Superior DRT6340TYN, DRC6340TYN, DRT6345TYN, DRC6345TYN Installation And Operation Instructions Manual

Installation and Operation Instructions
PFS
USC
P900344-00
DRT/DRC6300 Series Powervent Direct Vent Gas Fireplaces
P/N 900344-00 Rev. NC 01/2015
Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 900344-02.
Models
DRT6340TYN DRC6340TYN
DRT6345TYN DRC6345TYN
Report No. F14-106
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour
consultation ultérieure.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil peut installé dans une maison préfabriquée (mobile) déjà installée à demeure, si les réglements locaux le permettent. Ce appareil doit être utilisé uniquement avec le type de gaz indiqué sure la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilsée.
L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neigh­bor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas sup­plier.
AVERTISSEMENT: RISQUED’INDENDIE OU D’EXPLOSION
Le non-respect Des avertissements de sécurité pourrait d’entraîner des blessures graves, la mort ou des dommages matériels.
— Ne pas entreposer ni utilizer d’essence ni d’autres
vapeurs ou liquides inflammables dans le voisin­age de cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâti­ment où vous trouvez.
• Sortez immédiatement de bâtiment.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
— L’installation et l’entretien doivent être assurés par
un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
Innovative Hearth Products
TM
Superior
DRT/DRC6300 Powervent Series Direct-Vent Gas Fireplaces
General Information 900344-00 01/2015
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
See attached color flyer for proper color representation
DANGER
VITRE CHAUDE
RISQUE DE BRÛLURES.
NE TOUCHEZ PAS UNE VITRE
NON REFROIDIE.
NE LAISSEZ JAMAIS UN ENFANT
DE TOUCHER LA VITRE.
L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
Voir ci-joint tract pour une bonne représentation de la couleur
PELIGRO
EL VIDRIO CALIENTE
CAUSARÁ QUEMADURAS.
USTED DEBE NUNCA
TOCAR EL VIDRIO CALIENTE.
LOS NIÑOS DEBEN NUNCA
TOCAR EL VIDRIO.
Una barrera diseñada para reducir el riesgo de quemaduras desde la mir­illa (vidrio) caliente es proveida con este aparato y deberá instalarse para la protección de los niños y otros individuos en riesgo.
2
Vea el volante adjunto para la representación de color adecuado
Innovative Hearth Products
TM
Superior
DRT/DRC6300 Powervent Series Direct-Vent Gas Fireplaces
General Information 900344-00 01/2015
Safety and Your
Fireplace
All parts of your
IHP fireplace get
EXTREMELY HOT!
 To prevent severe burns
and injuries, install a screen or physical barrier to prevent direct contact with the glass.
 Follow the safety instructions below
and be sure everyone in your household understands this burn hazard:
The surfaces on your fireplace get EXTREMELY HOT!
The glass on the front of the fireplace reaches EXTREMELY HIGH temperatures and can cause severe burns if touched.
Keep children away from an operating fireplace. Closely supervise children in any room where a fireplace is operating to prevent contact with glass.
Keep clothing, furniture, gasoline, and other flammable liquids away from the fireplace.
Even after the gas is turned off, fireplace surfaces remain extremely hot.
 Be sure to attach the enclosed Safety-in-
Operation Warnings where you turn on your fireplace, to help remind everyone of the dangers associated with high temperatures (Page 32).
 Read Important Safety Information
(Page 4)
La sécurité et
votre foyer
Toutes les parties de votre
foyer IHP deviennent
EXTRÊMEMENT CHAUDES !
 Afin d'éviter de vous brûler
gravement ou de vous blesser, installez une grille ou une barrière physique pour empêcher tout contact direct avec la vitre.
 Suivez les instructions de sécurité ci-dessous et
veillez à ce que tous les membres de votre famille soient conscients du danger de brûlure encouru :
Les surfaces de votre foyer deviennent EXTRÊMEMENT CHAUDES !
La vitre située à l'avant du foyer atteint des températures EXTRÊMEMENT ÉLEVÉES et peut causer de graves blessures en cas de contact.
Tenez les enfants à l'écart du foyer lorsqu'il fonctionne. Surveillez attentivement les enfants dans les pièces où un foyer est utilisé afin d'éviter qu'ils ne soient en contact avec la vitre.
Tenez tous les vêtements, les meubles, l'essence et tout autre liquide inflammable à l'écart du foyer.
Même après fermeture du gaz, les surfaces du foyer restent extrêmement chaudes.
 Veillez à coller les Étiquettes de mise en
garde relatives à la sécurité d'utilisation à l'endroit où vous utilisez le foyer, pour rappeler à tous les utilisateurs les dangers liés aux températures élevées (Page 32).
 Lisez L’information de sûreté importante
(Page 4).
Seguridad y su
chimenea
¡Todas las partes de la
chimenea IHP se ponen
MUY CALIENTES!
 Instale una malla o barrera física para evitar
el contacto directo con el vidrio y prevenir las quemaduras y lesiones graves.
 Siga las instrucciones de seguridad a
continuación y asegúrese de que todos en su hogar sepan acerca de este peligro de quemadura:
¡Las superficies de la chimenea se ponen MUY CALIENTES!
El vidrio delante de la chimenea alcanza temperaturas EXTREMADAMENTE ALTAS y puede causar quemaduras graves si se toca.
Mantenga a los niños alejados de la chimenea en funcionamiento. Supervise en forma cercana a los niños en cualquier cuarto donde haya una chimenea funcionando para impedir el contacto con el vidrio.
Mantenga la ropa, mobiliario, gasolina y otros líquidos inflamables alejados de la chimenea.
Aún después de haber apagado el gas, las superficies de la chimenea permanecen extremadamente calientes.
 Asegúrese de colocar las Etiquetas de
advertencia de seguridad de operación en el lugar donde enciende la chimenea, para que todos recuerden los peligros asociados con las altas temperaturas (Página 32).
 Lea Información importante de seguridad
(Página 4).
