Superior DRL3042TEN, DRL3054TEN, DRL3054TEP, DRL3042TEP Installation And Operation Instructions Manual

Installation and Operation Instructions
PFS
P900079-02
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
P/N 900079-02 Rev. B 05/2015
Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 900079-03.
®
Models DRL3042TEN DRL3042TEP DRL3054TEN DRL3054TEP
Report No. F14-108
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour
consultation ultérieure.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil peut installé dans une maison préfabriquée (mobile) déjà installée à demeure, si les réglements locaux le permettent. Ce appareil doit être utilisé uniquement avec le type de gaz indiqué sure la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilsée.
L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neigh­bor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas sup­plier.
AVERTISSEMENT: RISQUED’INDENDIE OU D’EXPLOSION
Le non-respect Des avertissements de sécurité pourrait d’entraîner des blessures graves, la mort ou des dommages matériels.
— Ne pas entreposer ni utilizer d’essence ni d’autres
vapeurs ou liquides inflammables dans le voisin­age de cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâti­ment où vous trouvez.
• Sortez immédiatement de bâtiment.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
— L’installation et l’entretien doivent être assurés par
un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
See attached color flyer for proper color representation
General Information 900079-02 05/2015
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
DANGER
VITRE CHAUDE
RISQUE DE BRÛLURES.
NE TOUCHEZ PAS UNE VITRE
NON REFROIDIE.
NE LAISSEZ JAMAIS UN ENFANT
DE TOUCHER LA VITRE.
L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
Voir ci-joint tract pour une bonne représentation de la couleur
PELIGRO
EL VIDRIO CALIENTE
CAUSARÁ QUEMADURAS.
USTED DEBE NUNCA
TOCAR EL VIDRIO CALIENTE.
LOS NIÑOS DEBEN NUNCA
TOCAR EL VIDRIO.
Una barrera diseñada para reducir el riesgo de quemaduras desde la mir­illa (vidrio) caliente es proveida con este aparato y deberá instalarse para la protección de los niños y otros individuos en riesgo.
2
Vea el volante adjunto para la representación de color adecuado
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
General Information 900079-02 05/2015
Safety and Your
Fireplace
All parts of your
IHP fireplace get
EXTREMELY HOT!
 To prevent severe
burns and injuries, install a screen or physical barrier to prevent direct contact with the glass.
 Follow the safety instructions
below and be sure everyone in your household understands this burn hazard:
• The surfaces on your fireplace get EXTREMELY HOT!
• The glass on the front of the fireplace reaches EXTREMELY HIGH temperatures and can cause severe burns if touched.
• Keep children away from an operating fireplace. Closely supervise children in any room where a fireplace is operating to prevent contact with glass.
• Keep clothing, furniture, gasoline, and other flammable liquids away from the fireplace.
• Even after the gas is turned off, fireplace surfaces remain extremely hot.
 Be sure to attach the enclosed
Safety-in-Operation Warnings where you turn on your fireplace, to help remind everyone of the dangers associated with high temperatures (Page 45).
 Read Important Safety Information
(Page 5)
3
EXTRÊMEMENT CHAUDES !
La sécurité et
votre foyer
Toutes les parties de votre
foyer IHP deviennent
 Afin d'éviter de vous
brûler gravement ou de vous blesser, installez une grille ou une barrière physique pour empêcher tout contact direct avec la vitre.
 Suivez les instructions de sécurité
ci-dessous et veillez à ce que tous les membres de votre famille soient conscients du danger de brûlure encouru :
Les surfaces de votre foyer deviennent EXTRÊMEMENT CHAUDES !
La vitre située à l'avant du foyer atteint des températures EXTRÊMEMENT ÉLEVÉES et peut causer de graves blessures en cas de contact.
Tenez les enfants à l'écart du foyer lorsqu'il fonctionne. Surveillez attentivement les enfants dans les pièces où un foyer est utilisé afin d'éviter qu'ils ne soient en contact avec la vitre.
Tenez tous les vêtements, les meubles, l'essence et tout autre liquide inflammable à l'écart du foyer.
Même après fermeture du gaz, les surfaces du foyer restent extrêmement chaudes.
Veillez à coller les Étiquettes de mise
en garde relatives à la sécurité d'utilisation à l'endroit où vous
utilisez le foyer, pour rappeler à tous les utilisateurs les dangers liés aux températures élevées (Page 45).
 Lisez L’information de sûreté
importante (Page 5).
[FRENCH][ENGLISH]
Seguridad y su
chimenea
¡Todas las partes de la
chimenea IHP se ponen
MUY CALIENTES!
 Instale una malla o barrera física para evitar
el contacto directo con el vidrio y prevenir las quemaduras y lesiones graves.
 Siga las instrucciones de seguridad
a continuación y asegúrese de que todos en su hogar sepan acerca de este peligro de quemadura:
• ¡Las superficies de la chimenea se ponen MUY CALIENTES!
• El vidrio delante de la chimenea alcanza temperaturas EXTREMADAMENTE ALTAS y puede causar quemaduras graves si se toca.
• Mantenga a los niños alejados de la chimenea en funcionamiento. Supervise en forma cercana a los niños en cualquier cuarto donde haya una chimenea funcionando para impedir el contacto con el vidrio.
• Mantenga la ropa, mobiliario, gasolina y otros líquidos inflamables alejados de la chimenea.
• Aún después de haber apagado el gas, las superficies de la chimenea permanecen extremadamente calientes.
Asegúrese de colocar las Etiquetas
de advertencia de seguridad de operación en el lugar donde
enciende la chimenea, para que todos recuerden los peligros asociados con las altas temperaturas (Página 45).
