
Innovative Hearth Products
12
X
Roof Pitch is X/12
2 FT MIN.
2 FT MIN.
Lowest
Discharge
Opening
H*
*H = MINIMUM HEIGHT FROM ROOF TO
LOWEST DISCHARGE OPENING OF VENT
TERMINATION HEIGHTS FOR VENTS ABOVE
FLAT OR SLOPED ROOFS
Horizontal Overhang
Vertical Wall
Vent
Termination
Storm Collar
Concentric
Vent Pipe
Flashing
1 inch (25.4 mm) Minimum Clearance to Combustibles
SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
Installation and Operation Instructions
900300-00, 02/2015
Be aware that this is a heat producing ap­pliance. Objects placed above the unit are exposed to elevated temperatures.
Do not insulate the space between the appli­ance and the area above it (see Figure 8 ).
The minimum height from the base of the appli­ance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Figure 8.
The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.
VENT TERMINATION CLEARANCES
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CSA-B149.1 in Canada.
Vertical Vent Termination Clearances
Termination Heights For Vents
Above Flat Or Sloped Roofs Ref. NFPA 54 / ANSI Z223.1
Roof Pitch * Feet * Meters
Flat to 6/12 1.0 0.3 6/12 to 7/12 1.25 0.38 7/12 to 8/12 1.5 0.46 8/12 to 9/12 2.0 0.61
9/12 to 10/12 2.5 0.76 10/12 to 11/12 3.25 0.99 11/12 to 12/12 4.0 1.22 12/12 to 14/12 5.0 1.52 14/12 to 16/12 6.0 1.83
The vent / air intake termination clearances above the high side of an angled roof is as shown in the following chart:
16/12 to 18/12 7.0 2.13 18/12 to 20/12 7.5 2.29 20/12 to 21/12 8.0 2.44
Figure 5
Horizontal Vent Termination Clearances
The horizontal vent termination must have a minimum of 6" (152 mm) clearance to any overhead combustible projection of 2-1/2" (64 mm) or less (see Figure 6). For projections exceeding 2-1/2" (64 mm), see Figure 6. For additional vent location restrictions refer to Page 9.
Vertical Vent Termination Clearances
Terminate multiple vent terminations according to the installation codes listed above and Figures
4 and 5.
Figure 4 - Multiple Terminations
8
12” (305mm) Minimum
Horizontal Vent Termination Clearances
Combustible Projection
inches or less in length
2-1/2
Combustible Projection greater
than 2-1/2 inches in length
Ventilated
Soffit
Unventilated
Soffit
6"
18"
(457 mm)
12"
(305 mm)
(152 mm)
Side Elevation View
Termination Kit
Figure 6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
All horizontal terminations may be located as close as 6” (152mm) to any (non-combustible and combustible) exterior sidewall. This distance may be decreased to 2” (51mm) for non-­combustible exterior sidewalls only, if the SV4.5HT-2 termination is used.
Termination Kit
Note - See Figure 36 on Page 21 for the exterior wall recess allowances of the square horizontal termination.
Innovative Hearth Products
(TERMINATION PROHIBITED)
Inside Corner
Outside Corner Recessed Location
Balcony with No Side
SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS
D
E
V
B
L
Clearance above grade, veranda, porch, desk, or balcony 12” (300 mm)** 12” (300 mm)*
A
Clearance to window or door that may be opened 6” (150mm)
B
Clearance to permanently closed window 9” (229mm)
C
Vertical clearance to ventilated sot located above the
D
termination within a horizontal distance of 18” (458mm)
Clearance to unventilated sot 12” (305mm) 12” (305mm)
E
C
F
V
B
TERMINATION CAP
V
Fixed
Closed
Openable
V
Openable
V
B
A
AIR SUPPLY INLET
X
Fixed
Closed
J
B
V
B
X
G
GAS METER RESTRICTED AREA
See Figure 5
H
G
V
V
F
I
G
G
M
V
K
V
G
V
X
A
U.S. Installation ** Canadian Installation *
for replaces <10,000Btu/h (3kW), 9” (230mm) for replaces >10,000Btu/h (3kW), and <50,000Btu/h (15kW), 12” (300mm) for replaces >50,000Btu/h (15kW)**
recommended to prevent windowcondensation
18” (458mm) 18” (458mm)
WallVBalcony with Perpendicular Side Wall
M
M
V
6” (150mm) for replaces <10,000Btu/h (3kW), 12” (300mm) for replaces >10,000Btu/h (3kW)
12” (305mm) recommended to prevent windowcondensation
Installation and Operation Instructions
900300-00, 02/2015
P
N
Q
V
O
Clearance to outside corner 5” (127mm)
F
Clearance to inside corner 6” (152mm) minimum 6” (152mm) minimum
G
Clearance to each inside of center line extended above
H
meter / regulator assembly
Clearance to service regulator vent outlet 36” (910mm)** 36” (910mm)*
I
Clearance to nonmechanical air supply inlet to building or
J
the combustion air inlet to any other replace
Clearance to a mechanical air supply inlet 36” (910mm) above if within 10 (3m) horizontally** 72” (1830mm)*
K
Clearance above paved sidewalk or paved diveway located
L
on public property
Clearance under veranda, porch, deck or balcony 12” (300mm)*‡ 12” (300mm)*‡
M
Depth of alcove (maximum) 72” (1830mm)** 72” (1830mm)*
