Superior DRL3042TEN, DRL3054TEN, DRL3054TEP, DRL3042TEP Installation And Operation Instructions Manual

Page 1
Installation and Operation Instructions
PFS
P900079-02
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
P/N 900079-02 Rev. B 05/2015
Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 900079-03.
®
Models DRL3042TEN DRL3042TEP DRL3054TEN DRL3054TEP
Report No. F14-108
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour
consultation ultérieure.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil peut installé dans une maison préfabriquée (mobile) déjà installée à demeure, si les réglements locaux le permettent. Ce appareil doit être utilisé uniquement avec le type de gaz indiqué sure la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilsée.
L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neigh­bor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas sup­plier.
AVERTISSEMENT: RISQUED’INDENDIE OU D’EXPLOSION
Le non-respect Des avertissements de sécurité pourrait d’entraîner des blessures graves, la mort ou des dommages matériels.
— Ne pas entreposer ni utilizer d’essence ni d’autres
vapeurs ou liquides inflammables dans le voisin­age de cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâti­ment où vous trouvez.
• Sortez immédiatement de bâtiment.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
— L’installation et l’entretien doivent être assurés par
un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
Page 2
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
See attached color flyer for proper color representation
General Information 900079-02 05/2015
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
DANGER
VITRE CHAUDE
RISQUE DE BRÛLURES.
NE TOUCHEZ PAS UNE VITRE
NON REFROIDIE.
NE LAISSEZ JAMAIS UN ENFANT
DE TOUCHER LA VITRE.
L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
Voir ci-joint tract pour une bonne représentation de la couleur
PELIGRO
EL VIDRIO CALIENTE
CAUSARÁ QUEMADURAS.
USTED DEBE NUNCA
TOCAR EL VIDRIO CALIENTE.
LOS NIÑOS DEBEN NUNCA
TOCAR EL VIDRIO.
Una barrera diseñada para reducir el riesgo de quemaduras desde la mir­illa (vidrio) caliente es proveida con este aparato y deberá instalarse para la protección de los niños y otros individuos en riesgo.
2
Vea el volante adjunto para la representación de color adecuado
Page 3
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
General Information 900079-02 05/2015
Safety and Your
Fireplace
All parts of your
IHP fireplace get
EXTREMELY HOT!
 To prevent severe
burns and injuries, install a screen or physical barrier to prevent direct contact with the glass.
 Follow the safety instructions
below and be sure everyone in your household understands this burn hazard:
• The surfaces on your fireplace get EXTREMELY HOT!
• The glass on the front of the fireplace reaches EXTREMELY HIGH temperatures and can cause severe burns if touched.
• Keep children away from an operating fireplace. Closely supervise children in any room where a fireplace is operating to prevent contact with glass.
• Keep clothing, furniture, gasoline, and other flammable liquids away from the fireplace.
• Even after the gas is turned off, fireplace surfaces remain extremely hot.
 Be sure to attach the enclosed
Safety-in-Operation Warnings where you turn on your fireplace, to help remind everyone of the dangers associated with high temperatures (Page 45).
 Read Important Safety Information
(Page 5)
3
EXTRÊMEMENT CHAUDES !
La sécurité et
votre foyer
Toutes les parties de votre
foyer IHP deviennent
 Afin d'éviter de vous
brûler gravement ou de vous blesser, installez une grille ou une barrière physique pour empêcher tout contact direct avec la vitre.
 Suivez les instructions de sécurité
ci-dessous et veillez à ce que tous les membres de votre famille soient conscients du danger de brûlure encouru :
Les surfaces de votre foyer deviennent EXTRÊMEMENT CHAUDES !
La vitre située à l'avant du foyer atteint des températures EXTRÊMEMENT ÉLEVÉES et peut causer de graves blessures en cas de contact.
Tenez les enfants à l'écart du foyer lorsqu'il fonctionne. Surveillez attentivement les enfants dans les pièces où un foyer est utilisé afin d'éviter qu'ils ne soient en contact avec la vitre.
Tenez tous les vêtements, les meubles, l'essence et tout autre liquide inflammable à l'écart du foyer.
Même après fermeture du gaz, les surfaces du foyer restent extrêmement chaudes.
Veillez à coller les Étiquettes de mise
en garde relatives à la sécurité d'utilisation à l'endroit où vous
utilisez le foyer, pour rappeler à tous les utilisateurs les dangers liés aux températures élevées (Page 45).
 Lisez L’information de sûreté
importante (Page 5).
[FRENCH][ENGLISH]
Seguridad y su
chimenea
¡Todas las partes de la
chimenea IHP se ponen
MUY CALIENTES!
 Instale una malla o barrera física para evitar
el contacto directo con el vidrio y prevenir las quemaduras y lesiones graves.
 Siga las instrucciones de seguridad
a continuación y asegúrese de que todos en su hogar sepan acerca de este peligro de quemadura:
• ¡Las superficies de la chimenea se ponen MUY CALIENTES!
• El vidrio delante de la chimenea alcanza temperaturas EXTREMADAMENTE ALTAS y puede causar quemaduras graves si se toca.
• Mantenga a los niños alejados de la chimenea en funcionamiento. Supervise en forma cercana a los niños en cualquier cuarto donde haya una chimenea funcionando para impedir el contacto con el vidrio.
• Mantenga la ropa, mobiliario, gasolina y otros líquidos inflamables alejados de la chimenea.
• Aún después de haber apagado el gas, las superficies de la chimenea permanecen extremadamente calientes.
Asegúrese de colocar las Etiquetas
de advertencia de seguridad de operación en el lugar donde
enciende la chimenea, para que todos recuerden los peligros asociados con las altas temperaturas (Página 45).
 Lea Información importante de
seguridad (Página 5).
[SPANISH]
Page 4
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
THANK YOU FOR YOUR PURCHASE. WE APPRECIATE YOUR BUSINESS!
Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information. Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace.
General Information 900079-02 05/2015
Look for the EnerGuide
Gas Fireplace Energy
Efficiency Rating in this manual.
Based on CSA P.4.1-02
Please read and understand these instructions before installing, operating, or servicing this product.
General Information
Important Safety Information ............................................................5
Fireplace Installation, Operation, and Maintenance Notices ............... 6
Packaging .......................................................................................... 8
Introduction ....................................................................................... 8
Installation
Requirements for the Commonwealth of Massachusetts ................11
Cold Climate Insulation .................................................................... 11
Manufactured Home Requirements ................................................. 12
Location ...........................................................................................12
Vent Termination Clearances ...........................................................13
Minimum Clearances to Combustibles ............................................15
Wall Finishes / Surrounds / Mantels ................................................16
Installation Preparation ....................................................................16
Installation Sequence ......................................................................17
Construct the Fireplace Framing ...................................................... 17
Route the Gas Supply Line into the Fireplace ..................................19
Install the Vent System ....................................................................24
Complete the Field Wiring ................................................................35
Connect the Gas Line ....................................................................... 37
Verify Proper Fireplace Operation ....................................................38
We recommend that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace Institute® (NFI) as NFI Gas Specialists.
If necessary, Install the Firebox Floors.............................................38
If necessary, Install the Firebox Liners.............................................38
Install the Glass Media ....................................................................39
Install the Baffle ............................................................................... 39
Install the Glass Door ......................................................................39
Adjust the Air Shutter to Ensure Proper Flame Appearance ............. 39
Install the Finishing Materials .......................................................... 41
Install the Wall Switch Receiver .......................................................44
Initialize the Remote Control System ............................................... 44
Attach the Safety-in-Operation Warnings.........................................45
Installation Accessories ................................................................... 46
Gas Conversion Kits ........................................................................48
Operation
Maintenance .................................................................................... 59
Optional Accessory Components ..................................................... 62
Lighting Instructions .......................................................................63
Troubleshooting ...............................................................................65
Replacement Parts ..........................................................................66
Warranty ..........................................................................................69
4
Page 5
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
General Information 900079-02 05/2015
GENERAL INFORMATION
IMPORTANT SAFETY INFORMATION L’information de sûreté importante Información importante de seguridad
WARNING AVERTISSEMENT ADVERTENCIA
Do not operate appliance with the glass front removed, cracked or broken.
Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.
Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Clothing or other flammable material should not be placed on or near the fireplace.
Young children should be carefully supervised when they are in the same room as the fireplace. Toddlers, young children, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children, and other at­risk individuals out of the room and away from hot surfaces.
Any safety screen or guard removed for servicing a fireplace must be replaced prior to operating the fireplace.
Installation and repair should be done by a qualified service person. The fireplace should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulating air passageways of the fireplace be kept clean (Maintenance on Page 59).
[English] [French] [Spanish]
Ne pas utiliser l’appareil si le panneau frontal en verre n’est pas en place, est craqué ou brisé.
Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Appeler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.
En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures.
Les enfants et les adultes devraient être informés des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.
On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la surface chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habitent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécurité ; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de poussière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres (Page 59).
No opere el artefacto con el frente de vidrio quitado, agrietado o roto.
No use este artefacto si alguna de sus partes ha estado bajo agua. Llame de inmediato a un técnico de servicio calificado para que inspeccione el artefacto y reemplace cualquier parte del sistema de control y cualquier control de gas que haya estado bajo agua.
Debido a las altas temperaturas, el artefacto debe situarse fuera de las áreas de tráfico y lejos del mobiliario y cortinas.
Se debe alertar a los niños y adultos sobre los peligros de las altas temperaturas en la superficie y que se mantengan alejados para evitar quemaduras o ignición de la ropa.
No debe colocarse ropa u otros materiales inflamables sobre y cerca del artefacto.
Se debe supervisar de cerca a los niños cuando estén en el mismo cuarto que el artefacto. Los niños pequeños, los jóvenes y otras personas pueden ser susceptibles a quemaduras por contacto accidental. Se recomienda instalar una barrera física si hay personas en riesgo en la casa. Para restringir el acceso a una chimenea o estufa, instale una puerta de seguridad ajustable para mantener a los niños pequeños, jóvenes y otras personas en riesgo fuera del cuarto y lejos de las superficies calientes.
Cualquier malla o resguardo de seguridad quitado para dar servicio a un artefacto, debe reinstalarse antes de operar el artefacto.
Una persona de servicio competente debe realizar la instalación y reparación. Una persona de servicio profesional debe inspeccionar el artefacto antes de usar al menos una vez por año. Se puede requerir limpieza más frecuente debido a la pelusa excesiva del alfombrado, del material de cobijas, etc. Es imprescindible mantener limpios los compartimientos de control, los quemadores y los pasajes de circulación del aire del artefacto (Página 59).
5
Page 6
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
FIREPLACE INSTALLATION, OPERATION, AND MAINTENANCE NOTICES
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION, AND LISTINGS OF THIS UNIT.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
AVERTISSEMENT
Une installation, un réglage,une modification, une réparation ou un entretien mal effectué peut causer des dommages matériels ou des blessures. Voir la notice de l’utilisateur qui accompagne l’appareil. Pour de l’aide ou des renseignements supplémentaires, consultez un installateur, un technicien agréé ou le fournisseur de gaz.
WARNING
General Information 900079-02 05/2015
Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appliance and/or its operating controls is dangerous.
6
Page 7
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Clothing or other flammable material should not be placed on or near the appliance.
On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.
Improper installation or use of this appliance can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
Hot while in operation. Do not touch. Severe Burns may result. Keep children, clothing furniture, gasoline and other liquids having flammable vapors away.
General Information 900079-02 05/2015
WARNING
AVERTISSEMENT
WARNING
CAUTION
ATTENTION
L’appareil est chaud lorsqu’il fonctionne. Ne pas toucher l’appareil. Risque de brûlures graves. Surveiller les enfants. Garder les vêtements, les meubles, l’essence ou autres liquides produisant des vapeur inflammables loin de l’appareil.
NOTE:
• If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
• For use with barrier(s) Part No(s). J7427 (42” Models) and J7426 (54” Models).
These fireplaces are designed as supplemental heaters, and are not to be used as the primary heat source when installed in a dwelling.
Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation. Never obstruct the front or back openings of the fireplace.
These fireplaces are designed to operate on natural or propane gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.
These fireplaces must not be connected to a chimney or flue serving a separate solid fuel burning fireplace.
These fireplaces are vented gas appliances. Do not burn wood or other material in these appliances.
Only trim kit(s) supplied by the manufacturer shall be used in the installation of this fireplace.
Remarqué :
Seules les trousses de garniture fournies par le fabricant doivent être utilisées pour l’installation de cet appareil.
7
Page 8
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
INSTALLATION
PACKAGING
All models include
The assembled vented gas fireplace heater is packaged with:
Literature Kit (Installation and Operation Instructions (this manual), and Safety-In-Operation Warning Labels)
Vent restrictor assembly
(1) Non-combustible fiber board
Handheld remote control (transmitter) with (3) AAA batteries
Remote control receiver (wall switch) assembly with (4) AA batteries
Glass media kit, black
Barrier
Optional accessories
Surround kit
Gas conversion kit
INTRODUCTION
These vented gas fireplace heaters are direct-vent (top vent only), sealed combustion, air-circulating gas fireplaces designed for residential applications. Direct-vent appliances operate with the combustion chamber isolated from the indoor environment. All air for combustion is brought in from the outside, and exhaust gases are vented through the same direct-vent, coaxial (intake/exhaust) vent system.
These appliances are designed to operate on natural or propane gas only. The use of other fuels or fuel combinations will degrade the performance of this system, may be dangerous, and may void the warranty.
Electronic fireplaces are designed with an electronic intermittent pilot ignition system. Electrical power (110 Vac line voltage) is recommended to operate the fireplace; however, AA batteries (not provided) can be used for full-time operation or as a backup in case of a power outage.
Batteries will operate the flame ON/OFF function only. Electrical power is required to operate the optional blower. A remote control system is included with all models and provides remote ON/OFF flame control (manual adjustment
of the gas valve settings is not possible).
Installation
900079-02 05/2015
NOTE: Installation and repair should be done by a qualified service person. The fireplace should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the fireplace be kept clean.
Remarqué : L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.
NOTE: Diagrams and illustrations are not necessarily shown to scale.
8
Page 9
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Approved Vent Components
These fireplaces are designed, tested and listed for operation and installation with the following vent components only:
Secure Vent® Direct-Vent System Components,
Secure Flex® Flexible Vent Components, and
Z-FLEX® Model GA Venting Systems listed to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited.
Use only the correct size venting (4 1/2” inner and 7 1/2” outer). These approved vent system components are labeled for identification. DO NOT use any other manufacturer’s vent
components with these fireplaces.
Codes and Standards
These fireplaces comply with National Safety Standards and are tested and listed by PFS (Report No. F14-108) to ANSI Z21.88 (in Canada, CSA-2.33), and CAN/CGA-2.17-M91 (CSA P4.1) in both USA and Canada, as vented gas fireplace heaters.
These fireplaces are listed for installation in bedrooms, aftermarket mobile homes, and manufactured homes. The installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI
Z223.1/NFPA 54—latest edition (In Canada, the current CAN/CGA-B149.1 installation code). The fireplace, when installed, must be electrically grounded and wired in accordance with local codes or, in the
absence of local codes, with the National Electrical Code, ANSI/NFPA 70—latest edition, or the Canadian Electrical Code, CSA C22.1—latest edition.
Installation
900079-02 05/2015
BTU Input
Gas Pressure
Table 1: Input Rate, Gas Valves
Models
42” 22,000 20,000 54” 30,000 30,000
Natural Gas Propane (field converted)
Input Rate (BTU/HR)
Table 2: Thermal Efficiency (%)
Model
42” 66.7 54.2 69.6 59.4 54” 71.9 63.2 72.1 65.5
* AFUE is a measurement of the US Department of Energy ** P4 (EnerGuide) is a measurement of the Canadian Office of Energy Efficiency.
AFUE * P4 ** AFUE * P4 **
Natural Gas Propane
Table 3: Inlet Gas Supply Pressure
Fuel Minimum Maximum
Natural Gas 5” WC / (1.25 kPa) 10.5” WC / (2.61 kPa)
Propane 11.0” WC / (2.74 kPa) 13.0” WC / (3.23 kPa)
Table 4: Manifold Gas Supply Pressure
Natural Gas 3.5” WC / (0.87 kPa)
Propane 10.0” WC / (2.49 kPa)
The control valves have a 3/8” (10 mm) NPT thread inlet and outlet side of the valve (Figure 1).
9
Page 10
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Figure 1: Electronic Gas Valve
(from DFC Wire Harness)
Line (IN) Test Port
Manifold (OUT) Test Port
Orange Wire
(from DFC Wire
Harness)
Main Gas Inlet
3/8" NPT
The SIT gas valve in this fireplace has a 3/8” NPT thread main gas inlet and outlet. Test gauge connections are provided on the front of the electronic gas control valve (identified IN for the inlet and OUT for the manifold side).
Figure 2: Accessing the gas valve
Installation
900079-02 05/2015
Green Wire
Pressure Regulator Tower
Yellow Ground Wire (from DFC Wire Harness)
Glass Door Assembly (Lower Right Corner)
Air Shutter
Adjustment Lever
Battery Backup Holder
(attached to bracket with cable)
Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.
Using a propane tank smaller than 100 lbs may create pressure loss and insufficient fuel delivery, which can cause sooting, severe delayed ignition, or other malfunctions (see NPFA 58).
Any damage as a result of insufficient tank size or other improper installation is NOT covered under the limited warranty.
The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
10
Page 11
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Orifice Sizes—Sea Level to High Altitude
These fireplaces are tested and approved for installation at elevations of 0–4500 ft (0–1372 m) above sea level using the standard burner orifice sizes (Table 5). For elevations above 4500 ft, contact your gas supplier or qualified service technician.
Table 5: Burner Orifice Sizes, Elevation 0–4500 ft ( 0–1372 m)
Model
42”
54”
* Standard size installed at factory
Deration
At elevations above 4500 ft, the amount of BTU fuel value delivered must be reduced by either:
Using gas that has been derated by the gas company.
Changing the burner orifice to a smaller size as regulated by the local authorities having jurisdiction and by the (USA) National Fuel Gas Code NFPA 54/ANSI Z223.1—latest edition or, in Canada, the CAN/CGA-B149.1 codes— latest edition.
NOTE: Flame breadth, height and width will diminish 4% for every 1,000 ft of altitude.
IN CANADA—CAN/CGA-2.17-M91 (HIGH ALTITUDE): THE CONVERSION SHALL BE CARRIED OUT BY A MANUFACTURER’S AUTHORIZED REPRESENTATIVE,
IN ACCORDANCE WITH THE REQUIREMENTS OF THE MANUFACTURER, PROVINCIAL OR TERRITORIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN/ CGA-B149.1 OR CAN/CGA-B149.2 INSTALLATION CODES.
Natural Gas
drill size
#43 (0.089”)*
Cat. No. 99K7501
#37 (0.104”)*
Cat. No. 24M10
Installation
900079-02 05/2015
Propane drill size
#55 (0.052”)*
Cat. No. 19L52
0.063”*
Cat. No. LB-37G00
REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS
These appliances are approved for installation in the U.S. state of Massachusetts if the following additional requirements are met:
Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R. Sections 4.00 through 8.00.
Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts.
The flexible gas line connector used shall not exceed 36” (914 mm) in length.
The individual manual shutoff must be a T-handle type valve.
Massachusetts Horizontal Vent Requirements
In the Commonwealth of Massachusetts, horizontal terminations installed less than seven (7) ft above the finished grade must comply with the following additional requirements:
A hard wired carbon monoxide detector with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certified.
A metal or plastic identification plate must be permanently mounted to the exterior of the building at a minimum height of eight (8) ft above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.
COLD CLIMATE INSULATION
For cold climate installations, seal all cracks around your fireplace with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which fireplace rests, if floor is above ground level. Gas line holes and other openings should be caulked or stuffed with unfaced fiberglass insulation. Caulk the firestop only where the pipe penetrates an outside wall, attic, or other unconditioned space.
