Super B SB12V1200Wh-M User Manual

Manual

LITHIUM BATTERY

SB12V1200Wh-M

12.8 V/90 Ah/1200Wh
(Lithium Iron Phosphate)

Epsilon

2

User Manual SB12V1200Wh-M Lithium Iron Phosphate battery

Dear customer,

This manual contains all the information necessary to install, use and maintain the Super B
SB12V1200Wh-M Lithium Iron Phosphate Battery. We kindly ask you to read this manual
carefully before using the product. In this manual, the SB12V1200Wh-M battery will be
referred to as: the Li-Ion battery.

This manual is meant for the installer and the user of the Li-Ion battery. Only qualified,
certified personnel may install and perform maintenance on the Li-Ion battery.
Please consult the index at the start of this manual to locate information relevant to you.

This is the original manual, keep it in a safe location!

Copyright

©

Super B b.v. All rights reserved. Licensed software products are owned by

Super B or its subsidiaries or suppliers, and are protected by national copyright laws and
international treaty provisions. Super B products are covered by Dutch and foreign patents,
issued and pending. Information in this publication supersedes that in all previously published
material. Specifications and price change privileges reserved. Super B is a registered
trademark of Super B b.v.

For more information, or to order documents, contact:

Super B b.v.
Expolaan 50
7556 BE Hengelo (Ov)
The Netherlands

Tel: [phone]
E-mail: [e-mail]
www: www.super-b.com

Be in chargeSuper B

3

Table of content

1. Introduction 5

1.1. Product description 5

1.2. Glossary of Terminology 6

1.3. Used symbols 6

2. Product specifications 6

2.1. Product features 6

2.2. General product specifications 7

2.3. Technical specifications 7

2.3.1. Battery/Cell designation 7

2.3.2. Electrical properties 7

2.3.3. Dimensions(LN5) 8

2.4. Environmental conditions 9

2.5. Required tools 9

2.6. Components 10

2.7. Connections, indicators and battery controls 11

2.7.1. J1 / CAN1 (RJ45) 12

2.7.2. J2 Inputs (WR-MPC3 3mm Male Header) 12

2.7.3. J3 Monitor (WR-MPC3 3mm Male Header) 12

2.7.4. J4 Outputs (WR-MPC3 3mm Male Header) 13

2.7.5. J5 / CAN 2 (RJ45) 13

2.7.6. S1 Push button 14

2.7.7. Configuration Switch 14

2.7.8. X1 / X2, Battery terminals 14

2.7.9. Bluetooth 15

2.7.10. LED Indicators 15

2.7.11. Operation modes 16

2.7.12. System components operation modes dependencies 16

2.8. Optional Components 17

3. Safety guidelines and measures 18

3.1. General 18

3.2. Installation 19

3.3. Use 19

3.4. Disposal 19

3.5. Safety symbols and markings on product 20

4. Installation 21

4.1. General information 21

4.2. Unpacking 21

4.3. Preparing the battery for use 21

4.3.1. Placement of the battery 21

4.3.2. Set battery in normal operation mode 21

4.4. Connection wires 21

4

4.4.1. Connecting power cables with automotive type terminals 21

4.4.2. Connecting shrink fit type of power cables 22

4.4.3. Connecting power cables with automotive type terminals and caps 24

4.5. Connecting to the CAN interface (RJ45) 25

4.5.1. Connecting the data cables 26

4.6. Connecting a charger to the battery 27

4.7. Connecting batteries in parallel 27

4.7.1. Connecting BM01 Super B battery monitor (optional) 27

4.8. Disconnecting a battery 29

5. Battery use 30

5.1. General information 31

5.2. Charging 31

5.2.1. Charging rate 31

5.2.2. Charging method 32

5.2.3. Battery balancing 34

5.3 Power saving mode 34

5.4. Battery History Recording 34

6. Inspection, cleaning and maintenance 34

6.1. General information 34

6.2. Inspection 34

6.3. Cleaning 34

6.4. Maintenance 34

7. Storage 35

8. Transportation 35

8.1. General 35

9. Disposal and recycling 36

9.1. General information 36

10. Troubleshooting 37

11. Warranty and liability 38

Appendix I. Declaration of Conformity 40

Appendix II. Certificate of Compliance 42

Appendix III. Performance Graphs 44

Appendix IV. Conductor requirements 45

Be in chargeSuper B

5

1. Introduction

1.1. Product description

The SB12V1200Wh-M is a Lithium Iron Phosphate rechargeable battery. Potential
applications of this battery include: Recreation vehicles service battery, marine service
battery, energy storage. The boundaries of its use, as described in this manual should always
be upheld. The Li-Ion battery may not be used in medical or in aviation related applications.
The Li-Ion battery may not be used for any purposes other than described in this manual.
Using the battery for any other purpose will be considered improper use and will void the
warranty of the product. Super B b.v. cannot be held responsible for any damage caused
by improper, incorrect or unwise use of the product. Read and understand this manual
completely before using the product.

Super B provides a CE Declaration of Conformity (Appendix I) and a Certificate of Compliance
(Appendix II) for the product. In accordance with CE guidelines, a design and manufacturing
schedule is available. A Material Safety Data Sheet is also available.

The SB12V1200Wh-M complies with the following council directives:

• 2006/66/EC on Environmental EU Compliance

• 2004/108/EC (December 15, 2004) on Electromagnetic Compatibility

The SB12V1200Wh-M complies with the following standards:

• EMC: Emission - EN61000-6-3 (2007) +A1 (2001); Immunity - EN6100-6-2 (2005) + AC (2005)

• IEC 62133, Safety requirements for portable sealed secondary cells, and for batteries made

from them, for use in portable applications

• IEC 62619, SAFETY REQUIREMENTS FOR SECONDARY LITHIUM CELLS AND BATTERIES, FOR

USE IN INDUSTRIAL APPLICATIONS

• UN38.3, Classification procedures, test methods and criteria relating to class 9, Lithium metal

and lithium ion batteries

• IEC 62281, Safety of primary and secondary lithium cells and batteries during transport

During the use of the product, user safety should always be ensured, so installers, users,
service personnel and third parties can safely use the product. The user must always have
access to this manual; keep it in a safe accessible location.