N
Clearance to termination (alcove) 6” (15.2mm)** 6” (15.2mm)*
O
Width of alcove (minimum) 36” (910mm)** 36” (910mm)*
P
Clearance to combustible above (alcove) 18” (457mm)** 18” (457mm)*
Q
*
In accordance with the current CSA-B149.1 National Gas And Propane Installation Code
**
In accordance with the curent ANSI Z223.1/NFPA 54 National Fuel Gas Codes
A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings
*‡
Only permitted if veranda, porch, deck, or balcony is fully-open on a minimum two sides beneath the oor
minimum
36” (910mm) within a height of 15 above the meter / regulator assembly**
6” (150mm) for replaces <10,000Btu/h (3kW), 9” (230mm) for replaces >10,000Btu/h (3kW) and <50,000Btu/h (15kW), 12” (300mm) for replaces >50,000Btu/h (15kW)**
84” (2130mm)‡ 84” (2130mm)‡
5” (127mm) minimum
36” (910mm) within a height of 15 above the meter / regulator assembly*
6” (150mm) for replaces <10,000Btu/h (3kW), 12” (300mm) for replaces >10,000Btu/h (3kW)
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
9
Innovative Hearth Products
15 (381
19 (483
17 (432
SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
Installation and Operation Instructions
900300-00, 02/2015
MINIMUM CLEARANCES TO COMBUSTIBLES
Appliance And Vent Clearances
The appliance is approved with zero clearance to combustible materials on all sides (as detailed in Table 5), with the following exception: When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit. In addition, when the unit is recessed, the side walls surrounding the unit must not extend beyond the front edge of the unit (see Figure 3).
*Note: 3 in. (75 mm) above any horizontal/inclined vent component.
**Note: See Page 12, Step 1 for clearance requirements to the nailing flange located at each side of the unit and any screw heads adjacent to it.
Mantel Depth
13 (330)
11 (279)
9 (289)
)
)
)
5" Standoff
inches (millimeters)
Top of Appliance
Hearth Extension - A hearth extension is not
required with this appliance. If a hearth exten­sion is used, do not block the lower control compartment door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension instal­lation requirements.
Shelf Height - To provide for the lowest pos-
sible shelf surface, use the alternate rear vent outlet, the venting attached to the top vent should be routed in a way to minimize obstructions to the space above the appliance. Do not insulate
the space between the appliance and the area above it (see Figure 8). The minimum height
from the base of the appliance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Figure 8.
The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.
12
(305)
8
10
(203)
(254)
Front or Rear Face of Appliance
(152)
6
(102)
2
4
(51)
Figure 7 - Minimum Mantel Clearances
Do not insulate this space
Do not insulate this space above the appliance.
Shelf Height
(see table)
Shelf Above Fireplace With Side Venting
Shelf Height - Inches (millimeter)
Model No.
Side Vent - Straight Out Back Top Vent - with One 90 Degree Elbow
Secure Vent & Secure Flex Secure Vent Secure Flex
ST/PF 37-3/16 (945) *49-1/2 (1245) *51-1/4 (1302)
* Includes 3” clearance to combustibles (required above vent components)
above the appliance.
Shelf Height
(see table)
Shelf Above Fireplace With Top Venting
Wall Finishes / Surrounds / Mantels
Note: Combustible wall finish materials and/ or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combus-
tible materials to be positioned in front of or overlapping the appliance face (see Figure 65 on Page 37).
Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance face with these exceptions: they must not cover any portion of the removable glass panel or control compartment.
Vertical installation clearances to combustible mantels vary according to the depth of the mantel. See Figure 9. Mantels constructed of non-combustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the fireplace hood.
10
Figure 8 -
Shelf Height Minimum Clearances
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Innovative Hearth Products
(25)
(51)
(76)
(102)
(127)
SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
Installation and Operation Instructions
900300-00, 02/2015
MINIMUM CLEARANCES* Inches (millimeters)
Sides 1/2 in. (13)
0 (0) from Spacers Or Dimples **
Top of Appliance 5 (127)
Floor 0 (0)
From Bottom of Unit To Ceiling 72 (1829)
Vent 3 (76) Top * / 1 (25.4) Sides & Bottom
SERVICE CLEARANCES Feet (meters)
Front, Back, Sides 3 feet (0.9 meters)
Table 5
Combustible Materials Allowed In Shaded Area “Safe Zone”
Inches (millimeters)
Top View of
At 5" minimum side wall clearance, the wall (shown in dark gray) can be any length.