 Lea Información importante de
seguridad (Página 5).
[SPANISH]
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
THANK YOU FOR YOUR PURCHASE. WE APPRECIATE YOUR BUSINESS!
Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information. Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace.
General Information 900079-02 05/2015
Look for the EnerGuide
Gas Fireplace Energy
Efficiency Rating in this manual.
Based on CSA P.4.1-02
Please read and understand these instructions before installing, operating, or servicing this product.
General Information
Important Safety Information ............................................................5
Fireplace Installation, Operation, and Maintenance Notices ............... 6
Packaging .......................................................................................... 8
Introduction ....................................................................................... 8
Installation
Requirements for the Commonwealth of Massachusetts ................11
Cold Climate Insulation .................................................................... 11
Manufactured Home Requirements ................................................. 12
Location ...........................................................................................12
Vent Termination Clearances ...........................................................13
Minimum Clearances to Combustibles ............................................15
Wall Finishes / Surrounds / Mantels ................................................16
Installation Preparation ....................................................................16
Installation Sequence ......................................................................17
Construct the Fireplace Framing ...................................................... 17
Route the Gas Supply Line into the Fireplace ..................................19
Install the Vent System ....................................................................24
Complete the Field Wiring ................................................................35
Connect the Gas Line ....................................................................... 37
Verify Proper Fireplace Operation ....................................................38
We recommend that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace Institute® (NFI) as NFI Gas Specialists.
If necessary, Install the Firebox Floors.............................................38
If necessary, Install the Firebox Liners.............................................38
Install the Glass Media ....................................................................39
Install the Baffle ............................................................................... 39
Install the Glass Door ......................................................................39
Adjust the Air Shutter to Ensure Proper Flame Appearance ............. 39
Install the Finishing Materials .......................................................... 41
Install the Wall Switch Receiver .......................................................44
Initialize the Remote Control System ............................................... 44
Attach the Safety-in-Operation Warnings.........................................45
Installation Accessories ................................................................... 46
Gas Conversion Kits ........................................................................48
Operation
Maintenance .................................................................................... 59
Optional Accessory Components ..................................................... 62
Lighting Instructions .......................................................................63
Troubleshooting ...............................................................................65
Replacement Parts ..........................................................................66
Warranty ..........................................................................................69
4
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
General Information 900079-02 05/2015
GENERAL INFORMATION
IMPORTANT SAFETY INFORMATION L’information de sûreté importante Información importante de seguridad
WARNING AVERTISSEMENT ADVERTENCIA
Do not operate appliance with the glass front removed, cracked or broken.
Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.
Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Clothing or other flammable material should not be placed on or near the fireplace.
Young children should be carefully supervised when they are in the same room as the fireplace. Toddlers, young children, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children, and other at­risk individuals out of the room and away from hot surfaces.
Any safety screen or guard removed for servicing a fireplace must be replaced prior to operating the fireplace.
Installation and repair should be done by a qualified service person. The fireplace should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulating air passageways of the fireplace be kept clean (Maintenance on Page 59).
[English] [French] [Spanish]
Ne pas utiliser l’appareil si le panneau frontal en verre n’est pas en place, est craqué ou brisé.
Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Appeler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.
En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures.
Les enfants et les adultes devraient être informés des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.
On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la surface chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habitent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécurité ; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de poussière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres (Page 59).
No opere el artefacto con el frente de vidrio quitado, agrietado o roto.
No use este artefacto si alguna de sus partes ha estado bajo agua. Llame de inmediato a un técnico de servicio calificado para que inspeccione el artefacto y reemplace cualquier parte del sistema de control y cualquier control de gas que haya estado bajo agua.
Debido a las altas temperaturas, el artefacto debe situarse fuera de las áreas de tráfico y lejos del mobiliario y cortinas.
Se debe alertar a los niños y adultos sobre los peligros de las altas temperaturas en la superficie y que se mantengan alejados para evitar quemaduras o ignición de la ropa.
No debe colocarse ropa u otros materiales inflamables sobre y cerca del artefacto.
Se debe supervisar de cerca a los niños cuando estén en el mismo cuarto que el artefacto. Los niños pequeños, los jóvenes y otras personas pueden ser susceptibles a quemaduras por contacto accidental. Se recomienda instalar una barrera física si hay personas en riesgo en la casa. Para restringir el acceso a una chimenea o estufa, instale una puerta de seguridad ajustable para mantener a los niños pequeños, jóvenes y otras personas en riesgo fuera del cuarto y lejos de las superficies calientes.
Cualquier malla o resguardo de seguridad quitado para dar servicio a un artefacto, debe reinstalarse antes de operar el artefacto.
Una persona de servicio competente debe realizar la instalación y reparación. Una persona de servicio profesional debe inspeccionar el artefacto antes de usar al menos una vez por año. Se puede requerir limpieza más frecuente debido a la pelusa excesiva del alfombrado, del material de cobijas, etc. Es imprescindible mantener limpios los compartimientos de control, los quemadores y los pasajes de circulación del aire del artefacto (Página 59).
5
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
FIREPLACE INSTALLATION, OPERATION, AND MAINTENANCE NOTICES
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION, AND LISTINGS OF THIS UNIT.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
AVERTISSEMENT
Une installation, un réglage,une modification, une réparation ou un entretien mal effectué peut causer des dommages matériels ou des blessures. Voir la notice de l’utilisateur qui accompagne l’appareil. Pour de l’aide ou des renseignements supplémentaires, consultez un installateur, un technicien agréé ou le fournisseur de gaz.
WARNING
General Information 900079-02 05/2015
Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appliance and/or its operating controls is dangerous.