6

1.2. Glossary of Terminology

Endurance Life-cycle:

The products maximum lifespan, achieved by adhering to the guidelines
presented in this manual

Charge cycle:

A period of use from fully charged, to fully discharged, and fully recharged
again.

SoC: State of Charge
SoH: State of Health
BMS: Battery Management System
VMS: Voltage Management System
EMS: Energy Management System

1.3. Used symbols

The following icons will be used throughout the manual:

!

Warning! A warning indicates severe damage to the user and/or product may occur when a

procedure is not carried out as described.

!

Caution! A caution sign indicates problems may occur if a procedure is not carried out as

described. It may also serve as a reminder to the user.

2. Product specifications

2.1. Product features

• Drop-in replacement for lead acid LN5 batteries

• Traction battery

• Lithium Iron Phosphate (LiFePO4)

- Safe lithium technology

- Superior abuse tolerance

• Maintenance free

• Integrated BMS (Battery-Management system)

• Terminals for 95mm² wire connection / M8 flat terminal with automotive terminal post with

rotation lock

• Integrated protection device for maximum protection and safety

• Safe and protected by integrated protection device

• 2000W/200A continuous discharge

• Peak power (30s) 3500W/350 A

• Fast charging

• Charge current regulator, for safe low temperature charging

• Wireless communication interface: Bluetooth

• Wired communication interfaces: CAN (J1939), LIN (CI-Bus), NMEA2000, CANopen

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• Battery monitoring / History Storage

• Adaptive cell balancing

• Low self-discharge

2.2. General product specifications

Product name: SB12V1200Wh-M
Producer: Super B b.v.
Battery type: Lithium Iron Phosphate (LiFeP04)

Product Lifespan:

+/-5 to 10 years or 1000-2000 cycles at 1C charge/discharge or up to
4000 cycles at C3 charge/discharge*

*The lifespan value given above is an indication at 25°C. Battery lifespan depends strongly
on temperature and the applied charging and discharging loads. For more information on the
lifespan of the battery, appendix III may be consulted.

2.3. Technical specifications

Mass: 12.5 kg (+ /- 5%)
Ingress protection rating: IP62

2.3.1. Battery/Cell designation

Battery designation according to IEC 61960: 4IFpR19/67-60
Battery designation according to IEC 62620: IFpR19/67[60p4s]M/-10+60/90
Cell designation according to IEC 62620: IFpR19/67/M/-10+60/90

2.3.2. Electrical properties (25°C)

Open Circuit Voltage 13.2V dc
Nominal voltage 12.8V dc
Rated capacity 90Ah / 1152Wh
Charge method Constant Current - Constant Voltage
Charge voltage 14,2V... 14,8V
End-of-discharge voltage 10V DC
Charge current Max 90A (1C)
Discharge current continuous 200A
Discharge current 30 seconds 350A

8

Discharge current 1 second 600A
Discharge performance at 20 °C (rated

capacity)

90Ah / 1152Wh

Discharge performance at –20 °C (capacity) 59Ah / 755Wh
High rate discharge performance at 20 °C

(capacity)

81Ah / 1024Wh

Short-circuit protection (20ms) 700A

More information on the battery’s performance (cycles) may be found in Appendix III.

2.3.3. Dimensions(LN5)

Height (H): 190 mm
Width (W): 353 mm
Thickness (T): 175 mm

174

+0
mm

-2

353

+0
mm

-2

175

+0
mm

-2

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168

+0
mm

-4

190

+0
mm

-4

2.4. Environmental conditions

!

!

Warning! The Li-Ion Battery may only be used in conditions specified in this manual.

Exposing the battery to conditions outside the specified boundaries may lead to serious
damage to the product and/or the user.

Use the battery in a dry, clean, dust free, well ventilated space. Do not expose the battery to
fire or water or solvents.

When the batteries are placed in an enclosed environment without air circulation, it is
advised to provide 2 ventilation holes of 100mm x 100mm each, to prevent heat built-up.

Operating temperature range -40°C to +65°C*
Storage temperature range -40°C to +65°C
Relative humidity Between 5 and 85 %, non-condensing
Vibrations and shocks According UN38.3 and IEC 6228

* When temperature is < 10ºC or > 45ºC performance will be degraded. (see Appendix III)

2.5. Required tools

• M13 Hexagon socket wrench

• Combined 2.5mm / 6mm Allen hex key (included with battery)

10

2.6. Components

1

2 3 4 5 6 7 8 9 10 11

1. (1x) Super B SB12V1200Wh-M Battery

2. (1x) Tool (combined 2.5mm/6mm Allen
hex key)

3. (2x) Hex bolt M8 x 16mm

4. (2x) Bolt M8 x 20mm

5. (4x) Spring washer M8

6. (2x) Plain washer M8

7. (1x) removable automotive battery pole
positive

8. (1x) removable automotive battery pole
negative

9. (2x) removable handles

10. USB stick (manual)

11. RJ45 CAN Termination resistor

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2.7. Connections, indicators and battery controls

J1 J2 J3 J4

S1 S2

X1

X2

J5

ON

1 2 3 4 5 6 7 8 9

J1: RJ45 (CAN1)
J2: Inputs 4 Pins
J3: Monitor 6 Pins
J4: Outputs 8 Pins
J5: RJ45 (CAN2)
S1: Push Button
S2: Configuration switch
X1: Battery Terminal 1x 95mm2 wire connection or automotive terminal
X2: Battery Terminal 1x 95mm2 wire connection or automotive terminal

12

2.7.1. J1 / CAN1 (RJ45)

PIN # Service description Function

1

CAN H Communication

2

CAN L Communication

3

CAN GND Communication

4

NC

5

NC

6 CAN Shield

EMC

7

NC

8 CAN Power Power

Table 1. CAN 1 / J1 interface

2.7.2. J2 Inputs (WR-MPC3 3mm Male Header)

PIN # Service description Range Function

1

IN 1A + (0...60Vdc) NA

2

IN 1B - NA

3 IN 2A + (0...60Vdc) Storage mode

4

IN 2B - Storage mode

Table 2. Inputs J2

2.7.3. J3 Monitor (WR-MPC3 3mm Male Header)

PIN # Service description Range Function

1

Battery + + (5... 18Vdc) Power

2

State of Charge 0...10Vdc SOC Indication

3

NC

4

NC

5 LIN -45...+45Vdc Communication
6 Battery - - Power

Table 3. Monitor J3

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2.7.4. J4 Outputs (WR-MPC3 3mm Male Header)