Figure 9
o
45
1
3
4
5
2
Fireplace
Minimum
1 (25)
Distance to
2 (51)
Unprotected
3 (76)
Side Wall
4 (102)
5 (127)
6 (152)
7 (178)
8 (203)
9 (229)
10 (250)
One end of the unit may be flush with a perpendicular wall, but the wall at the other end must not extend beyond the front edge of the unit.
WARNING
Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
AVERTISSEMENT
Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.
DETAILED INSTALLATION STEPS
The appliance is shipped with all gas controls and components installed and pre-wired.
1. Remove the shipping pad, exposing the front face assembly with barrier and hood. Remove the hood by pulling firmly straight away from the unit.
2. Remove the face assembly with barrier by lifting the front face as­sembly approximately 1/2" then pull straight out away from the fireplace until the mounting tabs clear, exposing the glass door.
3. Open the two latches (located under the firebox floor) securing the glass door. Remove the door by tilting it outward at the bottom and lifting it up. Set the door aside protecting it from inadvertent damage.
See Removing and Installing Glass Panels on Page 35.
4. Lift the pressure relief plates and remove the cardboard from beneath
each plate (be careful not to damage the white gasket).
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
11
Innovative Hearth Products SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
Installation and Operation Instructions
900300-00, 02/2015
Pressure Relief Plates
REMOVE
CARDBOARD BEFORE USING
Remove Cardboard Before Using Appliance
REMOVE
CARDBOARD BEFORE USING
Figure 11
TYPICAL INSTALLATION SEQUENCE
The typical sequence of installation is outlined below. However, each installation is unique and may result in variations to the steps described.
See the page numbers references in the follow­ing steps for detailed procedures.
Step 1. (Page 12) Construct the appliance framing. Position the appliance within the framing and secure with nailing brackets. Bend up the appropriate header spacing guides for the drywall/finish material thickness to be used (refer to Figure 62, page 35). Bend up the outer pair for 1/2" materials and the inner pair for 5/8" materials. Bend out the appropriate nailing flanges for the drywall/finish material to be used. Nailing flanges are provided for flush framing, 1/2 inch and 5/8 inch framing depths (see Figure 12).
Step 2. (Page 15) Route gas supply line to appliance location.
Step 4. (Page 16) Install the vent system and exterior termination.
Step 5. (Page 28) Field Wiring
a. Millivolt Appliances – Install the operating
control switch (not factory provided) and bring in electrical service line for forced air-circulating blower (optional equipment). b. Electronic Appliances – Field wire and install operating control switch.
Step 6. (Page 29) Install blower kit (optional equipment).
Step 7. (Page 29) Make connection to gas supply.
Step 8. (Page 30) Verifying appliance operation.
Step 9. (Page 31) Install the logs, decorative
volcanic stone and glowing embers.
Step 10. (Page 35) Install glass door assembly.
Step 11. (Page 35) Adjust burner to ensure
proper flame appearance.
Step 12. (Page 37) Install front face assembly with barrier. Install the hoods.
Step 13. (Page 38) Attach Safety in Operation Warnings.
Before proceeding it may be helpful to remove the log set form the firebox and remove the embers and volcanic stone from the control compartment. Refer to the following steps:
1. Remove the front face assembly, hood and glass enclosure panel (see Removing and Installing Glass Enclosure Panels on Page 35).
Step 1. FRAMING
Frame these appliances as illustrated in Figures 13 and 14 on Pages 13 and 14. All framing
details must allow for a minimum clearance to combustible framing members as shown in Table 5 on Page 8.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed below the appliance.
Headers may be in direct contact with the appli­ance top spacers when they are bent up vertically maintaining the 3" clearance to the fireplace top, but must not be supported by them or notched to fit around them. All construction above the appliance must be self-supporting. DO NOT use the appliance for structural support.
The fireplace should be secured to the side framing members using the unit's nailing flanges - one top and bottom on each side of the fireplace front. See Figure 12. Use 8d nails or their equivalent.
Step 3. Preparing the appliance vent collar (Page 15).
12
2. Remove log set box from firebox. Next,
remove embers and volcanic stone from con­trol compartment. Handle logs carefully to
prevent breakage.
Unit Being Secured by Its Nailing
Flanges to the Framing
Figure 12 - Nailing Flanges
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Innovative Hearth Products
**20-3/4
SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
SPECIFICATIONS
Natural Gas BTU Input 30,000
Propane Gas BTU Input 28,000
Co-axial DV Vent Size
4-1/2" Inner / 7-1/2" Outer
NOTES
All specifications, ratings and dimensions are subject to change without notice.
Appliance has a factory-installed vent seal cap (see Figures 16 & 17 on Page 16) in each flue outlet.
***This dimension does
not include the addition of drywall to the inside of framing or clearance for the Side Vent Seal Cap. Adjust accordingly for your installation.
See also, Side Vent Seal Cap
note below.