[FRENCH][ENGLISH]
[SPANISH]
3
INNOVATIVE HEARTH PRODUCTS • POWER VENT DV GAS FIREPLACES (DRT6340/45TYN) • INSTALLATION INSTRUCTIONS
TABLE OF CONTENTS
Safety and Your Fireplace Important Safety Information
Packaging .........................................Page 4
Introduction ......................................Page 4
General Information ..........................Page 4
Massachusetts Requirements ...........Page 6
Cold Climate Insulation .....................Page 7
Manufactured Home Requirements ..Page 7
Location ............................................Page 7
Vent Termination Clearances ............ Page 8
Minimum Clearances to Combustibles Page 10
Pre-Installation Steps ........................Page 11
Typical Installation Sequence ...........Page 11
Detailed Installation Steps .................Page 11
General Vent Information ..................Page 14
Power Vent Components...................Page 14
Vent Section Length Chart ................Page 15
Offset Installation ..............................Page 15
Horizontal Termination System ......... Page 18
Installing Power Vent Termination ....Page 18
Typical Installation Sequence ...........Page 20
Attaching Safety-in-Operation
Warnings................................
Installation Accessories ....................Page 30
Service and Maintenance Notices Appliance Operation Notices Appliance Operation and Care Gas Controls / Control Compartment Access
Page ..................................................Page 35
Purge Cycle Lighting the Appliance Power Vent Operation Maintenance
Front Glass Enclosure Panel Removal/Installa­tion
Log, Volcanic Stone, and Glowing Ember Place­ment Burner Adjustments Electronic Appliance Inspection Ordering Replacement Parts Accessory Components Lighting Instructions Maintenance Schedule Troubleshooting Replacement Parts List
Warranty ..........................................Page 57
NOTE:
• IF THE BARRIER BECOMES DAMAGED, THE BARRIER SHALL BE REPLACED WITH THE MANUFACTURER’S BARRIER FOR THIS APPLIANCE.
• FOR USE WITH BARRIER(S) PART NO(S). J7422 (40” MODELS) AND J7423 (45” MODELS).
4
.......................................Page 35
....................................Page 38
...................................................Page 39
.................................................Page 41
................................Page 51
...............Page 3
.........Page 4
.....Page 33
............Page 33
..........Page 35
......................Page 36
.......................Page 38
.........................Page 43
........Page 44
............Page 45
....................Page 46
........................Page 48
......................Page 50
.....................Page 53
Page 29
PACKAGING
The assembled vented gas fireplace is packaged with:
BOX 1 - Fireplace:
Literature Kit (plastic bag shipped
inside firebox),
Bags of Glowing Embers, Platinum Embers,
and Volcanic Stone
Barrier
Door Modesty Shield
Adaptor with Probe Assembly
(1) Remote Control Kit and Receiver Kit
BOX 2 - Power Vent Components:
(1) Power Vent Termination
(1) Termination Adaptor
(1) Horizontal Firestop Assembly
(1) Vacuum Hose
(1) 11/32" Hose Clamp
(1) Strain Relief
(1) Bushing
(4) Insulated 1/4" Male Terminals
(2) #10 Ring Terminals
BOX 3 - Firebox Liner Panels:
In one of the following panel styles:
• Ceramic Liner Kit - Buff Rustic
• Ceramic Liner Kit - Red Rustic
• Porcelain Liner Kit - Black
• Ceramic Liner Kit - Red Herringbone
• Ceramic Liner Kit - Buff Herringbone
Please read and understand these instruc­tions before beginning your installation.
INTRODUCTION
These Electronic appliances are designed to operate on natural gas and have an electronic intermittent pilot ignition system. External 120 Volt AC electrical power is required to operate these units.
These vented gas fireplaces are sealed combus­tion gas fireplaces designed for residential, manufactured home, and commercial ap­plications.
Use Only These Approved Vent Components These fireplaces are designed, tested and
listed for operation and installation with, the following (4-1/2" inner and 7-1/2" outer) vent components only:
Secure Vent® Direct-vent system compo-
nents manufactured by Security Chimneys International.
These approved vent system components are labeled for identification. Do NOT use any other manufacturer’s vent components with these appliances.
GENERAL INFORMATION
WARNING
Young children should be care­fully supervised when they are in the same room as the appli­ance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
AVERTISSEMENT
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la sur­face chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habi­tent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécu­rité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
Children and adults should be alerted to the haz­ards of high surface temperature and should stay away to avoid burns or clothing ignition.
Les enfants et les adultes devraient être infor-més des dangers que posent les tem­pératures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.
INNOVATIVE HEARTH PRODUCTS • POWER VENT DV GAS FIREPLACES (DRT6340/45TYN) • INSTALLATION INSTRUCTIONS
WARNING
Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appliance and/or its operating controls is dangerous.
WARNING
Clothing or other flammable material should not be placed on or near the appliance.
AVERTISSEMENT
On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.
WARNING
Any safety screen or guard removed for servicing the appli­ance must be replaced prior to operating the appliance.
AVERTISSEMENT
Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
WARNING
Improper installation or use of this appliance can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
WARNING
Failure to position the parts in accordance with these diagrams or failure to use only parts specifi­cally approved with this appliance may result in property damage or personal injury.
AVERTISSEMENT
Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.
Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une in­spection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les con­duits de circulation d’air de l’appareil soient tenus propres.
Do not use this appliance if any part has been under water. Immediately call a qualified ser­vice technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Appeler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.
Only trim kit(s) supplied by the manufacturer shall be used in the installation of this ap­pliance.
Seules les trousses de garniture fournies par le fabricant doivent être utilisées pour l’installation de cet appareil.
Codes and Standards
These appliances comply with National Safety Standards and are tested and listed by PFS (Re­port No. F14-106) to Z21.50b-2009 (in Canada, CSA-2.22b-2009), and CAN/CGA-2.17-M91 (R2009) in both USA and Canada, as vented gas fireplaces.
These appliances are listed by PFS for installation in bedrooms and manufactured (mobile) homes.
Installation must conform to local codes. In the absence of local codes, installation must comply with the current National Fuel Gas Code, ANSI Z223.1/NFPA 54 (in Canada, the current CAN/ CGA-B149.1 installation code).
The appliance, when installed, must be electri­cally grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 - latest edition, or the Canadian Electrical Code, CSA C22.1 - latest edition.
Provide adequate clearances around air open­ings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.
These appliances are designed to operate on natural gas. The use of other fuels or combina­tion of fuels will degrade the performance of this system and may be dangerous.
These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.
These electronic appliances are remotely con­trolled and feature an electronic intermittent pilot ignition system. External electrical power is required to operate these units.
These electronic models come standard with a remotely-modulated gas valve; flame appear­ance and heat output cannot be controlled at the gas valve. The BTU Input for these appliances is shown in Table 1.
