Superior DRL4543TEN, DRL4543TEP Installation And Operation Instructions Manual

Page 1
Installation and Operation Instructions
P126718-01
PFS
Superior
P/N 126718-01 Rev. A 1/2014. Models
®
USC
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour consultation ultérieure.
Une barrière conçue pour réduire le risque de brûlure par le hublot chaude est fournie avec l’appareil et doit être installé.
TM
Direct-Vent Linear Gas Fireplace
DRL4543TEN DRL4543TEP
WARNING AVERTISSEMENT AVISO
HOT GLASS WILL
CAUSE BURNS.
UNE SURFACE VITRÉE CHAUDE PEUT
CAUSER DES BRÛLURES.
EL VIDRIO CALIENTE
CAUSARÁ QUEMADURAS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed
by a qualified installer, service agency or the gas supplier.
LAISSER REFROIDIR LA SURFACE VITRÉE
NE PERMETTEZ JAMAIS À UN ENFANT DE
TOUCHER LA SURFACE VITRÉE.
USTED DEBE NUNCA TOCAR
AVANT D’Y TOUCHER.
AVERTISSEMENT : Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incindie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
— Ne pas entreposer ni utilizer d’essence ni d’autres
vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous
servir des téléphones se trouvant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
— L’installation et l’entretien doivent être assurés par un
installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
EL VIDRIO CALIENTE.
LOS NIÑOS DEBEN NUNCA
TOCAR EL VIDRIO.
Page 2
TABLE OF CONTENTS
Safety .................................................................. 2
Local Codes......................................................... 4
Product Identication ........................................... 5
Product Features ................................................. 5
Requirements for the Commonwealth of
Massachusetts..................................................... 6
Pre-installation ..................................................... 7
Location of Termination Cap .............................. 10
Venting Installation .............................................11
Fireplace Installation.......................................... 19
Operation ........................................................... 26
Inspecting Burners............................................. 28
Cleaning and Maintenance ................................ 28
SAFETY
Replacing Light Bulbs ........................................ 29
Gas Control Module System.............................. 30
Remote Control Operation................................. 30
Specications .................................................... 33
Replacement Parts ............................................ 33
Technical Service............................................... 33
Service Hints ..................................................... 33
Wiring Diagram .................................................. 34
Troubleshooting ................................................. 35
Parts .................................................................. 38
Accessories ....................................................... 41
Warranty ............................................................ 42
WARNING: Improper instal­lation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with
other gases, unless a certied
kit is used.
State of Massachusetts: The installation must be made by a
licensed plumber or gas tter
in the Commonwealth of Mas­sachusetts.
WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproduc­tive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, op-
erate or service this replace. Improper use of this replace
can cause serious injury or death from burns, re, explo­sion, electrical shock and carbon
monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
WARNING: Do not slam or strike glass doors. Damage can result in a hazardous condition.
Young children should be carefully supervised when they are in the same
room as the appliance. Toddlers, young children and others may be
susceptible to accidental burns.A physical barrier is recommended if there
are at-risk individuals in the house. To restrict access to a replace or
stove, install an adjustable safety gate to keep toddlers, young children and
other at-risk individuals out of the room and away from hot surfaces.
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SAFETY
Continued
This vented gas replace is a sealed combus­tion gas replace designed for residential ap­plications. This replace must be installed with
INNOVATIVE HEARTH PRODUCTS vent pipe components and terminations.
This fireplace complies with the National Safety Standards and is listed and tested by the PFS Corporation to ANSI Z21.50/CSA 2.22 standard as vented gas replace and appli­cable sections of Z21.97 standard for outdoor decorative gas appliance (When installed as a see-thru unit using outdoor kit model LDSTO).
NOTICE: Decorative product not for use as a heating appliance.
This replace must be installed by a qualied (certied or licensed) service person. It brings
in fresh air for combustion through the outer pipe and combustion gases are exhausted through the inner pipe. If the glass door assem­bly and venting pipe are not properly seated, connected and sealed, carbon monoxide leak­age (spillage) can occur.
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning resemble the u,
with headaches, dizziness or nausea. If you
have these signs, the replace may not be
working properly. Get fresh air at once! Have replace serviced. Some people are more af­fected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the
inuence of alcohol and those at high altitudes.
Natural and Propane/LP Gas: Natural and propane/LP gas are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this replace.
WARNING: Any change to
this replace or its controls can
be dangerous. Do not modify this replace under any circum­stances. Any parts removed for servicing must be replaced prior
to operating replace.
WARNING: Do not use a
blower insert, heat exchanger
insert or other accessory not ap-
proved for use with this replace.
WARNING: This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless
a certied kit is used.
WARNING: Do not allow fans
to blow directly into the replace.
Avoid any drafts that alter burner
ame patterns.
Due to high temperatures, the appliance should be located out
of trafc and away from furniture
and draperies.
Do not place clothing or other
ammable material on or near
the appliance. Never place any objects on the appliance.
Do not use this replace to cook food or burn paper or other am-
mable material.
This replace reaches high tem­peratures. Keep children and adults away from hot surface to avoid burns or clothing igni­tion. Fireplace will remain hot for a time after shutdown. Allow surface to cool before touching.
Carefully supervise young chil­dren when they are in the room
with replace.
126718-01A 3
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SAFETY
Continued
Keep the area around your
replace clear of combustible
materials, gasoline and other
ammable vapor or liquids. Do not run replace where these
are used or stored.
1. For propane/LP replace, do not place
propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lb. capacity.
2. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup­plier's instructions
• if you cannot reach your gas supplier, call the re department.
3. Never install the replace
• in a recreational vehicle
in windy or drafty areas where curtains or other combustible (ammable) objects can make contact with the replace front
• in high trafc areas
4. Turn fireplace off and let cool before servicing, installing or repairing. Only a
qualied service person should install, service or repair this replace. Have re­place inspected annually by a qualied
service person.
5. You must keep control compartments, burners and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust from carpeting, bedding material, etc. Turn off the gas valve and pilot light before
cleaning replace.
6. Have venting system inspected annually
by a qualied service person. If needed,
have venting system cleaned or repaired. See Cleaning and Maintenance, page 28.
7. Do not use any solid fuels (wood, coal,
paper, cardboard, etc.) in this replace. Use only the gas type indicated on re-
place nameplate.
8. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code,
ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.
9. Do not use replace if any part has been
exposed to or under water. Immediately
call a qualied service person to arrange
for replacement of the unit.
10. Do not operate replace with glass door
removed, cracked or broken.
11. Provide adequate clearances around air openings.
LOCAL CODES
Install and use replace with care. Follow all
local codes. In the absence to local codes, use the current National Fuel Gas Code ANSI
Z223.1/NFPA 54* (USA) or the current CSA­B149.1 Installation Code (Canada).
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park Quincy, MA 02269
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Top Spacers
PRODUCT IDENTIFICATION
Glass Door
Pebble Pan
Access Door
Figure 1 - Direct Vent Linear Fireplace
PRODUCT FEATURES
These are a few facts that can help you un-
derstand and enjoy your direct vent replace:
• The venting system may be routed to the
outside of your home in several ways. It may vent through the roof (vertical) or it may vent to an outside/exterior wall (hori­zontal). The vent pipe installation is very important to allow for proper operation. You must follow the venting instructions very carefully for either vertical or horizontal applications.
• This replace may be installed in any room
of your house provided all local codes and these installation instructions are followed.
Flue Collar
Nailing Flange
• Each time you turn on your replace, you
may notice some amount of condensation
on the inside of the replace glass. This
is normal and will disappear after 10-20 minutes of operation.
• Your direct vent gas fireplace system
(replace and venting) is a balanced and
sealed gas operating unit. It requires ap­proximately 10-20 minutes of operating
time before the ame pattern stabilizes.
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Page 6
REQUIREMENTS FOR THE COMMONWEALTH OF
MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall ex­haust vent termination is less than seven (7) feet
above nished grade in the area of the venting,
including but not limited to decks and porches,
the following requirements shall be satised:
INSTALLATION OF CARBON MONOXIDE DETECTORS
At the time of installation of the side wall horizon­tal vented gas fueled equipment, the installing
plumber or gastter shall observe that a hard
wired carbon monoxide detector with an alarm
and battery backup is installed on the oor level
where the gas equipment is to be installed. In
addition, the installing plumber or gastter shall
observe that a battery operated or hard wired car­bon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of
qualied licensed professionals for the installation
of hard wired carbon monoxide detectors. In the event that the side wall horizontally
vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next
adjacent oor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with
the above requirements; provided, however,
that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034
listed and IAS certied.
SIGNAGE
A metal or plastic identication plate shall be
permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than 1/2" in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS".
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INSPECTION
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a) 1 through 4.
EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a) 1 through 4:
• The equipment listed in Chapter 10 entitled
"Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as
adopted by the Board; and
• Product Approved side wall horizontally
vented gas fueled equipment installed in a room or structure separate from the dwell­ing, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of
the venting system design or the venting
system components; and
• A complete parts list for the venting system
design or venting system.