***39-7/8
37-3/16
(945)
(1013)
Vent Center - Top Vent with one 90 degree elbow
Center of gas line is 3-1/8 inches (79 mm) up from floor.
5-5/8 (143)
12-1/8
(308)
5-1/8
(130)
Vent Center - Side Vent with no elbows
12-1/8
(308)
Installation and Operation Instructions
900300-00, 02/2015
(527)
10-1/2
(267)
**This dimension based on 5/8" drywall. For 1/2" drywall use 21" (533 mm). The finished dimension should be 22" (558 mm)
Secure Vent
42-3/4 (1086)
Secure Flex
43-1/2 (1105)
5-1/8 (130)
25-1/2
(648)
Control Switch Wires Knock-Out
Gas Inlet
Framing Spacers
(top and both sides)
11 (279)
37-1/16
(941)
1-1/4
(44)
18-1/4
(464)
Top View
Optional
Blower
Vent Seal Cap
41-13/16 (1062)
40-1/4 (1022) 35-1/4 (895)
10-7/8 (264)
11 (279)
5/8
(16)
4-15/16
(125)
Provide additional space for
Side Vent Seal Cap if
installing against a solid wall.
25-1/2
(648)
Vertical Venting Through the Ceiling:
Frame ceiling opening - Use a plumb line from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center mark (see Figure 20).
11 (279)
Control Switch Wires Knock-Out
Gas Inlet
25-1/2 (648)
3-1/8 (79)
Left Side View
Figure 13
6-1/4 (159)
Junction Box Knock-Out (2 places each side)
29 (737)
32-5/8 (829)
Control Compartment
Front face view (two sides)
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Door
3-1/8 (79)
6-1/4 (159)
Junction Box Knock-Out (2 places each side)
Right Side View
13
Innovative Hearth Products
**20-3/4
SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
Installation and Operation Instructions
900300-00, 02/2015
SPECIFICATIONS
Natural Gas BTU Input 30,000
Propane Gas BTU Input 28,000
Co-axial DV Vent Size
4-1/2" Inner / 7-1/2" Outer
NOTES
All specifications, ratings and dimensions are subject to change without notice.
Appliance has a factory-installed vent seal cap (see Figures 16 & 17 on Page 16) in each flue outlet.
Fireplace Framing Specifications
***This dimension does
not include the addition of drywall to the inside of framing or clearance for the Side Vent Seal Cap. Adjust accordingly for your installation.
See also, Side Vent Seal Cap
note below.
37-3/16
(945)
***38-3/4
(984)
Notes:
Vent Center - Top Vent with one 90 degree elbow
Vent Center - Side Vent with no elbows
Center of gas line is 3-1/8 inches (79 mm) up from floor.
5-5/8 (143)
• Inches (millimeters)
Minimum Framing Stud Size is 2 x 4
• See
side views of fireplace below
gas line inlet location options.
(527)
10-1/2
(267)
12-1/8
(308)
5-1/8
(130)
12-1/8
(308)
for
**This dimension based on 5/8" drywall. For 1/2" drywall use 21" (533 mm). The finished dimension should be 22" (558 mm)
Secure Vent
42-3/4 (1086)
Secure Flex
43-1/2 (1105)
5-1/8 (130)
25-1/2
(648)
37-1/16
(941)
Figure 14
18-1/4
(465)
25-5/16 (643)
22 (559)
15-3/4 (400)
19-11/16 (500)
Left Side View
Framing Spacers
(top and both sides)
1-1/4
(44)
37-1/16
(941)
29-3/16
(741)
18-1/4
(464)
Top View
Optional
Blower
Vent Seal Cap
41-13/16 (1062)
40-1/4 (1022)
35-1/4 (895)
32-5/8 (829)
29 (737)
Front View
10-7/8 (264)
11 (279)
5/8
(16)
4-15/16
(125)
Provide additional space for
Side Vent Seal Cap if
installing against a solid wall.
25-1/2
(648)
3-1/8 (79)
Control Compartment
Door
Vertical Venting Through the Ceiling:
Frame ceiling opening - Use a plumb line from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center mark (see Figure 20).
11 (279)
Control Switch Wires Knock-Out
Gas Inlet
25-1/2 (648)
6-1/4 (159)
Junction Box Knock-Out (2 places each side)
14
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Innovative Hearth Products SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
Installation and Operation Instructions
900300-00, 02/2015
Step 2. ROUTING GAS LINE
Route a 1/2" (13 mm) gas line to the left side of the appliance as shown in Figure 15. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. All appliances are factory-equipped with a flexible gas line connector and 1/2 inch shutoff valve. (See
Step 6 on Page 29).
3-1/8"
(79 mm)
5-5/8"
(143 mm)
Also see Figures 13 and 14.
Figure 15 - Route Gas Line
Proper Sizing of Gas Line
Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code, NFPA 54 - latest edition (USA) or CAN/CSA-B149.1
- latest edition (Canada).