Input (BTU/HR), Natural Gas
Model No. Input (BTU/Hr)
40 in. 26,500 - 42,000 45 in. 35,000 - 48,000
Table 1
5
INNOVATIVE HEARTH PRODUCTS • POWER VENT DV GAS FIREPLACES (DRT6340/45TYN) • INSTALLATION INSTRUCTIONS
Gas Pressure - All Models
Tables 2 and 3 show the appliance inlet and manifold gas pressure requirements.
Inlet Gas Supply Pressure
Minimum Maximum
5.5" WC
(1.37 kPa)
10.5" WC
(2.62 kPa)
Table 2
Manifold Gas Supply Pressure
Low High
1.6" WC
(.40 kPa)
3.5" WC
(.87 kPa)
Table 3
Test gauge connections are provided on the front of the gas control valve; identified IN for the inlet and OUT for the manifold side (see Figure 1).
The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pres­sures equal to or less than 1/2 psi (3.5 kPa).
Gas Valve Diagram
See Figure 1 for gas valve diagram.
PURGE CYCLE This is a power vented fireplace that requires household electrical power to operate. It will not operate during a power failure. When the fireplace is turned off, the exhaust blower will continue to operate for approximately fifteen (15) seconds after shutdown to expel the exhaust gases from the venting system.
Orifice Sizes - Sea Level To High Altitude
These appliances are tested and approved for installation at elevations of 0 - 4500 ft (0 - 1370 m) above sea level, using the standard burner orifice sizes (marked with an "*" in Table 4). For elevations above 4500 ft, contact your gas supplier or qualified service technician.
Deration - At higher elevations, the amount of BTU fuel value delivered must be reduced by either:
• Using gas that has been derated by the gas company.
• Changing the burner orifice to a smaller size as regulated by the local Authorities Having Jurisdiction and by the (USA) National Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition, or in Canada, the CAN/CGA-B149.1 code - latest edition.
Install the appliance according to the regulations of the local authorities having jurisdiction, and the (USA) National Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition, or (Canada) CAN/CGA-B149.1 - latest edition.
NOTE: Flame appearance will diminish 4% per one thousand feet of altitude.
Burner Orifice Size
Elevation 0 - 4500 ft (0 - 1370 m)
Model Orifice Size / Catalog Number
40 in. 0.125" (1/8") * H7924 •
45 in. 0.136" (#29) * H8141 •
Traditional
40 in. 0.0700" (#50) *
45 in. 0.0700" (#50) *
Contemporary
Table 4
* Standard size installed at factory
• Part /Cat. Number
In Canada - CAN/CGA-2.17-M91 (R2009) (high altitude):
THE CONVERSION SHALL BE CARRIED OUT BY A MANUFACTURER’S AUTHORIZED REP­RESENTATIVE, IN ACCORDANCE WITH THE REQUIREMENTS OF THE MANUFACTURER, PROVINCIAL OR TERRITORIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN/CGA­B149.1 OR CAN/CGA-B149.2 INSTALLATION CODES.
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:
• Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R. Sections 4.00 through 8.00.
• Installation and repair must be done by a plumber or gas fitter licensed in the Com­monwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
Massachusetts Horizontal Vent Requirements
In the Commonwealth of Massachusetts, hori-
(From DFC Wire
Manifold (Out)
Test Port
Inlet (In) Test Port
Green Wire
Harness)
Connect GTMS Wire Harness
Pressure Regulator Tower
zontal terminations installed less than seven (7) feet above the finished grade must comply
(From DFC Wire
Harness)
Main Gas Inlet
3/8" NPT
Wire
Yellow Ground Wire (From DFC Wire Harness)
with the following additional requirements:
• A hard wired carbon monoxide detector with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certified..
Figure 1 - SIT Electronic Gas Valve
6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
INNOVATIVE HEARTH PRODUCTS • POWER VENT DV GAS FIREPLACES (DRT6340/45TYN) • INSTALLATION INSTRUCTIONS
• A metal or plastic identification plate must be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW.
KEEP CLEAR OF ALL OBSTRUCTIONS.
COLD CLIMATE INSULATION
For cold climate installations, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level. Gas line holes and other open­ings should be caulked or stuffed with unfaced fiberglass insulation.
If the fireplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can be placed underneath to prevent cold transfer to the fireplace and into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops.
Cross Corner
Application
Room Divider
Application
Recessed
Application
Island
Application
Flat
Application
Application
Flat on Wall
Horizontal
Termination
Fireplace
NOTE: When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit.
Drywall
Top of Fireplace
Opening
Noncombustible
MANUFACTURED HOME REQUIREMENTS
This appliance may be installed in an aftermar­ket permanently located, manufactured home and must be installed in accordance with the manufacturer's instructions.
Cet appareil peut être installé cómme du matéri-el d'origine dans une maison préfabriquée (É.U. seulement) ou mobile et doit être installé selon les instructions du fabricant.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil ne peut être converti à d'autres gaz.
CAUTION: Ensure that the cross mem­bers are not cut or weakened during installation. The structural integrity of the manufactured home floor, wall, and ceiling/roof must be maintained.
Figure 2 - Typical Installation
CAUTION: This appliance must be grounded to the chassis of the manu­factured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA 70 - latest edition.
LOCATION
In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies (Figure 2).
En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures (Figure 2).
The location should also be free of electrical, plumbing or other heating/air conditioning ducting.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Be aware that this is a heat producing ap­pliance. Objects placed above the unit are exposed to elevated temperatures.
Do not insulate the space between the appli­ance and the area above it.
The appliance must be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be lo­cated on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
7
12
X
Roof Pitch is X/12
2 FT MIN.
2 FT MIN.
Lowest
Discharge
Opening
H*
*H = MINIMUM HEIGHT FROM ROOF TO
LOWEST DISCHARGE OPENING OF VENT
TERMINATION HEIGHTS FOR VENTS ABOVE
FLAT OR SLOPED ROOFS
Horizontal Overhang
Vertical
Wall
Vent
Termination
Storm Collar
Concentric
Vent Pipe
Flashing
1” (25.4 mm) Minimum Clearance to Combustibles
INNOVATIVE HEARTH PRODUCTS • POWER VENT DV GAS FIREPLACES (DRT6340/45TYN) • INSTALLATION INSTRUCTIONS
VENT TERMINATION CLEARANCES
These instructions should be used as a guide­line and do not supersede local codes in any way. Install venting according to local codes, these instructions, and the current (USA) National Fuel Gas Code ANSI-Z223.1 / NFPA 54, or (Canada) CAN/CGA-B149.1 standards.