PIN # Service description Range Function

1

OUT 1A -60...+60Vdc 100mA (Generator)

2

OUT 1B -60...+60Vdc 100mA (Generator)

3

OUT 2A -60...+60Vdc 100mA (Inverter)

4

OUT 2B -60...+60Vdc 100mA (Inverter)

5

OUT 3A -60...+60Vdc NA

6

OUT 3B -60...+60Vdc NA

7

OUT 4A -60...+60Vdc NA

8 OUT 4B -60...+60Vdc NA

Table 4. Outputs J4

2.7.5. J5 / CAN 2 (RJ45)

PIN # Service description Type of signal to the product

1

CAN H Communication

2

CAN L Communication

3

CAN GND Power

4

NC

5

NC

6 CAN Shield EMC

7

NC

8 CAN Power Power

Table 5. CAN 2 / J5 interface

14

2.7.6. S1 Push button

Service description Type of signal to the product Range

Switch

Input

High / Low

Table 6. Switch S1

2.7.7. Configuration Switch

For functions see software release document.

Service description Type of signal to the product Range

Switch 1 Input On / Off
Switch 2 Input On / Off
Switch 3 Input On / Off
Switch 4 Input On / Off
Switch 5 Input On / Off
Switch 6 Input On / Off
Switch 7 Input On / Off
Switch 8 Input On / Off

Table 7. Configuration Switch S2

CAN Undefined / Spare Protocol

Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Switch 6 Switch 7 Switch 8

1

Off Off Off - - - - -

No
CANopen*

2

On Off Off - - - - - J1939

3

Off On Off - - - - -

CANopen

4

Off Off On - - - - -

NMEA2000

.
.
.

Table 8. CAN Protocol Configurations (* When CANopen is switched off, battery goes into power saving mode, see chapter 5.3)

2.7.8. X1 / X2, Battery terminals

PIN # Service description Range Function

1

Battery - Terminal - Power

2

Battery + Terminal + (0...30Vdc) Power

Table 9. Battery terminal interface

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2.7.9. Bluetooth

Service description Type of signal to the product Range

Bluetooth

Communication

10 meter
(class 2)

Table 10. Bluetooth

2.7.10. LED Indicators

D2D1 D3

D1 (Green)* D2 (Yellow)* D3 (Red)* Mode

Off

Off Off De-energized / shutdown mode

Off Off On Degrade mode (reduced functionality)
On Off Off Normal operation mode
On On Off Warning
On On On Configuration mode

Table 11. LED Mode (* When battery is in idle mode, LED indicator flashes every 3 seconds)

16

2.7.11. Operation modes

Configuring mode

The BMS device can receive, check and take into account additional configuration data sent
by its main EMS/VMS device (master/slave relation).

Normal Operation mode

The device is fully operational. It means that no error is detected and that the device can
execute its Control and Monitoring tasks.

Degraded mode

The BMS device detects either an internal or external failure. If a critical error occurs during
Normal Operation mode, the mode management function goes to Degraded mode.

Shutdown mode

All BMS services are stopped.

De-energized mode

When the battery is in idle mode for a specified time the BMS shuts down all non-essential
electronics to minimize the quiescent current.

2.7.12. System components operation modes dependencies

Operating mode

Protective disconnect
device

Communication BMS

Configuring mode Open Yes Active
Normal Operation mode Closed Yes Active
Degraded mode Open Yes Active
De-energized mode Open No Inactive
Shutdown mode Open / Closed No Sleep

Table 12. System components operation modes dependencies

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2.8. Optional Components

Description Article name Manufacturer

Manufacturer
code

Super B code

4 pins 3 mm
plug

WR-MPC3, Single Row
Female Receptacle
Housing, 4 pins,
(3.00mm) WR-MPC3
micro power connector
(4 positions)

Würth Elektronik
GmbH & Co

662 004 013 322

4200 000 0006 0

6 pins 3 mm
plug

WR-MPC3, Single Row
Female Receptacle
Housing, 6 pins,
(3.00mm) WR-MPC3
micro power connector
(6 positions)

Würth Elektronik
GmbH & Co

662 006 013 322

4200 000 0005 0

8 pins 3 mm
plug

WR-MPC3, Single Row
Female Receptacle
Housing, 8 pins,
(3.00mm) WR-MPC3
micro power connector
(8 positions)

Würth Elektronik
GmbH & Co

662 008 013 322

4200 000 0004 0

3 mm pins

WR-MPC3, Male Crimp
Terminal, (3.00mm)
WR-MPC3 micro power
connector contact crimp
Pin

Würth Elektronik
GmbH & Co

662 002 137 22 4200 000 0007 0

RJ45 cable SB RJ45 cable 1 m 4200 000 0003 0
RJ45

termination
resistor

SB RJ 45 CAN
terminator Epsilon

Super B 4200 000 0001 0

Battery
monitor

SB BM01 12-24V Super B 9586 100 3119 0

BM01 Epsilon
Cable

SB BM01 cable Epsilon Super B 4200 000 0002 0

Table 13. Optional components that can be used with the Li-Ion battery

18

3. Safety guidelines and measures

3.1. General

• Do not dismantle, open or shred secondary cells or batteries.

• Do not expose cells or batteries to heat or fire. Avoid storage in direct sunlight.

• Do not short-circuit a cell or a battery. Do not store cells or batteries haphazardly in a box or

drawer where they may short-circuit each other or be short-circuited by other metal objects.

• Do not remove a cell or battery from its original packaging until required for use.

• Do not subject cells or batteries to mechanical shock.

• In the event of a cell leaking, do not allow the liquid to come in contact with the skin or eyes.

If contact has been made, wash the affected area with copious amounts of water and seek
medical advice.

• Do not use any charger other than that specifically provided for use with the equipment.

• Observe the plus (+) and minus (–) marks on the cell, battery and equipment and ensure

correct use.

• Do not use any cell or battery which is not designed for use with the equipment.

• Do not mix cells or batteries of different manufacture, capacity, size or type within a device.

• Battery usage by children should be supervised.

• Seek medical advice immediately if a cell or a battery has been swallowed.

• Always purchase the battery recommended by the device manufacturer for the equipment.