6
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Clothing or other flammable material should not be placed on or near the appliance.
On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.
Improper installation or use of this appliance can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
Hot while in operation. Do not touch. Severe Burns may result. Keep children, clothing furniture, gasoline and other liquids having flammable vapors away.
General Information 900079-02 05/2015
WARNING
AVERTISSEMENT
WARNING
CAUTION
ATTENTION
L’appareil est chaud lorsqu’il fonctionne. Ne pas toucher l’appareil. Risque de brûlures graves. Surveiller les enfants. Garder les vêtements, les meubles, l’essence ou autres liquides produisant des vapeur inflammables loin de l’appareil.
NOTE:
• If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
• For use with barrier(s) Part No(s). J7427 (42” Models) and J7426 (54” Models).
These fireplaces are designed as supplemental heaters, and are not to be used as the primary heat source when installed in a dwelling.
Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation. Never obstruct the front or back openings of the fireplace.
These fireplaces are designed to operate on natural or propane gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.
These fireplaces must not be connected to a chimney or flue serving a separate solid fuel burning fireplace.
These fireplaces are vented gas appliances. Do not burn wood or other material in these appliances.
Only trim kit(s) supplied by the manufacturer shall be used in the installation of this fireplace.
Remarqué :
Seules les trousses de garniture fournies par le fabricant doivent être utilisées pour l’installation de cet appareil.
7
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
INSTALLATION
PACKAGING
All models include
The assembled vented gas fireplace heater is packaged with:
Literature Kit (Installation and Operation Instructions (this manual), and Safety-In-Operation Warning Labels)
Vent restrictor assembly
(1) Non-combustible fiber board
Handheld remote control (transmitter) with (3) AAA batteries
Remote control receiver (wall switch) assembly with (4) AA batteries
Glass media kit, black
Barrier
Optional accessories
Surround kit
Gas conversion kit
INTRODUCTION
These vented gas fireplace heaters are direct-vent (top vent only), sealed combustion, air-circulating gas fireplaces designed for residential applications. Direct-vent appliances operate with the combustion chamber isolated from the indoor environment. All air for combustion is brought in from the outside, and exhaust gases are vented through the same direct-vent, coaxial (intake/exhaust) vent system.
These appliances are designed to operate on natural or propane gas only. The use of other fuels or fuel combinations will degrade the performance of this system, may be dangerous, and may void the warranty.
Electronic fireplaces are designed with an electronic intermittent pilot ignition system. Electrical power (110 Vac line voltage) is recommended to operate the fireplace; however, AA batteries (not provided) can be used for full-time operation or as a backup in case of a power outage.
Batteries will operate the flame ON/OFF function only. Electrical power is required to operate the optional blower. A remote control system is included with all models and provides remote ON/OFF flame control (manual adjustment
of the gas valve settings is not possible).
Installation
900079-02 05/2015
NOTE: Installation and repair should be done by a qualified service person. The fireplace should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the fireplace be kept clean.
Remarqué : L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.
NOTE: Diagrams and illustrations are not necessarily shown to scale.
8
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Approved Vent Components
These fireplaces are designed, tested and listed for operation and installation with the following vent components only:
Secure Vent® Direct-Vent System Components,
Secure Flex® Flexible Vent Components, and
Z-FLEX® Model GA Venting Systems listed to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited.
Use only the correct size venting (4 1/2” inner and 7 1/2” outer). These approved vent system components are labeled for identification. DO NOT use any other manufacturer’s vent
components with these fireplaces.
Codes and Standards
These fireplaces comply with National Safety Standards and are tested and listed by PFS (Report No. F14-108) to ANSI Z21.88 (in Canada, CSA-2.33), and CAN/CGA-2.17-M91 (CSA P4.1) in both USA and Canada, as vented gas fireplace heaters.
These fireplaces are listed for installation in bedrooms, aftermarket mobile homes, and manufactured homes. The installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI
Z223.1/NFPA 54—latest edition (In Canada, the current CAN/CGA-B149.1 installation code). The fireplace, when installed, must be electrically grounded and wired in accordance with local codes or, in the
absence of local codes, with the National Electrical Code, ANSI/NFPA 70—latest edition, or the Canadian Electrical Code, CSA C22.1—latest edition.
Installation
900079-02 05/2015
BTU Input
Gas Pressure
Table 1: Input Rate, Gas Valves
Models
42” 22,000 20,000 54” 30,000 30,000
Natural Gas Propane (field converted)
Input Rate (BTU/HR)
Table 2: Thermal Efficiency (%)
Model
42” 66.7 54.2 69.6 59.4 54” 71.9 63.2 72.1 65.5
* AFUE is a measurement of the US Department of Energy ** P4 (EnerGuide) is a measurement of the Canadian Office of Energy Efficiency.
AFUE * P4 ** AFUE * P4 **
Natural Gas Propane
Table 3: Inlet Gas Supply Pressure
Fuel Minimum Maximum
Natural Gas 5” WC / (1.25 kPa) 10.5” WC / (2.61 kPa)
Propane 11.0” WC / (2.74 kPa) 13.0” WC / (3.23 kPa)
Table 4: Manifold Gas Supply Pressure
Natural Gas 3.5” WC / (0.87 kPa)
Propane 10.0” WC / (2.49 kPa)
The control valves have a 3/8” (10 mm) NPT thread inlet and outlet side of the valve (Figure 1).