Gas Equipment Venting System Not Provided
When the manufacturer of a Product Ap­proved side wall horizontally vented gas fu­eled equipment does not provide the parts for
venting the ue gases, but identies "special
venting systems", the following requirements
shall be satised by the manufacturer:
The referenced "special venting system" in­structions shall be included with the appliance
or equipment installation instructions; and
• The "special venting systems" shall be Prod-
uct Approved by the Board, and the instruc­tions for that system shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting in­structions, all parts lists for venting instruc­tions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
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PRE-INSTALLATION
LOCATION AND SPACE REQUIREMENTS
Determine the safest and most efcient loca­tion for your direct vent replace. Make sure
that rafters and wall studs are not in the way of the venting system. Choose a location where the heat output is not affected by drafts, air conditioning ducts, windows or doors. Be aware of all restrictions and precautions before deciding the exact location for your
replace and termination cap. When deciding the location of your replace,
follow these rules:
• Do not connect this replace venting to a chimney ue serving a separate solid-fuel burning replace or appliance.
• Due to high temperatures, do not locate this replace in high trafc areas, windy or drafty
areas or near furniture or draperies.
• Proper clearances must be maintained.
• If your replace is to be installed directly on
carpeting, vinyl tile or any combustible mate­rial other than wood, it must be installed on a metal or wood panel extending the full width
and depth of the replace (see Figure 6).
• If standoff spacers are attached to your replace, these spacers can be placed
directly against wall or framing material. See framing details, page 8.
• When locating termination cap, it is impor­tant to observe the minimum clearances shown in Figure 7, page 10.
• Do not recess termination cap into a wall
or siding.
• You may paint the termination cap with
450º F (232º C) heat-resistant paint to
coordinate with the exterior nish.
• There must not be any obstruction such as
bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination cap and the front of outside air vent.
• Do not locate termination cap and outside
air vent where excessive snow or ice build up may occur. Be sure to clear vent ter­mination area after snow falls to prevent accidental blockage of venting system. When using snow blowers, do not direct snow towards vent termination area.
CLEARANCES
Minimum clearances to combustibles for the
replace are as follows:
*Back and sides 1" Perpendicular walls 8" Floor (From bottom of Fireplace) 0" Ceiling (From bottom of Fireplace) 63"
Top of Enclosure
(From bottom of Fireplace) 63" Top of Standoffs 0" Vent 1" (See venting instructions for specic venting clearances.)
* For back and sides of replace, do not pack
with insulation or other materials.
NOTICE: This replace is intend­ed for use as supplemental heat.
Use this replace along with
your primary heating system.
Do not install this replace as
your primary heat source. If you have a central heating system, you may run system’s circulat-
ing blower while using replace.
This will help circulate the heat throughout the house.
FRAMING AND FINISHING
Figure 2, page 8 shows typical framing of this
replace. Figure 3, page 8 shows framing for
see-thru installation. All minimum clearances must be met. Vent pipe needs to maintain 1" clearance. Steel framing may be necessary or wood studs may be notched. Concrete board
is provided for facing around the replace as
shown in Figure 4, page 8. If you are using a separate combustible man-
tel piece, refer to Figure 5 page 8 for proper installation height. You can install noncombus-
tible mantels at any height above the replace.
Note: Noncombustible mantels may discolor!
126718-01A 7
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Page 8
17.50"
53.25"
38"
15.25"
PRE-INSTALLATION
38"
53.25"
Figure 2 - Framing Clearances for One
Sided Application
38"
15.25"
53.25"
Continued
Ref.
1 12" A 24" 2 9" B 21" 3 6" C 18" 4 4" D 16" 5 2" E 14"
Concrete Board
Figure 4 - Installing Concrete Board
Wall
1
2
3
4
C
5
D
E
TOP VIEW
Mantel
Depth Ref.
A
B
Mantel from
Top of Opening
Figure 3 - Framing Clearances for See-
Thru Application
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Combustible Material May Be Used
4" to Face Opening
SAFE ZONE
5"
33°
8"
Perpendicular Wall
Figure 5 - Clearances for Combustible
Mantels
126718-01A8
Page 9
55 1/16"
PRE-INSTALLATION
Continued
4 1/8"
1"
8 1/4"
1 13/16"
2 1/32"
43 7/8" 8 1/8"
8 1/4"
8" DIA. OUTER
5" DIA. INNER
11 13/16"
16 1/2"
5/8"
8 1/4"
3 13/32"
29 13/16"
16 9/32"
29 25/32"
7 1/32"
1"
47"
44 1/16"
52"
17 1/2"
Figure 6 - Direct Linear Fireplace Series Dimensions
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Page 10
Fixed
Closed
Openable
Fixed
Closed
V
V
V
V
V
V
V
V
X
X
V
X
G
G
J
F
B
B
K
N
H
I
A
N
E
L
D
B
M
A
C
B
V
V
A
G
G
B
TERMINATION CAP
AIR SUPPLY INLET
GAS METERRESTRICTED AREA
(TERMINATION PROHIBITED)
A = clearance above grade, veranda, porch, deck, or balcony [*12" (30.5 cm) minimum] B = clearance to window or door that may be opened [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] C = clearance to permanently closed window [minimum 12" (30.5 cm) recommended to prevent condensation on window] D = vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24" (61 cm) from the center-line of the terminal [18" (45.7 cm) minimum]
E = clearance to unventilated soffit [12" (30.5 cm) minimum] F = clearance to outside corner (see below) G = clearance to inside corner (see below) H = *not to be installed above a meter/regulator assembly within 36" (91.4 cm) horizontally from the center line of the regulator
I = clearance to service regulator vent outlet [*72" (182.9 cm) minimum] J = clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other fireplace [6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US if between 10,000 and 50,000, 12" (30 cm) in Canada if between 10,000 and 100,000; 12" (30 cm) in US if greater than 50,000, 36" (91 cm) in Canada if greater than 100,000] K = clearance to a mechanical air supply inlet [*In Canada, 6 ft. (1.83m) minimum; In US 3 ft. (91 cm) above if within 10 ft. (3 m) horizontally] L = † clearance above paved side-walk or a paved driveway located on public property [*84" (213.3 cm) minimum] M = clearance under veranda, porch, deck [*12" (30.5 cm) minimum ‡] N = clearance above a roof shall extend a minimum of 24" (61 cm) above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18" (45.7 cm)
† vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings* ‡ only permitted if veranda, porch, deck or balconey is fully open on a minimum of 2 sides beneath the floor* * as specified in CAN/CSA B149 (.1 or .2) Installation Codes (1991) for Canada and U.S.A.
Note: Local codes or regulations may require different clearances
A = 6" (15.2 cm)
Inside Corner
V
B
E
V
B = 6" (15.2 cm)
C = Maximum depth of 48" (121.9 cm) for recessed location D = Minimum width for back wall of recessed location ­ Combustible - 38" (965 mm) Noncombustible - 24" (61 cm) E = Clearance from corner in recessed location­ Combustible - 6" (15.2 cm) Noncombustible - 2" (5.1 cm)
Outside Corner Recessed Location
G
H
G = 12" (30.5 cm) minimum clearance
Balcony with No Side Wall
V
J
Combustible & Noncombustible H = 24" (61 cm) J = 20" (50.8 cm)
Balcony with Perpendicular Side Wall
C
D
C
Termination Clearances for Buildings with Combustible and Noncombustible Exteriors
Openable
LOCATION OF TERMINATION CAP
Figure 7 - Minimum Clearances for Termination Cap
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Page 11
VENTING INSTALLATION
NOTICE: Read these instruc­tions completely before attempt­ing installation.
These models are tested and approved for use with an IHP (direct vent) pipe components and terminations.
The venting system must terminate on the outside of the structure and can not be at-
tached to a chimney or ue system serving a
separate solid fuel or gas burning appliance. A direct vent appliance must have its own venting system. DO NOT common vent this appliance.
These models are approved to be vented either horizontally through an outside wall or vertically through a roof or chase enclosure using the following guidelines:
• When venting system terminates horizon­tally on an outside wall, you may install a standoff if the termination cap is to be
installed directly on a combustible nish
such as vinyl, wood, stucco, etc.
• Never run the vent downward as this may
cause excessive temperatures which could
cause a re.
• Vent pipe air space clearances to com-
bustibles are 1" on all sides except on the horizontal sections, which requires 2" clear­ance from the top of the pipe. Where the termination cap penetrates a combustible wall, 1" air space clearance is required.
• Have replace and selected vent compo­nents on hand to help determine the exact measurements when elbowing or offsetting.
Always use wall restops when penetrating walls and restops when penetrating ceil-
ings or attic spaces.
• For installation of replace at elevations of
4000 feet or greater, pay special attention to venting requirement recommendations.
WARNING: Read all instruc­tions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life.
NOTICE: Do not seal termination cap to vent pipe. Cap must be removable for vent inspection and maintenance.
INSTALLATION PRECAUTIONS
• Wear gloves and safety glasses for
protection
• Use extreme caution when using ladders
or when on roof tops
• Be aware of electrical wiring locations in
walls and ceilings The following actions will void the warranty on your venting system:
• Installation of any damaged venting
component
• Unauthorized modication of the venting
system (Do not cut or alter vent components)
• Installation of any component part not
manufactured or approved by INNOVATIVE
HEARTH PRODUCTS
• Installation other than as instructed by
these instructions
WARNING: This gas replace and vent assembly must be vented directly to the outside. The venting system must NEVER be attached to a chimney serv­ing a separate solid fuel burning appliance. Each direct vent gas appliance must use a separate vent system. Do not use com­mon vent systems.
WARNING: Vent pipe air space clearances to combus-
tibles are 1" on all sides except
on the horizontal sections, which require 2" clearances from the top of the pipe. Where the termination cap penetrates a combustible wall, 1" air space clearance is required.
