Super B Andrena 12V2.5Ah, Andrena 12V10Ah, Andrena 12V15Ah, Andrena 12V20Ah, Andrena 12V15AhSC Series Manual

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Manual
Version
December 2019
ANDRENA SERIES
12V2.5Ah | 5Ah | 7.5Ah | 10Ah
15Ah(SC) | 20Ah(SC) | 25Ah
User Manual Andrena Series
During the use of the Li-ion battery, user safety should always be ensured, so installers, users, service personnel and third parties can safely use the Li-ion battery.
Copyright© Super B All rights reserved. Licensed software products are owned by Super B or its subsidiaries or suppliers, and are protected by national copyright laws and international treaty provisions. Super B products are covered by Dutch and foreign patents, issued and pending. Information in this publication supersedes that in all previously published material. Specications and price change privileges reserved. Super B is a registered trademark of Super B.
For more information please contact:
Super B Lithium Power B.V. Demmersweg 3 7556 BN Hengelo (Ov) The Netherlands Tel: +31(0)88 00 76 000 E-mail: info@super-b.com www: www.super-b.com
2
Table of content
1. Safety guidelines and measures 5
1.1. General 5
1.2. Disposal 5
1.3. Safety symbols and markings on product 6
2. Introduction 7
2.1. Product description 7
2.2. Intented use 7
2.3. Glossary of Terminology 7
2.4. Used symbols 8
3. Product specifications 8
3.1. Technical specications 8
3.1.1. Electrical specications 8
3.1.2. Mechanical specications 8
3.1.3. Charge and discharge specications 9
3.1.4. Temperature specications 9
3.1.5. Compliance specications 9
3.1.6. General product specications 10
3.2. Environmental conditions 10
3.3. Required tools 10
3.4. Scope of delivery 10
3.5. Connections 11
3.6. Optional Components 11
4. Installation 12
4.1. General information 12
4.2. Unpacking 12
4.3. Preparing the Li-ion battery for use 12
4.3.1. Placement of the Li-ion battery 13
4.3.2. Connection wires 13
4.3.3. Connecting power cables with automotive type terminal 13
4.3.4. Connecting a charger to the Li-ion battery 14
4.4. Disconnecting a Li-ion battery 14
5. Battery use 15
5.1. General information 15
5.2. Charging 15
5.2.1. Charging rate 15
6. Inspection and cleaning 16
6.1. General information 16
6.2. Inspection 16
Be in charge. Super B.
3
6.3. Cleaning 16
7. Storage 16
8. Transportation 17
9. Disposal and recycling 17
10. Troubleshooting 17
11. Warranty and liability 18
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1. Safety guidelines and measures
1.1. General
• Do not short-circuit the Li-ion battery.
• Treat the Li-ion battery as described in this manual.
• Do not dismantle, crush, puncture, open or shred the Li-ion battery.
• Do not expose the Li-ion battery to heat or re. Avoid exposure to direct sunlight.
• Do not remove the Li-ion battery from its original packaging until required for use.
• In the event of electrolyte leaking, do not allow the liquid to come in contact with the skin or eyes. If contact has been made, wash the affected area with water and seek medical advice.
• Always use a class 2 charger which is specically provided for use with a Lithium Iron Phosphate battery (LiFePO4).
• Observe the plus (+) and minus (–) marks on the Li-ion battery and equipment and ensure correct use.
• Do not mix batteries of different manufacture, capacity, size or type.
• Keep the Li-ion battery clean and dry.
• Secondary batteries need to be charged before use. Always use the correct charger and refer this manual for proper charging instructions.
• Do not leave the Li-ion battery on prolonged charge when not in use.
• After extended periods of storage, it may be necessary to charge and discharge the Li-ion. battery several times to obtain maximum performance.
• Retain the original product documentation for future reference.
• Disconnect the Li-ion battery from the equipment when not in use.
• Do not charge the Li-ion battery below 0°C.
1.2. Disposal
Dispose the Li-ion battery in accordance with local, state and federal laws and regulations.
WARNING:
Must be disposed of properly. May explode if damaged or disposed
of in re. Do not short circuit.
Li-ion
Batteries may be returned to the manufacturer. Do not mix with other (industrial) waste.