• Keep cells and batteries clean and dry.

• Wipe the cell or battery terminals with a clean dry cloth if they become dirty.

• Secondary cells and batteries need to be charged before use. Always use the correct

charger and refer to the manufacturer’s instructions or equipment manual for proper
charging instructions.

• Do not leave a battery on prolonged charge when not in use.

• After extended periods of storage, it may be necessary to charge and discharge the cells or

batteries several times to obtain maximum performance.

• Retain the original product literature for future reference.

• Use only the cell or battery in the application for which it was intended.

• When possible, remove the battery from the equipment when not in use.

• Dispose of properly.

!

Warning! Keep the battery away from water, dust and contamination.

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19

!

Warning! Do not crush or puncture the battery.

!

Warning! Never touch the battery contacts or allow (conductive) objects to touch the

contacts.

3.2. Installation

!

Warning! 12V systems only. Never use the Li-Ion battery in systems with batteries in series.

!

Caution! Do not reverse connect the power cables (polarity)

3.3. Use

!

Warning! Do not overcharge the Li-Ion battery.

!

Warning! Never short circuit the battery.

!

Caution! This product can store fault conditions internally, like excessive charge current or

deep discharge situations. Super B uses this information in the warranty process.

!

Caution! Do not operate battery beyond published maximum specifications.

!

Caution! In case of an under-voltage shutdown, charge immediately.

!

Warning! Always remain within the limits indicated in paragraph 2.3.2 during the use of the

Li-Ion battery.

3.4. Disposal

Dispose of the battery in accordance with local, state and federal laws and regulations.
Batteries may be returned to the manufacturer.
Do not mix with other (industrial) waste.

20

3.5. Safety symbols and markings on product

Several safety symbols and markings can be found on the product. These markings are
displayed below. Never remove these markings!

The meanings of the symbols:

Shield eyes

Note operating instructions

Battery acid

Explosive gas

No smoking, no naked flames, no sparks

Keep away from children

Dispose of the Li-Ion battery in accordance with local, state and federal laws and
regulations. Batteries may be returned to the manufacturer. Do not mix with other
(industrial waste)

This product, or sections of this product can be recycled

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4. Installation

4.1. General information

!

Warning! Do not disassemble, crush, or puncture the Li-Ion battery.

!

Warning! Never install or use a damaged battery.

When connecting several batteries in parallel, always use batteries of the same brand, type,
age, capacity and state of charge.

4.2. Unpacking

Check the battery for damage after unpacking. If the battery is damaged, contact your
reseller or Super B. Do not install or use the battery if it is damaged!

4.3. Preparing the battery for use

4.3.1. Placement of the battery

Before it is used, the Li-Ion battery must be positioned in such a way that it will not move
around in its compartment during use.

Use appropriate LN5 fastening brackets for mounting.

4.3.2. Set battery in normal operation mode

The Li-Ion battery is pre-programmed in storage mode. Before it is used, the Li-Ion battery
must be set up in normal operation mode.
The Li-Ion battery can be set to normal operation mode by one of the following procedures:

• Press the S1 Push button for 2 seconds.

• Connect the battery to the charger (see Chapter 5.2 Charging).

• Charge before use

4.4. Connection wires

Use appropriate wire for the connection wires to ensure no overheating or unnecessary
losses occur. Consult the SAE-J378 or ISO 10133:2012 standards to determine the appropriate
wire properties. Use appropriate fuses matching the wires and load. See Appendix IV for
more details.

4.4.1. Connecting power cables with automotive type terminals

1. Connect the load or charger to the X2 (+) terminal of the battery. (Figure 1)

!

Warning! Do not connect the X1 (-) terminal first as this may lead to short circuits.

2. Connect the load or charger to the X1 (-) terminal of the battery. (Figure 1)

22

3. Ensure both contacts are firmly tightened.

4. Place the handle covers over the terminals. (Figure 2)

Figure 1.

Figure 2.

4.4.2. Connecting shrink fit type of power cables

1. Remove the automotive power terminals. (Figure 3)

2. Connect the load or charger to the X2 (+) terminal of the battery. (Figure 4)
Use the included M8 bolt, spring washer and plain washer to connect the battery cable.

!

Warning! Do not connect the X1 (-) terminal first as this may lead to short circuits.

3. Connect the X1 (-) terminal of the battery. (Figure 4)
Use the included M8 bolt, spring washer and plain washer to connect the battery cable.

4. Ensure both contacts are tightened to 13Nm.

5. Place the handle covers over the terminals. (Figure 5)

6

5

4

1

2

2 3 5

2x

2x

3

13 Nm

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2

3 5

2x

2x

Figure 3.

1

2

3

13 Nm

4 5 6

2x

2x

2x

Figure 4.

Figure 5.

24

4.4.3. Connecting power cables with automotive type terminals and caps

1. Remove the handle covers.

a) Lift the handles 30°. (Figure 6)
b) Remove the handles by pulling them outwards. (Figure 7)

2. Connect the load or charger to the X2 (+) terminal of the battery. (Figure 8)

!

Warning! Do not connect the X1 (-) terminal first as this may lead to short circuits.

3. Connect the load or charger to the X1 (-) terminal of the battery. (Figure 8)

4. Ensure both contacts are firmly tightened.

5. Place the accessory caps over the terminals. (Figure 9)

Figure 6.

1

1

2

1

1

2

Figure 7.

1

2

Figure 8.

1

1

2

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Figure 9.

4.5. Connecting to the CAN interface (RJ45)

4.5.1. Connecting the data cables

The wired communication interface must be used in a bus network topology (Table 13). Do
not use a ring- or a star topology. The wired communication interface specifications restrict
the Bus length/Bus speed.

Bus length (L) Max. stub length (S) Accumulated stub length

250 m 11 m 55m

Table 14. wired network interface cable lengths

CAN Cables

Use standard UTP cable to connect the battery to your application.

Termination Resistors

A high-speed bus requires termination at the two ends of the bus.
Use termination resistors at the end nodes to impede reflections on the line. The value of this
resistor should be +/- 120 ohms.