NOTICE: Failure to follow these instructions will void the warranty.
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Page 12
INSTALLATION PLANNING
(Framing
Detail)
11
1
/2"
11
1
/2" Inside Framing
11
1
/2"
8 1/2"
Vent Opening
Combustible Wall
Vent Opening
Noncombustible Wall
There are two basic types of direct vent installation:
• Horizontal Termination
• Vertical Termination
Horizontal Termination Installation
IMPORTANT: Horizontal square terminations
require only inner portion of wall restop.
Horizontal installations using round termina-
tion require exterior portion of wall restop.
1. Set replace in its desired location and de-
termine the route your horizontal venting
will take. Do not secure replace until all
venting has been installed. Some instal-
lations require sliding replace in and out of position to make nal venting connec-
tions. Figures 11 and 12 on page 13 show
different congurations for venting with
horizontal termination that will help you decide which application best suits your installation. Check to see if wall studs or roof rafters are in the path of your desired venting route. If they are, you may want
to adjust location of replace.
2. Direct vent pipe sections and components are designed with special twist-lock con­nections.
Twist-Lock Procedure: Female ends of
pipes have locking lugs (indentations). These lugs will slide straight into match-
ing slots on male ends of adjacent pipes.
Push pipe sections together and twist one section clockwise approximately one­quarter turn until sections are fully locked (see Figure 8).
Note: Horizontal runs of vent must be sup-
ported every three feet. Use wall straps for this purpose.
3. Assemble desired combination of pipe
and elbows to replace ue collar. If there
are long portions of venting run, pre­assembled pipe sections may be installed as subassemblies for convenience.
4. Carefully determine location where vent pipe assembly will penetrate outside wall. Center of hole should line up with center line of horizontal vent pipe. Mark wall for an 11 1/2" x 11 1/2" square hole. Cut and frame square hole in exterior wall where vent will be terminated. If wall being pen-
VENTING INSTALLATION
Continued
etrated is constructed of noncombustible material, such as masonry block or con­crete, a 8 1/2" hole with zero clearance is acceptable (see Figure 9).
WARNING: Do not recess
vent termination into any wall.
This will cause a re hazard.
Figure 8 - Vent Pipe Connections
Figure 9 - Vent Opening Requirements
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Female Locking Lugs
Male Slots
Center of Hole
126718-01A12
Page 13
VENTING INSTALLATION
Continued
5. Noncombustible Exterior Wall: Position horizontal vent cap in center of the 8 1/2" round hole and attach to exterior wall with four wood screws provided. Before attaching vent cap to exterior wall, run a bead of non-hardening mastic (pliable sealant) around outside edges to make a seal between it and outside wall.
Note: Four wood screws provided should
be replaced with appropriate fasteners for stucco, brick, concrete or other types of sidings (see Figure 10).
Combustible Exterior Wall: For vinyl
siding, stucco or wood exteriors, a siding standoff may be installed between vent cap and exterior wall. Siding standoff prevents excessive heat from damaging siding materials. Siding material must be cut to accommodate standoff. Bolt vent cap to standoff. Apply non-hardening mastic around outside edge of standoff. Position standoff/cap assembly in the center of 11 1/2" square hole and attach to exterior wall with provided wood screws (see Figure 11). Siding standoff must sit
ush against exterior fascia material.
6. Connecting Vent Cap with Horizontal Vent Pipe: Slide wall restop over vent
pipe before connecting horizontal run to vent cap (see Figure 12).
Apply Mastic to All Four Sides
Vent Cap
Wood Screw
Carefully move replace, with vent as-
sembly attached, toward wall and insert vent pipe into horizontal termination. Pipe overlap should be a minimum of 1 1/4" (see Figure 13, page 14).
Slide wall restop against interior wall
surface and attach with screws provided. See Figure 13, page 14, for horizontal termination details.
Place replace into position and shim with
noncombustible material if needed. Nail or
screw side anges to framing to secure unit in place. IMPORTANT: Make sure re- place is level before securing. If replace
is not level it will not work properly.
Cut Siding Away to Fit Standoff
Standoff
Apply Mastic to All Four Sides
Figure 11 - Installing Siding Standoff
(Combustible Exterior Wall)
Wood Screw
Vent Cap
Screws
Interior Wall Surface
Wall Firestop
Vent Cap (Horizontal
Figure 10 - Installing Horizontal Vent Cap
(Noncombustible Exterior)
126718-01A 13
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Termination)
Screw
Figure 12 - Connecting Vent Cap with
Horizontal Vent Pipe
Horizontal Vent Pipe
Page 14
VENTING INSTALLATION
Minimum Pipe
Direct Vent Pipe
Maintain 1" Minimum Air Space Around Outer Pipe When Penetrating a Wall
Overlap
4
11/
Wall Firestop
11 1/2" x 11 1/2" Framed Opening
Exterior Wall with Vinyl Siding
Figure 13 - Typical Horizontal
Termination Cap Mounting with
Additional Siding Standoff Installed
Siding Standoff
High Wind Termination
Continued
Screws
Apply Mastic to Outside Edge of Standoff
Horizontal Termination Congurations
Figure 14 and 15, page 15, shows the congu­rations for venting with horizontal termination with a chart of critical minimum and maximum dimensions which MUST be met.
NOTICE: Do not seal termination cap to vent pipe. Cap must be removable for vent inspection and maintenance.
WARNING: Never run vent
downward as this may cause
excessive temperatures which could cause a re. Operation of
improperly installed and main­tained venting system could result in serious injury, property damage or loss of life.
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126718-01A14
Page 15
VENTING INSTALLATION
GROUND FLOOR INSTALLATION
Recommended Applications:
• Through the wall using round or
square termination
Continued
90° Elbow
1' Pipe Min. On Horizontal Run
(V) Vertical
Minimum
Required
Vertical Pipe
53" 1 ft. 7 ft. 65" 2 ft. 11 ft. 77" 3 ft. 20 ft.
V + H = 40 feet maximum
H = 20 feet maximum
Figure 14 - Horizontal Termination Using One 90° Elbow
V + 90· Elbow
(H) Horizontal
Maximum
Wall Firestop
Horizontal High Wind Square Termination
53'' Min.
Plus ¼''
Rise per
Foot
Venting with Two 90°
Elbows
Vertical
5' Min. 8' Max
(V)
Horizontal
(H1 + H2)
6' Min. 10' Max 7' Min. 15' Max
20' Min. 20' Max
Figure 15 - Horizontal Termination Using Two 90° Elbows
126718-01A 15
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Page 16
VENTING INSTALLATION
Continued
Vertical High Wind Termination Installation
Note: Vertical restrictor must be installed in all vertical installations.
1. Determine route your vertical venting
will take. If ceiling joists, roof rafters or
other framing will obstruct venting system, consider an offset (see Figure 16) to avoid cutting load bearing members. Note: Pay
special attention to these installation instructions for required clearances (air space) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, etc. Do not pack air spaces with insulation. Also note maximum vertical rise of venting system and any maximum horizontal offset limitations.
2. Set replace in desired location. Drop a
plumb line down from ceiling to position
of replace exit ue. Mark center point
where vent will penetrate ceiling. Drill a small locating hole at this point.
3. Drop a plumb line from inside of roof to locating hole in ceiling. Mark center point where vent will penetrate roof. Drill a small locating hole at this point.
Roof Flashing
Vent Termination Chart
Minimum Height
Roof Pitch Feet Min.
Flat to 6/12 1
6/12 to 7/12 1.25 Over 7/12 to 8/12 1.5 Over 8/12 to 9/12 2
Over 9/12 to 10/12 2.5 Over 10/12 to 11/12 3.25 Over 11/12 to 12/12 4 Over 12/12 to 14/12 5 Over 14/12 to 16/12 6 Over 16/12 to 18/12 7 Over 18/12 to 20/12 7.5 Over 20/12 to 21/12 8.0
Flat Ceiling Installation
1. Cut a 11 1/2" square hole in ceiling using locating hole as a center point. Opening should be framed to 11 1/2" x 11 1/2" inside dimensions, as shown in Figure 9 on page 12 using framing lumber the same size as
ceiling joists. If area above ceiling is an insulated ceiling or an attic, nail restop
from top side. This prevents loose insula­tion from falling into required clearance space. If area above ceiling is a living
space, install restop below framed hole.
Firestop should be installed with no less than three nails per side (see Figure 17).
If area above is an attic or insulated area,
install restop above framed hole.
Wall Strap
45° Elbow
Ceiling Firestop
Figure 16 - Offset with Wall Strap and 45°
Elbows
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If area above is a living space, install
restop below framed hole.
Figure 17 - Installing Firestop
126718-01A16
Page 17
VENTING INSTALLATION
Continued
2. Assemble desired lengths of pipe and
elbows necessary to reach from replace ue up through restop. Be sure all pipe
and elbow connections are fully twist­locked (see Figure 8, page 12).
3. Cut a hole in the roof using locating hole as a center point. (Cover any exposed open vent pipes before cutting hole in roof.) The 11 1/2" x 11 1/2" hole must be
measured on the horizontal; actual length
may be larger depending on pitch of roof. There must be a 1" clearance from vent pipe to combustible materials. Frame opening as shown in Figure 9 page 12.