Be in charge. Super B.
5
1.3. Safety symbols and markings on product
Several safety symbols and markings can be found on the product. These markings are displayed below. Never remove these markings!
The meanings of the symbols:
Wear eye protection
Refer to instruction manual/booklet
Warning, corrosive substance
Warning, explosive material
No open ame, ignition source and smoking prohibited
No children allowed
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2. Introduction
2.1. Product description
The Andrena power batteries are light-weighted, compact and offer high performances. The Li-ion batteries are especially developed for motorsports. If you want to use it on road, please consult with Super B.
Please note that Li-ion batteries have to be treated differently from conventional lead-acid batteries. We kindly ask you to pay attention to the warnings as mentioned on the battery:
1.Risk of re and burns when not used or treated correctly.
2.Do not open, crush, heat above 60°C or incinerate.
3.Follow manufacturer’s instructions.
4.Avoid contact with electrolyte. In the event of an accident, ush with water.
5.Do not jumpstart.
6.Use correct charger.
7.Do not puncture or impact this battery.
8.Do not short battery terminals.
9.Do not reverse connect (polarity).
10.Do not operate battery beyond published maximum specications.
11.This product can store fault conditions internally, like excessive charge current or deep discharge situations. Super B uses this information in the warranty process.
2.2. Intented use
The Andrena series Li-ion battery serves as a voltage source for starting combustion engines, which use a 12V board net. Also stationary applications which require a short and high peak current can benet from using this Li-ion battery. In applications other than motorcycles it is required to use the SB BDB 250; an external under and overvoltage protector, to secure the Andrena Li-ion battery against under- and overvoltage with the lowest possible stand-by current. Never install multiple Li-ion batteries in series or parallel.
2.3. Glossary of Terminology
Endurance Life-cycle:
Charge cycle:
CCCV: Constant Current - Constant Voltage LiFeP04 Lithium Iron Phosphate
Table 1. Glossary of terminology
The products maximum lifespan, achieved by following the guidelines presented in this manual
A period of use from fully charged, to fully discharged, and fully recharged again
Be in charge. Super B.
7
2.4. Used symbols
!
!
The following icons will be used throughout the manual:
Warning! A warning indicates severe damage to the user and/or product may occur when a
procedure is not carried out as described.
Caution! A caution sign indicates problems may occur if a procedure is not carried out as
described. It may also serve as a reminder to the user.
3. Product specications
3.1. Technical specications
3.1.1. Electrical specications
Andrena 12V2.5Ah
Nominal capacity
Energy 32Wh 64Wh 96Wh 128Wh 192Wh 256Wh 192Wh 256Wh 320Wh
Nominal voltage
Open circuit voltage
Self­discharge
EqPb (Equals lead-acid battery)
2.5Ah 5Ah 7.5Ah 10Ah 15Ah 20Ah 15Ah 20Ah 25Ah
5 to 7 Ah
Andrena 12V5Ah
10 to 12 Ah
Andrena 12V7.5Ah
12 to 20 Ah
Andrena 12V10Ah
20 to 32 Ah
Andrena 12V15Ah
12.8V
13.2V
<3% per Month
40 to 60 Ah
Andrena 12V20Ah
70 to 100Ah
Andrena 12V15Ah­SC
40 to 60 Ah
Andrena 12V20Ah­SC
70 to 100Ah
Andrena 12V25Ah
100 to 130Ah
Table 2. Electrical specications