9
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Figure 1: Electronic Gas Valve
(from DFC Wire Harness)
Line (IN) Test Port
Manifold (OUT) Test Port
Orange Wire
(from DFC Wire
Harness)
Main Gas Inlet
3/8" NPT
The SIT gas valve in this fireplace has a 3/8” NPT thread main gas inlet and outlet. Test gauge connections are provided on the front of the electronic gas control valve (identified IN for the inlet and OUT for the manifold side).
Figure 2: Accessing the gas valve
Installation
900079-02 05/2015
Green Wire
Pressure Regulator Tower
Yellow Ground Wire (from DFC Wire Harness)
Glass Door Assembly (Lower Right Corner)
Air Shutter
Adjustment Lever
Battery Backup Holder
(attached to bracket with cable)
Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.
Using a propane tank smaller than 100 lbs may create pressure loss and insufficient fuel delivery, which can cause sooting, severe delayed ignition, or other malfunctions (see NPFA 58).
Any damage as a result of insufficient tank size or other improper installation is NOT covered under the limited warranty.
The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
10
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Orifice Sizes—Sea Level to High Altitude
These fireplaces are tested and approved for installation at elevations of 0–4500 ft (0–1372 m) above sea level using the standard burner orifice sizes (Table 5). For elevations above 4500 ft, contact your gas supplier or qualified service technician.
Table 5: Burner Orifice Sizes, Elevation 0–4500 ft ( 0–1372 m)
Model
42”
54”
* Standard size installed at factory
Deration
At elevations above 4500 ft, the amount of BTU fuel value delivered must be reduced by either:
Using gas that has been derated by the gas company.
Changing the burner orifice to a smaller size as regulated by the local authorities having jurisdiction and by the (USA) National Fuel Gas Code NFPA 54/ANSI Z223.1—latest edition or, in Canada, the CAN/CGA-B149.1 codes— latest edition.
NOTE: Flame breadth, height and width will diminish 4% for every 1,000 ft of altitude.
IN CANADA—CAN/CGA-2.17-M91 (HIGH ALTITUDE): THE CONVERSION SHALL BE CARRIED OUT BY A MANUFACTURER’S AUTHORIZED REPRESENTATIVE,
IN ACCORDANCE WITH THE REQUIREMENTS OF THE MANUFACTURER, PROVINCIAL OR TERRITORIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN/ CGA-B149.1 OR CAN/CGA-B149.2 INSTALLATION CODES.
Natural Gas
drill size
#43 (0.089”)*
Cat. No. 99K7501
#37 (0.104”)*
Cat. No. 24M10
Installation
900079-02 05/2015
Propane drill size
#55 (0.052”)*
Cat. No. 19L52
0.063”*
Cat. No. LB-37G00
REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS
These appliances are approved for installation in the U.S. state of Massachusetts if the following additional requirements are met:
Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R. Sections 4.00 through 8.00.
Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts.
The flexible gas line connector used shall not exceed 36” (914 mm) in length.
The individual manual shutoff must be a T-handle type valve.
Massachusetts Horizontal Vent Requirements
In the Commonwealth of Massachusetts, horizontal terminations installed less than seven (7) ft above the finished grade must comply with the following additional requirements:
A hard wired carbon monoxide detector with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certified.
A metal or plastic identification plate must be permanently mounted to the exterior of the building at a minimum height of eight (8) ft above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.
COLD CLIMATE INSULATION
For cold climate installations, seal all cracks around your fireplace with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which fireplace rests, if floor is above ground level. Gas line holes and other openings should be caulked or stuffed with unfaced fiberglass insulation. Caulk the firestop only where the pipe penetrates an outside wall, attic, or other unconditioned space.
NOTE: Do not use loose, or blown-in insulation in the cavity surrounding the fireplace. If the fireplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can
be placed underneath to prevent conduction of cold transferring to the fireplace and into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops.
11
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
MANUFACTURED HOME REQUIREMENTS
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
Cet appareil peut être installé dans une maison préfabriquée (mobile) déjà installée à demeure si les règlements locaux le permettent.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilisée.
Ensure that the cross members are not cut or weakened during installation. The structural integrity of the manufactured home floor, wall, and ceiling / roof must be maintained.
This appliance must be grounded to the chassis of the manufactured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA 70—latest edition or the Canadian Electrical Code CSA C22.1—latest edition.
Installation
900079-02 05/2015
CAUTION
CAUTION
LOCATION
In selecting the location, the aesthetic and functional use of the fireplace are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important. The fireplace may be located on or near conventional construction materials. See Construct the Fireplace Framing on Page 17 for more information.
Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.
En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures.
The location should also be free of electrical, plumbing or other heating/air conditioning ducting.
Be aware that this is a heat producing fireplace. Objects placed above the unit are exposed to elevated temperatures. Do not insulate the space between the fireplace and the area above it.
Figure 3: Typical Locations and Venting
Top Vent
Top Vent
Recessed
Installation
Top Vent
Vertical Vent
(Top Vent)
Top Vent Top Vent
12
Top Vent
Horizontal Vent
(Top Vent)
Innovative Hearth Products
12
X
Roof pitch is X/12
2 ft
minimum
2 ft minimum
Lowest
discharge
opening
H*
*H = minimum height from roof to
lowest discharge opening of vent
Horizontal overhang
Vertical
wall
Vent
termination
Storm collar
Concentric
vent pipe
Flashing
1” (25.4 mm) minimum clearance to combustibles
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
VENT TERMINATION CLEARANCES
The following vent termination figures and charts should be used. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI Z223.1/NFPA 54) in the USA or the current standards of CAN/ CGA-B149.1 in Canada.
Vertical Vent Termination Clearances
Terminate multiple vent terminations according to the installation codes listed above and Figure 4.
Figure 4: Multiple Terminations
Terminate single vent caps relative to building components according to Table 6 and Figure 4.