Never use galvanized or plastic pipe. Refer to Table 6 for proper sizing of the gas supply line, if black iron pipe is being used. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. We recommend that a qualified individual such as a plumber or gas fitter be hired to correctly size and route the gas supply line to the appliance.
Schedule 40
Black Iron Pipe
Inside Diameter (Inches)
Schedule 40 Pipe
Length (feet)
0-10 1/2 3/8
10-40 1/2 1/2
40-100 1/2 1/2 100-150 3/4 1/2 150-200 3/4 1/2
Natural
Gas
Propane
Gas
Table 6
Notes:
• All appliances are factory-equipped with a flexible gas line connector and 1/2 inch shutoff valve (see Figure 50 on Page 31).
• See Massachusetts Requirements on Page 4 for additional requirements for installations in the state of Massachusetts in the USA.
• The gas supply line should Not be connected to the appliance until Step 6 (Page 29).
• A pipe joint compound rated for gas should be used on the threaded joints. Ensure propane
resistant compounds are used in propane applications. Be very careful that the pipe
compound does not get inside the pipe.
• It is recommended to install a sediment trap in the supply line as close as possible to the appliance. Appliances using Propane should have a sediment trap at the base of the tank.
• Check with local building official for local code requirements (i.e. are below grade penetrations of the gas line allowed?, etc).
IMPORTANT: If propane is used, be aware that if tank size is too small (i.e. under 100-lbs, if this is the only gas appliance in the dwelling. Ref. NPFA 58), there may be loss of pressure, resulting in insufficient fuel delivery (which can result in sooting, severe delayed ignition or other malfunctions). Any damage resulting from an improper installation, such as this, is not covered under the limited warranty.
Step 3. PREPARING THE APPLIANCE VENT COLLAR
WARNING
Failure to reinstall and securely tighten vent seal cap screws could result in leakage of flue products into the living space. Vent seal cap must remain securely installed on unused vent collar. Failure to do so could result in leakage of flue products into living space.
REMOVE VENT SEAL CAP (From the vent that will be used only)
Top Vent Installations - See Figure 16 Side Vent Installations - See Figure 17
Preparing the Appliance Vent Collar
Each of the appliances' two vent collars are sealed with a seal cap which must be removed from the vent collar being used. In top vent installation the cover plate shall be removed from the inside. Refer to Figure 16 for top vent installations and Figure 17 for side vent installations and the following steps to prepare the appropriate collar for use.
From the vent collar being used, remove the two screws securing the vent seal cap. Twist the cap counterclockwise. Pull it away from the appliance and discard, along with the piece of insulation.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
15
Innovative Hearth Products SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
Installation and Operation Instructions
900300-00, 02/2015
CROSS SECTION
(OUTSIDE of
Appli
ance)
Insulation
Cabinet Top
Figure 16 -
(INSIDE of Appli
ance)
Side Vent
Cabinet Back
Securing Screws
Firebox Top
Top Vent
Cover Plate
(INSIDE of Appli
TOP VENT SEAL CAP REMOVAL (TOP VENT INSTALLATIONS ONLY)
Insulation
CROSS SECTION
ance)
Vent Seal Cap
(OUTSIDE of
Vent Seal Cap
Appli
ance)
Securing Screws
Step 4. INSTALL THE VENT SYSTEM
General Information
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CSA-B149.1 in Canada.
Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.
Dégagement conforme aux codes d'installation locaux et aux exigences du foumisseunde gaz.
Use only approved venting components. See Approved Vent Components on Page 4.
These fireplaces must be vented directly to the outside.
The vent system may not service multiple appliances, and must never be connected to a flue serving a solid fuel burning appliance. The vent pipe is tested to be run inside an enclosed wall (such as a chase). There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe.
Installation of Vent Restrictor
A vent restrictor may be needed with this appliance. The restrictor is installed in the appliance top flue outlet as shown in Figure 16, either before adding vent, from above, or after installation of vent from below, within the firebox. The restrictor is self securing through a positive friction fit.
Figure 17 -
(SIDE VENT INSTALLATIONS ONLY)
VENT RESTRICTOR INSTALLATION
SIDE VENT SEAL CAP REMOVAL
A vent restrictor may be needed when vertically terminating the vent
system above the roof (when using the appliance top vent), install a vent
If needed, install the restrictor as shown, either from inside or outside the
restrictor in the top vent of the fireplace outlet.
unit, in the inner fireplace collar.
Restrictor
Inner
Fireplace
Collar
Appliance Top
Vent Outlet
Figure 18
Determine the venting for the appliance. If the vent run will include at least 8 feet of vertical rise, then install the restrictor in the appliance collar before connecting any vent (Refer to Figure 19 ). Place the
restrictor inside the appliance vent collar and press in place.
Note: The restrictor is included within the firebox.
Select Venting System - Horizontal or Vertical
With the appliance secured in framing, determine vent routing and identify the exterior termination location. The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Refer to the section relating to your installation. A list of approved venting components are
shown on Pages 39 and 40.