X2

+

S2 S1

J4

J5 J1

J3 J2

X1

_

X2

+

S2 S1

J4

J5 J1

J3 J2

X1

_

X2

+

S2 S1

J4

J5

CAN_TERM

CAN_TERM

J1

J3 J2

X1

_

26

Figure 10. Example of connecting the data cables of 3 batteries (2x CAT5e FTP network cable, 2x RJ45 Terminators)

External Interface

NMEA2000
CAN(1939)
CAN(CANopen)

X2

+

S2 S1

J4

J5 J1

J3 J2

X1

_

X2

+

S2 S1

J4

J5 J1

J3 J2

X1

_

X2

+

S2 S1

J4

J5

CAN_TERM

J1

J3 J2

X1

_

CAN_TERM

Lin(CI-bus)

Figure 11. Example of connecting the data cables of 3 batteries with an external Interface (3x CAT5e FTP network cable,

2x RJ45 Terminators)

4.6. Connecting a charger to the battery

!

Warning! Ensure you have completed all the previous steps described in chapter 4 before

connecting the battery to the charger.

Figure 12. Connecting a charger to the battery

X2

+

+

Battery

charger

+

-

Minus (-)

Plus (+)

Load

S2 S1

J4

J5 J1

J3 J2

X1

_

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4.7. Connecting batteries in parallel

To divide the current equally amongst batteries, use the schematic bellow:

X2

+

Minus (-)

Plus (+)

Load

OK

S2 S1

J4

J5 J1

J3 J2

X1

_

X2

+

S2 S1

J4

J5 J1

J3 J2

X1

_

X2

+

S2 S1

J4

J5 J1

J3 J2

X1

_

X2

+

Minus (-)

Plus (+)

Load

NOT OK

S2 S1

J4

J5 J1

J3 J2

X1

_

X2

+

S2 S1

J4

J5 J1

J3 J2

X1

_

X2

+

S2 S1

J4

J5 J1

J3 J2

X1

_

Figure 13. Connecting batteries in parallel

OK: Equally divided battery current.
All batteries contribute equally to the current into the load.

NOT OK: Current not equally divided.
Batteries closest to load will have the highest contribution to the current into the load.
Whereas batteries further away from load will have lesser current contribution.
Wear and tear will be higher on the battery close to the load.

28

4.7.1. Connecting BM01 Super B battery monitor (optional)

1. Remove the 4 screws from the terminal cover.

2. Connect the BM01 cable 3mm female header to the J3 Monitor.

3. Secure the BM01 cable.

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29

4. Close the terminal cover.

4.8. Disconnecting a battery

1. Disconnect the negative wire from the X1 (-) terminal of the battery.

2. Disconnect the positive wire from the X2 (+) terminal of the battery.

30

5. Battery use

5.1. General information

!

Warning! Follow the safety guidelines and measures of chapter 3

5.2. Charging

!

!

Warning! Never overcharge the Li-Ion battery, this will permanently damage the battery.

Always use a charger which automatically halts the charging process when the battery is
full.

!

Warning! Stop the charging process if the battery gets too hot during charging

!

Warning! Never charge a battery with a charging current larger than 1C.

!

Caution! Charge before use

!

Caution! Disconnect the charger from the battery if it is not used for a long time.

!

Caution! To preserve the lifespan of the Li-Ion battery use a Super B charger or a charger

approved by Super B. The use of other chargers, such as lead-acid chargers will shorten the
lifespan of the Li-Ion battery. AGM / GEL chargers may be used if the charge voltages of the
different charge states don’t exceed the charge voltage limits of the battery.

1. Connect the charger to the battery as described in paragraph 4.6.

2. Charge the battery in case of an under-voltage shutdown or if the state of charge drops
below 20% to preserve the lifespan of the battery.

5.2.1. Charging rate

Super B Lithium Iron Phosphate batteries can be charged in 1 hour. Displayed in Table 14 are
the charge times for the Li-Ion battery at different charge currents. Always use the indicated
charge current and end of charge voltage during charging.

Charging rate

Parameter Time Change current End of charge voltage

Maximum 1 hour 1C (90A) 14,6V +/- 0,2V DC

Endurance lifecycle 3 hours C3 (30A) 14,6V +/- 0,2V DC

Table 15. Charging rates at different charge currents

Be in chargeSuper B

31

5.2.2. Charging method

Super B recommends using this charging method since it aids in balancing the battery,
prolonging the lifespan of the battery.

Charge Profile Super B Batteries

Figure 14. Charge curve

Bulk phase

In this phase the batteries are charged with a constant current up to the end of charge
voltage (Ubulk), If UBulk is reached the charger will automatically switch to absorption
phase. The maximum charge current (Imax) for Super B batteries is 1C, however for
endurance cycle life Super B suggests to limit the current to C3 (1C = nominal battery
capacity, C3 = 1/3 of nominal capacity).

Bulk Phase

Parameter Typical Min Max Remark

UBulk 14,6V DC 14,2V DC 14,8V DC -

Imax - - 1C -

t0 - - -

Depends on the
battery SOC

Table 16. Bulk Phase

32

Absorption phase

In this phase the charge voltage must be maintained at UAbsorption to fully charge the
battery. If the charger currents drop below 5% (Imin) of the 1C current the absorption phase
can be maintained for t2 minutes, see Table 16.

Absorption Phase

Parameter Typical Min Max Remark

UAbsorption 14,6V DC 14,2V DC 14,8V DC -

Imin 3% of 1C - 5% of 1C -

t1 20 minutes 10 minutes 1 hour -

t2 10 minutes 5 minutes 30 minutes -

Table 17. Absorption Phase

Float phase

In this phase the charge voltage is set to UFloat. If the battery voltage drops below UReturn
for longer than t4 seconds than the charging process has to be repeated.

Float Phase

Parameter Typical Min Max Remark

UFloat 13,5V DC 13,4V DC 13,6V DC -

t4 60 sec 5 sec 120 sec -

Table 18. Float Phase

Optional maintenance phase

If supported by the charger, every t3 hours the charger can do a maintenance charge to
make sure that the batteries are kept fully charged.

Maintenance Phase

Parameter Typical Min Max Remark

t3 720 hours 168 hours 4320 hours -

Table 19. Maintenance phase

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33

5.2.3. Battery balancing

During the batteries lifespan, the cells within the battery may be unbalanced due to high
discharge currents and short float charge periods. This may result in a loss of capacity and
overcharged cells.

The SB12V1200Wh-M automatically balances the cells if necessary. Balancing can take
place during charging and idle mode.