4. Connect a section of pipe and extend up through hole.
Note: If an offset is needed to avoid
obstructions, you must support vent pipe every 3 feet. Use wall straps for this pur­pose (see Figure 14, page 15). Whenever possible, use 45° elbows instead of 90° elbows. The 45° elbow offers less restric-
tion to the ow of ue gases.
5. Place ashing over pipe section(s) ex­tending through roof. Secure base of
ashing to roof and framing with roong nails. Be sure roong material overlaps top edge of ashing as shown in Figure
16. There must be a 1" clearance from vent pipe to combustible materials.
6. Continue to add pipe sections until height of vent cap meets the minimum building code requirements described in Figure 7 on page 10.
Note: You must increase vent height for
steep roof pitches. Nearby trees, adjoining
rooines, steep pitched roofs and other
similar factors may cause poor draft or down-drafting in high winds. Increasing vent height may solve this problem.
7. Twist-lock vent cap onto last section of vent pipe.
Note: If vent pipe passes through any occupied
areas above rst oor, including storage spaces
and closets, you must enclose pipe. You may frame and sheetrock enclosure with standard construction material. Make sure and meet the minimum allowable clearances to combustibles.
Do not ll any required air spaces with insulation.
Vertical Termination Congurations
Figure 17 and 18, page 17 and 18, shows the
congurations for vertical termination.
Note: Install a VR-58 vertical restrictor ring into inner pipe section prior to attaching vent termination cap.
90° Elbow
Venting with Two 90°
Elbows
Vertical
(V1)
Horizontal
(H)
5' Min. 10' Max 6' Min. 14' Max 7' Min. 20' Max
20' Max. 20' Max
Note: Vertical (V1) + Vertical (V2) = 20' Max.
V + H = 40' Max.
H=20' Max.
Figure 18 - Vertical Venting
Conguration Using Two 90° Elbows
126718-01A 17
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Page 18
VENTING INSTALLATION
Continued
Vertical
Venting
V = 40' max.
Figure 19 - Vertical Venting Conguration
HIGH ALTITUDE INSTALLATION
Your INNOVATIVE HEARTH PRODUCTS direct-vent replace has been tested and ap­proved in the USA for elevations from 0-2000 feet (610 m) .
When installing this replace at an eleva­tion above 2000 feet (610 m) (in the USA), you may need to decrease the input rating
by changing the existing burner orice to a
smaller size. Reduce input 4% for each 1000 feet (305 m) above sea level. Check with your local gas company for proper derate
procedure and orice size. When installing this replace at an elevation
above 4500 feet (1372 m), check with local authorities.
For assistance with any high altitude installation call INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008.
PARTS LIST FOR VENTING KITS AND COMPONENTS
INNOVATIVE HEARTH PRODUCTS (5/8") Pipe & Vent Kits Number Description
P58-6 6" Section Double Wall Pipe,
Galvanized
P58-12 12" Section Double Wall Pipe,
Galvanized
P58-24 24" Section Double Wall Pipe,
Galvanized
P58-36 36" Section Double Wall Pipe,
Galvanized
P58-48 48" Section Double Wall Pipe,
Galvanized
PA58-712 Adjustable 7"-12" Section
Double Wall Pipe, Galvanized E58-45 45° Elbow, Galvanized E58-90 90° Elbow, Galvanized HTS-58 Horizontal Square
Termination, Galvanized HHT-58 High Wind Round
Termination, Galvanized VT-58 Vertical Round Termination,
Galvanized SC-58 Storm Collar, Galvanized WF-58 Wall Firestop, Galvanized RF-58-6 Roof Flashing - 0 to 6/12
Pitch, Galvanized RF-58-12 Roof Flashing - 6/12 to 12/12
Pitch, Galvanized VR-58 Vertical Restrictor, Galvanized S-58 Vinyl Siding Standoff,
Galvanized WS-58 Wall Strap CS-58 Cathedral Ceiling Support FP-58 Firestop Plate SF-58 Stucco Flashing - For use
with HTS-58 RF-58 Flat Roof Flashing PF58-957 Flex Vent 9" - 27" PF58-1236 Flex Vent 12" - 36" PF58-1854 Flex Vent 18" - 54"
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126718-01A18
Page 19
FIREPLACE INSTALLATION
CHECK GAS TYPE
Use proper gas type for the replace unit you are installing. If you have conicting gas types, do not install replace. See retailer where you purchased the replace for proper replace
according to your gas type.
INSTALLING GAS PIPING TO FIREPLACE LOCATION
WARNING: A qualified
service person must connect
replace to gas supply. Follow
all local codes.
CAUTION: For propane/LP units, never connect replace di­rectly to the propane/LP supply.
This heater requires an external
regulator (not supplied). Install
the external regulator between the replace and propane/LP
supply.
WARNING: For natural
gas, never connect replace to
private (non-utility) gas wells. This gas is commonly known as wellhead gas.
Installation Items Needed
Before installing replace, make sure you
have the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench
• approved exible gas line with gas connec-
tor (if allowed by local codes)
* An equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the equipment shutoff valve from your retailer.
For propane/LP connection only, the installer must supply an external regulator. The exter­nal regulator will reduce incoming gas pres­sure. You must reduce incoming gas pressure to between 11" and 14" of w.c. pressure. If you do not reduce incoming gas pressure,
replace regulator damage could occur. Install
external regulator with the vent pointing down as shown in Figure 19. Pointing the vent down protects it from freezing rain or sleet.
CAUTION: Use only new, black iron or steel pipe. Inter­nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow
proper gas volume to replace.
If pipe is too small, undue loss of volume will occur.
Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up.
NPT tap must be upstream from replace (see
Figure 21, page 20). IMPORTANT: Install main gas valve (equip-
ment shutoff valve) in an accessible location. The main gas valve is for turning on or shutting off the gas to the appliance.
External Regulator
Propane/LP Supply Tank
Figure 20 - External Regulator with Vent
Pointing Down (Propane/LP Only)
with Vent Pointing Down
126718-01A 19
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Page 20
FIREPLACE INSTALLATION
Continued
Check your building codes for any special requirements for locating equipment shutoff
valve to replaces. Apply pipe joint sealant lightly to male NPT
threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could
result in clogged replace valves.
Equipment Shutoff Valve with 1/8" NPT Tap*
Approved Flexible Gas Line
3" Minimum
Cap Pipe Tee Joint Nipple
Sediment Trap/
Figure 21 - Gas Connection
* The equipment shutoff valve may be sup­plied with the appliance or you can purchase it from your retailer.
Natural - From Gas Meter (5.5" W.C. to 10.5" W.C. Pressure) Propane/LP From External Regulator (11" W.C. to 14" W.C. Pressure)
Drip Leg
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
We recommend that you install a sediment trap/drip leg in supply line as shown in Figure
21. Locate sediment trap/drip leg where it is within reach for cleaning. Install in piping
system between fuel supply and replace.
Locate sediment trap/drip leg where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps
them from going into replace gas controls. If
sediment trap/drip leg is not installed or is in-
stalled wrong, replace may not run properly.
CONNECTING FIREPLACE TO GAS SUPPLY
Installation Items Needed
• 5/16" hex socket wrench or nut-driver
• sealant (resistant to propane/LP gas, not
provided)
1. Route exible gas line (provided by in­staller) from equipment shutoff valve to
replace. Route exible gas supply line
through one of the access holes on side
of replace.
2. Attach exible gas line from gas supply to
control valve (see Figure 22).
3. Check all gas connections for leaks. See Checking Gas Connections, page 21.
Gas Shutoff Valve
1/2" NPT Incoming Gas Line
Flexible Gas Line Do NOT Kink
Note:
1) Wire connections not
Inlet Pressure Tap
Outlet Pressure Tap
Pilot Adjustment
IN
PILOTADJ
MAIN
PILOT OUT
shown for clarity
2) * 1/8" NPT Plugged Tapping
Figure 22 - Connecting Incoming Gas Line to Flex Gas Line
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Set Screw
126718-01A20
Page 21
FIREPLACE INSTALLATION
Continued
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping
and connections, internal and
external to unit, for leaks after
installing or servicing. Correct all leaks at once.
WARNING: Never use an
open ame to check for a leak.
Apply noncorrosive leak detec-
tion uid to all joints. Bubbles
forming show a leak. Correct all leaks at once.
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM
Test Pressures In Excess Of 1/2 PSIG
(3.5 kPa)
1. Disconnect replace and its individual
equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2
psig (3.5 kPa) will damage replace gas
regulator.
2. Cap off open end of gas pipe where equip­ment shutoff valve was connected.
3. Pressurize supply piping system by either opening propane/LP supply tank valve
for propane/LP gas replace or opening
main gas valve located on or near gas
meter for natural gas replace or using
compressed air.
4. Check all joints of gas supply piping sys­tem. Apply noncorrosive leak detection
uid to all joints. Bubbles forming show a
leak. Correct all leaks at once.
5. Reconnect fireplace and equipment shutoff valve to gas supply. Check recon-
nected ttings for leaks.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Fig­ure 23).
2. Pressurize supply piping system by either opening propane/LP supply tank valve
for propane/LP gas replace or opening
main gas valve located on or near gas
meter for natural gas replace or using
compressed air.
126718-01A 21
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3. Check all joints from propane/LP supply
tank or gas meter to equipment shutoff valve (see Figure 24 or Figure 25). Apply
noncorrosive leak detection uid to all joints. Bubbles forming show a leak.