16
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Innovative Hearth Products
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SV4.5CGV-1 Termination
SV4.5FA OR SV4.5FB Flashing AND SV4.5SC STORM COLLAR
*SV4.5VF Firestop/Spacer
SV4.5L6/12/24/36/48 Vent Sections
40' Max
(12.2 M)
1" (25.4 mm) Minimum Clearance to Combustibles
*When using Secure Flex,
use Firestop/Spacer
SF4.5VF
SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
VERTICAL TERMINATION SYSTEMS (ROOF)
See Figure 19 and Figures 29 through 34 on Pages 20, 21 and 22 and their associated
Vertical Vent Tables which illustrate the various vertical venting configurations that are possible for use with these appliances. Secure Vent™ pipe applications are shown in these Figures; Secure Flex™ pipe may also be used. A Vertical Vent Table summarizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.
Both these vertical vent systems terminate through the roof. The minimum vent height above the roof and/or adjacent walls is speci­fied in ANSI Z223.1-(latest edition) (In Canada, the current CAN/CSA-B149.1 installation code) by major building codes. Always consult your local codes for specific requirements. A general guide to follow is the Gas Vent Rule (refer to
Figure 5 on Page 8).
Vertical (Straight) Installation
(Figure 19)
Determine the number of straight vent sec­tions required. 4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2" (876 mm) and 46-1/2" (1181 mm) net section lengths are available (see Tables on this page and Page 39 - Rigid Vent Sections). Plan the vent lengths so that a joint does not occur at the intersection of ceiling or roof joists. Refer to the Vent Section Length Chart.
Figure 19
Installation and Operation Instructions
900300-00, 02/2015
Effective Vent Length
Note: Convert inches into metric equivalent measurement, as follows:
Millimeters (mm) = Inches x 25.4 Centimeters (cm) = Inches x 2.54 Meters (M) = Inches x .0254
Model Effective Length
SV4.5L6 4-1/2" SV4.5L12 10-1/2" SV4.5L24 22-1/2" SV4.5L36 34-1/2" SV4.5L48 46-1/2"
Table 7
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
17
Innovative Hearth Products
First Vent Component
Align the dimple (four places) with the opening of the locking incline channel on appliance collar. Twist vent component clockwise to engage and seal.
Locking Incline Channel
Dimple
Appliance collar
Vent / Appliance Collar
Connection
Connection
Arrow
SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
Installation and Operation Instructions
900300-00, 02/2015
Vertical (Offset) Installation
Analyze the vent routing and determine the quantities of vent sections and number of el­bows required. Refer to Vertical Vent Figures and Tables on page 15 to select the type of vertical installation desired. Vent sections are available in net lengths of 4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2" (876 mm) and 46-1/2" (1181 mm). Refer to the Effective Vent Length Chart on page 17 for an aid in selecting length combinations. Elbows are available in 90° and 45° configurations. Refer to Figure 24 for the SV4.5E45 and SV4.5E90 elbow dimensional specifications.
Where required, a telescopic vent section (SV4.5LA) may be used to provide the installer with an option in installing in tight and confined spaces or where the vent run made up of fixed length pieces develops a joint in a undesirable location, or will not build up to the required length. The SV4.5LA Telescopic Vent Section has an effective length of from 1-1/2" (38 mm) to 7-1/2" (191 mm). The SV4.5LA is fitted with a locking inclined channel end (identical to a normal vent section component) and a plain end with 3 pilot holes. Slip the plain end over the locking channel end of a standard SV4.5 vent component the required distance and secure with three screws.
Maintain a minimum 1" (25 mm) clearance to combustible materials for all vertical elements. Clearances for all horizontal elements are 3" (76 mm) on top, 1" (25 mm) on sides and 1" (25 mm) on the bottom.
A. Frame ceiling opening - Use a plumb line
from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267mm x 267mm) inside dimensions, about this center mark (Figure 20 ).
10-1/2" Min.
(267 mm)
Figure 20
18
10-1/2" Min.
(267 mm)
B. Attach vent components to appliance
- Secure Vent SV4.5 direct vent system compo-
nents are unitized concentric pipe components featuring positive twist lock connections (see Figures 21 and 22 ).
All of the appliances covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent com­ponents fit over the appliance collar to create the positive twist lock connection.
Figure 21
Align the dimple (four places) of the upper vent section with the opening of the locking incline channel on the lower vent section. Twist vent component clockwise to engage and seal until arrow and dimple align.
Dimple
Locking Incline Channel
Connected
Arrow
Vent Sections
Vent / Vent Section
Arrow
Figure 22
To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlet of the four inclined channels on the collar (refer to Figure 21). Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels. The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe without the need for sealant or screws. If desired a #6 x 1/2" screw may be used at the joint, but it is not required as the pipe will securely lock when twisted.