3.1.2. Mechanical specications
Dimensions (LxWxH)
Weight
Ingress protection
Cell type / chemistry
Table 3. Mechanical specications
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Andrena 12V2.5Ah
114 x 32 x 84mm/
4.49” x
1.26” x
3.30”
0.46 kg /
1.0 lbs
Andrena 12V5Ah
114 x 62 x 84mm / 4.49” x
2.44” x
3.30”
0.85 kg /
1.8 lbs
Andrena 12V7.5Ah
120 x 82 x 98mm/
4.72” x
3.23” x
3.86”
1.3 kg /
3.0 lbs
Andrena 12V10Ah
120 x 82 x 124mm/
4.72” x
3.23” x
4.88”
1.7 kg /
3.7 lbs
Cylindrical - LiFePO4
Andrena 12V15Ah
120 x 82 x 181mm/
4.72” x
3.23” x
7.13”
2.4 kg /
5.4 lbs
IP 69
Andrena 12V20Ah
120 x 82 x 238mm/
4.72” x
3.23” x
9.37”
3.2 kg /
7.0 lbs
Andrena 12V15Ah­SC
249 x 96 x 141mm/
9.80” x
3.78” x
5.55”
2.9 kg /
6.4 lbs
Andrena 12V20Ah­SC
249 x 96 x 141mm/
9.80” x
3.78” x
5.55”
3.6 kg /
8.0 lbs
Andrena 12V25Ah
249 x 96 x 141mm/
9.80” x
3.78” x
5.55”
4.3 kg /
9.5 lbs
3.1.3. Charge and discharge specications
Andrena 12V2.5Ah
Charge method
Charge voltage
Max charge current
End of discharge voltage
Discharge current continuous
Discharge pulse current (1 sec)
Table 4. Charge and discharge specications
10A 19A 27A 37A 52A 66A 52A 66A 77A
40A 80A 120A 160A 240A 320A 240A 320A 385A
136A (54C)
Andrena 12V5Ah
255A (51C)
Andrena 12V7.5Ah
375A (50C)
3.1.4. Temperature specications
Andrena Series Charge temperature 0°C to 45°C1 / 32°F to 113°F Discharge temperature -20°C to 55°C / -4°F to 131°F Storage temperature short
term (<1 month) Storage temperature long
term (>1 month) Relative humidity 10-90%
-20°C to 45°C / -4°F to 113°F
-10°C to 25°C / 14°F to 77°F
Andrena 12V10Ah
493A (49C)
Andrena 12V15Ah
CCCV
14.3V - 14.6V
8V
708A (47C)
1
Andrena 12V20Ah
892A (45C)
Andrena 12V15Ah­SC
708A (47C)
Andrena 12V20Ah­SC
892A (45C)
Andrena 12V25Ah
1045A (42C)
Table 5. Temperature specications
1
Do not charge the Li-ion battery below 0°C / 32°F
3.1.5. Compliance specications
Andrena Series Certications CE, FCC, UN 38.3 Shipping classication UN 3480
Table 6. Compliance specications
Be in charge. Super B.
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3.1.6. General product specications
!
6
7
Andrena 12V2.5Ah
Battery designation
Cycle life
Table 7. General product specications
*
The cycle life given above is an indication at 23°C. Battery lifespan depends strongly on temperature and the applied charging and
discharging currents.
4IFpR27/664IFpR27/
*
Andrena 12V5Ah
66-2
Andrena 12V7.5Ah
4IFpR27/ 66-3
Andrena 12V10Ah
4IFpR27/ 66-4
>1000 (10C discharge, 100% DoD))
Andrena 12V15Ah
4IFpR27/ 66-6
Andrena 12V20Ah
4IFpR27/ 66-8
Andrena 12V15Ah­SC
4IFpR27/ 66-6
3.2. Environmental conditions
!
Warning! The Li-ion battery may only be used in conditions specied in this manual.
Exposing the Li-ion battery to conditions outside the specied boundaries may lead to serious damage to the product and/or the user. Use the Li-ion battery in a dry, clean, dust free, well ventilated space. Do not expose the Li-ion battery to re, water, solvents or excessive heat.
3.3. Required tools
10mm Hexagon socket wrench
3.4. Scope of delivery
Andrena 12V20Ah­SC
4IFpR27/ 66-8
Andrena 12V25Ah
4IFpR27/ 66-10
1
Figure 1. Scope of delivery
2 3 4
5
1. (1x) Andrena Li-ion Power battery
2. (1x) Terminal cover, Red
3. (1x) Terminal cover, Black
4. (2x) M6 bolt
5. (1x) Transportation terminal
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3.5. Connections
Figure 2. Connections
X1/X2: Battery Terminal for M6 bolt.