4. Correct all leaks at once.
Equipment Shutoff Valve
Figure 23 - Equipment Shutoff Valve
Equipment Shutoff Valve
Propane/ LP Supply Tank
Figure 24 - Checking Gas Joints for
Propane/LP Gas Fireplace
Equipment Shutoff Valve
Gas Meter
Figure 25 - Checking Gas Joints for
Natural Gas Fireplace
PRESSURE TESTING FIREPLACE GAS CONNECTIONS
1. Open equipment shutoff valve (see Fig­ure 23).
2. Open propane/LP supply tank valve for
propane/LP replace or main gas valve
located on or near gas meter for natural
gas replace.
Open
Closed
Gas Valve
Gas Valve
Page 22
FIREPLACE INSTALLATION
Continued
3. Make sure control knob of replace is in
the OFF position.
4. Check all joints from equipment shutoff
valve to gas valve (see Figure 24 or Figure 25, page 21). Apply noncorrosive
leak detection uid to all joints. Bubbles
forming show a leak. Correct all leaks at once.
5. Light replace (see Operation, page 26). Check all other internal joints for leaks.
6. Turn off replace (see To Turn Off Gas to
Appliance, page 27).
FINISHING FIREPLACE FOR INSTALLATION
(V)LDV43 series replace come with the rear
panel semi-installed. If you will be using the
replace for a one sided regular application, you will need to nish the installation of the rear panel. If you will be upgrading the re-
place to a see-thru, the rear panel will need to be removed (See Upgrading (V)LDV43 Series to See-Thru Application page 23).
1. Using self-tapping screws provided and holes on rear panel as a guide, screw
the rear panel to the replace as shown
in Figure 26.
REMOVING/REPLACING GLASS DOOR
CAUTION: Do not operate
this replace with a broken glass
door panel or without the glass door panel securely in place.
Only doors certied with the appli­ance shall be used.
CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not remove if glass is hot. Keep children and pets away from glass.
WARNING: If replace has
been running, turn off replace.
Let cool before removing glass doors.
Removing Glass Door
If replacement of glass is necessary, the entire frame assembly must be replaced. Gloves must be worn when removing/replacing glass door. If glass is broken tape remaining glass onto frame before removing.
1. Remove bottom access panel.
2. Unlock 3 door latches on top of rebox using your ngers or the latch opener
provided.
3. Hook opener over latch as shown in Fig­ure 27. Swing the bottom of the opener down toward the door. You will not need to pull down.
4. Tilt open glass door 45° from the top of
rebox and lift up to release door from
retaining channel (see Figure 28, page 23).
Figure 26 - Installing Rear Panel for
Regular Applications
Discontinue use of the appliance
immediately if doors are damaged and
contact a qualied installer for repair.
Only doors certied with the appliance
shall be used.
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Figure 27 - Latch Opener
126718-01A22
Page 23
FIREPLACE INSTALLATION
Replacing Glass Door
1. Position door frame in front of rebox
opening tilting top of door about 45° to-
ward you. Insert bottom ange of glass
door into the retaining channel at the
bottom of rebox (see Figure 28). Make sure door is center with rebox opening.
2. Tilt top of door up toward top of rebox.
3. Secure 3 top door latches.
Door Latches
Glass Door
Figure 28 - Removing/Replace Glass Door
GLOWING EMBERS AND GLASS PEBBLE INSTALLATION
Continued
touches ember material. Do not block air slots by using too much ember material in one area. Do not block pilot ports with embers. It is not necessary to use all of the glowing ember material provided.
UPGRADING (V)LDV43 TO SEE-THRU APPLICATION
Removing Rear Panel
1. In the rear of the replace, locate screws at
top of rear panel and remove as shown in Figure 29. Discard screws and rear panel.
2. Unscrew mount bracket from top face as shown in Figure 30. Discard mounting bracket and replace screws.
WARNING: Do not change
or substitute glass pebbles
provided with this replace. If
replacing, use only replacement glass pebbles. See Replacement
Parts page 33.
Figure 29 - Removing Rear Panel for
See-Thru Applications
WARNING: Do not block pilot
ports with embers.
Glowing embers and glass pebbles are in-
cluded with your replace. Install these items
while glass doors are open and/or removed.
1. Place glass pebbles in a single layer evenly on the pebble pan. Make sure not to place any on the burner in the center of the pebble pan or on the pilot.
2. Pull glowing ember material apart into pieces no larger than a dime. Place these pieces loosely and sparingly directly onto exposed burner ports. This will create
the glowing ember appearance as ame
126718-01A 23
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Figure 30 - Removing for See-Thru
Applications
Page 24
FIREPLACE INSTALLATION
Continued
Removing False Door
1. In the rear of the replace, remove false door just as you would remove the front
glass door. Refer to Removing/Replacing Glass Door, page 22 of this manual for
instruction. Discard false door.
Removing Rear Interior Wall
1. Remove glass door from front of replace.
Refer to Removing/Replacing Glass Door, page 22 of this manual when removing glass door.
2. Unscrew 4 corner brackets from the re­box top (See Figure 31).
3. Remove 2 side walls and then the rear wall. Discard rear wall.
4. Replace 2 side walls and reinstall the corner brackets.
5. Reinstall front glass door.
Installing Second Glass Door
1. Install second glass door in the rear of
the replace refer to Removing/Replacing Glass Door, page 22 of this manual.
Installing Access Door Retaining Brackets
1. Screw access door retaining brackets into the inner side face using 2 screws on both the left and right side as shown in Figure
32.
Installing Side Face Filler
1. Screw side face ller into rebox side bafe using 2 screws on both the left and
right side as shown in Figure 33.
Rear Panel
Retaining Bracket
Figure 32 - Installing Access Door
Retaining Brackets for See-Thru
Applications
Bracket
Side Panel
Figure 31 - Removing Rear Interior Wall
for See-Thru Applications
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Figure 33 - Installing Side Face Filler for
See-Thru Applications
Installing Access Door
1. Place access door into rectangular open­ing in front of the glass door with the slanted side facing forward. The slanted
surface will slide underneath the ange of
the bottom face Insert tabs on side of ac­cess door into slots on retaining brackets (See Figure 34, page 25).
126718-01A24
Page 25
FIREPLACE INSTALLATION
Continued
Side Filler
Retaining Bracket
Flange on Face Bottom
Figure 34 - Access Door for See-Thru
Applications
UPGRADING (V)LDV43 TO INDOOR/ OUTDOOR SEE-THRU APPLICATION
WARNING: LDSTI must be in-
stalled before installing LDSTO.
Installing Exterior Door
1. Center and level exterior door on rear face of the see-thru replace. Exact di­mensions for the location of the door are shown in Figure 35.
2. Using self tapping screws (provided) secure exterior door to the face of the fireplace by drilling through holes on
door into the replace face (Figure 36).
Access Door
You may chose to drill pilot holes into the face using a 1/8" drill bit. Do not use self tapping screws, use any #10 x 1/2" screw.
3. In locations of extreme weather, it is rec­ommended to apply a bead of high tem­perature sealant around the edge where
the exterior door meets the replace face.
NOTE: When nishing the face of the exterior side of the replace, use only non-combustible
materials. You may extend up to the edge of the exterior door covering up the screws used for installation.
Fireplace Face
Exterior Door
Figure 36 - Installing Exterior Door for
See-Thru In/Out Application
11 5/8"11 5/8"11 5/8"11 5/8"
1 3/16"
3 1/2"
10 1/2"
10 1/2"
2 31/32"
1 19/32"
Figure 35 - Installing Exterior Door for See-Thru In/Out Application
126718-01A 25
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Page 26
FIREPLACE INSTALLATION
Continued
Removing Exterior Glass Door
1. Using a at head screw driver, pop out
the top and bottom trim pieces as shown in Figure 37.
2. Remove 8 screws at top and bottom of glass door and remove glass door.
Trim
Screws
Trim
OPERATION
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not fol-
low these instructions exactly, a re or explosion may result
causing property damage, per­sonal injury or loss of life.
A. This appliance is equipped with an igni-
tion device which automatically lights the pilot. Do not light pilot by hand.
B. BEFORE LIGHTING smell all around
the appliance area for gas. Be sure to
smell next to the oor because some
gas is heavier than air and will settle
on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor's phone. Follow the gas supplier's instructions.
C. Do not use this appliance if any part
has been under water. Immediately call
a qualied service technician to inspect
the appliance and to replace any part of the control system and any gas control which has been under water.
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Figure 37 - Removing Exterior Glass
Door for Cleaning
LIGHTING
INSTRUCTIONS
NOTICE: During initial operation
of new replace, burning will
give off a paper-burning smell. Orange ame will also be pres­ent. Open window to vent smell. This will only last a few hours.
1. STOP! Read the safety information in column 1.
2. Turn off all electric power to replace.
3. Turn safety shutoff switch to the OFF position.
4. Remove center brick/control cover.
5. Turn equipment shutoff valve clockwise
to the OFF position (see Figure
38, page 27). Do not force.
6. Wait ve (5) minutes to clear out any gas.
Then smell for gas, including near the
oor. If you smell gas, STOP! Follow “B”
in the safety information. If you don't smell gas, go to the next step.