Table 6: Termination Heights for Vents above Flat or Sloped Roofs (NFPA 54 / ANSI Z223.1)—Gas Vent Rule
Installation
900079-02 05/2015
12”
(305 mm)
minimum
Roof Pitch Termination Height *
Flat to 6/12 1.0 ft (0.3 m) 6/12 to 7/12 1.25 ft (0.38 m) 7/12 to 8/12 1.5 ft (0.46 m) 8/12 to 9/12 2.0 ft (0.61 m)
9/12 to 10/12 2.5 ft (0.76 m) 10/12 to 11/12 3.25 ft (0.99 m) 11/12 to 12/12 4.0 ft (1.22 m) 12/12 to 14/12 5.0 ft (1.52 m) 14/12 to 16/12 6.0 ft (1.83 m) 16/12 to 18/12 7.0 ft (2.13 m) 18/12 to 20/12 7.5 ft (2.29 m) 20/12 to 21/12 8.0 ft (2.44 m)
Horizontal Vent Termination Clearances
The horizontal vent termination must have a minimum of 6” (152 mm) clearance to any overhead combustible projection of 2 1/2” (64 mm) or less (Figure 5). For projections exceeding 2 1/2” (64 mm) (Figure 5). For additional vent location restrictions refer to Table 7.
All horizontal terminations may be located as close as 6” (152mm) to any (non-combustible and combustible) exterior sidewall. This distance may be decreased to 2” (51mm) for noncombustible exterior sidewalls with SV4.5HT-2 termination (Table 21).
Figure 5: Horizontal Vent Termination Clearances
Combustible projection
2 1/2” or less in length
Combustible projection
greater than 2 1/2” in length
Ventilated
soffit
Unventilated
soffit
18”
(457 mm)
12”
(305 mm)
Termination kit
6
(152)
6”
Termination kit
NOTE: See Figure 27 on Page 31 for exterior wall recess allowances for the SV4.5HT-2 termination.
13
(TERMINATION PROHIBITED)
Inside Corner
Balcony with No Side
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Table 7: Horizontal vent termination clearances for buildings with combustible and noncumbustible exteriors
Outside Corner Recessed Location
D
E
V
B
L
C
F
V
B
TERMINATION CAP
V
Fixed
Closed
Openable
V
Openable
V
B
A
AIR SUPPLY INLET
X
Fixed
Closed
J
B
V
B
X
G
GAS METER RESTRICTED AREA
A Clearance above grade, veranda, porch, desk, or balcony 12” (300 mm) ** 12” (300 mm) * B Clearance to window or door that may be opened 6” (150 mm)
C Clearance to permanently closed window 9” (229 mm)
D Vertical clearance to ventilated soffit located above the
termination within a horizontal distance of 18” (458 mm)
E Clearance to unventilated soffit 12” (305 mm)
F Clearance to outside corner 5” (127 mm)
G Clearance to inside corner 2” (51 mm) minimum 2” (51 mm) minimum H Clearance to each inside of center line extended above
meter / regulator assembly
I Clearance to service regulator vent outlet 36” (910 mm)** 36” (910 mm)*
J Clearance to nonmechanical air supply inlet to building or
the combustion air inlet to any other fireplace
K Clearance to a mechanical air supply inlet 36” (910 mm) above if within 10 ft (3 m) horizontally ** 72” (1830 mm) * L Clearance above paved sidewalk or paved diveway located
on public property
M Clearance under veranda, porch, deck or balcony 12” (300 mm) *‡ 12” (300 mm) *‡
N Depth of alcove (maximum) 72” (1830 mm) ** 72” (1830 mm) * O Clearance to termination (alcove) 6” (15.2 mm) ** 6” (15.2 mm)* P Width of alcove (minimum) 36” (910 mm) ** 36” (910 mm) * Q Clearance to combustible above (alcove) 18” (457 mm) ** 18” (457 mm) *
*
In accordance with the current CSA-B149.1 National Gas And Propane Installation Code
**
In accordance with the curent ANSI Z223.1/NFPA 54 National Fuel Gas Codes
A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings
*‡
Only permitted if veranda, porch, deck, or balcony is fully-open on a minimum two sides beneath the floor
See Table 6
H
G
V
V
F
I
G
G
M
V
K
V
G
V
X
A
WallVBalcony with Perpendicular Side Wall
M
M
V
U.S. Installation ** Canadian Installation *
6” (150 mm)
for fireplaces < 10,000 Btu/h (3 kW), 9” (230 mm)
for fireplaces > 10,000 Btu/h (3 kW), and < 50,000 Btu/h
for fireplaces < 10,000 Btu/h (3 kW), 12” (300 mm)
for fireplaces > 10,000 Btu/h (3 kW)
(15 kW), 12” (300 mm)
for fireplaces > 50,000 Btu/h (15 kW) **
12” (305 mm)
recommended to prevent window condensation
recommended to prevent window condensation
18” (458 mm) 18” (458 mm)
12” (305 mm)
30” (760 mm) to vinyl soffit
30” (760 mm) to vinyl soffit 5” (127 mm)
minimum
36” (910 mm) within a height of 15 ft above the meter / regulator assembly **
minimum
36” (910 mm) within a height of 15 ft above the meter / regulator assembly *
6” (150 mm) for fireplaces < 10,000 Btu/h (3 kW),
9” (230 mm) for fireplaces > 10,000 Btu/h (3 kW) and < 50,000 Btu/h (15 kW),
6” (150 mm) for fireplaces < 10,000 Btu/h (3 kW),
12” (300 mm) for fireplaces > 10,000 Btu/h (3 kW)
12” (300 mm) for fireplaces > 50,000 Btu/h (15 kW)**
84” (2130 mm) ‡ 84” (2130 mm) ‡
Installation
900079-02 05/2015
P
N
O
Q
V
14
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
MINIMUM CLEARANCES TO COMBUSTIBLES Fireplace And Vent Clearances
The fireplace is approved with zero clearance to combustible materials on all sides (Table 8), with the following exceptions:
When unit is recessed, the side walls surrounding the unit must not extend beyond unit front edge (Figure 6).