Horizontal Vent Termination Clearances
The horizontal vent termination must have a minimum of 3" (76 mm) clearance to any overhead combustible projection of 2-1/2" (64 mm) or less (see Figure 3). For projections exceeding 2-1/2" (64 mm), see Figure 3. For additional vent location restrictions refer to Figure 4 on Page 9.
Combustible Projection
2-1/2" or less in length
Combustible Projection
Greater than 2-1/2" in length
Ventilated or
Unventilated Soffit
See Figure 19 on Page 19 for the re­cess allowances, into exterior walls, of the power vent terminations.
24"
(610 mm)
Side Elevation View
Power Vent Termination
Combustible
Figure 3 - Horizontal Vent Termination Clearances
3".
(76 mm)
18"
(457 mm)
Vertical Vent Termination Clearances
The vent / air intake termination clearances above the high side of an angled roof is as shown in the following chart:
Figure 4
8
Termination Heights For Vents
Above Flat Or Sloped Roofs
Ref. NFPA 54 / ANSI Z223.1
Roof Pitch * Feet * Meters
Flat to 6/12 1.0 0.3 6/12 to 7/12 1.25 0.38 7/12 to 8/12 1.5 0.46 8/12 to 9/12 2.0 0.61
9/12 to 10/12 2.5 0.76 10/12 to 11/12 3.25 0.99 11/12 to 12/12 4.0 1.22 12/12 to 14/12 5.0 1.52 14/12 to 16/12 6.0 1.83 16/12 to 18/12 7.0 2.13 18/12 to 20/12 7.5 2.29 20/12 to 21/12 8.0 2.44
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
(TERMINATION PROHIBITED)
Inside Corner
Outside Corner Recessed Location
Balcony with No Side
INNOVATIVE HEARTH PRODUCTS • POWER VENT DV GAS FIREPLACES (DRT6340/45TYN) • INSTALLATION INSTRUCTIONS
D
E
V
B
L
C
F
V
B
TERMINATION CAP
V
Fixed
Closed
Openable
V
Openable
V
B
A
AIR SUPPLY INLET
X
Fixed
Closed
J
B
V
B
X
G
GAS METER RESTRICTED AREA
H
G
See Figure 4
I
M
G
V
V
F
WallVBalcony with Perpendicular Side Wall
G
V
V
G
X
K
M
V
A
V
M
U.S. Installation ** Canadian Installation *
Clearance above grade, veranda, porch, desk, or balcony 12” (300 mm)** 12” (300 mm)*
A
Clearance to window or door that may be opened 6” (150mm)
B
Clearance to permanently closed window 9” (229mm)
C
Vertical clearance to ventilated sot located above the
D
termination within a horizontal distance of 18” (458mm)
Clearance to unventilated sot 12” (305mm) 12” (305mm)
E
for replaces <10,000Btu/h (3kW), 9” (230mm)
for replaces >10,000Btu/h (3kW), and <50,000Btu/h (15kW),
12” (300mm) for replaces >50,000Btu/h (15kW)**
recommended to prevent windowcondensation
18” (458mm) 18” (458mm)
6” (150mm) for replaces <10,000Btu/h (3kW),
12” (300mm) for replaces >10,000Btu/h (3kW)
12” (305mm) recommended to prevent windowcondensation
P
N
Q
V
O
Clearance to outside corner 5” (127mm)
F
Clearance to inside corner 6” (152mm) minimum 6” (152mm) minimum
G
Clearance to each inside of center line extended above
H
meter / regulator assembly
Clearance to service regulator vent outlet 36” (910mm)** 36” (910mm)*
I
Clearance to nonmechanical air supply inlet to building or
J
the combustion air inlet to any other replace
Clearance to a mechanical air supply inlet 36” (910mm) above if within 10 (3m) horizontally** 72” (1830mm)*
K
Clearance above paved sidewalk or paved diveway located
L
on public property
Clearance under veranda, porch, deck or balcony 12” (300mm)*‡ 12” (300mm)*‡
M
Depth of alcove (maximum) 72” (1830mm)** 72” (1830mm)*
N
Clearance to termination (alcove) 6” (15.2mm)** 6” (15.2mm)*
O
Width of alcove (minimum) 36” (910mm)** 36” (910mm)*
P
Clearance to combustible above (alcove) 18” (457mm)** 18” (457mm)*
Q
*
In accordance with the current CSA-B149.1 National Gas And Propane Installation Code
**
In accordance with the curent ANSI Z223.1/NFPA 54 National Fuel Gas Codes
A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings
*‡
Only permitted if veranda, porch, deck, or balcony is fully-open on a minimum two sides beneath the oor
minimum
36” (910mm) within a height of 15 above the meter / regulator assembly**
6” (150mm) for replaces <10,000Btu/h (3kW),
9” (230mm) for replaces >10,000Btu/h (3kW) and <50,000Btu/h (15kW),
12” (300mm) for replaces >50,000Btu/h (15kW)**
84” (2130mm)‡ 84” (2130mm)‡
5” (127mm) minimum
36” (910mm) within a height of 15 above the meter / regulator assembly*
6” (150mm) for replaces <10,000Btu/h (3kW),
12” (300mm) for replaces >10,000Btu/h (3kW)
Figure 5—Horizontal vent termination clearances for buildings with combustible and noncumbustible exteriors
9
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
INNOVATIVE HEARTH PRODUCTS • POWER VENT DV GAS FIREPLACES (DRT6340/45TYN) • INSTALLATION INSTRUCTIONS
12 (305) MANTEL
10 (254) MANTEL
8 (203) MANTEL
6 (152) MANTEL
4 (102) MANTEL
4
(102)
14
(356)
12
(305)
10
(254)
2 (51) MANTEL
TOP OF APPLIANCE
6
(152)
8
(203)
MANTEL CLEARANCES
Inches (mm)
NOTE: Hood shown as positioned in louvered front model. The hood position in the flush faced front model is lower than shown.
MINIMUM CLEARANCES TO COMBUSTIBLES
Appliance And Vent Clearances
The appliance is approved with zero clearance to combustible materials on all sides. Refer to Table 5 for minimum clearance values. For typical installations, see Figure 2 on Page 7.