NOTE: Do not use loose, or blown-in insulation in the cavity surrounding the fireplace. If the fireplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can
be placed underneath to prevent conduction of cold transferring to the fireplace and into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops.
11
Page 12
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
MANUFACTURED HOME REQUIREMENTS
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
Cet appareil peut être installé dans une maison préfabriquée (mobile) déjà installée à demeure si les règlements locaux le permettent.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilisée.
Ensure that the cross members are not cut or weakened during installation. The structural integrity of the manufactured home floor, wall, and ceiling / roof must be maintained.
This appliance must be grounded to the chassis of the manufactured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA 70—latest edition or the Canadian Electrical Code CSA C22.1—latest edition.
Installation
900079-02 05/2015
CAUTION
CAUTION
LOCATION
In selecting the location, the aesthetic and functional use of the fireplace are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important. The fireplace may be located on or near conventional construction materials. See Construct the Fireplace Framing on Page 17 for more information.
Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.
En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures.
The location should also be free of electrical, plumbing or other heating/air conditioning ducting.
Be aware that this is a heat producing fireplace. Objects placed above the unit are exposed to elevated temperatures. Do not insulate the space between the fireplace and the area above it.
Figure 3: Typical Locations and Venting
Top Vent
Top Vent
Recessed
Installation
Top Vent
Vertical Vent
(Top Vent)
Top Vent Top Vent
12
Top Vent
Horizontal Vent
(Top Vent)
Page 13
Innovative Hearth Products
12
X
Roof pitch is X/12
2 ft
minimum
2 ft minimum
Lowest
discharge
opening
H*
*H = minimum height from roof to
lowest discharge opening of vent
Horizontal overhang
Vertical
wall
Vent
termination
Storm collar
Concentric
vent pipe
Flashing
1” (25.4 mm) minimum clearance to combustibles
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
VENT TERMINATION CLEARANCES
The following vent termination figures and charts should be used. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI Z223.1/NFPA 54) in the USA or the current standards of CAN/ CGA-B149.1 in Canada.
Vertical Vent Termination Clearances
Terminate multiple vent terminations according to the installation codes listed above and Figure 4.
Figure 4: Multiple Terminations
Terminate single vent caps relative to building components according to Table 6 and Figure 4.
Table 6: Termination Heights for Vents above Flat or Sloped Roofs (NFPA 54 / ANSI Z223.1)—Gas Vent Rule
Installation
900079-02 05/2015
12”
(305 mm)
minimum
Roof Pitch Termination Height *
Flat to 6/12 1.0 ft (0.3 m) 6/12 to 7/12 1.25 ft (0.38 m) 7/12 to 8/12 1.5 ft (0.46 m) 8/12 to 9/12 2.0 ft (0.61 m)
9/12 to 10/12 2.5 ft (0.76 m) 10/12 to 11/12 3.25 ft (0.99 m) 11/12 to 12/12 4.0 ft (1.22 m) 12/12 to 14/12 5.0 ft (1.52 m) 14/12 to 16/12 6.0 ft (1.83 m) 16/12 to 18/12 7.0 ft (2.13 m) 18/12 to 20/12 7.5 ft (2.29 m) 20/12 to 21/12 8.0 ft (2.44 m)
Horizontal Vent Termination Clearances
The horizontal vent termination must have a minimum of 6” (152 mm) clearance to any overhead combustible projection of 2 1/2” (64 mm) or less (Figure 5). For projections exceeding 2 1/2” (64 mm) (Figure 5). For additional vent location restrictions refer to Table 7.
All horizontal terminations may be located as close as 6” (152mm) to any (non-combustible and combustible) exterior sidewall. This distance may be decreased to 2” (51mm) for noncombustible exterior sidewalls with SV4.5HT-2 termination (Table 21).
Figure 5: Horizontal Vent Termination Clearances
Combustible projection
2 1/2” or less in length
Combustible projection
greater than 2 1/2” in length
Ventilated
soffit
Unventilated
soffit
18”
(457 mm)
12”
(305 mm)
Termination kit
6
(152)
6”
Termination kit
NOTE: See Figure 27 on Page 31 for exterior wall recess allowances for the SV4.5HT-2 termination.
13
Page 14
(TERMINATION PROHIBITED)
Inside Corner
Balcony with No Side
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Table 7: Horizontal vent termination clearances for buildings with combustible and noncumbustible exteriors
Outside Corner Recessed Location
D
E
V
B
L
C
F
V
B
TERMINATION CAP
V
Fixed
Closed
Openable
V
Openable
V
B
A
AIR SUPPLY INLET
X
Fixed
Closed
J
B
V
B
X
G
GAS METER RESTRICTED AREA
A Clearance above grade, veranda, porch, desk, or balcony 12” (300 mm) ** 12” (300 mm) * B Clearance to window or door that may be opened 6” (150 mm)
C Clearance to permanently closed window 9” (229 mm)
D Vertical clearance to ventilated soffit located above the
termination within a horizontal distance of 18” (458 mm)
E Clearance to unventilated soffit 12” (305 mm)
F Clearance to outside corner 5” (127 mm)
G Clearance to inside corner 2” (51 mm) minimum 2” (51 mm) minimum H Clearance to each inside of center line extended above
meter / regulator assembly
I Clearance to service regulator vent outlet 36” (910 mm)** 36” (910 mm)*
J Clearance to nonmechanical air supply inlet to building or
the combustion air inlet to any other fireplace
K Clearance to a mechanical air supply inlet 36” (910 mm) above if within 10 ft (3 m) horizontally ** 72” (1830 mm) * L Clearance above paved sidewalk or paved diveway located
on public property
M Clearance under veranda, porch, deck or balcony 12” (300 mm) *‡ 12” (300 mm) *‡
N Depth of alcove (maximum) 72” (1830 mm) ** 72” (1830 mm) * O Clearance to termination (alcove) 6” (15.2 mm) ** 6” (15.2 mm)* P Width of alcove (minimum) 36” (910 mm) ** 36” (910 mm) * Q Clearance to combustible above (alcove) 18” (457 mm) ** 18” (457 mm) *
*
In accordance with the current CSA-B149.1 National Gas And Propane Installation Code
**
In accordance with the curent ANSI Z223.1/NFPA 54 National Fuel Gas Codes
A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings
*‡
Only permitted if veranda, porch, deck, or balcony is fully-open on a minimum two sides beneath the floor
See Table 6
H
G
V
V
F
I
G
G
M
V
K
V
G
V
X
A
WallVBalcony with Perpendicular Side Wall
M
M
V
U.S. Installation ** Canadian Installation *
6” (150 mm)
for fireplaces < 10,000 Btu/h (3 kW), 9” (230 mm)
for fireplaces > 10,000 Btu/h (3 kW), and < 50,000 Btu/h
for fireplaces < 10,000 Btu/h (3 kW), 12” (300 mm)
for fireplaces > 10,000 Btu/h (3 kW)
(15 kW), 12” (300 mm)
for fireplaces > 50,000 Btu/h (15 kW) **
12” (305 mm)
recommended to prevent window condensation
recommended to prevent window condensation
18” (458 mm) 18” (458 mm)
12” (305 mm)
30” (760 mm) to vinyl soffit
30” (760 mm) to vinyl soffit 5” (127 mm)
minimum
36” (910 mm) within a height of 15 ft above the meter / regulator assembly **
minimum
36” (910 mm) within a height of 15 ft above the meter / regulator assembly *
6” (150 mm) for fireplaces < 10,000 Btu/h (3 kW),
9” (230 mm) for fireplaces > 10,000 Btu/h (3 kW) and < 50,000 Btu/h (15 kW),
6” (150 mm) for fireplaces < 10,000 Btu/h (3 kW),
12” (300 mm) for fireplaces > 10,000 Btu/h (3 kW)
12” (300 mm) for fireplaces > 50,000 Btu/h (15 kW)**
84” (2130 mm) ‡ 84” (2130 mm) ‡
Installation
900079-02 05/2015
P
N
O
Q
V
14
Page 15
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
MINIMUM CLEARANCES TO COMBUSTIBLES Fireplace And Vent Clearances
The fireplace is approved with zero clearance to combustible materials on all sides (Table 8), with the following exceptions:
When unit is recessed, the side walls surrounding the unit must not extend beyond unit front edge (Figure 6).
When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit (Figure 6).
Table 8: Minimum Clearances *
From Bottom of Unit to Ceiling 65” (1651 mm)
Front Service Clearance—
clearance immediately in front of viewing area(s)
* 3” (76 mm) above any horizontal/inclined vent component. ** See Page 20 for clearance requirements to the nailing flange located at each side of the unit and any screw heads adjacent to it.
Back
Sides
Top Spacers 0” (0 mm)
Floor 0” (0 mm)
Vent
1/2” (13 mm) to wrapper
0” (0 mm) to Spacers
1/2” (13 mm) to wrapper 0” (0 mm) to Spacers **
3” (76 mm)—Top *
1” (25.4 mm)—Sides and Bottom
36” (914 mm)
Installation
900079-02 05/2015
Hearth Extension
A hearth extension is not required with this fireplace. If a hearth extension is used, do not block the lower control compartment door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements.
Shelf Height
The venting attached to the top vent should be routed in a way to minimize obstructions to the space above the fireplace. Do not insulate the space between the fireplace and the area above it (Table 9). The minimum height from the base of the fireplace to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Table 9.
NOTE: This is a heat-producing appliance. Objects placed above the unit are exposed to elevated temperatures.
Table 9: Combustible Shelf Height—Top Vent
Model
42” * 51 1/4” (1299 mm) 53” (1345 mm) 54” * 55” (1400 mm)** 56 3/4” (1441 mm)**
* 6” straight vent section required before 90° elbow ** Includes 3” clearance to combustibles required above vent components
Top Vent with one 90° Elbow
Secure Vent
®
Secure Flex® (flex elbow)
Shelf Height
(see table)
No combustibles or insulation in the shaded area between the appliance and the shelf above it.
15
Page 16
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Wall Finishes / Surrounds / Mantels
Clearances to combustible mantels vary according to mantel depth (Figure 6). Mantels constructed of non-combustible material may be installed at any height above the appliance opening; however, do
NOT allow anything to hang below the top edge of the fireplace door. Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above
the fireplace.
NOTE: To avoid heat-related finish damage, use finish materials rated 175 °F, or higher, on the underside of the mantel. NOTE: The factory-supplied non-combustible fiber board MUST be installed above the fireplace opening.
Figure 6: Combustible Side Clearances Figure 7: Mantel Height
At 14” minimum side wall clearance, a combustible wall can project to any length.
14
14”
(356)
(356 mm)
At 8 1/4” side wall clearance, a combustible wall can project 12”
8 1/4”
8-1/4
(209 mm)
(209)
Installation
900079-02 05/2015
Top View of
Fireplace
o
45
5 (127)
(127 mm)
12 (305)
(305 mm)
17 (431)
(431 mm)
Combustible materials allowed in shaded area
5”
“Safe Zone”.
Combustible walls shown in dark gray
12”
Combustible mantel legs may project beyond either side of the fireplace opening as long as they are kept within the shaded area
17”
illustrated here.
28 (711)
26 (660)
24 (610)
22 (559)
20 (508)
18 (457)
in. (mm)
12
(305)
Mantel depth
(203)
10
(254)
8
6
(152)
4
(102)
(51)
2
Fireplace
INSTALLATION PREPARATION
The fireplace is shipped with all gas controls and components installed and pre-wired. Before installing the fireplace, follow these steps:
1. Remove and retain the shipping carton.
2. Confirm receipt of required items listed in Packaging on Page 8.
3. Retrieve the non-combustible fiber board from behind the fireplace, and set aside in a safe location for
later installation.
4. If not already done, remove the glass door (Page 57), and set aside in a secure location for later reinstallation. NOTE: Place the glass door on the shipping carton to protect its surface.
5. Remove the modesty panel. Set aside in a secure location for later installation.
16
Page 17
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
INSTALLATION SEQUENCE
The typical sequence of installation is outlined below; however, each installation is unique and may result in variations to the steps described.
See the pages referenced in the following steps for detailed instructions.
Framing
1. Construct the Fireplace Framing (Page 17).
2. Prepare the Fireplace Top Spacers (Page 19).
3. Route the Gas Supply Line into the Fireplace (Page 19).
4. Rough in the Electrical Supply, if Needed (Page 20).
5. Prepare the Fireplace Nailing Flanges (Page 20).
6. Place the Fireplace in the Framing and Secure (Page 20).
Venting
7. Select a Horizontal or Vertical Vent System (Page 20).
8. Install the Vent Restrictor (if necessary) (Page 20).
9. Install the Vent System (Page 24).
Electrical Connection
10. Complete the Field Wiring (Page 35).
Gas Connection
11. Connect the Gas Line (Page 37).
12. Install the Wall Switch Receiver (Page 44).
13. Initialize the Remote Control System (Page 44).
14. Verify Proper Fireplace Operation (Page 38).
Finishing
15. Install the Glass Media (Page 55).
16. Install the Baffle (Page 39).
17. Install the Glass Door and Barrier (Page 57).
18. Adjust the Air Shutter to Ensure Proper Flame Appearance (Page 39).
19. Install the Finishing Materials (Page 41).
20. Attach the Safety-in-Operation Warning Labels (Page 44).
Installation
900079-02 05/2015
1. Construct the Fireplace Framing
1. Frame the fireplace as illustrated in Table 10. All framing details must allow for a minimum clearance to combustible
framing members as shown in Table 8. Steel studs are strongly recommended where exposed to heat.
2. Mount the fireplace on a fully supported base extending the full width and depth of the unit. If installed on combustible materials, such as carpeting, vinyl tile, or combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the fireplace.
NOTE: Headers may be in direct contact with the fireplace top standoff spacers when they are bent up vertically, maintaining the 4 3/8” clearance to the fireplace top, but must not be supported by them or notched to fit around them. All construction above the fireplace must be self-supporting. DO NOT use the fireplace for structural support.
17
Page 18
Innovative Hearth Products
20 1/2
(521)
9 7/8 (251)
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Installation
900079-02 05/2015
NOTE: Fireplace is designed for 1” thickness of non comustible board on the face of the unit. If the finished surface is to match a thinner finish material the unit must be recessed up to 1/2” to allow non-combustible to be flush with surrounding finish material (see * for dimensions).
Table 10: Fireplace Framing Dimensions
Model a b c d
42”
54”
*with 1/2” recess for flush framing
NOTE:
54 3/4
1366
65 3/4
1670
NOTE: Illustration provided for dimensions. Fireplace must be adequately framed and supported with 2 x 4, or larger building materials.
a. Required frame opening width (1/2 of a = horizontal centerline of fireplace and vent
framing opening)
58 3/4*
1492*
69 3/4*
1772*
20 1/2
521
20 1/2
521
21*
533*
21*
533*
37
940
41 3/4
1061
38 1/2*
978*
43 1/4*
1099*
44 3/8
1127
48 1/4
1226
e
65
(1651)
CEILING
10-1/2
(267)
(178)
5-1/8
(130)
7
12-1/8
(308)
b. Required frame opening depth with 1/2” (13mm) thick wall finish material (for other wall
finish thicknesses, adjust frame opening depth and nailing flanges accordingly)
c. Minimum frame opening height (from base of appliance to header) d. Minimum height from appliance base to vertical centerline of horizontal termination vent
pipe (with 6” straight vent section and 90° elbow off appliance vent collar)
NOTE: The vertical centerline of the horizontal termination vent pipe is NOT the same as the vertical centerline of the vent frame opening because of firestop/spacer offset.
e. Minimum height from appliance base front to ceiling f. Mounting platform
NOTE: Mount on a fully supported platform extending full width and depth of unit.
Table 11: Fireplace Framing Specifications—Corner Installation with Horizontal Termination
Model A B C D E
42”
54”
53 3/4”
(1365 mm)
65 3/4”
(1670 mm)
NOTE: Back wall of chase/enclosure (including finishing materials) shown.
94 3/4
(2407 mm)
106 3/4”
(2711 mm)
67”
(1702 mm)
75 1/2”
(1917 mm)
47 3/8”
(1203 mm)
53 3/8”
(1356 mm)
25 1/8”
(638 mm)
29 3/8”
(745mm)
C
d
c
b
a
1/2 of A
f
~
*
inches
(millimeters)
E
7 (178)
D
A
B
Table 12: Fireplace Dimensions Table 13: Viewable Glass
42” models
54” models
D
20 1/2
(521)
Table 14: Surround Dimensions
42” models
54” models
Table 15: Vent Collar
All models 4 1/2” inner x 7 1/2” outer
NOTE: Before installing fireplace, nailing flanges MUST be adjusted according to finish (cleanface or surround) and wall finish material thickness. This is critical to ensure proper fireplace location, especially if installing optional surround and bezel.
A
B
Top View
Model A B C D E
42” 26 7/8” (683 mm) 53 3/4” (1366 mm) 32 1/2” (826 mm) 44 1/8” (1121 mm) 15 11/16” (398 mm) 54” 32 1/2” (826 mm) 65 3/4” (1670 mm) 36 3/8” (924 mm) 56 1/8” (1426 mm) 19 5/8” (498 mm)
18
NOTE: Assemble top standoffs before installing fireplace.
11 7/8
(302)
Front View
C
E
9 7/8 (251)
Right Side View
40” W x 10 1/2” H
1016 mm x 267 mm
51” W x 14 3/4” H
1295 mm x 375 mm
56 1/2” W x 23 3/4” H
1435 mm x 603 mm
68” W x 27 1/2” H
1727 mm x 699 mm
Page 19
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Prepare the Fireplace Top Spacers
2.
900079-02 05/2015
1. The two (2) 4 3/8” standoff spacers on top of the fireplace cabinet are shipped flat (Figure 8).
2. Bend the standoffs as shown (Figure 8):
3. Align the holes in the standoff with the holes in the fireplace top, and secure with the supplied screws (Figure 8).
Figure 8: Standoffs
Positioned flat as shipped from the
factory
Assembled
standoff
3. Route the Gas Supply Line into the Fireplace
NOTE:
NOTE: If gas shutoff valve on the fireplace is desired, surround kit must be used. Refer the gas line routing included in the surround instructions.
See Page 53 for more information on Accessing the Control Compartment.
Installation
1. Route a 1/2” (13 mm) gas line to the left side of the fireplace (Figure 9).
2. Route the gas line through the gas supply line access opening (Figure 10).
NOTE: The gas supply line should not be connected to the appliance until step 11. Connect the Gas Line (Page 37).
NOTE: ONLY a licensed installer should perform these steps—strictly per NFPA guidelines. Installing a gas supply
line from the fuel supply to the appliance involves numerous considerations, including materials, protection, sizing, location, controls, pressure, sediment, and more.
NOTE: Gas lines must be routed, assembled, and made of materials that are in strict accordance with local codes and regulations. Never use galvanized or plastic pipe.
Figure 9: Routing the gas line through the framing Figure 10: Routing the gas line into the fireplace
Left side front corner of fireplace framing shown. Gas line may also enter on the right side or bottom.
Pipe coupling (recommended)
15 3/4” (400 mm)
1 5/8”
(43 mm)
Gas supply line access
opening
Gas flex line
Gas line shutoff valve (disconnected from flex line)
Proper Sizing of Gas Line
Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code, NFPA 54—latest edition (USA) or CAN/CGA-B149.1— latest edition (Canada).
NOTE:
All fireplaces are factory-equipped with a flexible gas line connector and 1/2” shutoff valve (Figure 34).
See Massachusetts Horizontal Vent Requirements for additional requirements for installations in the state of Massachusetts in the USA.
A pipe joint compound rated for gas should be used on the threaded joints. Ensure propane-resistant compounds are used in propane applications. Be very careful that the pipe compound does not get inside the pipe.
A sediment trap in the supply line as close as possible to the fireplace is recommended.