7. Turn equipment shutoff valve counter­clockwise to the ON position. Do not force.
8. Replace center brick/control cover.
9. Turn on all electric power to appliance.
126718-01A26
Page 27
OPERATION
Continued
10. Turn safety shutoff switch to the ON position.
11. Visually locate pilot. Ignitor should begin to spark and main burner should ignite
once ame appears at pilot.
• If lighting appliance for the rst time each
season, it may take several attempts before supply gas can reach pilot and main burners.
• If appliance will not stay lit after several
attempts, follow instructions under To Turn Off Gas To Appliance and call your
service technician or gas supplier.
Incoming Gas Line
Equipment Shutoff Valve
Figure 38 - Turning Equipment Shutoff Valve to the OFF Position
TO TURN OFF GAS
TO APPLIANCE
1. Turn off safety shutoff switch.
2. Turn off all electric power to appliance if service is to be performed.
3. Remove center brick/control cover.
4. Turn equipment shutoff valve clockwise
5. Replace center brick/control cover.
to OFF. Do not force.
IN
PILOTADJ
MAIN
PILOT OUT
126718-01A 27
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Page 28
INSPECTING BURNERS
Check pilot ame pattern and burner ame
patterns often.
PILOT ASSEMBLY
The pilot assembly is factory preset for the
proper ame. Alterations may have occurred
during shipping and handling. The pilot is located on right hand side of burner.
The ame must envelope 1/4" of top of the
ignitor/sensor and grounding stem. If your pilot assembly does not meet these
requirements:
• Turn the adjustment screw marked PILOT
clockwise to decrease or counterclockwise
to increase the ame to proper size (see Figure 39). Do not remove the adjustment
screw.
• see Troubleshooting, page 34
BURNER FLAME PATTERN
Burner ames will be steady, not lifting or oat­ing. Flame patterns will be different from unit to unit and will vary depending on installation type and weather conditions.
If the vent conguration is installed incorrectly, ames will lift or "ghost". This can be danger­ous. Inspect ames after installation to ensure
proper installation and performance.
If burner ame pattern differs from that de­scribed:
• turn replace off (see To Turn Off Gas to
Appliance), page 27
• see Troubleshooting, page 34
Pilot Burner
Figure 39 - Correct Pilot Flame Pattern
CLEANING AND MAINTENANCE
WARNING: Turn off replace
and let cool before cleaning.
CAUTION: You must keep control areas, burners and circulating air passageways of
replace clean. Inspect these areas of replace before each use. Have replace inspected yearly by a qualied service
person. Fireplace may need more frequent cleaning due to
excessive lint from carpeting,
bedding material, pet hair, etc.
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GLASS DOORS
WARNING: Handle glass door panels with care. Do not strike, slam or otherwise abuse
glass. Do not operate replace
with the glass door unlatched, removed, cracked or broken.
WARNING: Do not use abrasive cleaners as this may damage glass. Use a nonabra­sive household glass cleaner to clean glass. Do not clean glass when hot.
Glass must be cleaned periodically. During start-up it is normal for condensation to form on the inside of the glass causing lint, dust and
126718-01A28
Page 29
CLEANING AND MAINTENANCE
Continued
other airborne particles to cling to the glass
surface. During initial start-up a slight lm may
form on the glass due to paint curing. The glass should be cleaned several times with a non-ammonia, nonabrasive household clean-
er and warm water after the rst two weeks
of operation. Thereafter, clean the glass two or three times during each heating season, depending on the usage and circumstances present. Refer to Removing/Replacing Glass Door, page 22 of this manual when removing glass door for cleaning.
WARNING: Only parts sup­plied by the manufacturer should be used when replacing broken or damaged glass door panels (see Replacement Parts, page 33). Glass door panel are complete units. No substitute materials may be used.
CAUTION: Wear gloves and safety glasses while handling or removing broken glass. Do not remove if glass is hot. Keep chil­dren and pets away from glass.
If glass has been broken, carefully remove glass door (see Removing/Replacing Glass Door, page 22). Vacuum all glass pieces with a shop vac.
CAUTION: Do not vacuum if pieces are hot.
Use only glass door replacement intended for this replace (see Replacement Parts, page 42 for detail on ordering). No substitutions may be made. See Removing/Replacing Glass Door, page 22 for instructions for re­placing glass doors.
WARNING: Do not operate replace with glass door un­latched, removed, cracked or broken.
PILOT AND BURNERS
• Remove material before cleaning burners
and replace when cleaning is complete.
• Burner and controls should be cleaned with
compressed air to remove dust, dirt or lint.
• Use a vacuum cleaner or small, soft bristled
brush to remove excess dust, dirt or lint.
VENTING SYSTEM
Conduct annual inspection of the venting system following these guidelines:
1. Check areas of venting system that are exposed to the weather for corrosion (rust spots or streaks and, in extreme cases, holes). Have these items replaced im-
mediately by a qualied service person.
2. Remove the vent cap and shine a ash-
light into the vent. Remove any foreign material.
3. Check for evidence of excessive con­densation. Continuous condensation can
cause corrosion of caps, pipes and ttings
and can be caused by having excessive lateral runs, too many elbows or exterior portions of the system being exposed to cold weather.
4. Inspect joints to verify that no pipe section or tting has been disturbed and loos-
ened. Check mechanical supports such as wall straps for rigidity.
REPLACING LIGHT BULBS
1. Unplug power
2. Remove access door (see Figure 34,
page 25).
3. Remove glass door (see Figure 28,
page 23).
4. Remove rear interior wall (see Figure
31, page 24).
5. Remove six screws holding pebble pan.
6. Using a small slotted screwdriver, care-
fully slide it under edge of light cover and pry it open.
7. Pull bulb out carefully and replace with
bulb G9 120V/20W.
8. To replace, follow steps in the reverse
order.
126718-01A 29
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Page 30
GAS CONTROL MODULE SYSTEM
The module has 2 special features built into the system.
Continuous Pilot Feature
This allows the change from a spark to pilot system to a standing pilot system
1. There is a switch located on the right side of the module that reads CONTINUOUS PILOT ON/OFF. This switch selects the pilot's mode of operation (Figure 40).
2. When the continuous pilot switch is in the OFF position and the appliance rocker switch is turned ON, the pilot will spark and light. When the appliance rocker switch is turned OFF, the pilot will shut OFF when the main burner shuts OFF.
3. When the continuous pilot switch is in the ON position and the appliance rocker switch is turned ON, the pilot will spark and light. When the appliance rocker switch is turned OFF, the pilot will stay ON when the main burner shuts OFF.
Continuous Pilot Off/On Switch
Remote/Off Switch
ADJ.
3. When the remote/off is in the REMOTE position the burner will operate from the Remote Control transmitter.
NOTE: The module must be programmed to the Remote Control transmitter.
To program the module (make sure the sys­tem has power), locate the learn button on left side as shown in Figure 41. Press and release the learn button. There will be a beep sound from the module. Then press any button on the remote transmit­ter. Once the module's internal receiver accepts the transmitter code, there will
be a series of conrming beeps.
The remote system is ready for use.
NOTE: Make sure the valve module and light module are plugged into the electric duct assembly.
BATTERY BACK-UP
This replace is equipped with a battery back­up. If the power was to go out on the replace, the battery back-up allows the replace to
remain operational. Make sure to periodically check the condition of the four AA batteries used for the battery back-up.
“S” Pilot Connection
“I” Pilot Connection
Figure 40 - Gas Module Right Side
Remote Control Feature
The module has a built in remote control
receiver that allows the user to program the remote transmitter at any time during or after the installation of the burner.
1. There is a switch located on the right side of the module that reads REMOTE/OFF (Figure 41).
2. When the remote/off switch is in the OFF position, the burner will operate from the rocker switch or wall switch connected to the two BROWN wires on the module.
Learn Button
AUX Connection
Figure 41 - Gas Module Left Side
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REMOTE CONTROL OPERATION
This remote control system was developed to provide a safe, reliable, and user-friendly remote control system. The system can be operated manually from the transmitter.
The transmitter operates with (4) AAA 1.5V batteries that are included. Install the batteries supplied with the unit into the battery com­partment. It is recommended that ALKALINE batteries always be used for this product. Be
sure the batteries are installed with the (+) and (-) ends facing the correct direction.
When you start up the remote, if a low battery signal appears or if the LCD screen does not illuminate when you touch it, check battery position and if the batteries are fully charged.
126718-01A30
Page 31
REMOTE CONTROL OPERATION
Continued
Day and Time Display
ON
u
OFF
Cont.
ROOM
Pilot
°
S M T W T F S
PROGRAM
:
MODE/SET
°
USB
P2
AM PM
P2
BATTERY
AUX
COMPARTMENT
BACK
SET
P1 P2
AB
Figure 42 - Remote Control Battery
Compartment
TOUCH SCREEN LCD AND BUTTON LAYOUT
Functional Description
Note: All function adjustments will be auto­matically accepted 15 - seconds after pressing a given touch zone or button. The user may press the MODE/SET button to immediately accept the adjustment manually.
ON
u
ROOM
°
S M T W T F S
PROGRAM
:
MODE/SET
MODE/SET Button
OFF
P2
AM PM
P2
AUX
°
USB
Cont. Pilot
SET
P1
P2
AB
DOWN Button
Figure 43 - Touch Screen Settings
126718-01A 31
MODE Zone
ROOM TEMP Zone
SET TEMP Zone (Unused)
TIME/PROG. Zone
LIGHT Zone
FLAME Zone AUX Zone
(Unused) FAN Zone (Unused)
UP Button
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The current day of week and time of day will be continuously displayed in the TIME/PROG Zone (except during Setup operations).