MINIMUM CLEARANCES* Inches (millimeters)
Sides
Top Spacers 0" (0 mm)
Floor 0" (0 mm)
Back
Bottom of Appliance To C eili ng 64" (1626 mm)
Vent
SERVICE CLEARANCES Feet (meters)
Front 3 feet (0.9 meters)
1/2" (13 mm)
0" (0 mm) Spacers **
1/2" (13 mm)
0" (0 mm) Spacers
3" (76 mm) Top*
1" (25.4 mm) Sides and Bottom
Table 5
Figure 5 - Minimum Mantel Clearances
* 3" (75 mm) above any horizontal/inclined vent component.
** See Page 11, Step 1 for clearance requirements to the nailing flange located at each side of the unit and any screw heads adjacent to it.
Wall Finishes / Surrounds / Mantels
NOTE: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the appliance face. See Figure 6 and Figure 44 on Page 28.
Noncombustible materials, such as surrounds and other appliance trim, may be installed on the appliance front face with these exceptions: they must not cover any portion of the removable glass panel.
Vertical installation clearances to combustible mantels vary according to the depth of the mantel (see Figure 5). Mantels constructed of noncom­bustible materials may be installed at any height above the appliance. Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above the appliance.
NOTE: We recommend the use of high temperature paint (rated 175 °F or higher) on the underside of the mantel.
Top View of
Fireplace
At 0” minimum side wall clearance, one combustible wall can project to any length.
Mantel Leg,
Trim, or Wall
3-1/2”
(89 mm)
Combustible materials may project beyond either side of the fireplace opening as long as they are kept within the shaded “Safe Zone” area.
45
o
Figure 6 - Minimum Distance to Unprotected Side Wall
10
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
INNOVATIVE HEARTH PRODUCTS • POWER VENT DV GAS FIREPLACES (DRT6340/45TYN) • INSTALLATION INSTRUCTIONS
PRE-INSTALLATION STEPS
The appliance is shipped with all gas controls and components installed and pre-wired.
Before installing the appliance, follow these steps:
1. Remove the shipping carton.
2. Remove the shipping pad, exposing the barrier and front glass door.
Barrier (see Notice, Page 40)
This fireplace comes with a barrier to reduce the likelihood of burns from touching hot glass. If the barrier is damaged, the fireplace should be turned off immediately and the fireplace must not be operated until a new, approved factory barrier for this unit is installed.
To remove barrier follow these steps.
A.Lift barrier up by the frame at the top. B.Remove lower filler piece by pulling down off of the barrier. C.Lower barrier and push barrier to left to release right side. D.Pull the right side out of fireplace. E.Remove barrier.
3. Using a Phillips screwdriver, unfasten the two (2) screws located at the top of the glass frame (see Figure 40 on Page 26). Tilt the top of the glass frame away from the unit. Lift it carefully off the bottom door track and set the door aside, protecting it from inadvertent damage.
4. Remove the embers and volcanic stone from the control compartment.
TYPICAL INSTALLATION SEQUENCE
The typical sequence of installation is outlined below. However, each installation is unique and may result in variations to the steps described.
See the page numbers references in the follow­ing steps for detailed procedures.
Step 1. (Page 11) Construct the appliance
framing. Position the appliance within the framing and secure with nailing brackets.
Step 2. (Page 13) Route gas supply line to the
right side.
Step 3. (Page 14) Install the vent system and
exterior termination.
Step 4. (Page 20) Field Wiring Connect 120 VAC electrical power to
the appliance receptacle.
Step 5. (Page 22) Remove glass door assem-
bly.
Step 6. (Page 23) Make connection to gas
supply.
Step 7. (Page 23) Install firebox liner kit. Step 8. (Page 23) Verify appliance operation. Step 9. (Page 24) Install volcanic stone, glow-
ing embers, and logs.
Step 10. (Page 26) Install glass door assembly. Step 11. (Page 26) Adjust burner to ensure
proper flame appearance.
Step 12. (Page 29) Attach Safety-in-Operation
Warnings.
DETAILED INSTALLATION STEPS
Step 1. FRAMING
Frame these appliances as illustrated in Figure 8 on Page 12, unless the appliance is to be
installed in a corner. See Figure 9 on Page 13 for corner framing installations. All framing details must allow for a minimum clearance to combustible framing members as shown in Table 5 on Page 10.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed below the appliance.
Headers may be in direct contact with the ap­pliance top spacers but must not be supported by them or notched to fit around them.
The fireplace should be secured to the side fram­ing members using the unit nailing flanges - one top and bottom on each side of the fireplace front (see Figure 7). Use 8d nails or their equivalent.
Use Top Flange For 1/2” Thick Drywall
Front Of Fireplace
Use Center Flange For Flush Mount
Use Bottom Flange For 5/8” Thick Drywall
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
NOTE: The nailing flanges, combustible members and screw heads located in areas directly adja­cent to the nailing flanges, are EXEMPT from the 1/2" clearance to combustible requirements for the firebox outer wrapper. Combustible framing may be in direct contact with the nailing flanges and may be located closer than 1/2" from screw heads and the firebox wrapper in areas adjacent to the nailing flanges. Frame the opening to the exact dimensions specified in the framing
details of this manual.
Left Side Front Corner of Fireplace Shown (Right Side Requirements the Same).
Figure 7 - Unit Secured by Nailing
Flanges to the Framing
11
E
A
B
D
Top View
Front View
5-3/32” (129)
Right Side View
14-1/8” 8-1/2” (216)
5-1/4” (133)
(359)
26-15/32”
(672)
C
25-29/32”
(658)
25-1/2”
(648)
7”
1/2” (13)
(178)
19-5/8”
(498)
Gas Inlet
(This
Side
Only)
Electrical
Inlet
10-3/8” (263)
F
G
H
J
8” / 11”
Vent / Intake
INNOVATIVE HEARTH PRODUCTS • POWER VENT DV GAS FIREPLACES (DRT6340/45TYN) • INSTALLATION INSTRUCTIONS
A
B
C
VENT FRAMING TOP VENT WITH 2 FEET VERTICAL VENT AND ONE 90° ELBOW
Framing should be constructed
of 2x4 or larger lumber.
Inches (mm)
(641)
25-1/4”
1/2 A
10-1/2” (267)
7”
(178)
5-1/8”
(130)
12-1/8”
(308)
PIPE CENTERLINE
FIREPLACE AND FRAMING SPECIFICATIONS
Model No. A B C *
40 in.
45 in.
* C = Adaptor Plus 4 ft Vertical Vent (min.) and 90° Elbow
in. 50-3/4 45 139-1/8
mm 1289 1143 3534
in. 56-7/8 50 144-1/8
mm 1445 1270 3661
Adaptor Plus 4 ft Vertical Vent (min.) and 90° Elbow
12
Model
No.