5.3. Power saving mode

When CANopen communication is switched off by the S2 configuration switch, battery goes
into power saving mode.

5.4. Battery History Recording

The complete battery history is stored inside the battery and can be accessed by your
reseller or by Super B.

6. Inspection, cleaning and maintenance

6.1. General information

!

Warning! Never attempt to open or dismantle the battery! The inside of the battery does not

contain serviceable parts.

1. Disconnect the Li-Ion battery from all loads and charging devices before performing cleaning
and maintenance activities (see paragraph 4.8).

2. Place the enclosed protective caps over the terminals before cleaning and maintenance
activities to avoid the risk of contacting the terminals.

6.2. Inspection

1. Inspect for loose and/or damaged wiring and contacts, cracks, deformations, leakage or
damage of any other kind. If damage to the battery is found, it must be replaced. Do not
attempt to charge or use a damaged battery. Do not touch the liquid from a ruptured battery.

2. Regularly check the battery’s state of charge. Lithium Iron Phosphate batteries will slowly
self-discharge when not in use or whilst in storage.

3. Consider replacing the battery with a new one if you note either of the following conditions:

- The battery run time drops below 80% of the original run time.

- The battery charge time increases significantly.

6.3. Cleaning

If necessary, clean the Li-Ion battery with a soft, dry cloth. Never use liquids, solvents, or
abrasives to clean the Li-Ion battery.

34

6.4. Maintenance

The Li-Ion battery is maintenance free. Charge the battery to approximately > 80% of its
capacity at least once every year to preserve the battery’s capacity.

7. Storage

Follow the storage instructions in this manual to optimize the lifespan of the battery during
storage. If these instructions are not followed and the Li-Ion battery has no charge remaining
when it is checked, consider it to be damaged. Do not attempt to recharge or use it. Replace
it with a new battery.

1. Disconnect the Li-Ion battery from all loads and, if present, the charging device.

2. To put the battery back in storage mode, 12V should be applied to pins 3/4 of connector J2.
Where PIN3 is +12V and PIN4 is GND, as shown in the pictures.

3. Place the terminal covers over the battery’s terminals during storage.

4. Store the battery in a cool and well ventilated space.

5. Avoid exposure of the battery to sunlight and/or UV radiation.

6. Charge the battery to > 80% of its capacity before storage.

7. Charge the battery to > 80% of its capacity every 100 days.

8. Transportation

8.1. General

Always check all applicable local, national, and international regulations before transporting
a Lithium Iron Phosphate battery.

Transporting an end-of-life, damaged, or recalled battery may, in certain cases, be

Be in chargeSuper B

35

specifically limited or prohibited.
The transport of the Li-Ion battery falls under hazard class UN3480, class 9. For transport over
water, air and land, the battery falls within packaging group PI965 Section I.

Use Class 9 Miscellaneous Dangerous Goods and UN Identification labels for
transportation of lithium ion batteries which are assigned Class 9. Refer to
relevant transportation documents. Lithium batteries and lithium ion cells are
regulated in the U.S. in accordance with Part 49 of the Code

of Federal Regulations, (49 CFR Sections 105-180) of the U.S. Hazardous
Materials Regulations.
Visit www.iata.org for the complete transport regulations and packing instructions for this
product. The relevant information for Lithium batteries can be found under “Programs” >
“Cargo” > “Dangerous goods (HAZMAT)”.

9. Disposal and recycling

9.1. General information

Always discharge the battery before disposal. Use electrical tape or other approved covering
over the battery connection points to prevent short circuits.
Battery recycling is encouraged. Dispose of the battery in accordance with local, state and
federal laws and regulations. Batteries may be returned to the manufacturer.

USA & Canada:

Lithium Iron Phosphate batteries are subject to disposal and recycling regulations that vary
by country and region. Always check and follow your applicable regulations before disposing
of any battery. Contact Rechargeable Battery Recycling Corporation (www.rbrc.org) for
U.S.A. and Canada, or your local battery recycling organization.

EC

Waste must be disposed of in accordance with relevant EC Directives and national, regional
and local environmental control regulations. For disposal within the EC, the appropriate code
according to the European Waste Catalogue (EWC) should be used.

Other

Many countries prohibit the disposal of waste electronic equipment in standard waste
receptacles.

36

10. Troubleshooting

Problem Possible situation Solution

The battery
cannot be
discharged.

Battery is in normal mode Green LED is
lit or flashing. (Chapter 2.7.10)

Check the installation of the battery.

Battery is in shutdown mode.
No LED is lit or flashing (Chapter 2.7.10)

Charge the battery or Press the S1
Push button for 2 seconds.

Battery is in degrade mode
Red LED is lit or flashing. (Chapter

2.7.10)

Charge the battery.

The battery
cannot be
charged.

Battery is in normal mode Green LED is
lit or flashing.(Chapter 2.7.10)

Check the installation of the battery.

Battery is in degrade mode
Red LED is lit or flashing. (Chapter

2.7.10)

Discharge the battery.

The capacity of
the battery has
decreased.

The cells within the batteries are not
properly balanced, causing them to
discharge at different rates.

Perform one full charge cycle to
balance the cells.

Green and
Yellow LED is lit
or flashing

Battery in Warning mode (Chapter

2.7.10)

State of charge is low, fully charge the
battery

Cable assembly
does not fit
underneath
standard battery
cover (handles).

The connectors you are using are too
big.

Use other smaller connectors or
remove the handles and use the
automotive type of covers.

Table 20. Troubleshooting

Be in chargeSuper B

37

11. Warranty and liability

11.1 Upon delivery, the customer is obliged to immediately verify whether the products have
been damaged during transport. The customer must notify Super B of such transport damage
as soon as possible, in any event no later than within three (3) days of delivery, by means of
an accurate, written statement, stating the damage and where possible a photograph.

11.2 If the customer demonstrates that the products do not conform to the agreement, Super
B has the option to repair and/or replace the relevant products by new products when
returned and/or to refund the invoice value, exclusive of any dispatch costs.

11.3 If the customer is a private individual not acting for or on behalf of any company or
business, the customer has the right to return the product to Super B within seven (7) days
of delivery. In this event, goods returned are only accepted if the product and its original
packaging are free of damage, while the dispatch costs for returning the goods shall be at
the customer’s expense.