3.6. Optional Components
Description Article name EAN code
Battery Bracket Andrena 12V10Ah SB Battery Bracket DC 8718531360228
X1
X2
Battery BracketAndrena 12V15Ah SB Battery Bracket EC 8718531360235
Battery Bracket Andrena 12V20Ah SB Battery Bracket FC 8718531360242
Battery Bracket Andrena 12V15Ah-SC, Andrena 12V20Ah-SC and Andrena 12V25Ah
5.0A Lithium Charger
5.0A Lithium Charger
5.0A Lithium Charger
External under and overvoltage protector SB-BDB-250 8718531361034
Table 8. Optional components
Be in charge. Super B.
SB Battery Bracket SC 8718531360327
Optimate charger 5.0 A/14.4V EU plug
Optimate charger 5.0 A/14.4V UK plug
Optimate charger 5.0 A/14.4V US plug
5425006143905
5425006143905
5425006143936
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4. Installation
!
!
!
!
!
!
4.1. General information
Warning! Never install or use a damaged Li-ion battery. Warning! Never short circuit the Li-ion battery. Warning! Connect to 12V systems only. Never install multiple Li-ion batteries in series. Warning! Do not reverse connect the power cables (polarity).
4.2. Unpacking
Check the Li-ion battery for damage after unpacking. If the Li-ion battery is damaged, contact your reseller or SuperB. Do not install or use the Li-ion battery if it is damaged!
4.3. Preparing the Li-ion battery for use
Warning! Do not overcharge the Li-ion battery. Warning! Do not operate the Li-ion battery beyond published maximum specications.
Remove the transportation terminal before use and store it in a safe place. (Figure 3)
Figure 3. Remove the transportation terminal.
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4.3.1. Placement of the Li-ion battery
!
!
Before it is used, the Li-ion battery must be positioned in such a way that it will not move around in its compartment during use. Use appropriate brackets for mounting (see chapter 3.6 for optional components).
4.3.2. Connection wires
Use appropriate wire for the connection wires to prevent overheating and unnecessary losses.
4.3.3. Connecting power cables with automotive type terminal
1. Connect the load or charger to the X2 (+) terminal of the Li-ion battery (Figure 4). Warning! Do not connect the (-) terminal rst as this may lead to short circuits.
2. Connect the load or charger to the X1 (-) terminal of the Li-ion battery (Figure 4).
3. Ensure both contacts are tightened (M6 = 10Nm). Warning! Avoid short circuit when using a wrench.
4. Place the terminal covers over the terminals. (Figure 5).
Figure 4. Connecting power cables to the Li-ion battery.
Be in charge. Super B.
13
Figure 5. Place terminal covers over the terminals.
!
Plus (+)
Minus (-)
4.3.4. Connecting a charger to the Li-ion battery
Warning! Ensure you have completed all the previous steps described in chapter 4 before
connecting the Li-ion battery to the charger.
Battery
Charger
AC
+
-
Main Switch
Figure 6. Connecting a charger to the Li-ion battery
4.4. Disconnecting a Li-ion battery
1. Disconnect the negative wire from the (-) terminal of the Li-ion battery.
2. Disconnect the positive wire from the (+) terminal of the Li-ion battery.
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+
-

5. Battery use
!
!
!
!
!
5.1. General information
Warning! Follow the safety guidelines and measures of chapter 1.
5.2. Charging
Warning! Never overcharge the Li-ion battery, this will permanently damage the Li-ion
battery.
Caution! Disconnect the charger from the Li-ion battery if it is not used for a long time. Caution! To charge the Li-ion battery, use a Super B charger or charger which is suitable for
charging Lithium Iron Phosphate batteries.
Caution! Charge the Li-ion battery before use.
1. Connect the charger to the Li-ion battery as described in paragraph 4.3.4
2. Charge the battery in case of an undervoltage shutdown or if the state of charge drops below
20% to preserve the lifespan of the Li-ion battery.
5.2.1. Charging rate
The Li-ion battery can be charged within 25 minutes. Displayed in Table 9 are the charge rates for the Li-ion battery at different charge currents. Always respect the indicated charge current.