40 in.
45 in.
A B C D E F G H J
in. 50-5/8 39-1/4 45 25-5/16 34 37-5/8 33-3/32 29-9/32 34-3/4
mm 1286 997 1143 643 864 956 840 744 883
in. 56-11/16 44-1/4 47-7/8 28-3/8 40-1/8 43-5/8 38-3/32 34-1/2 40-59/64
mm 1440 1440 1216 721 1019 1108 968 876 1039
Figure 8 - Fireplace and Framing Specifications
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Vent Size
Co-axial DV
Vent Size
Diagrams, illustrations and photographs are not to scale - consult installation instructions. Product designs, materials, dimensions, specifications, colors and prices are subject to change or discon­tinuance without notice.
4-1/2" Inner 7-1/2" Outer
Notes
C
Back wall of chase/enclosure
(including any finishing materials)
D
A
B
6-1/4”
(159 mm)
19-5/8”
(498 mm)
INNOVATIVE HEARTH PRODUCTS • POWER VENT DV GAS FIREPLACES (DRT6340/45TYN) • INSTALLATION INSTRUCTIONS
Model No. A B C D
40 in.
45 in.
in. 50-5/8 83-5/8 59-1/8 41-7/8
mm 1286 2124 1502 1064
in. 56-3/4 89-7/8 63-1/2 44-7/8
mm 1441 2283 1613 1140
Figure 9 - Corner Framing with Power Vent Termination
Step 2. ROUTING GAS LINE
Route a 1/2" (13 mm) gas line along the inside of the right side framing as shown in Figure
10. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations.
All appliances are factory-equipped with a flex­ible gas line connector and 1/2" shutoff valve. (see Step 6 on Page 23).
Figure 10 - Right-Front Corner of
Fireplace Framing
Proper Sizing of Gas Line
Properly size and route the gas supply line from the supply regulator to the area where the appli­ance is to be installed per requirements outlined in the (USA) National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition, or (Canada) CAN/CGA-B149.1 - latest edition.
Schedule 40 Black Iron Pipe
Inside Diameter
Length Inside Diameter 0 - 10 ft (0 - 3.1 m) 1/2" (12.7 mm) 10 - 40 ft (3.1 - 12.2 m) 1/2" (12.7 mm) 40 - 100 ft (12.2 - 30.5 m) 1/2" (12.7 mm) 100 - 150 ft (30.5 - 45.7 m) 3/4" (19.1 mm) 150 - 200 ft (45.7 - 61.0 m) 3/4" (19.1 mm)
Table 6
Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. We recommend hiring a qualified plumber or gas fitter to cor­rectly size and route the gas supply line to the appliance. Installing a gas supply line from the fuel supply to the appliance involves numerous considerations of materials, protection, sizing, locations, controls, pressure, sediment, and more. Only a qualified installer should attempt sizing or installing gas pipe.
NOTES:
• All appliances are factory-equipped with a flexible gas line connector and 1/2" shutoff valve (see Figure 30 on Page 23).
• See Massachusetts Requirements on Page 6 for additional requirements for installations in the state of Massachusetts in the USA.
• The gas supply line should Not be connected to the appliance until Step 6 (Page 23).
• A pipe joint compound rated for gas should be used on the threaded joints. Be very careful that the pipe compound does not get inside the pipe.
• Installing a sediment trap in the supply line as close as possible to the appliance is recommended.
• Check with local building official for local code requirements.
Never use galvanized or plastic pipe. Refer to Table 6 for proper sizing of the gas supply line, if black iron pipe is being used.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
13
INNOVATIVE HEARTH PRODUCTS • POWER VENT DV GAS FIREPLACES (DRT6340/45TYN) • INSTALLATION INSTRUCTIONS
Step 3. INSTALL THE VENT SYSTEM
General Information
These instructions should be used as a guide­line and do not supersede local codes in any way. Install venting according to local codes,
these instructions, and the (USA) National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition, or (Canada) CAN/CGA-B149.1 - latest edition.
These fireplaces are designed, tested and listed for operation and installation only with Secure Vent® (SV4.5) and Secure Flex® Direct-Vent System Components, manufac­tured by Security Chimneys International. These approved vent system components are labeled for identification. DO NOT use any other manufacturer's vent components with these appliances.
Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.
Dégagement conforme aux codes d'installation locaux et aux exigences du foumisseunde gaz.
Use only approved venting components. See Approved Vent Components on Page 4.
These fireplaces must be vented directly to the outside.
Power Vent Components
Locate the fireplace as instructed in this manual. Make the following modifications to add the com­ponents used with the Power Vent Kit. This kit may only be used in conjunction with Direct-Vent series electronic versions of Innovative Hearth Products Fireplaces. This installation must conform with local codes, or, in the absence of local codes, with the (USA) National Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition, or (Canada) CAN/CGA-B149.1 - latest edition.
CAUTION: This power vent kit cannot be used with millivolt appliances. Use the kit only with the electronically controlled fireplaces listed for its use as shown in this document.
Item No.
1 604187-01 Adaptor Assembly With Probe 1 2 601970-01 Vacuum Hose 1 3 601451-01 Termination Assembly 1 4 74L61 SV Termination Adaptor (SV4.5RCH) 1 5 102010-01 Strain Relief - 3/8" 1 6 H2246 Firestop Assembly (Horizontal) 1 7 102022-01 Hose Clamp - 11/32" 2 8 P-8-7102 Snap Bushing 1 9 - Ring Terminal - #10 2
10 - Insulated 1/4" Male Terminal 4
Part
Number
Description Qty.
1
2
3
The vent system may not service multiple appliances, and must never be connected to a flue serving a separate solid fuel burning ap­pliance. The vent pipe is tested to be run inside an enclosed wall (such as a chase). There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe.
Venting System
With the appliance secured in framing, de­termine vent routing and identify the exterior termination location. The following sections describe horizontal (exterior wall) vent applica­tions. A list of approved venting components
is shown on Page 30.
4
8
Figure 11 - Power Vent Kit Components
5
7
6
8
9
14
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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INNOVATIVE HEARTH PRODUCTS • POWER VENT DV GAS FIREPLACES (DRT6340/45TYN) • INSTALLATION INSTRUCTIONS
VENT SECTION LENGTHS
Determine the number of straight vent sections required. 4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2". (876 mm) and 46­1/2" (1181 mm) net section lengths are available (see Tables 7 and 8).