Note: An elbow may also be attached to the appliance collar. Attach in the same manner as you would a vent section.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
C. Attach vent components to each other
- Other vent sections may be added to the
previously installed section in accordance with the requirements of the vertical vent figures and tables. To add another vent component to a length of vent run, align the dimpled end over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section.
Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels.This seating position
is indicated by the alignment of the arrow and dimple as shown in Figure 22.
D. Install firestop/spacer at ceiling - When
using Secure Vent, use SV4.5VF firestop/spacer at ceiling joists; when using Secure Flex, use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner. Remember to maintain 1" (25
mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections. Attic insulation shield (96K94) may be used to obtain the required clearances indicated here. See installation accessories tables on pages 39 and 40.
SV4.5FA or SV4.5FB Flashing and SV4.5SC Storm Collar
vWhen
using secure Flex, use Firestop/ Spacer SF4.5VF
Ceiling Framing
SV4.5CGV-1 Termination
1” (25.4 mm) Minimum Clearance to Combustibles
v SV4.5VF
Firestop / spacer
uSV4.5SP
Support Plate
uSV4.5SU
Support Strap
Shown With
Optional
Radiant
Panels
8 ft. (2.4 M)
Maximum
uSecured
to Vent with Appropriate Fasteners
Figure 23
Innovative Hearth Products
SV4.5E90
(90
°
Elbow)
8-1/8"
(206 mm)
Swivel Joint
(360
°
swivel)
4-13/16"
(122 mm)
SV4.5E45
(45
°
Elbow)
Swivel Joint
(360
°
swivel)
C
D
Storm Collar
SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
Installation and Operation Instructions
900300-00, 02/2015
F. Change vent direction to horizontal/inclined run - At transition from or to a horizontal/in-
clined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element.
Twist elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections.
See Figure 24.
E. Support the vertical vent run sections -
Note - Proper venting support is very important. The weight of the vent must not be supported by the fireplace in any degree.
Support the vertical portion of the venting system every 8 feet (2.4m) above the fireplace vent outlet. One method of support is by utiliz­ing field provided support straps (conventional plumber's tape). Secure the plumber's tape to the framing members with nails or screws. Loop the tape around the vent, securing the ends of the tape to the framing. If desired, sheet metal screws #6 x 1/2" length may be used to secure the support straps to the vent pipe. See Figure 23.
H. Frame roof opening - Identify location for vent at the roof. Cut and/or frame opening per Roof Framing Chart and Figure 25.
Framing Dimensions for Roof
Pitch C D 0/12 10-1/2 in. 10-1/2 in.
(267 mm) (267 mm) 6/12 10-1/2 in. 12 in.
(267 mm) (305 mm) 12/12 10-1/2 in. 17-3/4 in.
(267 mm) (451 mm)
Figure 25
I. Install the roof flashing - Extend the vent sections through the roof structure. Install the roof flashing over the vent section and posi­tion such that the vent column rises vertically (use carpenters level) (Figure 26 ). Nail along perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only and trim where necessary. Seal the top and both sides of the flashing with waterproof caulking.
Figure 27
K. Install the vertical termination - The final step involves installation of the SV4.5CGV-1 Vertical Termination. Extend the vent sections to the height as shown in the "Vertical vent ter­mination section" on page 6. The SV4.5CGV-1 Vertical Termination (Figure 28 ) installs in the exact same fashion as any other Secure Vent section. Align the termination over the end of the previously installed section, adjusting the radial alignment until the four locking dimples of the termination are aligned with the inlets of the four incline channels of the last vent section. Push the termination down until it fully engages, then twist the termination clockwise running the dimples down and along the incline channels until they seat at the end of the channels.
Figure 24
G. Continue installation of horizontal/inclined sections - Continue with the installation of the
straight vent sections in horizontal/inclined run as described in Step C. Install support straps every 5' (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape. It is
very important that the horizontal/inclined run be maintained in a straight (no dips) and slightly elevated plane in a direction away from the fireplace 1/4" per foot (20 mm per
meter) of horizontal vent. Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.
It is important to maintain the required clear­ances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 3" (76 mm) at the top, 1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal/inclined runs.
Figure 26
J. Install the storm collar - Install the storm collar, supplied with the flashing, over the vent/flashing joint. See Figure 27. Loosen the storm collar screw. Slide collar down until it meets the top of the flashing. Tighten the adjust­ing screw. Apply non-combustible caulking or mastic around the circumference of the joint to provide a water tight seal.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 28
If the vent system extends more than 5' (1.5 m) above the roof flashing, stabilizers may be necessary. Additional screws may be used at section joints for added stability. Guide wires may be attached to the joint for additional sup­port on multiple joint configurations.
19
Innovative Hearth Products
V1
SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
Installation and Operation Instructions
900300-00, 02/2015
VERTICAL VENT FIGURES/TABLES
Note: Secure Vent (rigid vent pipe) is shown in the figures; Secure Flex (flexible vent pipe) may also be used.