When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit (Figure 6).
Table 8: Minimum Clearances *
From Bottom of Unit to Ceiling 65” (1651 mm)
Front Service Clearance—
clearance immediately in front of viewing area(s)
* 3” (76 mm) above any horizontal/inclined vent component. ** See Page 20 for clearance requirements to the nailing flange located at each side of the unit and any screw heads adjacent to it.
Back
Sides
Top Spacers 0” (0 mm)
Floor 0” (0 mm)
Vent
1/2” (13 mm) to wrapper
0” (0 mm) to Spacers
1/2” (13 mm) to wrapper 0” (0 mm) to Spacers **
3” (76 mm)—Top *
1” (25.4 mm)—Sides and Bottom
36” (914 mm)
Installation
900079-02 05/2015
Hearth Extension
A hearth extension is not required with this fireplace. If a hearth extension is used, do not block the lower control compartment door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements.
Shelf Height
The venting attached to the top vent should be routed in a way to minimize obstructions to the space above the fireplace. Do not insulate the space between the fireplace and the area above it (Table 9). The minimum height from the base of the fireplace to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Table 9.
NOTE: This is a heat-producing appliance. Objects placed above the unit are exposed to elevated temperatures.
Table 9: Combustible Shelf Height—Top Vent
Model
42” * 51 1/4” (1299 mm) 53” (1345 mm) 54” * 55” (1400 mm)** 56 3/4” (1441 mm)**
* 6” straight vent section required before 90° elbow ** Includes 3” clearance to combustibles required above vent components
Top Vent with one 90° Elbow
Secure Vent
®
Secure Flex® (flex elbow)
Shelf Height
(see table)
No combustibles or insulation in the shaded area between the appliance and the shelf above it.
15
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Wall Finishes / Surrounds / Mantels
Clearances to combustible mantels vary according to mantel depth (Figure 6). Mantels constructed of non-combustible material may be installed at any height above the appliance opening; however, do
NOT allow anything to hang below the top edge of the fireplace door. Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above
the fireplace.
NOTE: To avoid heat-related finish damage, use finish materials rated 175 °F, or higher, on the underside of the mantel. NOTE: The factory-supplied non-combustible fiber board MUST be installed above the fireplace opening.
Figure 6: Combustible Side Clearances Figure 7: Mantel Height
At 14” minimum side wall clearance, a combustible wall can project to any length.
14
14”
(356)
(356 mm)
At 8 1/4” side wall clearance, a combustible wall can project 12”
8 1/4”
8-1/4
(209 mm)
(209)
Installation
900079-02 05/2015
Top View of
Fireplace
o
45
5 (127)
(127 mm)
12 (305)
(305 mm)
17 (431)
(431 mm)
Combustible materials allowed in shaded area
5”
“Safe Zone”.
Combustible walls shown in dark gray
12”
Combustible mantel legs may project beyond either side of the fireplace opening as long as they are kept within the shaded area
17”
illustrated here.
28 (711)
26 (660)
24 (610)
22 (559)
20 (508)
18 (457)
in. (mm)
12
(305)
Mantel depth
(203)
10
(254)
8
6
(152)
4
(102)
(51)
2
Fireplace
INSTALLATION PREPARATION
The fireplace is shipped with all gas controls and components installed and pre-wired. Before installing the fireplace, follow these steps:
1. Remove and retain the shipping carton.
2. Confirm receipt of required items listed in Packaging on Page 8.
3. Retrieve the non-combustible fiber board from behind the fireplace, and set aside in a safe location for
later installation.
4. If not already done, remove the glass door (Page 57), and set aside in a secure location for later reinstallation. NOTE: Place the glass door on the shipping carton to protect its surface.
5. Remove the modesty panel. Set aside in a secure location for later installation.
16
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
INSTALLATION SEQUENCE
The typical sequence of installation is outlined below; however, each installation is unique and may result in variations to the steps described.
See the pages referenced in the following steps for detailed instructions.
Framing
1. Construct the Fireplace Framing (Page 17).
2. Prepare the Fireplace Top Spacers (Page 19).
3. Route the Gas Supply Line into the Fireplace (Page 19).
4. Rough in the Electrical Supply, if Needed (Page 20).
5. Prepare the Fireplace Nailing Flanges (Page 20).
6. Place the Fireplace in the Framing and Secure (Page 20).
Venting
7. Select a Horizontal or Vertical Vent System (Page 20).
8. Install the Vent Restrictor (if necessary) (Page 20).
9. Install the Vent System (Page 24).
Electrical Connection
10. Complete the Field Wiring (Page 35).
Gas Connection
11. Connect the Gas Line (Page 37).
12. Install the Wall Switch Receiver (Page 44).
13. Initialize the Remote Control System (Page 44).
14. Verify Proper Fireplace Operation (Page 38).
Finishing
15. Install the Glass Media (Page 55).
16. Install the Baffle (Page 39).
17. Install the Glass Door and Barrier (Page 57).
18. Adjust the Air Shutter to Ensure Proper Flame Appearance (Page 39).
19. Install the Finishing Materials (Page 41).
20. Attach the Safety-in-Operation Warning Labels (Page 44).
Installation
900079-02 05/2015
1. Construct the Fireplace Framing
1. Frame the fireplace as illustrated in Table 10. All framing details must allow for a minimum clearance to combustible
framing members as shown in Table 8. Steel studs are strongly recommended where exposed to heat.