Offset Installation
Analyze the vent routing and determine the quantities of vent sections and number of elbows required. Refer to Figures 16 and 17 on Page 17 showing vent run requirements to aid in selecting the type of vertical installation desired. Vent sections are available in net lengths of 4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2" (876 mm) and 46-1/2" (1181 mm). Refer to the Vent Section Length Chart for an aid in selecting length combinations. Elbows are available in 90° and 45° configurations. Refer to Figure 15 on Page 16 for the SV4.5 E45 and SV4.5 E90 elbow dimensional specifications.
Where required, a telescopic vent section (SV4.5LA) may be used to provide the installer with an option in installing in tight and confined spaces or where the vent run made up of fixed length pieces develops a joint in a undesirable location, or will not build up to the required length. The SV4.5LA Telescopic Vent Section has an effective length of from 1-1/2" (38 mm) to 6-3/4" (171 mm). The SV4.5LA is fitted with a dimpled end (identical to a normal vent section component) and a plain end with 3 pilot holes. Slip the dimpled end over the locking channel end of a standard SV4.5 vent component the required distance and secure with three screws.
Maintain a minimum 1" (25 mm) clearance to combustible materials for all vertical ele­ments. Clearances for all horizontal elements are 3" (76 mm) on top, 1" (25 mm) on sides and 1" (25 mm) on the bottom.
Table 7
Effective Vent Length
Model Effective Length
SV4.5L6 4-1/2" SV4.5L12 10-1/2" SV4.5L24 22-1/2" SV4.5L36 34-1/2" SV4.5L48 46-1/2"
Table 8 - Vent Section Length
NOTE: Convert inches into metric equivalent measurement, as follows:
Millimeters (mm) = Inches x 25.4 Centimeters (cm) = Inches x 2.54 Meters (m) = Inches x .0254
15
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
8-1/8”
(206 mm)
4-13/16”
(122 mm)
INNOVATIVE HEARTH PRODUCTS • POWER VENT DV GAS FIREPLACES (DRT6340/45TYN) • INSTALLATION INSTRUCTIONS
A. Frame ceiling opening - Use a plumb line from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center mark (Figure 12).
10-1/2" min.
10-1/2" min.
(267 mm)
Plumb Bob
Ceiling Framing
Figure 12 - Framing Ceiling Opening
B. Attach adaptor (with probe) to appliance collar - Secure Vent® SV4.5 direct-vent sys-
tem components are unitized concentric pipe components featuring positive twist lock con­nections (see Figure 13).
All of the appliances covered in this document are fitted with collars having locking inclined channels. The dimpled end of the adaptor fits over the appliance collar to create the positive twist lock connection.
Align the dimple (four places) of the upper vent section with the opening of the locking incline channel on the lower vent section or appliance collar. Twist vent component clockwise to engage and seal until
Arrow
Adaptor on Appliance Collar or Vent Section
arrow and dimple align.
Dimple
Locking Incline Channel
Connected Vent Sections
Figure 13 - Attaching the Vent Adaptor
To attach a vent component to the adaptor on appliance collar, align the dimpled end over the adaptor collar, adjusting the radial alignment until the four locking dimples are aligned with the inlet of the four inclined channels on the collar (refer to Figure 13). Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels.
16
(267 mm)
Arrow
The unitized design of the Secure Vent® com­ponents will engage and seal both the inner and outer pipe without the need for sealant or screws. If desired a #6 x 1/2" screw may be used at the joint, but it is not required as the pipe will securely lock when twisted.
C. Attach vent components to each other - Other vent sections may be added to the previously installed section in accordance with the require­ments shown in Figures 16 and 17 on Page 17.
To add another vent component to a length of vent run, align the dimpled end over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section.
Push the vent component against the previ­ous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels. This seating
position is indicated by the alignment of the arrow and dimple as shown in Figure 13.
D. Install firestop/spacer at ceiling - When
using Secure Vent, use SV4.5VF firestop/spacer at ceiling joists. If there is living space above the ceiling level, the firestop/spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner.
A firestop spacer is required.
Maintain 1" (25 mm) clearance to combus­tibles, framing members, and attic or ceiling insulation when running vertical chimney sections. Attic insulation shield (H3907) may be used to obtain the required clearances indicated here. See installation accessories on Page 30. The gap between the vent pipe and a vertical firestop may be sealed with noncombustible caulking.
Blocking
Support Straps (Plumber's tape)
8' (2.4 m)
Maximum
1/2" (13 mm) minimum clearance to combustibles
Figure 14 - Supporting Vertical Vents
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
E. Support the vertical vent run sections -
Support the vertical portion of the venting system every eight feet (2.4 m) above the fireplace vent outlet. One method of support
is by utilizing field provided support straps (conventional plumber's tape). Secure the plumber's tape to the framing members with nails or screws. Strap the tape around the vent, securing the ends of the tape to the framing. If desired, sheet metal screws #6 x 1/2" length may be used to secure the support straps to the vent pipe.
F. Change vent direction to horizontal/inclined run - At transition from or to a horizontal/in-
clined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element.
Twist elbow sections in a clockwise direction only so as to avoid the possibility of unlocking any of the previously connected vent sections (see Figures 13 and 15).
Swivel Joint
(360° swivel)
SV4.5E45
45° Elbow)
Swivel Joint
(360° swivel)
SV4.5E90
90° Elbow)
Figure 15 - Vent Elbow Sections
G. Continue installation of horizontal/inclined sections - Continue with the installation of the
straight vent sections in horizontal/inclined run as described in Step C. Install support straps every three feet (914 mm) along horizontal/ inclined vent runs using conventional plumber’s tape (Figure 16 on Page 17).
NOTE: Maintain the horizontal/inclined run in a straight, slightly elevated plane - approxi­mately 1/4" per foot (20 mm per meter) - in a direction away from the fireplace. Smaller rise per foot run ratios are acceptable, down to at or near level. Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.
NOTE: Maintain the required clearances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 3" (76 mm) at the top, 1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal/inclined runs.
NOTE: Attic insulation shield (H3907, see Page 30) must be installed when blown or loose-fill insulation is used, and is required for all attic installations.
INNOVATIVE HEARTH PRODUCTS • POWER VENT DV GAS FIREPLACES (DRT6340/45TYN) • INSTALLATION INSTRUCTIONS
VENT FIGURES
NOTES:
Secure Vent® components (rigid vent pipe and terminal) are shown.