The day of week will be displayed as one of the following: S, M, T, W, T, F, S
The time of day will be in 12-hour AM, 12-hour PM format. Midnight will be displayed as 12:00am.
Day/Time Setup:
Press and hold the MODE Zone
or the MODE/SET Button for 5 seconds to enter Day/Time Setup.
Press the UP or DOWN Buttons
to adjust the day of week (press
the MODE/SET Button or wait for
15 seconds for adjustment to be
accepted, then enter hour of day
adjustment).
Press the UP or DOWN Buttons to
adjust the hour of the day. The time will advance in 1-hour increments;
AM and PM will change when the hour advances to 12:00 midnight and 12:00 noon respectively (press the MODE/SET Button or wait for
15 seconds for adjustment to be
accepted, then enter minute of hour
adjustment).
Press the UP or DOWN Buttons to
adjust the minute of the hour. The
time will advance in 1-minute incre­ments (press the MODE/SET But­ton or wait for 15 seconds and the transmitter will exit Day/Time Setup and return to normal operation).
LCD Displays – when in Day/Time
Setup:
 MODE Zone: Blank  ROOM TEMP Zone: Blank  SET TEMP Zone: Blank  LIGHT Zone: Blank  FAN Zone: Blank  TIME/PROG Zone: Day of Week, or
Time of Day will Flash
 AUX Zone: Blank FLAME Zone: Blank
Temperatures may be displayed
in degrees F (factory default) or degrees C. Press the up and down buttons simultaneously to change between degrees F. and C.
Page 32
REMOTE CONTROL OPERATION
Continued
MODES OF OPERATION Operation modes:
MANUAL OFF
MANUAL ON
The modes may be cycled in the order above by pressing the MODE Zone or the MODE/ SET Button.
MANUAL OFF MODE
Transmits ame OFF command.
LCD Displays:
MODE Zone: OFF is displaye
ROOM TEMP Zone: Measured
temperature is displayed
SET TEMP Zone: Blank
LIGHT Zone: LIGHT and light set-
ting level is displayed
FAN Zone: Blank
TIME/PROG Zone: Current day
indicator and current time is dis­played
AUX Zone: Blank (AUX function is omitted on this control)
FLAME Zone: Blank
MANUAL ON MODE:
Transmits ame ON command
LCD Displays:
MODE Zone: ON is displayed
ROOM TEMP Zone: Measured
temperature is displayed
SET TEMP Zone: Blank
LIGHT Zone: LIGHT and light set-
ting level is displayed
FAN Zone: FAN and fan setting level is unused
TIME/PROG Zone: Current day indicator and current time is dis­played
AUX Zone: Blank (AUX function is omitted on this control)
FLAME Zone: A&B Flame Icons and ame setting level numbers
are displayed
FLAME - A (OR MAIN) ADJUSTMENT
Transmits a ame height setting com­mand to the control module to adjust the
Flame-A height.
Available settings are 1-7 with a factory default of 7. If the Flame-A setting is
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changed during operation (either manu­ally or automatically), the control will re-
member and use the adjusted setting on
subsequent manual ON cycles (Flame-A setting memory).
While in MANUAL ON, or PROGRAM ON modes, press the FLAME Zone to
enter Flame-A Adjustment, then press
the UP or DOWN buttons to raise and
lower the ame; press the MODE/SET
Button or wait for 15 seconds to accept the new setting.
LCD Display: When setting the Flame-A height, the Flame-A icon, and Flame-A
setting number will ash in the FLAME
Zone.
LIGHT ADJUSTMENT
Transmits a light setting command to the control module to adjust the light
output level.
Available settings are 0 (off) – 6 with a factory default of 0 (off).
While in any mode of operation, press the LIGHT Zone to enter Light Adjust-
ment, then press the UP or DOWN
buttons to raise or lower the light output;
press the MODE/SET Button or wait for 15 seconds to accept the new setting.
LCD Displays:
When raising or lowering the light
output level with the UP or DOWN buttons, the light icon and light setting number will flash in the LIGHT Zone.
CONTINUOUS PILOT OPERATION
To activate or deactivate the Continuous Pilot Feature, press and hold the MODE/ SET and UP Buttons simultaneously for 5 seconds.
LCD Display: When activated, CONT. PI­LOT will be displayed in the MODE Zone.
CHILD-LOCK OPERATION
Child-Lock operation prevents any user input to the transmitter. No mode of op-
eration or feature may be adjusted when
Child-Lock is activated. All automatic functions will continue normally.
To activate or deactivate the Child-Lock feature, press and hold the MODE/SET and DOWN Buttons simultaneously for 5 seconds.
126718-01A32
Page 33
REMOTE CONTROL OPERATION
Continued
LCD Displays:
When activated, the LOCK icon will
appear in the MODE Zone.
If any touch-zone or button is pressed when activated, the LCD backlight will illuminate and the
LOCK icon will ash for 5 seconds
in the MODE Zone.
SENSOR SAFETY OVERRIDE
Will only operate if the control is in MANUAL OFF mode.
Press and hold the FLAME Zone and the UP Button simultaneously activate the sensor safety override feature.
The module will ignore any sensor faults, continually emit an igniter spark, and energize the PILOT operator output.
SPECIFICATIONS
DRL4543TEN
• Rating: 41,000/26,000 Btu/hr
• Gas Type: Natural Gas Only
• Ignition: Electronic
• Manifold Pressure: 3.5" w.c.
• Minimum Inlet Supply Pressure: 5" w.c.
• Maximum Inlet Supply Pressure: 10.5" w.c.
• Orice: #31
When the buttons are released, the con-
trol will immediately return to MANUAL OFF mode.
LCD Display:
When the Sensor Safety Override
feature is activated, CONT. PILOT
will ash on the LCD screen.
COMMUNICATION SAFETY
In manual ON and program modes of operation, the transmitter will send a communication safety transmission ev­ery 15 - minutes. This signal is further processed by the ignition control module to verify the transmitter is communicat­ing properly.
DRL4543TEP
• Rating: 39,000/25,000 Btu/hr
• Gas Type: Propane/LP Gas Only
• Ignition: Electronic
• Manifold Pressure: 10" w.c.
• Minimum Inlet Supply Pressure: 11" w.c.
• Maximum Inlet Supply Pressure: 13" w.c.
• Orice: #49
REPLACEMENT PARTS
Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
Contact authorized dealers of this product. If they can’t supply original replacement part(s), call INNOVATIVE HEARTH PROD­UCTS at 1-800-655-2008.
TECHNICAL SERVICE
You may have further questions about instal­lation, operation, or troubleshooting. If so, contact INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008. When calling please have your model and serial numbers of your heater ready.
You can also visit our web site at www.IHP.US.com.
126718-01A 33
www.SuperiorFireplaces.US.com
When calling, have ready:
• your name
• your address
• model and serial numbers of your heater
• how heater was malfunctioning
• purchase date
Usually, we will ask you to return the part to the factory.
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burners will have delayed ignition
• replace will not produce specied heat
• propane/LP gas supply might be low (pro-
pane/LP units only)
You may feel your gas pressure is too low. If so, contact your local gas supplier.
Page 34
WIRING DIAGRAM
AUX
COMM
Green
Orange
White
Valve
125064-02
Power
Module
Black
Brown
Brown
Red
Black
AC
Power
Adapter
110V
MAX. 15 AMPS
110V
(+)
(-)
MAX. 15 AMPS
To Rocker Switch
To J-Box
Pilot
Main
HI/LO DC
Motor Drive
125973-01
Light
Module
125972-01
125974-01
125065-01
Black
Brown
Red
Orange
To Ground
BATTERY PACK
Black (-)
Blk/White (+)
SIZE
"AA"
SIZE
"AA"
SIZE
"AA"
SIZE
"AA"
Blk.
Brown Yellow Orange
Red
Blue
Yellow
White
3 Prong
Plug
Red
Black
To Light Switch
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126718-01A34
Page 35
TROUBLESHOOTING
WARNING: Turn off replace and let cool before servicing. Only
a qualied service person should service and repair replace.
CAUTION: Never use a wire, needle or similar object to clean
pilot. This can damage pilot unit.
Note: All troubleshooting items are listed in order of operation.
OBSERVED PROBLEM
Pilot will not light
POSSIBLE CAUSE
1. No gas supply or shutoff valve is OFF
2. Air in gas line
3. Construction debris clog-
ging pilot orice
4. Low gas pressure
5. Kinked pilot line
6.
Control valve is not opening
7. No power to unit or ignition module
REMEDY
1. Check to see if you have gas supply and that equip­ment shutoff valve is opened
2. Repeat lighting procedure several times to purge all air out of lines. If after re­peated attempts appliance does not light, call for quali-
ed service and repair
3. Remove debris and dirt, inspect and clean any other possible obstructions
4. Contact your gas supplier to check pressure
5. Have a qualied technician
replace pilot line
6. Replace control valve (Re­fer to Replacement Parts, page 33)
7. Check that main power is on and that all wire connec­tions are made correctly to ignition model (see Wiring Diagram, page 34).