2. Mount the fireplace on a fully supported base extending the full width and depth of the unit. If installed on combustible materials, such as carpeting, vinyl tile, or combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the fireplace.
NOTE: Headers may be in direct contact with the fireplace top standoff spacers when they are bent up vertically, maintaining the 4 3/8” clearance to the fireplace top, but must not be supported by them or notched to fit around them. All construction above the fireplace must be self-supporting. DO NOT use the fireplace for structural support.
17
Innovative Hearth Products
20 1/2
(521)
9 7/8 (251)
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Installation
900079-02 05/2015
NOTE: Fireplace is designed for 1” thickness of non comustible board on the face of the unit. If the finished surface is to match a thinner finish material the unit must be recessed up to 1/2” to allow non-combustible to be flush with surrounding finish material (see * for dimensions).
Table 10: Fireplace Framing Dimensions
Model a b c d
42”
54”
*with 1/2” recess for flush framing
NOTE:
54 3/4
1366
65 3/4
1670
NOTE: Illustration provided for dimensions. Fireplace must be adequately framed and supported with 2 x 4, or larger building materials.
a. Required frame opening width (1/2 of a = horizontal centerline of fireplace and vent
framing opening)
58 3/4*
1492*
69 3/4*
1772*
20 1/2
521
20 1/2
521
21*
533*
21*
533*
37
940
41 3/4
1061
38 1/2*
978*
43 1/4*
1099*
44 3/8
1127
48 1/4
1226
e
65
(1651)
CEILING
10-1/2
(267)
(178)
5-1/8
(130)
7
12-1/8
(308)
b. Required frame opening depth with 1/2” (13mm) thick wall finish material (for other wall
finish thicknesses, adjust frame opening depth and nailing flanges accordingly)
c. Minimum frame opening height (from base of appliance to header) d. Minimum height from appliance base to vertical centerline of horizontal termination vent
pipe (with 6” straight vent section and 90° elbow off appliance vent collar)
NOTE: The vertical centerline of the horizontal termination vent pipe is NOT the same as the vertical centerline of the vent frame opening because of firestop/spacer offset.
e. Minimum height from appliance base front to ceiling f. Mounting platform
NOTE: Mount on a fully supported platform extending full width and depth of unit.
Table 11: Fireplace Framing Specifications—Corner Installation with Horizontal Termination
Model A B C D E
42”
54”
53 3/4”
(1365 mm)
65 3/4”
(1670 mm)
NOTE: Back wall of chase/enclosure (including finishing materials) shown.
94 3/4
(2407 mm)
106 3/4”
(2711 mm)
67”
(1702 mm)
75 1/2”
(1917 mm)
47 3/8”
(1203 mm)
53 3/8”
(1356 mm)
25 1/8”
(638 mm)
29 3/8”
(745mm)
C
d
c
b
a
1/2 of A
f
~
*
inches
(millimeters)
E
7 (178)
D
A
B
Table 12: Fireplace Dimensions Table 13: Viewable Glass
42” models
54” models
D
20 1/2
(521)
Table 14: Surround Dimensions
42” models
54” models
Table 15: Vent Collar
All models 4 1/2” inner x 7 1/2” outer
NOTE: Before installing fireplace, nailing flanges MUST be adjusted according to finish (cleanface or surround) and wall finish material thickness. This is critical to ensure proper fireplace location, especially if installing optional surround and bezel.
A
B
Top View
Model A B C D E
42” 26 7/8” (683 mm) 53 3/4” (1366 mm) 32 1/2” (826 mm) 44 1/8” (1121 mm) 15 11/16” (398 mm) 54” 32 1/2” (826 mm) 65 3/4” (1670 mm) 36 3/8” (924 mm) 56 1/8” (1426 mm) 19 5/8” (498 mm)
18
NOTE: Assemble top standoffs before installing fireplace.
11 7/8
(302)
Front View
C
E
9 7/8 (251)
Right Side View
40” W x 10 1/2” H
1016 mm x 267 mm
51” W x 14 3/4” H
1295 mm x 375 mm
56 1/2” W x 23 3/4” H
1435 mm x 603 mm
68” W x 27 1/2” H
1727 mm x 699 mm
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Prepare the Fireplace Top Spacers
2.
900079-02 05/2015
1. The two (2) 4 3/8” standoff spacers on top of the fireplace cabinet are shipped flat (Figure 8).
2. Bend the standoffs as shown (Figure 8):
3. Align the holes in the standoff with the holes in the fireplace top, and secure with the supplied screws (Figure 8).
Figure 8: Standoffs
Positioned flat as shipped from the
factory
Assembled
standoff
3. Route the Gas Supply Line into the Fireplace
NOTE:
NOTE: If gas shutoff valve on the fireplace is desired, surround kit must be used. Refer the gas line routing included in the surround instructions.
See Page 53 for more information on Accessing the Control Compartment.
Installation
1. Route a 1/2” (13 mm) gas line to the left side of the fireplace (Figure 9).
2. Route the gas line through the gas supply line access opening (Figure 10).
NOTE: The gas supply line should not be connected to the appliance until step 11. Connect the Gas Line (Page 37).
NOTE: ONLY a licensed installer should perform these steps—strictly per NFPA guidelines. Installing a gas supply
line from the fuel supply to the appliance involves numerous considerations, including materials, protection, sizing, location, controls, pressure, sediment, and more.