11.4 Super B shall use its best endeavors to manufacture reliable and safe products and to
deliver these to the customer.

11.5 Super B grants a three-year limited warranty for manufacturing faults. ‘Manufacturing
faults’ do not include damage caused as a result of (a) general tear and wear, (b) short
circuit, (c) overcharging, (d) deep discharging, (e) a wrongful connection to engines and
other devices, (f) any other wrongful use contrary to the user instruction; and (g) any use
contrary to the product specifications of that product.

11.6 Any liability to the customer in any case ends if the customer fails to notify Super B of
the existence of the defect within three (3) days of having discovered the defect, in writing, in
order to enable Super B to investigate this.

11.7 Any liability of Super B for damage suffered by the customer is in any case limited to the
invoice amount of the relevant products. Super B can never be held liable for consequential
damage or losses of profits, unless such damage has been caused by gross negligence or
willful misconduct of Super B.

11.8 To the extent that a court determines that the limitation of liability as meant in clause 11.7
cannot be invoked against a particular claim for damages by the customer, Super B’s liability
for loss of property, damage to property and bodily injury (including death) caused by the
application of those particular Super B products shall in any event be limited to the amount
actually paid out by Super B’s insurance company to Super B in accordance with the insurance

38

cover of that insurance policy for that particular type of damage. Super B has taken out
insurance against certain risks, namely for the application of Super B products in land vehicles
and in aviation, respectively, each as described in the respective insurance policies. These
policies contain a usual limitation of insurance payment to be paid out to Super B if, and to the
extent that, the event is a covered event.

Be in chargeSuper B

39

Appendix I. Declaration of Conformity

Super B b.v.

Expolaan 50, 7556 BE, Hengelo (Ov), the Netherlands

[phone], www.super-b.com

February, 2017

Declaration of Conformity

Product Number/Name/Description:

(1.2 kW LiFePO4) SB12V1200Wh-M (Lithium Ion Battery) 12.8V / 90Ah / 1200Wh (Energy /
TractionBattery)

The undersigned hereby declares, on behalf of Super B b.v. Hengelo, the Netherlands, that
the above-referenced product, to which this declaration relates, is in conformity with the
provisions of:

IEC / EN Transport IEC 62281, Transportation IEC Compliance

Environmental Council Directive 2013/56/EC,

Environmental EU Compliance

EMC Council Directive 2014/30/EU on

Electromagnetic Compatibility

UN DOT 38.3 Recommendations on the Transport of

Dangerous Goods, Manual of Tests and
Criteria

IEC 62281 Safety of primary and secondary lithium

cells and batteries during transport

IEC 62619 Safety requirements for secondary lithium

cells and batteries, for use in industrial
applications

IEC 61000-6-2 Immunity standard for industrial

environments

40

IEC / EN Transport IEC 62281, Transportation IEC Compliance

IEC 61000-6-4 Emission standard for industrial

environments

IEC 61000-4-2 Testing and measurement techniques -

Electrostatic discharge immunity test

IEC 61000-4-3 Testing and measurement techniques

- Radiated, radio-frequency,
electromagnetic field immunity test

IEC 61000-4-4 Testing and measurement techniques –

Electrical fast transient/burst immunity
test

IEC 61000-4-5 Testing and measurement techniques -

Surge immunity test

IEC 61000-4-6 Testing and measurement techniques

- Immunity to conducted disturbances,
induced by radio-frequency fields

IEC 60529 Degrees of protection provided by

enclosures (IP Code)

WEEE EN 50419 (2006)

Recycling IEC 61429/A11 (1998)

The Technical Construction File required by this Directive is maintained at the corporate
headquarters of Super B B.V., Expolaan 50, 7556 BE, Hengelo (Ov), the Netherlands.

M.H. Doornekamp

CTO

Be in chargeSuper B

41

Appendix II. Certificate of Compliance

Super B b.v.

Expolaan 50, 7556 BE, Hengelo (Ov), the Netherlands

[phone], www.super-b.com

February, 2017

Certificate of Compliance

Product Number/Name/Description:

(1.2 kW LiFePO4) SB12V1200Wh-M (Lithium Ion Battery) 12.8V / 90Ah / 1200Wh (Energy /
TractionBattery)

The undersigned, on behalf of Super B b.v. Hengelo, the Netherlands, does herby certify that
the product listed above is compliant to:

IATA Transport

SP 188 / PI965, Part II IATA , Packing
instructions

Transport SP 230, Special provision

Transport

UN DOT 38.3, The testing requirements for
Lithium Batteries

IEC / EN Environmental

Council Directive 2013/56/EC,
Environmental EU Compliance

EMC

Council Directive 2014/30/EU on
Electromagnetic Compatibility

UN DOT 38.3

Recommendations on the Transport of
Dangerous Goods, Manual of Tests and
Criteria

IEC 62281

Safety of primary and secondary lithium
cells and batteries during transport

IEC 62619

Safety requirements for secondary lithium
cells and batteries, for use in industrial
applications

IEC 61000-6-2

Immunity standard for industrial
environments

IEC 61000-6-4

Emission standard for industrial
environments

42

IEC 61000-4-2

Testing and measurement techniques ­Electrostatic discharge immunity test

IEC 61000-4-3

Testing and measurement techniques

- Radiated, radio-frequency,
electromagnetic field immunity test

IEC 61000-4-4

Testing and measurement techniques –
Electrical fast transient/burst immunity test

IEC 61000-4-5

Testing and measurement techniques ­Surge immunity test

IEC 61000-4-6

Testing and measurement techniques

- Immunity to conducted disturbances,
induced by radio-frequency fields

IEC 60529

Degrees of protection provided by
enclosures (IP Code)

WEEE EN 50419 (2006)
Recycling IEC 61429/A11 (1998)

The Technical Construction File required by this Directive is maintained at the corporate
headquarters of Super B B.V., Expolaan 50, 7556 BE, Hengelo (Ov), the Netherlands.

M.H. Doornekamp

CTO

Be in chargeSuper B

43

Appendix III. Performance Graphs

Depth of Discharge v/s Cycle life

Derating performance

44

Appendix IV. Conductor requirements

Subject

Use appropriate wire for the connection wires to ensure no overheating or unnecessary
losses occur. Consult the SAE-J378 or ISO 10133:2012 standards to determine the appropriate
wire properties. Use appropriate fuses matching the wires and load.
The below information is a summary extracted from the ISO10133:2012, reading the
ISO ISO10133:2012 is recommended.