19
Page 20
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Check with the local building official for local code requirements (e.g., Are below grade penetrations of the gas line allowed?, etc).
Installation
900079-02 05/2015
CAUTION
If propane is used, be aware that with a tank that is too small (i.e., under 100 lbs, if this is the only gas appliance in the dwelling—see NPFA 58), there may be a loss of pressure. This can result in insufficient fuel delivery that can cause sooting, delayed ignition, or other malfunctions. Any damage resulting from an improper installation is not covered by the limited warranty.
4. Rough in the Electrical Supply, if Needed
1. As necessary, rough in the fireplace electrical supply per NEC and local codes.
5.
Place the Fireplace in the Framing and Secure
1. Secure the fireplace to the side framing members using the unit’s nailing flanges —one top and bottom on each
side of the fireplace front. Use 8d nails or the equivalent.
NOTE: Nailing flanges, combustible members, and screw heads in areas directly adjacent to the nailing flanges are EXEMPT from the 1/2” clearance to combustible requirements for the firebox outer wrapper. Combustible framing may be in direct contact with the nailing flanges and may be located within 1/2” of screw heads and the firebox wrapper in areas adjacent to the nailing flanges.
VENT SYSTEM PREPARATION
6. Select a Horizontal or Vertical Vent System
1. With the fireplace secured in the framing, determine the vent route and identify the exterior termination location.
The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Use only approved vent components (Page 9 and Page 46).
NOTE: This fireplace must be vented directly to the outside.
The vent system may not service multiple appliances, and must never be connected to a flue serving a separate solid fuel burning appliance.
NOTE: The vent pipe is tested to be run inside an enclosed wall (such as a chase). There is no requirement for
inspection openings in the enclosing wall at any of the joints in the vent pipe.
7. Install the Vent Restrictor (if necessary)
1. Use the vent run descriptions in Figure 14 to determine if a vent restrictor is necessary.
2. If necessary, assemble the vent restrictor and wings as detailed in Figure 14 and Figure 16.
3. If necessary, install the appropriate vent restrictor with the flaps facing up (Figure 15). The vent restrictor is held in
place by friction. The vent restrictor must not be visible inside the firebox.
NOTE: If the baffle and back panel are installed, remove them before installing the vent restrictor. NOTE: The vent restrictor is shipped in the firebox.
WARNING
20
Page 21
Innovative Hearth Products
Base
3
5
10
45
6
40
15 ft Maximum
horizontal run
60 ft Maximum vertical run
60
2
15
Horizontal Distance (ft)
Vertical Height (ft)
Vertical Height (ft)
4
6
1
4.5 6
7.5
Position 2Position 1
6 ft Minimum vertical run
6 ft Minimum
10
9
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Installation
900079-02 05/2015
Figure 11: When to use a vent restrictor Figure 12: Vent restrictor installation, Top vent
*
U-Shaped
Vent
Restrictor
Inner
Fireplace
Collar
Appliance Top Vent Outlet
Vent
Collar
Vent
Restrictor
(held in
place by
friction)
Figure 13: Vent restrictor assembly
Base Vent Restrictor
Vent Restrictor Position 1
*
* For straight runs or runs with elbows as illustrated in Vertical Vent Figures/Tables starting on Page 27.
Vent Restrictor with Vertical Terminations
Vent Restrictor Position 2
When vertically terminating the vent system through the roof and using the vent restrictor, install the vent restrictor in the top vent of the fireplace outlet.
If installing more than 6 ft of vertical venting, install the restrictor (Figure 15), from inside or outside the unit, in the inner fireplace collar. The vent restrictor is held in place by friction.
Vent Restrictor with Horizontal Terminations
When horizontally terminating a vent system with a vertical vent run up to 4 ft through an exterior wall, no vent restrictor is required. If installing more than 4 ft of vertical venting, install the restrictor (Figure 15), from inside or outside the unit, in the
inner fireplace collar. The vent restrictor is held in place by friction.
Table 16: Effective Vent Length
Model Effective Length
SV4.5L6 4 1/2” SV4.5L12 10 1/2” SV4.5L24 22 1/2” SV4.5L36 34 1/2” SV4.5L48 46 1/2”
Connecting the vent pipe
Secure Vent® SV4.5 direct-vent system components are unitized concentric pipe components featuring positive twist lock connections (Figure 17 and Figure 18). All of the fireplaces covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent components fit over the fireplace/vent collar to create the positive twist lock connection.
21
Page 22
Innovative Hearth Products
SV4.5E90
(90
°
Elbow)
8 1/8 in.
(206 mm)
Swivel Joint
(360
°
swivel)
4 13/16 in.
(122 mm)
SV4.5E45
(45
°
Elbow)
Swivel Joint
(360
°
swivel)
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
1. Align the dimpled end over the collar, adjusting the radial alignment until the four (4) locking dimples are aligned
with the inlet of the four (4) inclined channels on the collar (Figure 17).
2. Push the vent component against the collar until it fully engages, then twist the component clockwise, running
the dimples down and along the incline channels until they seat at the end of the channels.
NOTE: The unitized design of the Secure Vent
3. If desired, a #6 x 1/2” screw can be used at the joint, but is not required as the pipe will securely lock
when twisted.
Where required, a telescopic vent section (SV4.5LA) may be used to provide the installer with an option to install in tight and confined spaces, or where the vent run made up of fixed length pieces develops a joint in a undesirable location, or will not build up to the required length. The telescopic vent section has an effective length of from 1 1/2–7 1/2” (38–191 mm). The telescopic vent section is fitted with a locking inclined channel end (identical to a normal vent section component) and a plain end with three (3) pilot holes. Slip the plain end over the locking channel end of a standard SV4.5 vent component the required distance and secure with three (3) screws.
Installation
900079-02 05/2015
®
components will engage and seal both the inner and outer vent pipe.
Figure 14: Connecting vent
Vent elbows
Vent elbows are available in 90° and 45° configurations. Refer to Figure 19 for the SV4.5E45 and SV4.5E90 elbow dimensions. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element. Two (2) 45° elbows may be used in place of one 90° elbow. When planning vent runs, make allowances for elbows.
NOTE: A 90° elbow may NOT be attached directly to the appliance collar. A minimum of 6” of vent pipe must be used between the fireplace collar and a 90° elbow. An elbow is accepatble as 1 ft of vertical rise.
1. Rotate the elbow in a clockwise direction (to avoid the possiblity of unlocking any of the previously connected vent sections) for proper alignment (Figure 14). See Connecting the vent pipe for more information.
Vent section length table
components
Arrow
Dimple
Locking Incline Channel
Appliance Collar or Vent Section
Figure 15: Connected vent
components
Dimple
Locking
Incline
Channel
Arrow
Figure 16: Elbow Dimensions
4 13/16” (122 mm)
Swivel Joint
(360°)
SV4.5E45
(45° elbow)
Swivel Joint
(360°)
SV4.5E90
(90° elbow)
8 1/8” (206 mm)
22
Table 17 will assist calculating how many vent sections are needed for the planned vent configuration. When a vent section is engaged with another section, its effective length will be 1 1/2” shorter.
Page 23
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
900079-02 05/2015
Table 17: Vent Section Length
Nominal Section
Length (in.)
Net Section Length
(in.)
Height of Vent
in. ft in. ft
4.5 0.375 1 0 0 0 0 1 252 21 0 1 0 7 0 8
9 0.75 2 0 0 0 0 2 276 23 0 0 0 8 0 8
10.5 0.875 0 1 0 0 0 1 279 23.25 0 0 0 0 6 6
15 1.25 1 1 0 0 0 2 280.5 23.375 1 0 0 8 0 9
22.5 1.875 0 0 1 0 0 1 289.5 24.125 0 1 0 0 6 7
31.5 2.625 0 3 0 0 0 3 301.5 25.125 0 0 1 0 6 7
34.5 2.875 0 0 0 1 0 1 310.5 25.875 0 0 0 9 0 9
37.5 3.125 1 1 1 0 0 3 325.5 27.125 0 0 0 0 7 7
43.5 3.625 0 2 1 0 0 3 330 27.5 1 0 0 0 7 8
45 3.75 0 0 2 0 0 2 345 28.75 0 0 0 10 0 10
46.5 3.875 0 0 0 0 1 1 349.5 29.125 1 0 0 10 0 11
51 4.25 1 0 0 0 1 2 372 31 0 0 0 0 8 8
55.5 4.625 0 1 2 0 0 3 379.5 31.625 0 0 0 11 0 11
57 4.75 0 0 1 1 0 2 418.5 34.875 0 0 0 0 9 9
67.5 5.625 0 0 3 0 0 3 465 38.75 0 0 0 0 10 10
69 5.75 0 0 0 2 0 2 475.5 39.625 0 1 0 0 10 11
73.5 6.125 1 0 0 2 0 3 480 40 1 1 0 0 10 12
79.5 6.625 0 1 0 2 0 3 492 41 1 0 1 0 10 12
81 6.75 0 0 0 1 1 2 499.5 41.625 0 0 0 1 10 11
91.5 7.625 0 0 2 0 1 3 504 42 1 0 0 1 10 12
93 7.75 0 0 0 0 2 2 511.5 42.625 0 0 0 0 11 11
97.5 8.125 1 0 0 0 2 3 520.5 43.375 0 2 0 1 11 14
103.5 8.625 0 0 0 3 0 3 531
108 9 1 0 0 3 0 4 538.5 44.875 1 0 0 2 11 14
117 9.75 1 0 5 0 0 6 549 45.75 1 0 2 1 11 15
118.5 9.875 1 1 0 3 0 5 558 46.5 0 0 0 0 12 12
126 10.5 0 0 1 3 0 4 562.5 46.875 1 0 0 0 12 13
130.5 10.875 1 0 1 3 0 5 568.5 47.375 0 1 0 0 12 13
135 11.25 0 0 6 0 0 6 573 47.75 1 1 0 0 12 14
139.5 11.625 0 0 0 0 3 3 580.5 48.375 0 0 1 0 12 13
142.5 11.875 1 0 0 4 0 5 589.5 49.125 0 1 2 2 10 15
144 12 1 0 0 0 3 4 595.5 49.625 1 1 1 0 12 15
154.5 12.875 1 1 0 0 3 5 604.5 50.375 0 0 0 0 13 13
160.5 13.375 0 2 0 0 3 5 615 51.25 0 1 0 0 13 14
172.5 14.375 0 0 0 5 0 5 625.5 52.125 0 2 0 0 13 15
177 14.75 1 0 0 5 0 6 631.5 52.625 1 0 1 0 13 15
186 15.5 0 0 0 0 4 4 637.5 53.125 0 1 1 0 13 15
196.5 16.375 0 1 0 0 4 5 651 54.25 0 0 0 0 14 14
207 17.25 0 0 0 6 0 6 655.5 54.625 1 0 0 0 14 15
211.5 17.625 1 0 0 6 0 7 672 56 0 2 0 0 14 16
217.5 18.125 0 1 0 6 0 7 678 56.5 1 0 1 0 14 16
229.5 19.125 0 0 1 6 0 7 688.5 57.375 1 1 1 0 14 17
232.5 19.375 0 0 0 0 5 5 697.5 58.125 0 0 0 0 15 15
241.5 20.125 0 0 0 7 0 7 702 58.5 1 0 0 0 15 16
246 20.5 1 0 0 7 0 8 712.5 59.375 1 1 0 0 15 17
6 12 24 36 48
4.5 10.5 22.5 34.5 46.5 Net Section Length (in.) 4.5 10.5 22.5 34.5 46.5
Number of Vent Sections
Nominal Section Length
Total Qty
(in.)
Height of Vent
44.25 0 2 2 0 11 15
720 60 0 0 1 0 15 16
6 12 24 36 48
Number of Vent Sections
Installation
Total Qty
Clearance to combustibles
Maintain the minimum clearance to combustibles (e.g., framing, attic, ceiling insulation, etc.). For all vertical runs:
23
Page 24
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
1” (25 mm) from all sides
NOTE: Attic insulation shield (96K94) must be installed when blown or loose-fill insulation is used, and is recommended for all attic installations.
For all horizontal/inclined runs:
3” (76 mm) from the top
1” (25 mm) from the sides
1” (25 mm) from the bottom
Install the Vent System
8.
Install the Vertical Termination Vent System
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 in Canada.
Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.
Dégagement conforme aux codes d’installa tion locaux et aux exigences du foumisseunde gaz.
Vertical vent systems terminate through the roof. The minimum vent height above the roof and/or adjacent walls is specified in ANSI Z223.1 (In Canada, the current CAN/CGA-B149.1 installation code) by major building codes. Always consult your local codes for specific requirements. A general guide to follow is the gas vent rule (Table 6).
The following figures and their associated vertical vent tables illustrate the various configurations that are possible for use with these fireplaces. Secure Vent A table summarizes each configuration’s minimum and maximum vertical and horizontal length parameters for a variety of applications.
1. Refer to Figure 25, Table 19, and Table 20 on Page 27–28 to select the type of vertical installation desired. Elbows are available in 90° and 45° configurations. Refer to Figure 19 on Page 22 for the SV4.5E45 and SV4.5E90 elbow dimensional specifications.
900079-02 05/2015
®
pipe is shown in these figures; Secure Flex® pipe may also be used.
Installation
Vertical (Straight) Installation
1. Determine the number of straight vent sections required—See Effective Vent Length on Page 21 for more information. Plan the vent lengths so that a joint does not occur at the intersection of ceiling or roof joists.
Figure 17: Vertical (Straight) Installation
Max. 60 ft
(18 m)
Min. 6 ft
(1.8 m)
Vertical termination
Flashing and storm collar
See Table 8
Vertical firestop/spacer
SecureVent® vent sections
24
Vertical (Offset) Installation
1. Analyze the vent route and determine the number of vent sections and elbows required—See Effective Vent Length on Page 21 for more information. Plan the venting so that a joint does not occur in the ceiling or roof joists. Allow for elbows (Figure 19). Maintain the minimum clearances for combustibles (Page 23).
Page 25
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
2. Frame the ceiling opening—Use a plumb line from the ceiling above the fireplace to locate the center of the vertical run. Cut and/or frame an opening, 10 1/2 x 10 1/2” (267 x 267 mm) inside dimensions, about this center mark (Figure 21). Vertical firestop/spacer must be used anywhere vent pipe passes through a combustible floor or ceiling.
Figure 18: Framing the ceiling opening
Roof Framing
10 1/2” (267 mm)
minimum 10 1/2 in. (267 mm)
10 1/2” (267 mm) minimum
minimum 10 1/2 in. (267 mm)
minimum
Installation
900079-02 05/2015
Ceiling Framing
Plumb Bob
3. Attach the vent components to the fireplace—See Connecting the vent pipe on Page 21.
4. Attach the vent components to each other—See Connecting the vent pipe on Page 21.
5. Install firestop/spacer at ceiling—When using Secure Vent®, use SV4.5VF firestop/spacer at ceiling joists; when
using Secure Flex®, use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/ spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner.
Remember to maintain 1” (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections. The gap between the vent pipe and a vertical firestop can be sealed with non-combustible caulking.
NOTE: Attic insulation shield (96K94) must be installed when blown or loose-fill insulation is used, and is recommended for all attic installations.
6. Support the vertical vent run sections—Support the vertical portion of the venting system every 8 ft (2.4 m) above the fireplace vent outlet. One method of support is by utilizing field provided support straps (conventional plumber’s tape). Secure the plumber’s tape to the framing members with nails or screws. Loop the tape around the vent, securing the ends of the tape to the framing. If desired, sheet metal screws #6 x 1/2” length may be used to secure the support straps to the vent pipe (Figure 22).
NOTE: Proper venting support is very important. Never use the fireplace to support the weight of the venting.
Figure 19: Supporting the Vertical Vent Run
Blocking
Support straps (plumber’s tape, not provided)
8 ft (2.4 m)
maximum
1/2” (12.7 mm) minimum clearance to combustibles
7. Change vent direction of horizontal/inclined run—Install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. See Vent elbows on Page 22 for more information.
8. Continue installation of horizontal/inclined sections—Continue with the installation of the straight vent sections in horizontal/inclined run. Install support straps every 5 ft (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape.
Rise per foot run ratios are acceptable all the way to level. For best results, maintain the horizontal/inclined run in a straight (no dips), slightly elevated plane of approximately 1/4” per 1 ft (20 mm per 1 m).
25
Page 26
Innovative Hearth Products
C
D
Storm Collar
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Maintain the required clearances to combustibles (Page 23).
9. Frame the roof opening—Identify the location for the vent at the roof. Cut and/or frame opening (Table 18).
Table 18: Roof Framing Dimensions
10. Install the roof flashing—Extend the vent sections through the roof structure. Install the roof flashing over the vent section and position such that the vent column rises vertically (use carpenters level). Nail along perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only and trim where necessary. Seal the top and both sides of the flashing with waterproof caulking.
11. Install the storm collar—Install the storm collar, supplied with the flashing, over the vent/flashing joint (Figure 23). Loosen the storm collar screw. Slide collar down until it meets the top of the flashing. Tighten the adjusting screw. Apply non-combustible caulking or mastic around the circumference of the joint to provide a water tight seal.
Figure 20: Installing the Storm Collar Figure 21: Installing the Vertical Termination
Installation
900079-02 05/2015
Pitch C D
0/12 10 1/2” (267 mm) 10 1/2” (267 mm) 6/12 10 1/2” (267 mm) 12” (305 mm)
12/12 10 1/2” (267 mm) 17 3/4” (451 mm)
26
12. Install the vertical termination—Extend the vent sections to the correct height (Figure 4). The SV4.5CGV-1
Vertical Termination (Figure 24) installs in the exact same fashion as any other Secure Vent® section. If the vent system extends more than 5 ft (1.5 m) above the roof flashing, stabilizers are required. Additional
screws may be used at section joints for added stability. Guide wires or roof support assemblies may be attached to the joint for additional support on multiple joint configurations.
Page 27
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Vertical Vent Figures/Tables
NOTE: Rise per foot run ratios are acceptable all the way to level. For best results, maintain the horizontal/inclined run in a straight (no dips), slightly elevated plane of approximately 1/4” per 1 ft (20 mm per 1 m).
NOTE: SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex)firestop/spacer must be used anytime vent pipe passes through a combustible wall.
NOTE: Two (2) 45° elbows may be used in place of one (1) 90° elbow. The same rise to run ratios, as shown in the venting figures for 90° elbows, must be followed if 45° elbows are used.
NOTE: An elbow is acceptable as 1 ft of vertical rise, except where an elbow is the only vertical component in the system.
Do NOT join separate sections of concentric flexible vent pipe.
Figure 22: Top Vent—Straight
Vertical
Termination
Installation
900079-02 05/2015
WARNING
Flashing and Storm Collar
See Clearance to
combustibles on Page 23
Vertical Firestop/ Spacer
u
Max. 60 ft (18 m)
Min. 6 ft (1.8 m)
Maximum total H Minimum total V
feet meters feet meters
5 1.524 3.3 1.006 10 3.1 6.5 1.981 15 4.65 10 3.048 20 6.096 13.5 4.115
Total H = Max. 20 ft (6.096 m) Total H + Total V = Max. 60 ft (18.3 m) Install the U-shaped vent restrictor in any vent run with more than 6 ft of vertical rise. See Page 20 for more information.
Secure Vent Vent Sections
A 20-ft total Horizontal vent run requires min. 13.5 ft total vertical venting.
Vertical firestop/spacer must be used anywhere vent pipe passes through a combustible floor or ceiling.
u
Horizontal firestop/spacer must be used anywhere vent pipe passes through a combustible wall.
Install the provided vent restrictor, if required.A 90° elbow may NOT be attached directly to the appliance collar. A minimum 6” pipe section must be used
between the fireplace collar and a 90° elbow.