Note: It is very important that the horizontal/ inclined run be maintained in a straight (no dips) and recommended to be in a slightly
elevated plane, in a direction away from the fireplace of 1/4" rise per foot (20 mm per meter)
which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level.
Note: SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible floor or ceil­ing. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex)firestop/spacer must be used anytime vent pipe passes through a combustible wall.
Note: Two 45 degree elbows may be used in place of one 90 degree elbow. The same rise to run ratios, as shown in the venting figures for 90 elbows, must be followed if 45 degree elbows are used.
Note: An elbow is acceptable as 1 foot of vertical rise, except where an elbow is the only vertical component in the system. (See Figure 38 on page 24 ).
WARNING
Under no circumstances, may sepa­rate sections of concentric flexible vent pipe be joined together.
uCeiling Firestop /
Spacer (SV4.5VF)
Table A
H Maximum
feet (meter) feet (meter)
V Minimum
u Ceiling Firestop / Spacer (SV4.5VF)
2 (0.610) 1 (0.305) 4 (1.219) 2 (0.610) 6 (1.829) 3 (0.914)
V
8 (2.438) 4 (1.219)
V + H = 40 feet (12.2 meters) Max.
H = 8 feet (2.4 meters) Max.
Ratio V to H ratio is 1:2
u When using Secure Flex, use Firestop /
Spacer SF4.5VF.
Example: If 8 feet of (H) horizontal vent run is needed, then 4 feet minimum (V) vertical vent will be required.
This table shows a 1(V) to 2(H) ratio. For every 1 foot of (V) vertical, you are allowed 2 feet of (H) horizontal run, up to a maximum horizontal run of 8 feet.
H
Figure 30 - Side Vent - ONE 90 DEGREE ELBOW
Table B
H Maximum V Minimum
H
Ceiling Firestop /
u
Spacer (SV4.5VF)
feet (meter) feet (meter)
5 (1.524) Elbow Only
5 (1.524) 1 (0.305) 10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)
V + V
+ H = 40 feet (12.2 m) Max.
1
H = 20 feet (6.096 meters) Max.
Example: If 20 feet of (H) hori­zontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required.
40 feet
(12.2 meters)
Maximum
u
Figure 29 - Top Vent - STRAIGHT
20
When using Secure Flex, use
Firestop/Spacer SF4.5VF
Wall Firestop/
v
Spacer (SV4.5HF)
u When using Secure Flex, use
Firestop / Spacer SF4.5VF.
v When using Secure Flex, use
Firestop / Spacer SF4.5HF.
Figure 31 - Top Vent - TWO 90 DEGREE ELBOWS
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
This table shows a 1(V) to 5(H)
V
ratio. For every 1 foot of (V) verti­cal, you are allowed 5 feet of (H) horizontal run, up to a maximum horizontal run of 20 feet.
An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See Figure 38.
Innovative Hearth Products SuperiorTM DRT35 See Through and Peninsula Direct Vent Gas Fireplace
VERTICAL VENT FIGURES / TABLES (CONTINUED)
Table C
H+H
Maximum H Maximum V Minimum
1
feet (meter) feet (meter) feet (meter)
5 (1.524) 2 (0.610) 1 (0.305) 10 (3.048) 4 (1.219) 2 (0.610) 15 (4.572) 6 (1.829) 3 (0.914) 20 (6.096) 8 (2.438) 4 (1.219)
V + V1 + H + H1 = 40 feet (12.2 m) Max
H = 8 feet (2.438 meters) Max.
H + H
= 20 feet (6.096 meters) Max.
1
u When using Secure Flex, use Firestop / Spacer SF4.5VF v When using Secure Flex, use Firestop / Spacer SF4.5HF
Example: If 20 feet total (H+H1) horizontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required.
This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+H1) horizontal run up to a maximum total horizontal run of 20 feet.
Installation and Operation Instructions
900300-00, 02/2015
H1
Ceiling Firestop /
u
Spacer (SV4.5VF)
Wall Firestop/
v
V1
Spacer (SV4.5HF)
V
Ceiling Firestop /
u
Spacer (SV4.5VF)
Figure 32 - Side Vent - THREE ELBOWS
Table D
H + H
Maximum
1
V Minimum
feet (meter) feet (meter)
5 (1.524) Elbow Only
V
5 (1.524) 1 (0.305)
1
10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)
H + H1 = 20 feet (6.096 m) Max.
V + V1 + H + H1 = 40 ft. (12.192 m) Max.
u When using Secure Flex, use Firestop / Spacer SF4.5VF v When using Secure Flex, use Firestop / Spacer SF4.5HF
Example: If 20 feet total (H+H1) horizontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required.
This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+H1) horizontal run up to a maximum total horizontal run of 20 feet.
H
Ceiling
u
Firestop / Spacer (SV4.5VF)
Wall Firestop/
v
Spacer (SV4.5HF)
H
V
H
1
An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See Figure 38.
Figure 33- Top Vent - THREE ELBOWS
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
21
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