126718-01A 35
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Page 36
OBSERVED PROBLEM
Pilot will not stay lit
TROUBLESHOOTING
Continued
POSSIBLE CAUSE
1. Loose wiring on ignitor wire to ignition module and/ or poor ground to ignition module
2. Main burner does not come on when manual switch or remote control is turned on.
REMEDY
1. Conrm the "S" wire and
the "I" wire are properly connected to the module in the proper "S" and "I"
terminals. Conrm that the
spark to the pilot burner is properly grounded to the gas control valve and to the module. Check the 110 volt power source or the 6 volt battery back-up connec­tions and condition of bat­teries. Check the position of the CONTINUOUS PILOT switch on the module.
2. Conrm the pilot is spark­ing and lights. Check the two plastic connectors that plug in the face of the gas
control valve. Conrm the
gas control valve is properly grounded to the module.
No gas to burner, although safety shutoff switch and valve are set to the ON position
Frequent pilot outage
Fireplace produces a clicking/
ticking noise just after burner
is lit or shut off
Slight smoke or odor during initial operation
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1. Safety shutoff switch wires defective or too long
1. Pilot ame may be too low, causing safety pilot to “drop out”
2. Improper venting or exces­sive blockage
1. Metal expanding while heating or contracting while cooling
1. Residues from manufactur­ing processes
1. Check electrical connec­tions
1. Clean and adjust pilot ame
for maximum flame im­pingement on ignitor/sen­sor
2. Have vent system inspect­ed, including termination cap. Remove any restriction or obstruction
1. This is normal with most
replaces. If noise is ex­cessive, contact qualied
service person
1. Problem will stop after a few hours of operation
126718-01A36
Page 37
TROUBLESHOOTING
Continued
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your
building.
• Immediately call your gas supplier from a neighbor’s phone. Fol­low the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
OBSERVED PROBLEM
Gas odor even when gas control valve is off
Gas odor during combustion
Glass soots
Dark residue on inside of
replace
POSSIBLE CAUSE
1. Gas leak. See Warning
statement at top of page
2. Control valve defective
1. Foreign matter between control valve and burner
2. Gas leak. See Warning
statement at top of page
1. Debris around burner air mixer
2. Improper vent conguration
1. Air holes at burner inlet blocked
2. Burner ame holes blocked
3. Improper venting or exces­sive blockage
REMEDY
1. Locate and correct all leaks (see Checking Gas Con- nections, page 21)
2. Replace control valve
1. Take apart gas tubing and remove foreign matter
2. Locate and correct all leaks (see Checking Gas Con- nections, page 21)
1. Inspect opening at base of burner to see that it is NOT packed with any type of material
2. Check vent configuration
specication (see Venting Installation, page 11)
1. Clean out air holes at burn­er inlets. Periodically repeat as needed
2. Remove blockage
3. Have vent system inspect­ed, including termination cap. Remove any restric­tions or obstruction
126718-01A 37
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Page 38
PARTS
MODELS DRL4543TEN AND DRL4543TEP
4
1
2
3
4
4
5
7
4
6
18
13
11
8
16
14
15
19
17
20
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9
10
12
126718-01A38
Page 39
This list contains replaceable parts used in your replace. When ordering parts, follow the
PARTS
instructions listed under Replacement Parts on page 33 of this manual.
KEY NO. PART NO. DESCRIPTION 43TEN 43TEP QTY.
1 125609-02 Pilot Bracket 1 2 125699-01 Pilot, NG 1
125699-02 Pilot, LP 1 3 125752-01 Burner Assembly 1 4 125961-02 Light Assembly w/ Wire Harness 1
126130-02 Light Bulb, G9 120V/20W 4 5 25599 Orice, #31 1
23106 Orice, #49 1 6 14296 Brass Elbow 1 7 114027-01 Grommet 1 8 116573-01 Flat Washer 7 9 11214 Bulkhead Fitting 1 10 14399 Brass Elbow 1 11 111817-09 Flextube 1 12 125932-01 Burner Gasket 2 13 125064-02 Power Module 1 14 125068-01 Battery Backup 1 15 125072-03 Battery Backup Bracket 1 16 125760-01 Valve Bracket 1 17 125970-01 Valve, NG 1
125970-02 Valve, LP 1 18 125973-01 Light Module 1 19 14396 Connector 3/8 Tube x 3/8 MPT 1 20 126050-03 Cover, Electronics LDV 1
26839 Rockwool 1
125972-01 Wire Harness (See Page 35) 1
125974-01 Wire Harness (See Page 35) 1
126486-01 Remote Control 1
14253 30" Flex Line 1
125065-01 Wire Harness (See Page 35) 1
125066-01 AC Adapter (Power Cord) 1
125999-01 Clear Pebbles (6 lbs) 1
125962-01 Latch Opener 1
PARTS AVAILABLE NOT SHOWN
126718-01A 39
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Page 40
PARTS
MODELS DRL4543TEN AND DRL4543TEP
2
8
9
1
3
4
5
6
17
15
16
12
13
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7
14
8
10
11
126718-01A40
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PARTS
BURNER ASSEMBLY
This list contains replaceable parts used in your replace. When ordering parts, follow the
instructions listed under Replacement Parts on page 33 of this manual.
KEY NO. PART NO. DESCRIPTION
1 111555-01 8" Outer Connector 2 106702-03 Gasket 3 125847-01 Top Spacer 4 125757-02 Top Nailing Flange 5 125805-01 Rear Panel 6 125741-02 False Door Assembly 7 125729-01 Side Plenum Assembly 8 125757-01 Side Nailing Flange 9 110037-01 Electric Duct Assembly 10 125766-01 Side Face Filler 11 125767-01 Access Cover Retaining Bracket 12 125741-01 Ceramic Door Assembly 13 126493-01 Cover Assembly Mesh Linear DV 14 125763-01 Corner Bracket 15 125813-01 Side Walls 16 125753-01 Pebble Pan 17 125814-01 Rear Wall
43TEN 43TEP
QTY.
1 1 4 2 1 1 1 4 1 2 2 1 1 4 2 1 1
ACCESSORIES
Purchase these accessories from your local dealer. If they can not supply these accessories call INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008 for information. You can also write to the address listed on the back page of this manual.
SMOOTH GLASS PEBBLES (6 LBS)
GP43SO - Speckled Orange GP43A - Amber GP43G - Green GP43B - Blue
DECORATIVE FACE TRIM
DFT43B - Black DFT43AS - Aged Silver DFT43AC - Aged Cooper
SEE-THRU DOOR KIT
LDSTI
OUTDOOR DOOR KIT
LDSTO
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Innovative Hearth Products
Superior™ Brand Gas Fireplaces, Stoves and Inserts
20 Year Limited Warranty
THE WARRANTY
Innovative Hearth Products ("IHP") 20 Year Limited Warranty warrants your Superior™ Brand gas fireplace, Stove or Insert ("Product") to be free from defects in materials and workmanship at the time of manufacture. The Product body and firebox carry the 20 Year Limited Warranty. Ceramic glass carries the 20 Year Limited Warranty against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the 20 Year Limited Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevail­ing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to five years. THERE ARE EXCLUSIONS AND LIMITATIONS to this 20 Year Limited Warranty as described herein.
COVERAGE COMMENCEMENT DATE
Warranty coverage begins on the date of installation. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.
EXCLUSIONS AND LIMITATIONS
This 20 Year Limited Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.
This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The Product body and firebox carry the 20 Year Limited Warranty from the date of installation. Vent components, trim components and paint are excluded from this 20 Year Limited Warranty. The following do not carry the 20 Year Limited Warranty but are warranted as follows:
Burner – Repair or replacement for one year from the date of installation Gas components – Repair or replacement for one year from the date of installation Gaskets – Repair or replacement for one year from the date of installation Logs – Replacement for one year from the date of installation against thermal breakage only Optional blowers & remote controls – Repair or replacement for one year from the date of installation Optional glass doors – Repair or replacement for 90 days from the date of installation Tempered glass - Replacement for one year from the date of installation Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component
Parts not otherwise listed carry a 90 day warranty from the date of installation.
Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the Product.
IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fire, flood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a fire hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or inefficiency resulting from faulty installation or application of the Product.
IHP is not responsible for inadequate fireplace system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction condi­tions which may generate negative pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for drafting conditions caused by venting configurations, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions that affect the operation of the unit.
This 20 Year Limited Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction, which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.
LIMITATION ON LIABILITY
It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified herein.
In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after repair or replacement, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose.
IHP makes no expressed warranties except as stated in this 20 Year Limited Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.
No one is authorized to change this 20 Year Limited Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this 20 Year Limited Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
IHP reserves the right to investigate any and all claims against this 20 Year Limited Warranty and to decide, in its sole discretion, upon the method of settlement.
To receive the benefits and advantages described in this 20 Year Limited Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.
Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a
contractor that is not approved without first obtaining IHP's prior written consent.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notified of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108; Nashville, TN 37210 or visit our website at WWW.SUPERIORFIREPLACES.US.COM.
Printed in U.S.A. © 2013 Innovative Hearth Products LLC
P/N 900223-00, Rev. NC 12/2013
Innovative Hearth Products
1508ElmHillPike,Suite108•Nashville,TN37210
Page 43
KEEP THIS WARRANTY
Model (
located on product or identication tag
Serial No. (
located on product or identication tag
Date Purchased __________________________
Keep receipt for warranty verication.
) _____________________________
) __________________________
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P126718-01
1508 Elm Hill Pike, Suite 108
Nashville, TN 37210
1-800-655-2008
www.IHP.US.com
126718-01 Rev. A 01/14
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