Two 45° elbows may be used in place of one 90° elbow.
SV4.5VF (Secure Vent) firestop/spacer must be used anytime vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent)
firestop/spacer must be used anytime vent pipe passes through a combustible wall.
• Maintain the horizontal/inclined run in a straight, slightly elevated plane - approximately 1/4" per foot (20 mm per meter) - in a direction away from the fireplace. Smaller rise per foot run ratios are acceptable, down to at or near level. Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.
Power Vent Termination
Exterior Wall
SV4.5L 6 / 12 / 24 / 36 / 48
Vent Sections
Horizontal / Inclined Run
Figure 16 - Typical Power Vent Routing
Firestop / Spacer
Maximum Horizontal
Venting 110 ft
Up to 6 Elbows
Floor
Venting Can Run Up To 3 ft Below Unit
Support Brackets
Ceiling
Probe Adaptor (required)
Building Support Framing
SV4.5E90 Elbow
Vertical Rise
66 ft max.
4 ft min.
Fireplace
Minimum
Vent Run
Horizontal
10 ft
Probe Adaptor
(required)
Exterior Wall
Power Vent Termination
Power Venting
Maximum Number Of Elbows - 6
Maximum Feet Of Run A + B 110 ft
Minimum Horizontal Run B 10 ft
Minimum Vertical Run A
Maximum Vertical Rise A 66 ft
Adaptor Plus 4 ft Vertical Vent
(min.) and 90° Elbow
Table 9
Minimum Clearance to Combustibles
Vertical Vent Pipe 1.0" (25.4 mm)
Top - 3" (76.2 mm)
Horizontal Vent Pipe
Sides - 1" (25.4 mm)
Bottom - 1" (25.4 mm)
Table 10
B
A
(See Chart)
Probe Adaptor
(Required)
Figure 17 - Power Vent Routing with Probe Adaptor
17
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
INNOVATIVE HEARTH PRODUCTS • POWER VENT DV GAS FIREPLACES (DRT6340/45TYN) • INSTALLATION INSTRUCTIONS
HORIZONTAL (OUTSIDE WALL) TERMINATION SYSTEM
See Figures 16 and 17 on Page 17 illustrating the various horizontal venting configurations that are possible for use with these appliances. Table 9 on Page 17 shows each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.
The horizontal vent system terminates through an outside wall. Building codes limit or prohibit terminating in specific areas. Refer to Figure 4 on Page 9 for location guidelines.
Secure Vent® SV4.5 direct-vent system compo­nents are unitized concentric pipe components featuring positive twist lock connection, (refer to Figure 13 on Page 16). All of the appliances covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent components fit over the appliance collar to create the positive twist lock connection.
A. Plan the vent run - Analyze the vent routing and determine the
types and quantities of sections required 4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2" (876 mm) and 46-1/2" (1181 mm) net section lengths are available. Make allowances for elbows as indicated in Figure 15 on Page 16.
Maintain a minimum 1" (25 mm) clearance
to combustibles on the vertical sections. Clearances for the horizontal runs are: 3" (76 mm) on top, 1". (25 mm) on sides, and 1" (25 mm) at the bottom.
B. Frame exterior wall opening -
Locate the center of the vent outlet on the
exterior wall according to the dimensions shown in Figure 8 on Page 12.
Cut and/or frame an opening, 10-1/2" x 12-
1/8" (267 mm x 308 mm) inside dimensions, about this center.
C. Frame ceiling opening - If the vertical route
is to penetrate a ceiling, use a plumb line to locate the center above the appliance. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center (see Figure 12 on Page
16).
D. Attach vent components to appliance - To
attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels on the collar (refer to Figure 13 on Page 16).
Push the vent component against the collar
until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels. The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe elements with the same procedure. Sealant and securing screws are not required.
E. Attach vent components to each other -
Other vent sections may be added to the previously installed section in accordance with the requirements of the vent tables. To add another vent component to a length of vent run, align the dimpled end of the component over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section. Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels. This seating
position is indicated by the alignment of the arrow and dimple as shown in Figure 13 on Page 16.
F. Install firestop/spacer at ceiling -
When using Secure Vent, use SV4.5VF fire-
stop/spacer at ceiling joists. If there is living space above the ceiling level, the firestop/ spacer must be installed on the bottom side of the ceiling. If attic space is above the ceil­ing, the firestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner. The gap between the vent pipe and a firestop can be sealed with noncombustible caulking.
Maintain 1" (25 mm) clearance to com-
bustibles, framing members, and attic or ceiling insulation when running vertical chimney sections.
G. Support the vertical run sections -
On the vertical run, support the venting system
every eight feet (2.4 m) above the fireplace vent outlet with field provided support straps (Plumber's tape). Attach the straps to the vent pipe and secure to the framing members with nails or screws.
H. Change vent direction - At transitions from
or to a horizontal/inclined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element. Twist
elbow sections in a clockwise direction only so as to avoid the possibility of unlocking any of the previously connected vent sec­tions (see Figure 13 on Page 16).
I. Continue installation of horizontal/inclined
sections - Continue with the installation
of the straight vent sections in horizontal/ inclined run as described in Step E. Install support straps every three feet (1914 mm) along horizontal/inclined vent runs using conventional plumber’s tape (see Figure 16
on Page 17). NOTE: Maintain the horizontal/inclined
run in a straight, slightly elevated plane
- approximately 1/4" per foot (20 mm per meter) - in a direction away from the fireplace. Smaller rise per foot run ratios are acceptable, down to at or near level. Use a carpenter’s level to measure from a constant surface and adjust the support
straps as necessary.
Installing Power Vent Termination
J. Assemble vent run to exterior wall - If not
previously measured, locate the center of the vent on the exterior wall. Prepare an opening as described in this manual. As­semble the vent system to a point where the terminus of the last section is within 8" of the outside wall surface where the power vent is to be mounted (see Figure 18 on Page 19).
If the terminus of the last section is not
within this distance, use the telescopic vent section SV4.5LA, as the last vent section. For wall thicknesses greater than that shown in Figure 19 on Page 19, refer to Table 11 on Page 19 for the additional venting components needed (in addition to the termination and adaptor) for a particular range of wall thicknesses.
K. Attach termination adaptor - Attach the
adaptor (SV4.5RCH - provided with the power vent kit) to the vent section telescoping vent section, or elbow, as shown in Figures 18 and 19 on Page 17 in the same manner as any SV4.5 vent component.
18
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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