27
Page 28
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Table 19: Top Vent—Two 90° Elbows Table 20: Top Vent—Three Elbows
H
Vertical Firestop/ Spacer
Vertical Firestop/ Spacer
u
V
1
u
900079-02 05/2015
Horizontal Firestop/ Spacer
u
Installation
Horizontal Firestop/ Spacer
V
1
u
H
1
V
H
Maximum total H Minimum total V Maximum total H Minimum total V
feet meters feet meters feet meters feet meters
5 1.524 3.3 1.006 5 1.524 3.3 1.006
10 3.1 6.5 1.981 10 3.1 6.5 1.981
15 4.65 10 3.048 15 4.65 10 3.048
20 6.096 13.5 4.115 20 6.096 13.5 4.115
Total H = Max. 20 ft (6.096 m) Total H + Total V = Max. 60 ft (18.3 m) Install the U-shaped vent restrictor in any vent run with more than 6 ft of vertical
rise. See Page 20 for more information.
A 20-ft total Horizontal vent run requires min. 13.5 ft total vertical venting.
Vertical firestop/spacer must be used anywhere vent pipe
u
passes through a combustible floor or ceiling. Horizontal firestop/ spacer must be used anywhere vent pipe passes through a combustible wall.
Install the provided vent restrictor, if required.A 90° elbow may NOT be attached directly to the appliance
collar. A minimum 6” pipe section must be used between the fireplace collar and a 90° elbow.
Total H = Max. 20 ft (6.096 m) Total H + Total V = Max. 60 ft (18.3 m) Install the U-shaped vent restrictor in any vent run with more than 6 ft of
vertical rise. See Page 20 for more information.
A 20-ft total Horizontal vent run requires min. 13.5 ft total vertical venting.
Vertical firestop/spacer must be used anywhere vent
u
pipe passes through a combustible floor or ceiling. Horizontal firestop/spacer must be used anywhere vent pipe passes through a combustible wall.
Install the provided vent restrictor, if required.A 90° elbow may NOT be attached directly to the appliance
collar. A minimum 6” pipe section must be used between the fireplace collar and a 90° elbow.
V
28
Page 29
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Install the Horizontal Termination Vent System
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 in Canada.
Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.
Dégagement conforme aux codes d’installa tion locaux et aux exigences du foumisseunde gaz.
Horizontal vent systems terminate through an outside wall. Building Codes limit or prohibit terminating in specific areas (Table 7).
The following figures and their associated horizontal vent tables illustrate the various configurations that are possible for use with these fireplaces. Secure Vent A table summarizes each configuration’s minimum and maximum vertical and horizontal length parameters for a variety of applications. For more information on connecting the vent pipe, see Page 21.
Figure 23: Typical Horizontal Vent Installation
Building support framing
Horizontal
support
brackets
900079-02 05/2015
®
pipe is shown in these figures; Secure Flex® pipe may also be used.
Horizontal
Horizontal/inclined run
firestop / spacer
u
Installation
90° Elbow
Vertical rise
Ceiling
Vertical firestop / spacer
u
Support vertical venting every 8 ft (2.4 m) above fireplace vent outlet.
Place horizontal support brackets every 5 ft (1.524 m).
Fireplace
Straight vent sections
Horizontal termination
Exterior wall
Horizontal termination
1. Analyze the vent route and determine the number of vent sections and elbows required—See Effective Vent Length on Page 21 for more information. Plan the venting so that a joint does not occur in the ceiling or roof joists. Allow for elbows (Figure 19). Maintain the minimum clearances for combustibles (Page 23).
2. Frame the exterior wall opening—Locate the center of the vent outlet on the exterior wall (Table 10). Cut and/
or frame an opening, 10 1/2 x 12 1/8” (267 x 308 mm) inside dimensions, about this center. Horizontal firestop/ spacer must be used anywhere vent pipe passes through a combustible wall.
3. Frame the ceiling opening—If the vertical route is to penetrate a ceiling, use plumb line to locate the center above the fireplace. Cut and/or frame an opening, 10 1/2 x 10 1/2” (267 x 267 mm) inside dimensions, about this center (Figure 21).
4. Attach the vent components to the fireplace—See Connecting the vent pipe on Page 21.
5. Attach the vent components to each other—See Connecting the vent pipe on Page 21.
6. Install the firestop/spacer at the ceiling—When using Secure Vent®, use SV4.5VF firestop/spacer at ceiling
joists; when using Secure Flex®, use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/ spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner.
Maintain 1” (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections.
NOTE: Attic insulation shield (96K94) must be installed when blown or loose-fill insulation is used, and is recommended for all attic installations.
7. Support the vertical run sections—On the vertical run, support the venting system every 8 ft (2.4 m) above the fireplace vent outlet with field provided support straps (Plumber’s tape). Attach the straps to the vent pipe and secure to the framing members with nails or screws (Figure 26).
NOTE: Proper venting support is very important. Never use the fireplace to support the weight of the venting.
29
Page 30
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
8. Change vent direction—At transition from or to a horizontal/inclined run, install SV4.5E45 or SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element. Twist elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections (Figure 19).
9. Continue installation of horizontal/inclined sections—Continue with the installation of the straight vent sections in horizontal/inclined run. Install support straps every 5 ft. (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape or catalog number SV4.5SU (Figure 26). Maintain the horizontal/inclined run in a straight (no dips), slightly elevated plane. The recommended incline is approximately 1/4” per 1 ft (20 mm per 1 m) horizontal, in a direction away from the fireplace. Smaller rise per foot run ratios are acceptable all the way to at or near level. Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.
Maintain the required clearances to combustibles (Page 23).
10. Assemble the vent run to the exterior wall—If not previously measured, locate the center of the vent at the exterior wall. Prepare the opening. Assemble the vent system until the terminus of the last section is within 5” (127 mm) to 8 1/2” (216 mm) inboard of the exterior surface to which the termination is to be attached (Figure 25). If the terminus of the last section is not within this distance, use the telescopic vent section SV4.5LA, as the last vent section. Table 21 lists the additional venting components needed (in addition to the termination and adaptor) for a range of wall thicknesses.
11. Attach the termination adaptor—Attach the adaptor (SV4.5RCH, provided with the termination) to the vent section or telescoping vent section, elbow or fireplace collar (Figure 27).
NOTE: If blown insulation is to be used, the through-wall shield kit (H5816) MUST be installed.
12. Install the firestop/spacer at the exterior wall—Install SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) firestop/
spacer over the opening at the exterior side of the framing, long side up, with the 3” spacer clearance at the top (Figure 27) and nail into place.
Installation
900079-02 05/2015
NOTE: The firestop/spacer may also be installed over the opening at the interior side of the framing.
13. Install the termination (SV4.5HT-2 and SV4.5HTSS (42” models only))—From outside the exterior wall,
slide the collars of the termination onto the adaptor (the outer over the outer and the inner inside the inner) until the termination seats against the exterior wall surface to which it will be attached. Orient the housing of the termination with the arrow pointed upwards. Secure the termination to the exterior wall. The horizontal termination must not be recessed into the exterior wall or siding by more than the 1 1/4” (32 mm) (Figure 28).
NOTE: If the venting exits the building below grade, or close to grade, see Installation Accessories on Page 46 for available snorkel terminations. The termination must be above grade and above the expected level of snow accumulation.
NOTE: The vent termination is hot while in operation and for a period of time following the use of the fireplace.
To prevent contact with hot surfaces, use a horizontal termination guard; available for purchase at your local dealer.
The horizontal terminations have been designed to perform in a wide range of weather conditions. They meet or exceed industry standards.
When selecting the locations of your horizontal terminations, do not place the termination where water from eaves and adjoining rooflines may create a heavy flow of cascading water onto the termination cap. If the cap must be placed where the possibility of cascading water exists, it is the responsibility of the builder to direct the water away from the termination cap by using gutters or other means.
Carefully follow the installation instructions for the termination, including the use of silicone caulking where required.
30
Page 31
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Figure 24: Installing the Horizontal Termination
Installation
900079-02 05/2015
5-1/8"
(130 mm)
(178)
12-1/8"
(308 mm)
Adaptor
SV4.5RCH
6 to 48 inch Vent Section,
Telescopic vent section,
Elbow or Appliance Collar
Firestop/Spacer (SV4.5HF) shown on the exterior side of the wall. It
may also be installed on the
interior side.
7"
10-1/2"
(267 mm)
Note: Centerline of Vent Piping is
NOT the Same as the Centerline of
the Frame Opening.
Base of Appliance
See Table 10 for the minimum distance to the
(25.4 mm)
base of the fireplace.
Typical
Termination
Shown
(76 mm)
1"
3"
NOTE: To help minimize water infiltration install the firestop/spacer (SV4.5HF) on the exterior side of the wall.
Figure 25: Venting Connection and Exterior Wall Recessing of the Horizontal Termination
** For thicknesses greater than 10”
(254 mm) see Table 21.
Interior Surface of
Finished Wall
Maximum Extent of
Siding
Caulk*
Vent Run Section Relative to Exterior Surface of Framing
Last Vent Section
(Use Telescopic Vent Section,
if necessary.)
Caulk*
Typical Horizontal Termination
Termination
Adaptor
Stucco
*Use silicone caulk to seal the top and sides of the termination, up to the underlayment, stucco, or masonry wall surface.
Max. 9-1/4" (235 mm) Wall Thickness**
Exterior Surface of Siding
Exterior Surface of Framing
6" to 9-1/4" (152 to 235 mm)**
Typical Horizontal Termination
Max. 1-1/4" Recess of Horizontal Termination into Exterior Finishing Material
31
Page 32
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Table 21: Venting Components Required for Various Exterior Wall Thicknesses, when using Typical Termination Kits
Vent Components Required Exterior Wall Thickness
Termination Kit Only 6–9 1/4” (152–235 mm)
Termination Kit and 6” Vent Section (SV4.5L6) 10 3/4–14” (273–356 mm)
Termination Kit and 12” Vent Section (SV4.5L12) 16 3/4–20” (426–508 mm)
Termination Kit and Telescopic Section (SV4.5L12) 11 3/4–20” (299–508 mm)
NOTE: See Figure 28 for wall thickness ranges when using SV4.5HT-2 termination kit.
Horizontal Vent Figures/Tables
NOTE: Secure Vent® rigid vent pipe and terminal are shown in the figures. Secure Flex® flexible vent pipe and terminal may also be used.
NOTE: Two (2) 45° elbows may be used in place of one (1) 90° elbow. The same rise to run ratios, as shown in the venting figures for 90° elbows, must be followed if 45° elbows are used.
NOTE: Rise per foot run ratios are acceptable all the way to level. For best results, maintain the horizontal/inclined run in a straight (no dips), slightly elevated plane of approximately 1/4” per 1 ft (20 mm per 1 m).
NOTE: SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) firestop/spacer must be used any time vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) firestop/spacer must be used any time vent pipe passes through a combustible wall.
Installation
900079-02 05/2015
WARNING
Do not join separate sections of concentric flexible vent together.
Table 22: Top Vent—One 90° Elbow
Maximum total H Minimum total V
feet meters feet meters
2 0.610 1 0.305
4.5 1.372 3 0.914
6 1.829 4 1.220
7.5 2.286 5 1.524
9 2.743 6 1.729
15 4.572 10 3.048
Total H = 15 ft (4.572 m) maximum Total H + Total V = 60 ft (18.3 m) maximum
Install the U-shaped vent restrictor in any vent run with more than 6 ft of vertical rise. See Page 20 for more information.
Small square termination (SV4.5HTSS) shown. See Table 21 as an aid in venting component selection for a particular range of exterior
wall thicknesses. 15 ft total horizontal vent run requires a minimum of 10 ft total vertical vent.
Vertical firestop/spacer must be used anywhere vent pipe passes through a combustible floor or ceiling. Horizontal firestop/
u
Horizontal
Termination
Horizontal Firestop/
Spacer
u
H
Vertical Firestop/
Spacer u
spacer must be used anywhere vent pipe passes through a combustible wall.
Install the provided vent restrictor, if required.A 90° elbow may NOT be attached directly to the appliance collar. A minimum 6” pipe section must be used between the fireplace
collar and a 90° elbow.
V
32
Page 33
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Installation
900079-02 05/2015
Table 23: Top Vent—Two 90° Elbows
Maximum total H Minimum total V
feet meters feet meters
2 0.610 1 0.305
4.5 1.372 3 0.914
6 1.829 4 1.220
7.5 2.286 5 1.524
9 2.743 6 1.729
15 4.572 10 3.048
Total H = 15 ft (4.572 m) maximum Total H + Total V = 60 ft (18.3 m) maximum
Install the U-shaped vent restrictor in any vent run with more than 6 ft of vertical rise. See Page 20 for more information.
Small square termination (SV4.5HTSS) shown. See Table 21 as an aid in venting component selection for a particular range of exterior wall thicknesses. 15 ft total horizontal vent run requires a minimum of 10 ft total vertical vent.
Vertical firestop/spacer must be used anywhere vent pipe passes through a combustible floor or ceiling. Horizontal firestop/spacer
u
Horizontal
Termination
Horizontal Firestop/
Spacer
u
H
H
1
Vertical Firestop/
Spacer u
must be used anywhere vent pipe passes through a combustible wall.
Install the provided vent restrictor, if required.A 90° elbow may NOT be attached directly to the appliance collar. A minimum 6” pipe section must be used between the fireplace
collar and a 90° elbow.
V
Table 24: Top Vent—Three 90° Elbows
Maximum total H Minimum total V
feet meters feet meters
2 0.610 1 0.305
4.5 1.372 3 0.914
6 1.829 4 1.220
7.5 2.286 5 1.524
9 2.743 6 1.729
15 4.572 10 3.048
Total H = 15 ft (4.572 m) maximum Total H + Total V = 60 ft (18.3 m) maximum
Install the U-shaped vent restrictor in any vent run with more than 6 ft of vertical rise. See Page 20 for more information.
Small square termination (SV4.5HTSS) shown. See Table 21 as an aid in venting component selection for a particular
range of exterior wall thicknesses. 15 ft total horizontal vent run requires a minimum of 10 ft total vertical
vent.
Vertical firestop/spacer must be used anywhere vent pipe passes through a combustible floor or ceiling. Horizontal firestop/spacer
u
Horizontal Termination
Horizontal Firestop/
Spacer
u
H
1
Vertical Firestop/Spacer
H
V
1
u
V
must be used anywhere vent pipe passes through a combustible wall.
Install the provided vent restrictor, if required.A 90° elbow may NOT be attached directly to the appliance collar. A minimum 6” pipe section must be used between the fireplace
collar and a 90° elbow.
33
Page 34
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Vertical or Horizontal Venting Using Secure Flex Kits and Components
Secure Flex venting kits and components may be used in any other vent installation where rigid Secure Vent® (SV4.5) direct-vent components can be used. All restrictions, clearances and allowances pertaining to rigid vent also apply to flexible vent. Do NOT modify Secure Flex kits . Also, do NOT join separate sections of flex vent together. Secure Flex kits can be installed on the end of a Secure Vent (SV4.5) rigid vent run, provided that doing so does not violate any of the venting length, height, routing, horizontal to vertical ratio requirements, or clearance considerations detailed in this manual.
Secure Flex kits come with an included adaptor that can be installed on the fireplace collar or the inclined channel end of the last Secure Vent (SV4.5) vent section in a rigid system in the exact same fashion as any other Secure Vent section. Align the dimpled end of the adaptor over the previously installed section or fireplace collar, adjusting the radial alignment until the four locking dimples of the adaptor are aligned with the inlets of the four incline channels of the last vent section or collar. Push on the adaptor until it is fully engaged, then twist the adaptor clockwise running the dimples down and along the incline channels until they seat at the end of the channels.
Figure 26: Flexible Vent Adaptor Figure 27: Flexible Vent
Apply ONLY MIL-PAC BLACK
HIGH TEMPERATURE
SEALANT (P/N 10K81) to
the outside surface of both collars of the adaptor (fill the grooves of the outer collar to
be covered by the flexible pipe)
and slide the flexible vent over
the inner and outer adaptor
collars
Installation
900079-02 05/2015
Flexible vent Flexible vent section
Securing screws in three (3) places through perforation and into the pipe
5” (127 mm) radius minimum
Gear clamps
34
1 3/4” (44 mm) flexible
vent and adaptor outer
collar overlap
Adaptor (SV4.5RF)
NOTE: Outer vent pipe is pulled away to show inner vent pipe details.
Attach adaptor to vent collar or Secure Vent sections
1 3/4” (44 mm) flexible vent and adaptor inner collar overlap
Securing screws in three (3) places through perforation and into the pipe
Shown here: 36” Flex Connector Kit
36” of flex with two adaptors for mating
two rigid sections of vent together.
(H7748)
1. Install the Inner Flex Pipe. a. Install the small gear clamp loosely around the inner flexible vent, then push it back out of the way. b. Apply a bead of Mill-Pac Black (700 °F) high temperature sealant (P/N 10K81) to the inner adaptor collar,
approximately 1/2” from the end.
c. Pull and extend the inner flexible vent. d. Slide the inner flex vent over the adaptor collar at least 1 3/4”.
NOTE: Ensure the flex vent is free from damage or tears. e. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adaptor inner collar
approximately 3/4” from the end of the flex.
f. Install three (3) screws 120° apart through the flexible vent and into the adaptor collar just below the gear
clamp to provide additional security to the connection.
2. Install the outer Flex Pipe. a. Install the large gear clamp loosely around the outer flexible vent pipe, then push it back out of the way. b. Apply a bead of Mill-Pac Black (700 °F) high temperature sealant (P/N 10K81) to the outer adaptor collar.
Cover to the grooves of the collar that extend approximately 1” from the end and to the flat surface, approximately 1 3/8” from the end.
c. Pull and extend the outer flexible vent. d. Slide the outer flexible vent over the adaptor collar. Ensure the flexible vent completely engages the adaptor collar
1 3/4” from the end, and that it is free from damage or tears.
e. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adaptor outer collar
approximately 3/4” from the end of the flexible vent.
Page 35
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
f. Install three (3) screws 120° apart through the flexible vent and into the adaptor collar just below the gear
clamp to provide additional security to the connection.
3. Route the flexible vent. NOTE: Ensure that the flexible vent is properly routed to provide the required clearance. Do NOT allow the flexible vent
to bend in a radius tighter than 5” (127 mm) (Figure 30). Place the internal flexible vent spacers evenly and avoid kinking the inner vent. Support horizontal sections of flexible vent with metal straps at 2 ft (0.61 m) intervals.
4. Install firestop/spacers at ceiling and wall penetrations.
SF4.5 VF firestop/spacer for ceilings
SF4.5 HF firestop/spacer for walls NOTE: See the appropriate sections and figures shown throughout the venting section for installation
requirements.
5. Attach the flexible vent to the termination. NOTE: Secure Flex
vent cut to size at the job site. Attach the flexible vent to the Secure Flex terminations as it was attached to the adaptor (Figure 29).
NOTE: Attach Secure Flex vent to Secure Flex terminations only. Do NOT substitute Secure Vent or Secure Vent adaptor for Secure Flex components. Secure Flex termination and adaptor collars are a different circumference than Secure Vent collars. Secure Flex vent has a longer center tube to improve ease-of-installation.
9. Complete the Field Wiring
Installation
900079-02 05/2015
®
components can be purchased separately and attached to bulk lengths of Secure Flex flexible
®
terminations
Technical data
CAUTION
The ground supply lead must be connected to the wire attached to the green ground screw located on the outlet box (see wiring diagrams). Failure to do so will result in a potential safety hazard. The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, the National Electrical Code, ANSI/NFPA 70—latest edition (in Canada, the current CSA C22-1 Canadian Electrical Code).
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
ATTENTION
Au moment de l’entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de cáblage peuvent entraîner un fonctionnement inadéquat et dangereux.
Verify proper operation after servicing.
S’assurer que l’appareil fonctionne adéquatement une fois l’entretien terminé.