NOTE: Gas lines must be routed, assembled, and made of materials that are in strict accordance with local codes and regulations. Never use galvanized or plastic pipe.
Figure 9: Routing the gas line through the framing Figure 10: Routing the gas line into the fireplace
Left side front corner of fireplace framing shown. Gas line may also enter on the right side or bottom.
Pipe coupling (recommended)
15 3/4” (400 mm)
1 5/8”
(43 mm)
Gas supply line access
opening
Gas flex line
Gas line shutoff valve (disconnected from flex line)
Proper Sizing of Gas Line
Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code, NFPA 54—latest edition (USA) or CAN/CGA-B149.1— latest edition (Canada).
NOTE:
All fireplaces are factory-equipped with a flexible gas line connector and 1/2” shutoff valve (Figure 34).
See Massachusetts Horizontal Vent Requirements for additional requirements for installations in the state of Massachusetts in the USA.
A pipe joint compound rated for gas should be used on the threaded joints. Ensure propane-resistant compounds are used in propane applications. Be very careful that the pipe compound does not get inside the pipe.
A sediment trap in the supply line as close as possible to the fireplace is recommended.
19
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Check with the local building official for local code requirements (e.g., Are below grade penetrations of the gas line allowed?, etc).
Installation
900079-02 05/2015
CAUTION
If propane is used, be aware that with a tank that is too small (i.e., under 100 lbs, if this is the only gas appliance in the dwelling—see NPFA 58), there may be a loss of pressure. This can result in insufficient fuel delivery that can cause sooting, delayed ignition, or other malfunctions. Any damage resulting from an improper installation is not covered by the limited warranty.
4. Rough in the Electrical Supply, if Needed
1. As necessary, rough in the fireplace electrical supply per NEC and local codes.
5.
Place the Fireplace in the Framing and Secure
1. Secure the fireplace to the side framing members using the unit’s nailing flanges —one top and bottom on each
side of the fireplace front. Use 8d nails or the equivalent.
NOTE: Nailing flanges, combustible members, and screw heads in areas directly adjacent to the nailing flanges are EXEMPT from the 1/2” clearance to combustible requirements for the firebox outer wrapper. Combustible framing may be in direct contact with the nailing flanges and may be located within 1/2” of screw heads and the firebox wrapper in areas adjacent to the nailing flanges.
VENT SYSTEM PREPARATION
6. Select a Horizontal or Vertical Vent System
1. With the fireplace secured in the framing, determine the vent route and identify the exterior termination location.
The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Use only approved vent components (Page 9 and Page 46).
NOTE: This fireplace must be vented directly to the outside.
The vent system may not service multiple appliances, and must never be connected to a flue serving a separate solid fuel burning appliance.
NOTE: The vent pipe is tested to be run inside an enclosed wall (such as a chase). There is no requirement for
inspection openings in the enclosing wall at any of the joints in the vent pipe.
7. Install the Vent Restrictor (if necessary)
1. Use the vent run descriptions in Figure 14 to determine if a vent restrictor is necessary.
2. If necessary, assemble the vent restrictor and wings as detailed in Figure 14 and Figure 16.
3. If necessary, install the appropriate vent restrictor with the flaps facing up (Figure 15). The vent restrictor is held in
place by friction. The vent restrictor must not be visible inside the firebox.
NOTE: If the baffle and back panel are installed, remove them before installing the vent restrictor. NOTE: The vent restrictor is shipped in the firebox.
WARNING
20
Innovative Hearth Products
Base
3
5
10
45
6
40
15 ft Maximum
horizontal run
60 ft Maximum vertical run
60
2
15
Horizontal Distance (ft)
Vertical Height (ft)
Vertical Height (ft)
4
6
1
4.5 6
7.5
Position 2Position 1
6 ft Minimum vertical run
6 ft Minimum
10
9
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Installation
900079-02 05/2015
Figure 11: When to use a vent restrictor Figure 12: Vent restrictor installation, Top vent
*
U-Shaped
Vent
Restrictor
Inner
Fireplace
Collar
Appliance Top Vent Outlet
Vent
Collar
Vent
Restrictor
(held in
place by
friction)
Figure 13: Vent restrictor assembly
Base Vent Restrictor
Vent Restrictor Position 1
*
* For straight runs or runs with elbows as illustrated in Vertical Vent Figures/Tables starting on Page 27.
Vent Restrictor with Vertical Terminations
Vent Restrictor Position 2
When vertically terminating the vent system through the roof and using the vent restrictor, install the vent restrictor in the top vent of the fireplace outlet.
If installing more than 6 ft of vertical venting, install the restrictor (Figure 15), from inside or outside the unit, in the inner fireplace collar. The vent restrictor is held in place by friction.
Vent Restrictor with Horizontal Terminations
When horizontally terminating a vent system with a vertical vent run up to 4 ft through an exterior wall, no vent restrictor is required. If installing more than 4 ft of vertical venting, install the restrictor (Figure 15), from inside or outside the unit, in the
inner fireplace collar. The vent restrictor is held in place by friction.
Table 16: Effective Vent Length
Model Effective Length
SV4.5L6 4 1/2” SV4.5L12 10 1/2” SV4.5L24 22 1/2” SV4.5L36 34 1/2” SV4.5L48 46 1/2”
Connecting the vent pipe
Secure Vent® SV4.5 direct-vent system components are unitized concentric pipe components featuring positive twist lock connections (Figure 17 and Figure 18). All of the fireplaces covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent components fit over the fireplace/vent collar to create the positive twist lock connection.
21
Loading...
+ 49 hidden pages