Conductor requirements 12V d.c. system at 30 °C ambient temperature

Allowable maximum current, in amperes, for single conductors at insulation temperature
ratings. With a maximum voltage drop of 3%.

S is the conductor cross-sectional area, in square millimeters
I is the load current, in amperes
L is the length, in meters, of conductor from the positive power source to the electrical

device and back to the negative source connection.

Conductors at insulation temperature 105 ºC:

S / L 1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 40 45 50 75 100
0,75 16 8 5 4 3 3 2 2 2 2 1 1 1 1 0 0 0 0 0 0
1 22 11 7 5 4 4 3 3 2 2 1 1 1 1 1 1 0 0 0 0
1,5 33 16 11 8 7 5 5 4 4 3 2 2 1 1 1 1 1 1 0 0
2,5 45 27 18 14 11 9 8 7 6 5 4 3 2 2 2 1 1 1 1 1
4 55 44 29 22 18 15 13 11 10 9 6 4 4 3 3 2 2 2 1 1
6 75 66 44 33 26 22 19 16 15 13 9 7 5 4 4 3 3 3 2 1
10 120 110 73 55 44 37 31 27 24 22 15 11 9 7 6 5 5 4 3 2
16 170 170 117 88 70 59 50 44 39 35 23 18 14 12 10 9 8 7 5 4
25 200 200 183 137 110 91 78 69 61 55 37 27 22 18 16 14 12 11 7 5
35 240 240 240 192 154 128 110 96 85 77 51 38 31 26 22 19 17 15 10 8
50 325 325 325 274 220 183 157 137 122 110 73 55 44 37 31 27 24 22 15 11
70 375 375 375 375 307 256 220 192 171 154 102 77 61 51 44 38 34 31 20 15
95 430 430 430 430 417 348 298 261 232 209 139 104 83 70 60 52 46 42 28 21
120 520 520 520 520 520 439 376 329 293 263 176 132 105 88 75 66 59 53 35 26
150 560 560 560 560 560 549 470 412 366 329 220 165 132 110 94 82 73 66 44 33

Be in chargeSuper B

45

46

Conductors at insulation temperature 85 - 90 ºC:

S / L 1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 40 45 50 75 100
0,75 16 8 5 4 3 3 2 2 2 2 1 1 1 1 0 0 0 0 0 0
1 22 11 7 5 4 4 3 3 2 2 1 1 1 1 1 1 0 0 0 0

1,5

30 16

11 8

7

5 5

4 4

3

2 2

1 1

1

1 1

1

0 0

2,5 40 27 18 14 11 9 8 7 6 5 4 3 2 2 2 1 1 1 1 1
4 50 44 29 22 18 15 13 11 10 9 6 4 4 3 3 2 2 2 1 1
6

70 66

44

33 26

22

19 16

15 13

9

7 5

4 4

3

3 3

2 1

10 100 100 73 55 44 37 31 27 24 22 15 11 9 7 6 5 5 4 3 2
16 150 150 117 88 70 59 50 44 39 35 23 18 14 12 10 9 8 7 5 4
25 185 185 183 137 110 91 78 69 61 55 37 27 22 18 16 14 12 11 7 5
35 225 225 225 192 154 128 110 96 85 77 51 38 31 26 22 19 17 15 10 8
50 300 300 300 274 220 183 157 137 122 110 73 55 44 37 31 27 24 22 15 11
70 360 360 360 360 307 256 220 192 171 154 102 77 61 51 44 38 34 31 20 15
95 410 410 410 410 410 348 298 261 232 209 139 104 83 70 60 52 46 42 28 21
120 480 480 480 480 480 439 376 329 293 263 176 132 105 88 75 66 59 53 35 26
150 520 520 520 520 520 520 470 412 366 329 220 165 132 110 94 82 73 66 44 33

Conductors at insulation temperature 70 ºC:

S / L 1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 40 45 50 75 100
0,75 16 8 5 4 3 3 2 2 2 2 1 1 1 1 0 0 0 0 0 0
1 20 11 7 5 4 4 3 3 2 2 1 1 1 1 1 1 0 0 0 0
1,5 25 16 11 8 7 5 5 4 4 3 2 2 1 1 1 1 1 1 0 0
2,5 35 27 18 14 11 9 8 7 6 5 4 3 2 2 2 1 1 1 1 1
4 45 44 29 22 18 15 13 11 10 9 6 4 4 3 3 2 2 2 1 1
6 60 60 44 33 26 22 19 16 15 13 9 7 5 4 4 3 3 3 2 1
10 90 90 73 55 44 37 31 27 24 22 15 11 9 7 6 5 5 4 3 2
16 130 130 117 88 70 59 50 44 39 35 23 18 14 12 10 9 8 7 5 4
25 170 170 170 137 110 91 78 69 61 55 37 27 22 18 16 14 12 11 7 5
35 210 210 210 192 154 128 110 96 85 77 51 38 31 26 22 19 17 15 10 8
50 270 270 270 270 220 183 157 137 122 110 73 55 44 37 31 27 24 22 15 11
70 330 330 330 330 307 256 220 192 171 154 102 77 61 51 44 38 34 31 20 15
95 390 390 390 390 390 348 298 261 232 209 139 104 83 70 60 52 46 42 28 21
120 450 450 450 450 450 439 376 329 293 263 176 132 105 88 75 66 59 53 35 26
150 475 475 475 475 475 475 470 412 366 329 220 165 132 110 94 82 73 66 44 33

Be in chargeSuper B

47

Derating of conductors in ambient temperatures of 60 °C

For conductors in 60 °C ambient, the maximum current rating in the above tables shall be
derated by the factors below.

Temperature rating of conductor insulation,°C Multiply maximum current from Table by:

70 0,75
85 – 90 0,82
105 0,86
125 0,89
200 1

48

Be in chargeSuper B

49

For more information, or to order documents,
contact:

Super B b.v.
Expolaan 50
7556 BE Hengelo (Ov)
The Netherlands

Tel: [phone] (support)
E-mail: [e-mail]
www: www.super-b.com

Manual_V_2.1