The gas valve is set in place and pre-wired at the factory.
Supply Voltage, Remote Control Transmitter:
4.5 V (three (3) AAA batteries)
Supply Voltage, Wall Switch Receiver:
6.0 V (four (4) AA batteries)
Ambient temperature rating:
32–140 °F (0–60 °C)
Radio frequency:
315 MHz
Wire the fireplace
NOTE: Connection to the main power supply is only required if optional blower is installed.
1. Route a 3-wire, 120 Vac, 60 Hz, 1 ph power supply to the fireplace junction box.
35
Page 36
Innovative Hearth Products
P/N 580491-01
ELECTRONIC WIRING DIAGRAM FOR GRAVITY VENT FIREPLACES
JUNCTION BOX
120V AC
REMOTE RECEIVER
ON/OFF SWITCH
WALL SWITCH
LIMIT SWITCH
B-VENT MODELS
ONLY
AC/DC POWER ADAPTOR
HOT
NEUTRAL
OPTIONAL
GROUND
BATTERY HOLDER
DFC WIRE HARNESS
SPARK WIRE CABLE
PILOT GROUND WIRE
PILOT SENSOR CABLE
HOOD
IGNITER ROD
FLAME SENSOR
PILOT TUBE
OPTIONAL CPI SWITCH OFF (O) = INTERMITTENT PILOT MODE ON (-) = STANDING PILOT MODE
PROFLAME DFC BOARD
PROFLAME VALVE
ELECTRONIC PILOT ASSEMBLY
B = BLACK BR = BROWN GY = GRAY PU = PURPLE R = RED
BL = BLUE G = GREEN O = ORANGE W = WHITE Y = YELLOW
WIRING COLOR CODE
B
B
B
R
R
W
W
B
B
B B
BL
BL
G
G
O
Y
Y
R
R
Y
W
G
G
O
SCHEMATIC REPRESENTATION ONLY
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
NOTE: The junction box can be moved to the bottom of the box (Figure 33). To move the junction box remove the cover plate, compress junction box to release it from the fireplace. Select the new location. For the bottom location, install the 3-wire 120 Vac supply wire and strain relief in the hole provided. Connect the wires (Figure 31). Reinstall the junction box by compressing the sides, then place the small flange of the Junction box in the small slot. Place the larger flange into the larger slot and release. Reinstall the cover over the original junction box location.
Figure 28: Wiring Diagram—Electronic Gas Valves
Installation
900079-02 05/2015
Figure 29: Junction Box Wiring, 120 V, 60 hz, 1 phase Figure 30: Junction box locations
Tab intact
Green ground screw
36
2. Remove the electrical inlet cover plate from the side of the unit by removing the plate securing screws.
3. Remove the cover plate knockout, then feed the power supply wire through the knockout opening and into the
unit junction box.
4. Connect the black power supply wire to the power outlet red and black pigtail lead (Figure 29 and Figure 31). Connect the white power supply wire to the outlet common terminal.
Green
Neutral side of receptacle
White
5. Connect the ground supply wire to the pigtail lead attached to the outlet’s green ground screw. Restrain the inlet power lead per NEC or local codes.
6. After the wiring is complete, replace the cover plate.
NOTE: The To control the optional blower the tab on the hot side of the receptacle (see Figure 29) must be
broken and the red lead must be wired to the variable speed control mounted in a wall box (not provided).
Black
Tab broken
Hot side of receptacle
Red
Ground—green Neutral—white
120 VAC—black
(power supply unswitched)
Junction box
Field wired Factory wired
Fireplace Right Side
Junction box locations
Fireplace Back
Fireplace Bottom
Page 37
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Electronic models of these appliances are equipped with a three-prong (grounding) plug utilized in connecting the electronic components to the junction box in the lower compartment. This grounding plug provides protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. DO NOT cut or remove the grounding prong from the plug.
Install the wiring for the wall switch receiver
Place the wall switch receiver in the OFF position during installation or maintenance. The remote control transmitter and wall switch receiver work via radio frequency. If the wall switch receiver is mounted in a metal case, severe loss of performance (reduction in operational range) may result. Turn OFF main gas supply to the fireplace during installation, maintenance, removal, or replacement of the wall switch receiver.
1. Install a junction box (not provided) on the wall adjacent to the appliance, within reach of the remote system umbilical cord wiring harness.
2. Position the 2-wire harness in the junction box (not included).
Fire hazard. Can cause severe injury or death. The wall switch receiver causes ignition of the appliance. The appliance can turn on suddenly. Keep away from the appliance burner when operating the remote system or activating manual bypass of the remote control system.
Installation
900079-02 05/2015
WARNING
WARNING
Property damage hazard. Excessive heat can cause property damage. The appliance can stay lit for many hours. Turn OFF the appliance if it is not going to be attended for any length of time. Always place the remote control transmitter where children cannot reach it.
Install batteries for battery backup
Batteries are only required to operate the unit in the event of loss of 120 VAC line power.
1. Remove the surround, if installed (Figure 44).
2. Remove the glass door for easier access (Page 57).
3. The battery holder is attached via cable to the CPI/IPI bracket on the left hand side (Figure 50). Pull the cable
until the battery holder is visible. Turn the battery holder such that it will clear the unit and can be removed from the unit (the black and red wires will still be connected to the unit).
4. Place the four (4) provided AA batteries into the holder. Align the (–) end of the batteries the the spring end of the holder.
5. Replace the battery holder and other removed components (if applicable) in reverse order.
10. Connect the Gas Line
The gas control valve is located in the lower control compartment (Figure 53). All codes require a shutoff valve mounted in the supply line. Figure 34 illustrates the method for connecting the gas
supply. The flex-line method is acceptable in the U.S., however, Canadian requirements vary depending on locality. Installation must be in compliance with local codes. The provided gas-line shutoff valve (located in the control compartment) is intended as a service shutoff. National and local codes may require installation of a second gas-line shutoff valve (not provided) in a readily accessible location. Consult local codes.
These fireplaces are equipped with a gas flex line for use (where permitted) in connecting the unit to the gas line. A gas flex line is provided to aid in attaching the direct-vent fireplace to the gas supply. The gas flex line can only be used where local codes permit. The flex line is rated for both natural and propane gas. A manual shutoff valve is also provided with the flex line. The gas line shutoff valve provided with the fireplace has a 1/2” NPT thread inlet port.
WARNING
NOTE: Ensure the CPI/IPI switch is set to intermittent mode with the pilot in the OFF position. See control
compartment label for more information. NOTE: A sediment trap is recommended in the gas piping within the home to prevent moisture and debris in the line
from damaging the valve. NOTE: Secure all joints tightly using appropriate tools and sealing compounds. Ensure propane resistant compounds
are used in propane applications.
37
Page 38
Innovative Hearth Products
Flex Line Connector
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
NOTE: Seal around the gas line to prevent cold air leakage. Gas line holes and other openings can be caulked or stuffed with unfaced fiberglass insulation.
1. Unscrew the shutoff valve from the gas flex-line. Apply thread sealant appropriate for the gas type, and then connect the shutoff valve to the gas stub.
NOTE: Position the shutoff valve to allow easy operation through the access opening in the fireplace floor.
2. Connect the flare fitting on the flex-line to the shutoff valve. Tighten by hand, and then use a pipe wrench to
tighten completely, 1/4-turn at a time.
Figure 31: Gas Line Connection Figure 32: Electronic Pilot
1/2 x 3/8” Flare
1/2" x 3/8" Flare
shutoff valve
Shut-Off Valve
Gas
Gas
Stub
stub
Access the Control Compartment
See Page 53 for instructions on Accessing the Control Compartment. The control valve has a 3/8” (10 mm) NPT thread inlet port. Secure all joints tightly using appropriate tools and sealing
compounds (ensure propane resistant compounds are used in propane applications). Optionally, seal around the gas line to prevent cold air leakage. Gas line holes and other openings can be caulked or stuffed with unfaced fiberglass insulation.
All codes require a shutoff valve mounted in the supply line. The orientation of the shutoff valve should face the front. Figure 34 illustrates two methods for connecting the gas supply. A sediment trap is recommended to prevent moisture and debris in the gas line from damaging the valve.
3/8" NPT x 3/8"
3/8 NPT x 3/8”
Flare Fitting
Flare fitting
3/8" Flex Tubing
3/8” Flex tubing
Gas
Gas Valve
valve
Installation
900079-02 05/2015
Igniter
Pilot Hood
Flame
Rod
Test Factory and Field Connections for Gas Leaks
Never use an open flame to check for leaks.
Turn on gas supply and test for gas leaks, using a gas leak test solution—also known as bubble leak solution. NOTE: Using a soapy water solution is an effective leak test solution but it is not recommended, because the soap
residue that is left on the pipes/fittings can result in corrosion over time.
1. Light the fireplace (refer to the lighting instructions label in the control compartment or Page 63).
2. Brush all joints and connections with the gas leak test solution to check for leaks. If bubbles are formed, or gas
odor is detected, turn the receiver or remote control to the OFF position. Either tighten or refasten the leaking connection, and then retest as described above.
3. When the gas lines are tested and leak free, rinse off the leak testing solution.
11. Verify Proper Fireplace Operation
1. With the gas line installed, inspect the system before closing the front of the unit.
2. Follow the pilot lighting instructions (Page 63). NOTE: When lighting the fireplace for the first time, it will take a few minutes for the gas line to purge itself of air. When
purged, the pilot and burner will light and operate as indicated. Subsequent lighting of the fireplace will not require purging.
3. To light the burner, turn ON the wall or remote control switch. Ensure the igniter lights the pilot. The pilot flame should engulf the flame rod (Figure 35).
12.
If necessary, Install the Firebox Floors
WARNING
38
1. See Page 55 for instructions on Installing and Removing the Firebox Floors. NOTE: The firebox floors are factory-installed.
13.
If necessary, Install the Firebox Liners
1. See Page 55 for instructions on Installing the Firebox Liners, if necessary. NOTE: The firebox liners are factory-installed.
Page 39
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Install the Glass Media
14.
1. See Page 55 for instructions on Installing the Glass Media.
15. Install the Baffle
NOTE: The baffle is factory-installed. Remove to install the vent restrictor (Page 20).
1. With the baffle oriented as shown in Figure 36, slide the rear tabs into the slots in the back panel.
Figure 33: Baffle
Baffle
Installation
900079-02 05/2015
Firebox Ceiling
Clip
Tabs
2. While sliding the tabs into the slots, slide the front lip of the baffle under the clips in the firebox ceiling.
16.
Install the Glass Door
1. See Page 57 for instructions on Installing and removing the glass door.
17. Adjust the Air Shutter to Ensure Proper Flame Appearance
• Air shutter adjustment should only be performed by a qualified professional service technician.
• Ensure glass door is in place and sealed during adjustment.
• Soot will be produced if the air shutter is closed too much. Any damage due to sooting, resulting from improperly setting the air shutter, is not covered under the warranty.
• The air shutter door and nearby appliance surfaces are hot. Exercise caution to avoid injury while adjusting flame appearance.
Back Panel
WARNING
CAUTION
Flame Appearance and Sooting
The flame should be blue at the base, and yellow-orange in the body of the flame. When the fireplace is first lit, the entire flame may be blue and will gradually turn yellow-orange during the first 30
minutes of operation. If the flame remains blue, or if the flame is orange with evidence of sooting (black tip), the air shutter opening may need to be adjusted.
If the air shutter opening is closed too far, sooting may develop. Sooting is indicated by black puffs developing at the tips of very long orange flames. Sooting results in black deposits forming on the fireplace inside surfaces and on exterior surfaces adjacent to the vent termination.
Sooting is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening. To achieve a warm yellow-orange flame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes.
39
Page 40
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Air Shutter Adjustment Guidelines
If there is smoke or soot present, first ensure that the flames are not impinging on any of the panels. If the panels are properly positioned and a sooting condition still exists, increase the air shutter opening.
The more offsets in the vent system, the wider the air shutter will need to be opened.
The length and configuration of the chimney vent will afffect flame appearance.
A fireplace operated with the air shutter opened too far may have flames that appear blue and transparent. These weak, blue, and transparent flames are termed anemic.
Propane models may exhibit flames that candle or appear stringy. If this condition is present and persists, adjust the air shutter to a more open position, then operate the fireplace for a few more minutes to ensure that the flame normalizes and the flames do not appear sooty. The following chart is provided to help achieve the correct air shutter adjustment for your installation.
Table 25: Air Shutter Adjustment Guidelines Figure 34: Air Shutter Adjustment
Amount of Primary
Air
If air shutter is
closed too far
If air shutter is
open too far
Flame Color Air Shutter Adjustment
Flame will be orange
Flame will
be blue
Air shutter gap should be increased: PULL lever toward front of fireplace
Air shutter gap should be decreased:
PUSH lever toward back of fireplace
1. Move the adjustment lever (Figure 37) down to decrease air flow and up to increase it. Position the air shutter to the factory setting (Table 26).
2. Light the fireplace. Follow the lighting procedure on the lighting label in the control compartment or Page 63.
3. Allow the burner to operate for at least thirty (30) minutes while observing the flame continuously to ensure that
the proper flame appearance is achieved (Figure 38). If the following conditions are present, adjust accordingly.
If flame appears weak or sooty, adjust the air shutter, incrementally, to a more open position until the proper
flame appearance is achieved.
If flame remains blue, adjust the air shutter, incrementally, to a more closed position until the proper flame
appearance is achieved.
4. When satisfied that the burner flame appearance is normal, proceed to finish the installation.
Installation
900079-02 05/2015
Air shutter adjustment lever (below glass door)
Figure 35: Flame Appearance
Table 26: Main Burner Shutter Opening—Factory Setting
Models Natural Gas Propane
All Closed Closed
40
Page 41
Innovative Hearth Products
TOP Non-combustible Fiber Board (secured
to TOP Nailing Flange)
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Install the Finishing Materials
18.
NOTE: See Cold Climate Insulation on Page 11 and Vent Termination Clearances on Page 13.
1. Complete finished interior wall. Maintain a minimum 1” (25 mm) clearance from the door frame outer edge to
any finish material. NOTE: NEVER install combustible material (wall finish, surround, trim, etc.) on, in front of, or overlapping any
part of the fireplace front face.
Figure 36: Nailing flange attachment
Side
framing
Unit nailing flange (no clearance to combustible framing is required)
Finishing without optional Surround—Cleanface Finish
1. Secure nailing flanges to wall framing. NOTE: The fireplace ships from factory with the flanges positioned for a cleanface installation.
Installation
900079-02 05/2015
NOTE: See Page 18 for finishing materials thinner than 1”.
NOTE: Install a second, field-supplied noncombustible board over the supplied noncombustible board. The fireboard supplied with the unit is not intended to be the finish material.
2. Install non-combustible board at top of fireplace. NOTE: If skimming the non-combustible board to match drywall, use Sheetrock® brand Durabond® 90 setting
type joint compound to fill all joints. These trademarks are owned by United States Gypsum Company or a related company. A total of 1” non-combustible material is recommended.
3. Finish out wall with ½” finishing materials – paint with high-temperature paint, etc.
4. Install floor and media.
5. Reinstall door and barrier.
Figure 37: Noncombustible Material with Cleanface Finish
Noncombustible board (secured to nailing flange)
NOTE: The provided non-combustible board may be skim coated as a finish material, however, other types of non-combustible board may provide a more durable surface.
41
Page 42
Innovative Hearth Products
Top Nailing Flange*
Bottom Nailing Flange*
Combustible material NOT ALLOWED
BELOW THIS POINT on face of unit.
Lip on Top Nailing Flange
Bottom edge of Fiber Board abuts lip.
Combustible Wall Finish Material
Top Non-Combustible Fiber Board
(provided with fireplace)
Insulation and combustible
material NOT ALLOWED in clearance zones around vent components.
*
Header
*Position of Top and Bottom Nailing Flanges depends on type and thickness of wall finish. See “UNIT NAILING FLANGES” section.
For Surround finish, cut Top Fiber Board to height of installed Top Spacers.
Combustible
material
NOT ALLOWED
BELOW THIS
POINT on
face of unit.
Side Non-Combustible
Fiber Board (one of two;
provided with fireplace)
Spacer
Spacer
Second 1/2" field supplied layer of non combustible is recomended to be flush with unit.
Second 1/2" field sup- plied layer of non com- bustible is recomended to be flush with unit.
Min. 1"
(25 mm)
Min. 3"
(76 mm)
Wall Stud
*
*
Minimum 6"
Vertical Vent
and 90° Elbow
Min. 1"
(25 mm)
Min. 3"
(76 mm)
Wall Stud
*
*
Minimum 6"
Vertical Vent
and 90° Elbow
Header
Header
*Position of Top and Bottom Nailing Flanges depends on type and thickness of wall finish. See “UNIT NAILING FLANGES” section.
For Surround finish, cut Top Fiber Board to height of installed Top Spacers.
Combustible
material
NOT ALLOWED
BELOW THIS
POINT on
face of unit.
Spacer
Second 1/2" field sup­plied layer of non com­bustible is recomended to be flush with unit.
Min. 1"
(25 mm)
Min. 3"
(76 mm)
Wall
Stud
*
*
Minimum 6" Vertical Vent
and 90° Elbow
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Installation
900079-02 05/2015
Figure 38: Noncombustible Material with Cleanface Finish—
Profile View
* 6” straight vent section required before 90° elbow.
** Insulation and combustible materials not allowed in clearance zones around vent components.
**
Figure 39: Noncombustible Material with Surround—
Profile View
* 6” straight vent section required before 90° elbow.
** Insulation and combustible materials not allowed in clearance zones around vent components.
**
Finishing with optional Surround
42
1. Remove clean-face frame (Figure 44).
2. Installing the gas shut-off valve;
3. Place unit in wall framing.
a. Pull gas flex line out from inside, beneath fireplace floor. b. Place shut-off valve in valve bracket, threading flex line through gap in back. c. Use coupler to attach additional flex line to shut-off valve. d. Bend up tab on the side of valve bracket to hold shut-off valve in place (Figure 40). e. Attach valve bracket to unit with two screws. f. Attach shut-off valve to incoming gas line with field-supplied coupler.
NOTE: The provided non-combustible fiber board may be faced with any NON-combustible finish material
appropriate for use (brick, tile, stone, high-temperature paint, etc.). For painted wall finish, use two (2) coats of quality primer and high-temperature paint on provided fiber board.
4. Secure nailing flanges to wall framing. NOTE: If skimming the non-combustible board to match drywall, use Sheetrock
type joint compound to fill all joints. These trademarks are owned by United States Gypsum Company or a related company
®
brand Durabond® 90 setting
5. Cut noncombustible fireboard to size and install flush with top of frame pieces.
6. Finish out wall with ½” finishing materials – paint with high-temperature paint, etc. A total of 1” finish material is
needed to be flush with the surround back.
7. Attach surround in frame using screws a minimum of six at specified locations (Figure 41).
8. Install barrier mounting brackets on side of surround.
Page 43
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
9. Reinstall door and secure with three screws.
10. Install Gas Shutoff Valve Door (Figure 41).
11. Install barrier on barrier mounting brackets.
Figure 40: Gas Shutoff Valve Bracket Figure 41: Installing the Surround
Installation
900079-02 05/2015
Gap (thread flex gas line here)
Back Side
Tab (bend up
to hold valve)
Figure 42: Wall Receiver Switch Figure 43: Remote Control Transmitter
ON
REMOTE
OFF
Figure 44: Noncombustible Material with Bezel and Barrier
Gas Shutoff Valve Door
Safety lock switch
Burner ON/OFF
Clean Face Frame (removed first)
Surround mounting brackets
One (1) Top non
-combustible board
Bezel and Barrier
Barrier (added after
(added after Surround
surround)
- not shown)
43
Page 44
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Install the Wall Switch Receiver
19.
1. When wall finish is complete, install the wall switch receiver in the previously installed junction box, and connect
the 2-wire terminal to the connector on the back of the receiver.
2. Install the receiver cover plate. Ensure the receiver switch is properly aligned with the switch cover
20. Initialize the Remote Control System
After completing fireplace installation, initialize the remote control system before operating the fireplace. See the
Operation section on Page 51 for more details.
1. Insert the three (3) provided AAA batteries into the battery bay in the remote control (Figure 42). Correctly align polarity (+/–).
2. Insert the (4) provided AA batteries into the receiver battery bay (behind the wall switch plate). Correctly align polarity (+/–).
3. Position the wall switch receiver three-position slider switch in the REMOTE position (Figure 42).
4. On the remote control, press the ON button (Figure 46).
Attach the Safety-in-Operation Warning Labels
21.
1. Attach the furnished safety instruction labels at all fireplace operation and control points (Page 45). NOTE: The installer MUST ensure these warnings are properly attached during installation. The warning labels are a
critical means of informing consumers of safe operation practices.
Installation
900079-02 05/2015
44
Page 45
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Installation
900079-02 05/2015
ATTACH THE SAFETY-IN-OPERATION WARNINGS
NOTE: It is the installer’s responsibility to ensure these warnings are properly affixed during installation. These warning labels are a
critical step in informing consumers of safe operation of this fireplace.
Attaching Safety-in-Operation Warnings
It is required that the set of safety instruction labels that have been furnished with the fireplace be affixed to the operation and control points of the fireplace. A safety instruction label must be affixed to the receiver wall switch plate where the fireplace is turned on and off (Figure A) and on the remote control handheld transmitter (Figure B). To properly complete the installation of this fireplace, locate the multilingual adhesive labels provided with the Care and Operation Instructions and proceed as follows:
1. Locate the wall receiver that controls the
fireplace (verify the switch operates the fireplace by turning it on and off). Clean the wall receiver plate thoroughly to remove any dust and oils. Affix the label to the surface of the plate of the wall receiver that controls the fireplace (Figure A). Choose the language primarily spoken in the home. If unknown, affix the English language label.
2. Locate the remote control transmitter and
clean it thoroughly to remove any dust and oils. Affix the label to the surface of handheld transmitter (Figure B). Choose the language primarily spoken in the home. If unknown, affix the English language label.
3. If you are unable to locate the labels, please
call Innovative Hearth Products or your nearest Innovative Hearth Products dealer to receive additional safety instruction labels free of charge.
Cat. No. H8024 Replacement Label Kit Étiquettes de remplacement, n° cat. H8024 Juego de etiquetas de repuesto - Nº de cat. H8024 NOTE: English is red text on clear label. French
and Spanish are white text on black label.
SAFETY LABEL DIAGRAMS DIAGRAMMES DES ÉTIQUETTES DE SÉCURITÉ DIAGRAMAS DE ETIQUETAS DE SEGURIDAD
Apposition des mises en garde relatives à la sécurité d’utilisation
Il est impératif que le jeu d’étiquettes de sécurité qui ont été fournies avec le foyer soient collées à côté des dispositifs de contrôle du foyer. Une étiquette de sécurité doit être collée sur la plaque du récepteur mural contrôlant l’allumage du foyer (Figure A) et sur le boîtier de la télécommande (Figure B). Pour achever l’installation correcte de ce foyer, procédez comme suit avec les étiquettes adhésives en langues étrangères fournies avec les instructions d’utilisation et d’entretien :
1. Repérez le récepteur mural qui contrôle le
foyer (vérifiez que l’interrupteur contrôle le fonction- nement du foyer en le faisant basculer de Marche à Arrêt, et vice-versa). Nettoyez soigneusement la plaque du récepteur mural pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur la surface de la plaque du récepteur mural qui contrôle le foyer (Figure A). Choisissez la langue qui est principalement parlée dans la résidence du propriétaire. En cas de doute, collez l’étiquette en anglais.
2. Repérez la télécommande et nettoyez-la
soigneusement pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur le boîtier de la télécommande (Figure B). Choisissez la langue qui est principalement parlée dans la résidence du propriétaire. En cas de doute, collez l’étiquette en anglais.
3. Si vous ne trouvez pas les étiquettes, veuillez
appeler Innovative Hearth Products ou votre distributeur Innovative Hearth Products local pour recevoir gratuitement des étiquettes supplémentaires.
Remarqué : Le texte anglais est rouge sur un support transparent. Le texte français et espagnol est blanc sur un support noir.
Colocación de advertencias de seguridad en operación
Se requiere que el juego de etiquetas de instrucciones de seguridad que se incluyeron con la chimenea se coloque en los puntos de operación y control de la misma. Se debe colocar una etiqueta de instrucciones de seguridad en la placa del interruptor de pared del receptor desde el cual se enciende y se apaga la chimenea (Figura A) y en el transmisor de control remoto (Figura B). Para completar correctamente la instalación de esta chimenea, encuentre las etiquetas adhesivas multilingües incluidas con las instrucciones de cuidado y operación y haga lo siguiente:
1. Identifique el receptor de pared que
controla la chimenea (verifique que el interruptor opera la chimenea encendiéndola y apagándola). Limpie bien la placa del receptor de pared para quitar el polvo y aceite. Pegue la etiqueta en la superficie de la placa del receptor de pared que controla la chimenea (Figura A). Seleccione el idioma que más se habla en la casa. Si no sabe cuál es, use la etiqueta en inglés.
2. Identifique el transmisor de control remoto
y límpielo bien para quitar el polvo y aceite. Pegue la etiqueta en la superficie del transmisor (Figura B). Seleccione el idioma que más se habla en la casa. Si no sabe cuál es, use la etiqueta en inglés.
3. Si no puede encontrar las etiquetas, sírvase
llamar a Innovative Hearth Products o al distribuidor de Innovative Hearth Products más cercano para recibir etiquetas de instrucciones de seguridad adicionales gratuitas.
Nota: La etiqueta en inglés es transparente con texto rojo. Las etiquetas en francés y español son negras con texto blanco.
Illustrations are for example only. Your accessories may be different.
Les illustrations sont par exemple uniquement. Vos accessoires peuvent être différents.
Las ilustraciones son sólo ejemplos. Tu accesorios pueden ser diferentes.
Figure A Figura A
Innovative Hearth Products
ON
REMOTE
OFF
Figure B Figura B
45
Page 46
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
INSTALLATION ACCESSORIES
Table 27: Listed Secure Vent® Components
Catalog Number Model Description Catalog Number Model Description
H1968 SV4.5HT-2
94L10 SV4.5HTSS
H5817 SV4.5-20SSWSK
Horizontal Square
Termination with
Firestop/Spacer
(H2246), and
Adaptor (74L61)
Rigid, Horizontal,
Small Square
Termination
with Firestop/
Spacer (H2246), Adaptor (74L61)
(see 750204M)
Rigid, Small,
Square
Termination,
20” with Shield
and Firestop (see 750247M and 750204M)
900079-02 05/2015
The following flashing comes packaged with a storm collar
77L78 SV4.5F Flat Roof Flashing
77L79 SV4.5FA
77L80 SV4.5FB
77L81 SV4.5SC6 Storm Collar (6 pack)
H6183 SV4.5HF5
1/12 to 7/12
Adjustable Flashing
7/12 to 12/12
Adjustable Flashing
Firestop Spacer, 5”,
Installation
rigid
H2152 SV4.5CGV-1
H8914 SV4.5TK90HT2
H8915 SV4.5TK90SS
Vent Sections (Rigid) 77L70 SV4.5L6 6” (152 mm) 77L71 SV4.5L12 12” (305 mm)
77L72 SV4.5L24 24” (610 mm) 17M53 SV4.5HGS-12
77L73 SV4.5L36 36” (914 mm) 77L74 SV4.5L48 48” (1219 mm)
77L75 SV4.5LA
Vertical Termination
Cap, High Wind
Horizontal
Termination
Kit HT-2 with
90° elbow
Horizontal
Termination Kit
Small Square with
90° elbow
Telescopic Length
Slip Section
(2–7 1/2” rigid)
H6184 SF4.5HF5
H2246 SV4.5HF-10
H2247 SV4.5VF-10
96K92 SV4.5SP Support Plate
17M52 SV4.5HGS-1
87L02 SV4.5HGS
Firestop Spacer, 5”,
flex
Firestop/Spacer-
Horizontal, rigid (3-1-1
spacing), 10 Pack
Firestop/Spacer-
Vertical, rigid (1-1-1
spacing), 10 Pack
Termination Guard,
Square (1 pack)
(see 750109M)
Termination
Guard, Horizontal
Square (12 pack)
(see 750109M)
Termination Guard
for Horizontal
Square Termination
(Deluxe)(1 pack)
(see 750055M)
46
77L76 SV4.5E45 45° Elbow
77L77 SV4.5E90 90° Elbow
H5820 SV4.5HTSK
Termination Shroud
(Guard) for Horizontal
Square Termination (1
pack) (see 750246M)
Page 47
Innovative Hearth Products
S
e
a
l
a
n t
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Table 27: Listed Secure Vent® Components
Catalog Number Model Description Catalog Number Model Description
H5816 SV4.5-TWSK10
Through Wall Shield Kit (to shield direct-
vent pipe from
blown insulation)
(see 750247M)
H3907 SV4.5ARSA
Installation
900079-02 05/2015
Attic Insulation Shield
with adjustable height,
12–22”
96K93 SV4.5SU Support Strap
99L02 SV4.5HRK14
99L03 SV4.5HRK36
Horizontal Riser Kit,
14”(see 750146M)
Horizontal Riser Kit, 36” (see 750146M)
Table 28: Listed Secure Flex® Components
Catalog
Number
These termination kits include firestop/spacer, gear clamps, and flex adaptor.
60L10 SF-18
98K03 SF-12
H2248 SF4.5HF-10
H2249 SF4.5VF-10
H1969 SF4.5HT-2
77L87 SFKIT12S
77L88 SFKIT18S
77L89 SFKIT24S
77L90 SFKIT36S
77L91 SFKIT48S
91L66 SFGC4-6
91L67 SFGC7-6
Model Description
18 ft (5.49 m)* compressed flex
(see 750053M)
12 ft (3.66 m)*compressed flex
(see 750052M)
Firestop/Spacer, Horizontal, flex
(3-1-1 spacing), 10 Pack
Firestop/Spacer, Vertical, flex (1-1-1
spacing),10 Pack
Horizontal Square Termination for
flex (without flex)
Square Term. for flex with
12” (305 mm)* compressed flex
Square Term. for flex with
18” (457 mm)* compressed flex
Square Term. for flex with
24” (610 mm)* compressed flex
Square Term. for flex with
36” (914 mm)* compressed flex
Square Term. for flex with
48” (1219 mm)* compressed flex
Gear Clamp 4.5” (114 mm) for flex
(6-pack)
Gear Clamp 7.5” (190.5 mm) for
flex (6 pack)
10K81 SFMP
Mill-Pac, Black, High-
Temperature Sealant
Mill-Pac, Black, High-
89L40 SFMP-12
H1988 CTSA-33
H1985 CTSO-33
H1987 CTSO-44
H1986 CTSO-46
Catalog Number
Model Description
Temperature Sealant
Chase Top Shroud Kit,
Chase Top Shroud Kit,
Chase Top Shroud Kit,
Chase Top Shroud Kit,
Small Square Termination for flex,
94L04 ** SFKIT12SS
with 12” (305 mm) of *compressed
flex vent (see 750204M)
Small Square Termination for flex,
94L05 ** SFKIT18SS
with 18” (457 mm) of *compressed
flex vent (see 750204M)
Small Square Termination for flex,
94L06 ** SFKIT24SS
with 24” (610 mm) of *compressed
flex vent (see 750204M)
Small Square Termination for flex,
94L07 ** SFKIT36SS
with 36” (914 mm) of *compressed
flex vent (see 750204M)
Small Square Termination for flex, with
94L08 ** SFKIT48SS
48” (1219 mm) of *compressed flex
vent (see 750204M)
Horizontal Small Square Termination
94L09 ** SF-HTSS
for flex, without flex vent
(see 750204M)
Vertical Termination for flex (flat to 6/12)
56L74 SFVT30
with flex adaptor, section of rigid vent, roof support collar assembly, roof flashing and
storm collar. (see 750052M)
Vertical Termination for flex (6/12 to 12/12)
56L75 SFVT45
with flex adaptor, section of rigid vent, roof support collar assembly, roof flashing and
storm collar. (see 750052M)
36” Flex Connector Kit.
H7748 H7748
36” of flex with two adaptors for
mating two rigid sections of vent
together.
* All compressed flex vents can be expanded up to two times. ** Small square termination is only approved for use with 42” models.
(bulk 12-pack)
Arch Top, 3 x 3 ft
Open Top, 3 x 3 ft
Open Top, 4 x 4 ft
Open Top, 4 x 6 ft
47
Page 48
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Installation
900079-02 05/2015
GAS CONVERSION KITS
WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion, or the production of carbon monoxide may result; causing property damage, personal injury, or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit.The qualified service agency performing this installation assumes responsibility for this conversion.
AVERTISSEMENT
Cette trousse de conversion doit être installée par un technicien agréé, selon les instructions du fabricant et selon toutes les exigences et tous les codes pertinents de l’autorité compétente. Assurez-vous de bien suivre les instructions dans cette notice pour réduire au minimum le risque d’incendie, d’explosion ou la production de monoxyde de carbone pouvant causer des dommages matériels, des blessures ou la mort. Le tecnicien agréé est responsable de l’installation de cette trousse. L’installation n’est pas adéquate ni complète tant que le bon fonctionnement de l’appareil converti n’a pas été vérifié selon les instructions du fabricant fournies avec la trousse. Le fournisseur de service qualifié ayant réalisé l’installation assume les responsabilités liées à la conversion.
In Canada: The conversion shall be carried out in accordance with the requirements of the provincial authorities having
jurisdiction and in accordance with the requirements of the CAN/CGA-B149.1 Installation code.
La conversion devra être effectuée conformément aux recommandations des autorités provinciales ayant juridiction et conformément aux exigences du code d’installation CAN/CGA-B149.1.
Gas conversion kits are available to adapt your fireplace from the use of one type of gas to the use of another. These kits contain all the necessary components needed to complete the task including labeling that must be affixed to ensure safe operation.
Refer to the instructions provided with the conversion kit when performing any gas conversion.
Table 29: Electronic Systems, Natural Gas To Propane Gas Conversion Kits
Model Number Model Number Catalog Number
42” GCK-LDV42NP H8706 54” GCK-LDV54NP H8702
Table 30: Electronic Systems, Propane Gas To Natural Gas Conversion Kits
Model Number Model Number Catalog Number
42” GCK-LDV42PN H8705 54” GCK-LDV54PN H8701
48
Page 49
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Installing Gas Conversion Kits
The gas supply shall be shut OFF prior to disconnecting the electrical power, before proceeding with the conversion.
Avant d’effecteur la conversion, coupez d’abord l’alimentation en gaz, ensuite, coupez l’alimentation electrique.
1. TURN OFF THE GAS SUPPLY TO THE FIREPLACE and disconnect power supply at the circuit breaker. Ensure
fireplace is cold.
2. If installed, remove the surround (Figure 44). Remove barrier.
3. Remove the glass door (Page 57).
4. Remove the glass media (Page 60).
5. Remove the front and rear floor sections (Page 55).
6. Remove the two (2) screws securing the burner assembly. Remove the burner assembly with the attached
venturi tube (Figure 48).
7. Remove the control compartment access door and gasket (Figure 48).
Installation
900079-02 05/2015
WARNING
AVERTISSEMENT
Figure 45: Removing the Burner and Accessing the Control Compartment Figure 46: Removing the Air Shutter
Adjustment Rod
Remove two screws
to remove burner
assembly.
Burner Assembly
Air Shutter Adjustment Rod
Venturi
Right Burner
Bracket
Burner Orifice
Control Compartment
Access Panel and Gasket
Right Burner Bracket
8. Refer to the instructions provided with the regulator conversion kit. Using a Torx T20 driver (with 1/4” shank)
or slotted screwdriver, remove and discard the two (2) pressure regulator mounting screws, pressure regulator tower, the diaphragm assembly (if applicable) and the spring. Ensure the rubber gasket installed on the back of the replacement pressure regulator is properly positioned. Discard all removed components.
9. Install the new pressure regulator assembly using the supplied screws. Tighten the screws to 25 in. lbs.
10. Install the enclosed identification label to the valve body where it can be easily seen.
49
Page 50
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
11. Make valve electrical connections.
12. Remove the pilot hood assembly to access the hex pilot orifice (Figure 50). Remove and replace the pilot
orifice with the one provided with the kit. Exercise extreme care to prevent damage to or breakage of the igniter assembly.
13. Remove the burner orifice from the manifold and replace it with the one provided in the kit (Figure 51). NOTE: See Table 5 for burner orifice sizes.
Figure 47: Pilot Figure 48: Orifice
Pilot
Orifice
14. Apply pipe joint compound or Teflon® tape to all pipe fittings before installing. NOTE: Ensure propane resistant compounds are used in propane applications, do not use pipe joint compounds
on flare fittings.
15. Reinstall the control compartment access door and gasket. Secure using the twelve (12) screws removed previously (Figure 48).
16. Reinstall the air shutter adjustment lever.
17. Place the burner assembly into position. Replace the screws securing the burner to the burner brackets
(Figure 48).
Installation
900079-02 05/2015
Pilot Hood
NOTE: Ensure the air shutter clears the pilot bracket.
18. Turn ON the gas supply to the fireplace and relight the appliance (Page 63). With the main burner ON, use a gas leak test solution to test the new pressure regulator assembly and all gas line joints for leaks (Page 38).
19. Attach the conversion information label to the rating plate.
20. Locate the valve test ports (Figure 1). Using a manometer, test the inlet and manifold gas pressures (Table 3 and
Table 4).
NOTE: Always test pressures with the valve regulator control at the highest setting.
21. Reinstall the media and glass door .
22. Relight the main burner and verify proper burner ignition and operation (Page 38).
23. Inspect the pilot system for proper flame. The pilot flame should engulf the flame sensor (Figure 35).
24. Turn OFF the gas supply to the fireplace.
25. Turn ON the gas supply to the fireplace. Use a gas leak test solution to test the NPT plugs for leaks.
26. Read Flame Appearance and Sooting and Air Shutter Adjustment Guidelines before proceeding. Before
adjusting the air shutter, allow the burner to operate for at least thirty (30) minutes while continuously observing the flame.
27. Adjust the air shutter using the lever located just under the door, slightly right of center (Page 39).
28. Reinstall barrier. Reinstall the surround.
50
Page 51
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
900079-02 05/2015
Operation
OPERATION
WARNING
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
AVERTISSEMENT
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la surface chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habitent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécurité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
WARNING
Do not operate the fireplace if:
• The glass front is removed, cracked, or broken
CARBON MONOXIDE POISONING: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Turn off the gas supply to the appliance and have it serviced by a qualified professional, as it may not be operating correctly. Some people are more affected by carbon monoxide than others, including pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
NOTE: Do not place furniture or other combustible materials within 36” of the front of viewing area(s). NOTE: Children and adults should be alerted to the hazards of high surface temperature and should stay away to
avoid burns or clothing ignition.
Remarqué : Les enfants et les adultes devraient être infor-més des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.
NOTE: Installation and repair should be done by a qualified service person. The fireplace should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the fireplace be kept clean.
Remarqué : L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.
NOTE: Do not use these fireplaces if any part has been under water. Immediately call a qualified, professional service technician to inspect the fireplace and to replace any parts of the control system and any gas control which have been under water.
Remarqué : Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Appeler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.
51
Page 52
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
900079-02 05/2015
Operation
ATTACH THE SAFETY-IN-OPERATION WARNINGS
NOTE: It is the installer’s responsibility to ensure these warnings are properly affixed during installation. These warning labels are a
critical step in informing consumers of safe operation of this fireplace.
Attaching Safety-in-Operation Warnings
Your fireplace has been furnished with safety instruction labels that are to be affixed to the operation and control points of the fireplace. A safety instruction label should be affixed to the receiver wall switch plate where the fireplace is turned on and off (Figure A) and the remote control handheld transmitter (Figure B). The warnings should already have been put in place when the fireplace initial set-up was completed. If they are not affixed at these spots, locate the multilingual adhesive labels provided with these instructions and proceed as follows:
1. Locate the wall receiver that controls the
fireplace (verify the switch operates the fireplace by turning it on and off). Clean the wall receiver plate thoroughly to remove any dust and oils. Affix the label to the surface of the plate of the wall receiver that controls the fireplace (Figure A). Choose the language primarily spoken in the home.
2. Locate the remote control transmitter and
clean it thoroughly to remove any dust and oils. Affix the label to the surface of handheld transmitter (Figure B). Choose the language primarily spoken in the home.
3. If you are unable to locate the labels, please
call Innovative Hearth Products or your nearest Innovative Hearth Products dealer to receive additional safety instruction labels free of charge.
Cat. No. H8024 Replacement Label Kit Étiquettes de remplacement, n° cat. H8024 Juego de etiquetas de repuesto - Nº de cat. H8024 NOTE: English is red text on clear label. French
and Spanish are white text on black label.
SAFETY LABEL DIAGRAMS DIAGRAMMES DES ÉTIQUETTES DE SÉCURITÉ DIAGRAMAS DE ETIQUETAS DE SEGURIDAD
Apposition des mises en garde relatives à la sécurité d’utilisation
Votre foyer a été livré avec des étiquettes de sécurité qui doivent être collées à côté des dispositifs de contrôle du foyer. Une étiquette de sécurité devrait être collée sur la plaque du récepteur mural contrôlant l’allumage du foyer (Figure A) et sur le boîtier de la télécommande (Figure B). Les mises en garde auraient dû être collées au moment de l’installation initiale du foyer. Si ce n’est pas le cas, prenez les étiquettes adhésives multilingues fournies avec ces instructions et procédez comme suit :
1. Repérez le récepteur mural qui contrôle le
foyer (vérifiez que l’interrupteur contrôle le fonctionnement du foyer en le faisant basculer de Marche à Arrêt, et vice-versa). Nettoyez soigneusement la plaque du récepteur mural pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur la surface de la plaque du récepteur mural qui contrôle le foyer (Figure A). Choisissez la langue qui est principalement parlée dans la résidence du propriétaire.
2. Repérez la télécommande et nettoyez-la
soigneusement pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur le boîtier de la télécommande (Figure B). Choisissez la langue qui est principalement parlée dans la résidence du propriétaire.
3. Si vous ne trouvez pas les étiquettes, veuillez
appeler Innovative Hearth Products ou votre distributeur Innovative Hearth Products local pour recevoir gratuitement des étiquettes supplémentaires.
Remarqué : Le texte anglais est rouge sur un support transparent. Le texte français et espagnol est blanc sur un support noir.
Colocación de advertencias de seguridad en operación
Su chimenea incluye etiquetas de instrucciones de seguridad que deben colocarse en los puntos de operación y control de la chimenea. Se debe colocar una etiqueta de instrucciones de seguridad en la placa del interruptor de pared del receptor desde el cual se enciende y se apaga la chimenea (Figura A) y en el transmisor de control remoto (Figura B). Las advertencias ya deben haberse colocado cuando se completó la instalación inicial de la chimenea. Si no están colocadas en estos lugares, encuentre las etiquetas adhesivas multilingües proporcionadas con estas instrucciones y prosiga de la siguiente manera:
1. Identifique el receptor de pared que
controla la chimenea (verifique que el interruptor opera la chimenea encendiéndola y apagándola). Limpie bien la placa del receptor de pared para quitar el polvo y aceite. Pegue la etiqueta en la superficie de la placa del receptor de pared que controla la chimenea (Figura A). Seleccione el idioma que más se habla en la casa.
2. Identifique el transmisor de control remoto
y límpielo bien para quitar el polvo y aceite. Pegue la etiqueta en la superficie del transmisor (Figura B). Seleccione el idioma que más se habla en la casa.
3. Si no puede encontrar las etiquetas,
sírvase llamar a Innovative Hearth Products o al distribuidor de Innovative Hearth Products más cercano para recibir etiquetas de instrucciones de seguridad adicionales gratuitas.
Nota: La etiqueta en inglés es transparente con texto rojo. Las etiquetas en francés y español son negras con texto blanco.
52
Illustrations are for example only. Your accessories may be different.
Les illustrations sont par exemple uniquement. Vos accessoires peuvent être différents.
Las ilustraciones son sólo ejemplos. Tu accesorios pueden ser diferentes.
Figure A Figura A
Innovative Hearth Products
ON
REMOTE
OFF
Figure B Figura B
Page 53
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Burn-in Period
The first few times this fireplace is operated, there will be an odor from the curing of paint and the burning off of the lubricants used in the manufacturing process. Depending on usage, the burn-in period may take a few hours or a few days.
NOTE: Ventilate the site during the burn-in period. The resulting odor and haze may set off a smoke detector. Do not operate the optional blower, if installed, during the burn-in period.
A white film may develop on the glass front during the first few fires as part of the burn-in period. The glass should be kept clean during the burn-in period to prevent the film from baking on—making it very difficult to remove (Cleaning the glass door and firebox on Page 59).
Accessing the Control Compartment
Access the control compartment (Figure 53) by removing the following components, as necessary, in this order:
1. Surround (optional) and barrier (Figure 44)
2. Glass door (Page 57)
3. Floor components (Page 55)
4. Burner a. Remove the two (2) 5/16” screws securing the burner to the burner brackets. b. Carefully slide the burner to the left, to clear the venturi from the orifice. c. Rotate the burner to release the air shutter adjustment rod from the air shutter lever. d. Set aside screws and burner assembly in a secure location for later reinstallation.
5. Control compartment access panel a. Remove the control compartment access panel and gasket by removing the twelve (12) screws, and set
aside for later reinstallation.
b. The gas valve can be accessed through the opening, or the complete assembly can be removed by sliding
the assembly to the right.
Operation
900079-02 05/2015
Figure 49: Accessing the control compartment
Closing the Control Compartment
Reinstall the items removed in Accessing the Control Compartment, in reverse order.
Gas Controls
Shutoff Valves
As part of your fireplace installation, the installer may have provided a readily accessible gas shutoff valve near your fireplace. Make sure this valve is fully open before operating the fireplace. If gas is not flowing to the pilot and burner, the service shutoff valve located in the fireplace control compartment may need to be opened. Contact your dealer or distributor for more information.
To access the service shutoff valve, remove the glass door, burner, floor panels, and control compartment access panel in the fireplace floor. In units with the surround installed, the gas shut off valve is locate below the access door in the surround.
Remote Control System
The remote control system provides remote operation of the following fireplace functions:
Primary burner ON/OFF
The wall switch receiver accepts commands via radio frequency from the remote control transmitter and does not require line-of-sight operation. The slider switch on the receiver can be set to one of three positions:
ON (manual override)
OFF (manual override)
53
Page 54
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
REMOTE (remote control)
Detailed lighting instructions are found on Page 63. Also, electronic fireplace lighting instructions are attached to the CPI/IPI switch bracket.
The fireplace main burner can be turned ON/OFF with the wall switch or remote control. Check the batteries, at least every three (3) months to ensure they are properly charged (Figure 2).
To light the fireplace in a power outage:
1. Confirm that batteries are installed in the battery pack.
2. Set the unit-mounted switch, or wall switch to the ON Position.
3. The unit should spark at the pilot and light. NOTE: If there is no spark, replace the batteries.
4. Operate the fireplace normally.
NOTE: Install new batteries (4 AA) in the battery holder before the burn season (Page 37). Then, the fireplace can
automatically switch to battery power in the event of a power outage.
900079-02 05/2015
WARNING
Fire hazard. Can cause severe injury or death. The wall switch receiver causes ignition of the appliance. The appliance can turn on suddenly. Keep away from the appliance burner when operating the remote system or activating manual bypass of the remote control system.
Operation
WARNING
Property damage hazard. Excessive heat can cause property damage. The appliance can stay lit for many hours. Turn OFF the appliance if it is not going to be attended for any length of time. Always place the remote control transmitter where children cannot reach it.
Wall Switch Receiver Low Battery Power Detection
Battery life depends on several factors, including battery quality and number of fireplace ignitions. When the batteries are low or depleted, the fireplace can only be operated manually (ON/OFF). When the receiver batteries are low, it will emit three (3) beeps to alert of low batteries whenever the receiver ON/OFF button is pressed. When the depleted batteries are replaced, the receiver will resume normal operation.
Remote Control Transmitter Low Battery Power Detection
When the transmitter batteries are low, the LED light will dim to alert of low batteries before losing all power. When the depleted batteries are replaced, the transmitter will resume normal operation. Battery life depends on several factors, including battery quality and number of fireplace ignitions. When the batteries are low or depleted, the fireplace can only be operated manually (ON/OFF).
1. Replace the three (3) AAA batteries in the handheld remote control.
Remotely Turning ON the Appliance
1. Slide the wall switch to the REMOTE position (Figure 45).
2. Press the remote control ON/OFF key (Figure 46).
3. Two (2) beeps from the receiver will confirm receipt of the command, and the burner will light.
Remotely Turning OFF the Appliance
54
1. Press the remote control ON/OFF key (Figure 46).
2. The wall switch receiver will beep two (2) times, and the burner will turn OFF.
Key Lock
The key lock function disables the remote control keys to prevent unintended operation.
1. To activate or deactivate the key lock function, slide the safety lock switch to the desired position(Figure 46).
Page 55
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Continuous Pilot Ignition / Intermittent Pilot Ignition Switch
These fireplaces have a continuous pilot ignition (CPI) / intermittent pilot ignition (IPI) switch installed under the door. This switch allows the pilot to be switched from intermittent mode to continuous mode:
Intermittent Mode—The pilot is extinguished when the fireplace is OFF.
Continuous Mode—The pilot stays ON when the fireplace is OFF. In periods of extreme cold, condensation may form on the glass door when the fireplace is OFF and the pilot is in
intermittent mode. Also, with the pilot in intermittent mode, the fireplace may cycle startup (i.e., the pilot and burner ignite, but the burner extinguishes and reignites several times until the flue reaches the temperature for proper drafting).
To save energy—switch to intermittent mode.
For a standing pilot that will help prevent glass door condensation and cycle startup—switch to continuous mode. NOTE: Continuous mode is indicated by a pilot that comes ON and remains lit when the fireplace is OFF.
Figure 50: Control Compartment
ON
OFF
Operation
900079-02 05/2015
Main gas shutoff valve
CPI/IPI switch * ON = standing OFF = intermittent
Installing the Firebox Liners
NOTE: It is not necessary to remove the firebox liner panels for most maintenance situations.
WARNING
• Do NOT attempt to install firebox liner panels until the fireplace is installed, the gas-line has been connected and tested for leaks, and initial burner operation has been confirmed.
Install the side panels
1. Align screw hole in top flange of side panel with upper hole in inside wall of fireplace.
2. Align screw holes in bottom flanges of side panel with holes in front ledge and rear ledge.
3. Secure each panel with three (3) screws.
Install back panel
1. Insert bottom edge of back panel into fireplace. Lift it over the tabs on rear ledge of fireplace.
2. Align screw holes in top and bottom edges of back panel with holes in fireplace ceiling and rear ledge. Secure
using seven (7) screws.
Installing the Glass Media
WARNING
• The glass media was designed to provide a safe, reliable, attractive flame. Any attempt to use media not specified for this fireplace will result in incomplete combustion, sooting, poor flame quality, and will void the warranty.
• Glass media gets very HOT during fireplace use and will remain hot up to ONE HOUR after gas supply is turned off. HANDLE MEDIA ONLY WHEN COOL. Turn OFF all electricity to the appliance before installing media.
• If glass media is not installed according to the installation instructions, flame impingement and improper combustion could occur, resulting in soot and/or excessive production of carbon monoxide (CO), a TOXIC gas that is colorless and odorless.
• This appliance is NOT designed to burn wood. Any attempt to burn wood in this fireplace may be a safety hazard, cause irrepairable damage the appliance, and void the warranty.
1. Install the glass media in the recessed area between the front and rear floors. NOTE: 42” fireplaces require a full bag of glass media. 54” fireplaces require two (2) full bags of media.
55
Page 56
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
2. Spread the glass media in a thin layer, evenly around the burner (Figure 56). Do NOT mound the media.
Figure 51: Installing the glass media
Glass media area
Installation
900079-02 05/2015
Do NOT place
media on burner or
around pilot.
56
Page 57
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Installing and removing the glass door
900079-02 05/2015
Operation
WARNING
HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED.
• Remove glass door only when fireplace is OFF and COLD.
• Fireplace surfaces get EXTREMELY HOT!
• The glass on the front of the fireplace reaches EXTREMELY HIGH temperatures and can cause severe burns if touched. Even after the gas is turned off, fireplace surfaces remain extremely hot.
WARNING
• Do not attempt to substitute the materials used on these doors, or replace cracked or broken glass.
• Handle this glass with extreme care! Glass is susceptible to damage—Do not scratch or handle roughly while reinstalling the glass door frame.
• The glass door of this appliance must only be replaced as a complete unit as provided by the manufacturer. Do not attempt to replace broken, cracked or chipped glass separately.
• Do not attempt to touch the front enclosure glass with your hands while the fireplace is in use.
WARNING
Do not operate appliance with the glass front removed, cracked, or broken.
AVERTISSEMENT
Ne pas utiliser l’appareil si le panneau frontal en verre n’est pas en place, est craqué, ou brisé.
WARNING
Any safety screen or guard removed for servicing the appliance must be replaced prior to operating the appliance.
AVERTISSEMENT
Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
Only doors certified with the fireplace shall be used.
Seules des portes certifiées pour cet appareil doivent être utilisées.
CAUTION
Do NOT abuse the glass door by striking it or slamming it shut.
57
Page 58
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Installing the glass door
1. Visually inspect the gasket on the backside of the glass door. NOTE: The gasket surface must be clean, free of irregularities, and seated firmly. Ensure it is properly located.
Make sure the bead is not rolled into the channel at the top of the door, but remains flat against the top of the glass.
2. While holding the glass door by the sides, hook the top edge onto the fireplace, and swing the bottom of the glass door gently in towards the fireplace ensuring that the gasket seats evenly as the door draws shut.
NOTE: If the lower flange of the door does NOT clear the lower front frame of the fireplace, ensure the door UPPER mounting flange is completely and properly engaged on the fireplace frame BEFORE INSERTING THE SCREWS. Proper door alignment and sealing are important to the operation and performance of the fireplace. Ensure the door seal is contacting the frame and that no air leaks are present.
3. Align the screw holes below the glass door with the holes in the fireplace, and secure using the three (3) provided screws (Figure 57).
4. For cleanface installations, install the modesty panel (Page 43).
5. Install barrier.
Removing the glass door
1. Remove barrier.
1. For cleanface installations, remove the modesty panel (Page 43).
2. Remove the three (3) screws beneath the door (Figure 57).
3. Swing the bottom of the glass door away from the fireplace to a 45° angle.
4. Carefully grip the door at the top and bottom, and remove it from the fireplace. Place the door in a safe location
for later reinstallation.
Operation
900079-02 05/2015
Figure 52: Glass Door
Glass Door
Rating plate and lighting instructions are attached to door bracket.
NOTICE: All DTL3000 model fireplaces include a barrier to reduce the risk of burns from hot viewing glass. This barrier in the fireplace is a screen shown to the right.
58
42” Barrier J7427 54” Barrier J7426
Page 59
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
MAINTENANCE
Refer to the Maintenance Schedule on Page 61 for maintenance tasks, procedures, frequency, and a listing of by whom the tasks should be performed. Always verify proper fireplace operation after servicing.
Turn OFF gas and electrical power to the fireplace and allow it to cool before cleaning or servicing the appliance.
Wear gloves and safety glasses for protection while doing required maintenance.
Verify proper operation after servicing.
S’assurer que l’appareil fonctionne adéquatement une fois l’entretien terminé.
Always turn OFF gas before cleaning. Before relighting, refer to the lighting instructions in this manual. Instructions are also found on a pull-out panel located in the control compartment.
Always keep the appliance area clear and free from combustible materials, gasoline and other flammable liquids. NOTE: Prior to the first use of the fireplace and each burn season and periodically during the burn season, inspect the
horizontal termination for debris such as bird nests, leaves, paper or branches. Remove any items from the surfaces of the termination prior to use. Also be aware of shrubs and plantings that may encroach on the termination.
Operation
900079-02 05/2015
WARNING
CAUTION
Inspecting the venting system
The fireplace and venting system should be thoroughly inspected before initial use and at least annually by a qualified service technician. Inspection should include ensuring that exhaust or intake passages are unobstructed and vent components are properly assembled and not damaged.
The homeowner must contact a qualified service technician at once if any abnormal condition is observed.
If the venting system is disassembled for any reason, a qualified service technician should follow vent installation instructions for proper reassembly and proper sealing of the venting system components. However, more frequent periodic inspections and cleanings should be performed by the homeowner.
NOTE: Prior to the first use of the fireplace and each burn season and periodically during the burn season, inspect the horizontal termination for debris such as bird nests, leaves, paper or branches. Remove any items from the surfaces of the termination prior to use. Also be aware of shrubs and plantings that may encroach on the termination.
Inspecting the burner flame appearance
Periodically inspect the burner and pilot flame. Ensure that the burner flame appearance resembles the flame shown in Figure 38 on Page 40 and as described in Flame Appearance and Sooting on Page 39. Any necessary burner flame adjustments must be performed by qualified personnel only (Page 39). Refer to Page 38 for more information about the pilot flame appearance. Contact a qualified service technician at once if any abnormal condition is observed.
Cleaning the glass door and firebox
Do not use abrasive cleaners on glass. Never clean the glass when it is hot.
CAUTION
Clean the glass and firebox during the Burn-in Period, and then only when necessary and when the fireplace is cool. Wipe the surface with a clean, dampened, soft cloth. Follow with a dry, soft towel as desired. Take care not to scratch the surface. Periodically, remove any build-up caused by the following:
During start-up, it is normal for condensation to form on the inside of the glass (this condensation and fog will usually disappear in a few minutes). The moisture can cause lint, dust and other airborne particles to cling to the glass surface.
Initial curing of the high temperature paint and burning off of lubricants used in the manufacturing process may result in a film on the glass.
A white coating may form on the glass as a result of impurities and minerals in the fuel.
Clean the glass two or three times each heating season, depending on the circumstances present. The following cleaning solutions are approved for use:
Non-ammonia based glass cleaner
50/50 mixture of white vinegar / water
Gas fireplace/stove glass cleaner
59
Page 60
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Inspecting the glass gasket
Visually inspect the gasket on the backside of the glass door. The gasket surface must be clean, free of irregularities, and seated firmly.
Cleaning the control compartment
Keep the control compartment clean by vacuuming or brushing it out at least twice a year. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
Touching up paint in small areas
Only use an approved paint kit for any touch-ups. Paint is available at your local IHP dealer. Never attempt to paint a hot fireplace. Do not attempt to repaint the fireplace until the finish is completely cured (Burn-in Period on Page 53). If the surface becomes stained or marred, it may be lightly sanded and touched up.
Glass Media
Removing and cleaning the glass media
Risk of personal injury. Allow the media to completely cool before handling.
Use a clean, dry, empty shop vac to remove glass media. Wash the media in warm, soapy water. Rinse and dry before reinstalling.
Operation
900079-02 05/2015
CAUTION
Reinstalling the glass media
Carefully follow the placement instructions (Page 55). This will ensure a proper flame and safe combustion. NOTE: Improper positioning of media can create carbon build-up and will alter the performance of the fireplace.
Replacing the media
If the media needs replacement, use only the proper replacement media from manufacturer (Page 66).
Cleaning the burner
Carefully remove the media. Vacuum out any foreign matter on the burner (e.g., lint, carbon, etc.). Ensure the burner ports are free of debris.
NOTE: Improper positioning of media can create carbon build-up and will alter the performance of the fireplace.
Inspecting the wiring
Refer to the wiring diagram (Figure 31).
When servicing controls, label all wires prior to disconnection. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
Au moment de l’entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de cáblage peuvent entraîner un fonctionnement inadéquat et dangereux.
CAUTION
ATTENTION
60
Inspect and clean all wire connections. Ensure that there is no wire melting or damage. The inspection should include:
Terminals at the valve
ON/OFF switch
Page 61
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
900079-02 05/2015
Operation
MAINTENANCE SCHEDULE
See the tables below for detailed information about required maintenance, both regular and annual.
Table 31: Maintenance Performed Annually—Before the Burning Season
Maintenance Task Performed By Procedure
Inspecting/Cleaning Burner, Panels, and Controls
Checking Flame Patterns and Flame Height
Inspecting/Cleaning Pilot and Burner Qualified Service Technician Remove any surface build-up on pilot and
Checking Vent System Qualified Service Technician Remove baffle, inspect the vent system at
Fireplace Inspection Qualified Service Technician Perform the appropriate fireplace inspection
Replacing Batteries Homeowner/Qualified Services Technician For electronic gas valve models:
Qualified Service Technician Inspect valve and ensure it is properly
operating. Check piping for leaks. Vacuum the control compartment and burner area.
Qualified Service Technician Verify the flame pattern and height displayed
by the fireplace (Figure 38). Flames must not touch the or fireplace walls or ceiling.
burner assembly. Wipe the pilot nozzles, igniter/flame rod and hood. Ensure the pilot flame engulfs the flame sensor.
the top and at the base (within the firebox) for signs of blockage or obstruction. Look for any signs of dislocation of the vent components.
procedure detailed in this manual (Page 38).
Replace the batteries in the battery holder.
Table 32: Maintenance Performed Periodically—After the Burning Season
Maintenance Task Performed By Procedure
Cleaning Firebox Interior Homeowner Carefully remove glass media (Page 60).
Vacuum out interior of the firebox. Clean firebox walls. Replace removed items as detailed in this manual.
Check Flame Patterns and Flame Height Homeowner Verify the flame pattern and height displayed
by the fireplace (Figure 38).
Checking Vent System Homeowner Inspect the vent system at the top and at
the base (within the firebox) for signs of blockage or obstruction. Look for any signs of dislocation of the vent components.
Cleaning Glass Door Homeowner Clean as necessary following the directions
provided in this manual (Page 59). Do not touch or attempt to clean the glass while hot.
61
Page 62
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
OPTIONAL ACCESSORY COMPONENTS Surround Kits
Surround kits should be used for a finished appearance.
Table 33: Surround Kits
Catalog No. Model No. Description
F2261 LDV42-SB Black Satin, 42” models F2263 LDV42-SS Stainless Steel, 42” models F2260 LDV54-SB Black Satin, 54” models F2262 LDV54-SS Stainless Steel, 54” models
Forced Air Kits
The FBK-200 blower provides constant velocity forced air circulation. If installed the FBK-200 blower variable speed control switch must be wall mounted.
Table 34: Forced Air Kits
Operation
900079-02 05/2015
Catalog Model Description
80L85 FBK-200 Blower, Standard (variable speed)
Touch-Up Paint Kit
Repair of minor scratches and discoloration of the fireplace black painted surfaces may be accomplished with the touch-up paint kit.
Table 35: Touch-Up Paint Kit
Termination Guard Kits
The vent termination guards may be used to cover the vent termination on the exterior of the home to minimize exposure to the hot surface of the termination.
Table 36: Termination Guard Kits
Termination
Shroud
(fits H1968)
Termination
(fits 94L10
and H1968)
Glass Media Kits
Deluxe
Guard
Catalog No. Model No.
90L73 FTPK-B
Catalog Model Description
Square
Termination
Guard
(fits 94L10
and H1968)
H5820 4.5HTSK Termination Shroud 87L02 SV4.5HGS Termination Guard, Deluxe
17M52 SV4.5HGS-1 Termination Guard, Square
62
Table 37: Glass Media
Catalog Model Description
H8412 CRSHGL-RBLK Bag of Glass Media, Reflective Black H8424 CRSHGL-RBLU Bag of Glass Media, Reflective Blue H8413 CRSHGL-P Bag of Glass Media, Platinum H8538 CRSHGL-GF Bag of Glass Media, Goldfinger H8539 CRSHGL-C Bag of Glass Media, Copper
Page 63
Innovative Hearth Products
9-5/8"
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
LIGHTING INSTRUCTIONS
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Operation
900079-02 05/2015
FOR YOUR SAFETY READ BEFORE OPERATING
A. This appliance is equipped with an ignition device which automatically lights
the pilot. Do not try to light the pilot by hand.
B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to
smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Donottrytolightanyappliance.
• Donottouchanyelectricswitch;donotuseanyphoneinyourbuilding.
• Immediately call your gassupplierfromaneighbor’sphone. Follow the gas supplier’sinstructions.
• Ifyoucannotreachyourgassupplier,callthefiredepartment.
C. If any portion of this appliance does not operate as the instructions indicate,
do not try to repair it, call a qualified service technician. Do not use tools. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately call
a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
OPERATING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Read the Care and Operation manual including the section on "Remote Control System," (if applicable).
3. Slide the switch on the receiver, wall switch or ON/OFF switch to "OFF."
4. Turn "OFF" all electric power to the appliance. Note: The control may have a battery backup (remove batteries, if installed).
5. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.
6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above on this
label.Ifyoudon’tsmellgas,gotothenextstep.
7. Turn on all electric power to the appliance. Note: The control may have a battery backup (install batteries, if applicable).
8. Slide the switch on the receiver to REMOTE or ON/OFF switch /wall switch to ON.
9. (if applicable) Press ON/OFF button on remote control transmitter to "ON."
10. (if applicable)
11. If the appliance will not operate, follow the instructions "To Turn Off Gas To Appliance" and call your service technician or gas supplier.
Set thermostat on remote control to desired setting.
Electronic Gas Control
Valve - SIT
Electronic Pilot Assembly
TO TURN OFF GAS TO APPLIANCE
1.
Slide the switch on the receiver, wall switch or ON/OFF switch to "OFF.
2. (if applicable) Press ON/OFF button on remote control transmitter to "OFF."
DANGER
3. Turn off all electric power to the appliance if service is to be performed. Note: The control may have a battery backup (remove batteries, if installed).
4. Close the main line gas shut-off valve.
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
P/N 900337-00, Rev. 0
63
Page 64
Innovative Hearth Products
9-5/8"
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
POUR PLUS DE SÉCURITÉ LIRE AVANT DE METTRE EN MARCHE
AVERTISSEMENT. Quiconque ne respecte pas à la lettre les instructions dans la présente notice risque de déclencher un incendie ou une explosion entraînant des dommages, des blessures ou la mort.
Operation
900079-02 05/2015
A. Cet appareil est muni d’un dispositif d’allumage qui allume
automatiquement la veilleuse. Ne tentez pas d’allumer la veilleuse manuellement.
B. AVANT DE FAIRE FONCTIONNER, reniflez tout autour de l’appareil pour
déceler une odeur de gaz. Reniflez près du plancher, car certains gaz sont plus lourds que l’air et peuvent s’accumuler au niveau du sol.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucun interrupteur; ne pas vous servir des téléphones se
trouvant dans le bâtiment.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les
instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur, appelez le service des incendies.
C. Si un élément de cette unité ne fonctionne pas tel que décrit dans les
instructions, n’essayez pas de le réparer, appelez un technicien qualifié. N’utilisez-pas d’outils. Le fait de forcer la manette ou de la réparer peut déclencher une explosion ou un incendie.
D. N’utilisez pas cet appareil s’il a été plongé dans l’eau, même partiellement.
Faites inspecter l’appareil par un technicien qualifié et remplacez toute partie du système de contrôle et toute commande qui ont été plongés dans l’eau.
INSTRUCTIONS DE MISE EN MARCHE
1. ARRÊTEZ ! Lisez les avertissements de sécurité à l’endos de cette étiquette.
2. Lisez le manuel d’utilisation et d’entretien incluant la section « Système de télécommande » (si applicable).
3. Placez l’interrupteur mural ou "on/off" en position "off."
4. Coupez l’alimentation électrique de l’appareil. Note: Le contrôleur peut avoir une batterie de secours (retirer les batteries au besoin).
5. Cet appareil est muni d’un dispositif d’allumage qui allume automatiquement la veilleuse. Ne tentez pas d’allumer la veilleuse manuellement.
6. Attendre cinq (5) minutes pour laisser échapper tout le gaz. Reniflez tout autour de l’appareil, y compris près du plancher, pour déceler une odeur de gaz. Si vous sentez une odeur de gaz, ARRÊTEZ ! Passez à l’étape B des instructions de sécurité sur la portion supérieure de cette étiquette. S’il n’y a pas d’odeur de gaz, passez à l’étape suivante.
7. Mettez l’appareil sous tension. Note: Le contrôleur peut avoir une batterie de secours (installer les batteries au besoin).
8. Placez l’interrupteur du récepteur en position “REMOTE” (ou l’interrupteur mural en position ON).
9. (Si applicable)
10. (Si applicable) Ajustez le thermostat sur la télécommande à l’ajustement désiré.
11. Si l’appareil ne se met pas en marche, suivez les instructions intitulées « Comment couper l’admission de gaz de l’appareil » et appelez un technicien qualifié ou le fournisseur de gaz.
Appuyez sur le bouton “ON/OFF” pour sélectionner “ON”.
Valve électronique -
Module de veilleuse
SIT
électronique
64
COMMENT COUPER L’ADMISSION DE GAZ DE L’APPAREIL
1. Placez l’interrupteur mural ou "on/off" en position "off."
2. (Si applicable) Sélectionnez OFF sur le récepteur.
DANGER
3. Coupez l’alimentation électrique de l’appareil s’il faut procéder à l’entretien. Note: Le contrôleur peut avoir une batterie de secours (retirer les batteries au besoin).
4. Fermer la valve de gaz principale.
VITRE CHAUDE
RISQUE DE BRÛLURES.
NE TOUCHEZ PAS UNE VITRE
NON REFROIDIE.
NE LAISSEZ JAMAIS UN ENFANT
DE TOUCHER LA VITRE.
L'écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
P/N 900334-00, Rev. 0
Page 65
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
900079-02 05/2015
Operation
TROUBLESHOOTING
Before troubleshooting, ensure that the fireplace main line gas shutoff valve and the wall switch are in the ON position. The following troubleshoots the fireplace only to an elementary level. For detailed remote and ignition system troubleshooting, refer to the instructions provided with the remote.
Detailed valve system troubleshooting should only be performed by a qualified service technician.
Table 38: Troubleshooting Electronic Systems
1. Nothing happens
when the fireplace is turned ON/OFF.
2. The main burner
does not light and the igniter is sparking.
3. The main Burner
comes on but then goes out.
4. Soot is present on
the glass.
5. Poor flame and/or
blue flame.
*The unit may have multiple gas supply shutoffs (the main gas supply valve in the house, the gas supply valve in the fireplace control compartment, and/or an additional shutoff valve near the fireplace).
a. Remote is not functioning properly. Check that the wall switch plate is set to REMOTE.
Operate the fireplace from the wall plate switch. Replace remote and/or wall switch batteries.
b. Gas is not reaching the fireplace. Check the gas supply and gas shutoff valves. * c. Unit is not receiving power. Check/replace backup batteries behind the wall plate.
Replace unit battery backup. Check building circuit breakers to ensure power is ON
to the fireplace.
a. Gas is not reaching the fireplace. Check the gas supply and gas shutoff valves. b. Loose wires to the valve. Check control compartment for any obviously loose
wiring (call a service technician, if necessary).
c. Loose wires to ignition module. Check control compartment for any obviously loose
wiring (call a service technician, if necessary).
d. Air in the gas line. Purge gas line of air (call a service technician if
required).
e. Unit is not receiving power. Replace unit battery backup. a. Fireplace has not established proper draft. Switch CPI/IPI switch to pilot ON mode; wait two (2)
minutes; then relight.
b. Gas is not reaching the fireplace. Check the gas supply and gas shutoff valves. c. Loose wires to the valve or ignition
module.
Check control compartment for any obviously loose wiring (call a service technician, if necessary).
d. Pilot flame is not engulfing the sensor. Call a service technician. e. Obstructed vent system. Call a service technician. a. Initial fireplace operation. A white film may develop on the glass during the first
few fires as part of the burn-in process. The first few times you use the fireplace, clean
the glass after each use (AFTER THE GLASS HAS COMPLETELY COOLED); otherwise, the white film will bake onto the glass and become difficult to remove.
See glass cleaning instructions in the MAINTENANCE section of this manual.
b. Improper vent restrictor setting. Open the air shutter by adjusting the air shutter
adjustment lever according to the instructions in this manual.
c. Improper air shutter opening. Open the air shutter by pushing in the rod. d. Excessive flame impingement on panels
Properly position the media.
and fireplace ceiling.
a. Door seal is not properly aligned, causing
gaps and air leaks.
Remove and realign the door so the gasket seal is fully engaged around the door frame.
65
Page 66
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
900079-02 05/2015
REPLACEMENT PARTS
Contact an IHP dealer to obtain any of these parts. Contact IHP for the phone number of your nearest IHP dealer.
Table 39: Installer Replacement Parts
Description
1 Control Compartment Access Door H8435 1 H8435 1 2 Control Compartment Access Door Gasket H8436 1 H8436 1 3 Gas Train Assembly, Natural Gas H8796 1 H8795 1 4 Gas Train Assembly, Propane H8798 1 H8797 1 5 Orifice, #43 (0.089”) 99K7501 1 99K7501 1 6 Orifice, #55 (0.052”) 19L52 1 19L52 1 7 Orifice, #37 (0.104”) 24M10 1 24M10 1 8 Orifice, 0.063” LB-37G00 1 LB-37G00 1
9 Burner Assembly H8794 1 H8432 1 10 Wall Switch Receiver Kit H8564 1 H8564 1 11 DFC Wire Harness H8601 1 H8601 1 12 Ground Wire H7278 1 H7278 1 13 DFC Ignition Board H7272 1 H7272 1
14 NG Gas Valve H8562 1 H8562 1
15 Propane Gas Valve H8594 1 H8594 1
16 NG Pilot Assembly H7268 1 H7268 1
17 Propane Pilot Assembly H7269 1 H7269 1
18 Glass Door Latch H8433 1 H8433 1
19 Flex Gas Connector Assembly 93L32 1 93L32 1
20 Orifice Connector H7847 1 H7847 1
21 CPI/IPI Switch 27K30 1 27K30 1
22 DFC Wire Harness Assembly H8601 1 H8601 1
23 Non-combustible Board Kit H8788 1 H8789 1
24 Back Panel, Black Porcelain H8800 1 H8804 1
25 Side Panel RH, Black Porcelain H8801 1 H8805 1
26 Side Panel LH, Black Porcelain H8802 1 H8806 1
27 Power Transformer H8006 1 H8006 1
28 Floor Section, Rear H8790 1 H8791 1
29 Floor Section, Front H8792 1 H8793 1
30 Battery Holder (for backup batteries) H8803 1 H8803 1
31 Fireboard Kit J7566 1 J7565 1
32 Surround, Black (with gas shutoff) F2261 1 F2260 1
Catalog Number Qty Catalog Number Qty
42” 54”
Operation
66
WARNING
Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
AVERTISSEMENT
Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.
Page 67
Innovative Hearth Products
25-1675 DB REV 004
25-1675 DB REV 004
25-1675 DB REV 004
Power
120V
Out
Fan
Aux
Out
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Figure 53: Replacement Parts
13
12
11
14
15
16
17
Operation
900079-02 05/2015
18
37
35
36
Table 40: Homeowner Replacement Parts
Description
Catalog Number Qty Catalog Number Qty
33 Remote Control Transmitter Kit H8563 1 H8563 1
34 Glass Door H8799 1 H8431 1
35 Top Baffle H8787 1 H8583 1
36 Blower Assembly FBK-200 80L85 1 80L85 1
37 Barrier J7427 1 J7426 1
42” 54”
WARNING
Never use substitute materials. Use of non-approved parts can result in poor performance, safety hazards, and may void the warranty.
67
Page 68
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Operation
900079-02 05/2015
NOTES
68
Page 69
Innovative Hearth Products
12/02/2013
Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
Operation
900079-02 05/2015
WARRANTY
Innovative Hearth Products
Superior™ Brand Gas Fireplaces, Stoves and Inserts
20 Year Limited Warranty
THE WARRANTY
Innovative Hearth Products ("IHP") 20 Year Limited Warranty warrants your Superior™ Brand gas fireplace, Stove or Insert ("Product") to be free from defects in materials and workmanship at the time of manufacture. The Product body and firebox carry the 20 Year Limited Warranty. Ceramic glass carries the 20 Year Limited Warranty against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the 20 Year Limited Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevail­ing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to five years. THERE ARE EXCLUSIONS AND LIMITATIONS to this 20 Year Limited Warranty as described herein.
COVERAGE COMMENCEMENT DATE
Warranty coverage begins on the date of installation. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.
EXCLUSIONS AND LIMITATIONS
This 20 Year Limited Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.
This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The Product body and firebox carry the 20 Year Limited Warranty from the date of installation. Vent components, trim components and paint are excluded from this 20 Year Limited Warranty. The following do not carry the 20 Year Limited Warranty but are warranted as follows:
Burner – Repair or replacement for one year from the date of installation Gas components – Repair or replacement for one year from the date of installation Gaskets – Repair or replacement for one year from the date of installation Logs – Replacement for one year from the date of installation against thermal breakage only Optional blowers & remote controls – Repair or replacement for one year from the date of installation Optional glass doors – Repair or replacement for 90 days from the date of installation
Tempered glass - Replacement for one year from the date of installation
Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component
Parts not otherwise listed carry a 90 day warranty from the date of installation.
Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the Product.
IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fire, flood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a fire hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or inefficiency resulting from faulty installation or application of the Product.
IHP is not responsible for inadequate fireplace system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction condi­tions which may generate negative pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for drafting conditions caused by venting configurations, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions that affect the operation of the unit.
This 20 Year Limited Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction, which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.
LIMITATION ON LIABILITY
It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified herein.
In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after repair or replacement, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose.
IHP makes no expressed warranties except as stated in this 20 Year Limited Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.
No one is authorized to change this 20 Year Limited Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this 20 Year Limited Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
IHP reserves the right to investigate any and all claims against this 20 Year Limited Warranty and to decide, in its sole discretion, upon the method of settlement.
To receive the benefits and advantages described in this 20 Year Limited Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.
Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a
contractor that is not approved without first obtaining IHP's prior written consent.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notified of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108; Nashville, TN 37210 or visit our website at WWW.SUPERIORFIREPLACES.US.COM.
Printed in U.S.A. © 2013 Innovative Hearth Products LLC
P/N 900223-00, Rev. NC 12/2013
Innovative Hearth Products
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
69
Page 70
Innovative Hearth Products Superior™ DRL3000 Linear Direct-Vent Gas Fireplaces
SuperiorFireplaces.US.com
Record the following important information about your fireplace:
Installation and Operation Instructions
900079-02 05/2015
Fireplace model number
Fireplace serial number
Date fireplace was Installed
Type of gas fireplace uses
Dealer name
P900079-02
Innovative Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2015 Innovative Hearth Products LLC P/N 900079-02 Rev. B 05/2015 1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
Loading...