Charging rate
Charge current
Maximum
*
Recommended charge
Andrena 12V2.5Ah 10 A 2.5 A
Andrena 12V5Ah 19 A 5 A
Andrena 12V7.5Ah
27 A 7.5 A
Andrena 12V10Ah 37 A 10 A
Andrena 12V15Ah 52 A 15 A
Andrena 12V20Ah 66 A 20 A
Andrena 12V15Ah-SC 52 A 15 A
Andrena 12V20Ah-SC 66 A 20 A
Andrena 12V25Ah 77 A 25 A
Table 9. Charging rates at different charge currents
*
Charge time: max 25 minutes
**
Charge time: approximately 1 hour
**
Be in charge. Super B.
15
6. Inspection and cleaning
!
6.1. General information
Warning! Never attempt to open or dismantle the Li-ion battery! The inside of the Li-ion
battery does not contain serviceable parts.
1. Disconnect the Li-ion battery from all loads and charging devices before performing cleaning
and maintenance activities (see paragraph 4.4).
2. Place the enclosed protective caps over the terminals before cleaning and maintenance
activities to avoid the risk of a short circuit.
6.2. Inspection
1. Inspect for loose and/or damaged wiring and contacts, cracks, deformations, leakage or
damage of any other kind. If damage to the Li-ion battery is found, it must be replaced by a professional. Do not attempt to charge or use a damaged Li-ion battery. Do not touch the liquid from a ruptured battery.
2. Consider replacing the Li-ion battery with a new one if you note either of the following
conditions:
- The Li-ion battery run time drops below 80% of the original run time.
- The Li-ion battery charge time increases signicantly.
6.3. Cleaning
If necessary, clean the Li-ion battery with a soft, dry cloth. Never use liquids, solvents, or abrasives to clean the Li-ion battery.
7. Storage
Follow the storage instructions in this manual to optimize the lifespan of the Li-ion battery during storage. If these instructions are not followed and the Li-ion battery has no charge remaining when it is checked, consider it to be damaged. Do not attempt to recharge or use it. Replace it with a new Li-ion battery. The self-discharge of the Li-ion battery is <3% per month.
Storage instructions:
1. Charge the Li-ion battery to >50% of its capacity before storage.
2. Disconnect the Li-ion battery from all loads and, if present, the charging device.
3. Place the enclosed protective caps over the terminals during storage.
4. Charge the Li-ion battery to >50% of its capacity every 1 year.
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8. Transportation
Always check all applicable local, national, and international regulations before transporting a Lithium Iron Phosphate battery.
Transporting an end-of-life, damaged, or recalled battery may, in certain cases, be specically limited or prohibited. The transport of the Li-ion battery falls under hazard class UN3480, class 9. For transport over water, air and land, the battery falls within packaging group PI965 Section II.
9. Disposal and recycling
Always discharge the Li-ion battery before disposal unless the battery is damaged. Use electrical tape or other approved covering over the Li-ion battery connection points to prevent short circuits. Battery recycling is encouraged. Dispose the Li-ion battery in accordance with local, state and federal laws and regulations. Batteries may be returned to the manufacturer.
10. Troubleshooting
Problem Possible situation Solution
The Li-ion battery cannot be discharged.
The Li-ion battery cannot be charged.
The capacity of the Li-ion battery has decreased.
Table 10. Troubleshooting
The Li-ion battery is not installed properly.
The cells within the Li-ion battery are damaged or the Li-ion battery is worn out.
The Li-ion battery is not installed properly.
The cells within the Li-ion battery are damaged or the Li-ion battery is worn out.
The cells within the Li-ion battery are damaged or the Li-ion battery is worn out.
Check the installation of the Li-ion battery.
Consult support SuperB.
Check the installation of the Li-ion battery.
Consult support SuperB.
Consult support SuperB.
Be in charge. Super B.
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11. Warranty and liability
11.1 Upon delivery the customer is obliged to immediately verify whether the products have been damaged during transport. In the event that any such damage has arisen, the customer must notify Super B thereof as soon as possible, in any event no later than three (3) days of delivery, by means of accurate, written statement, stating the damage and where possible a photograph. Failure to inspect the products and inform Super B within the stated time or the use of the products at any time shall be conclusive evidence that Super B has satisfactorily tendered delivery.
11.2 In the event that the customer demonstrates that any of the delivered products do not conform to the agreement, Super B (at its option, upon having received those products returned by the customer) has the option to either repair or replace such products by new products, or to refund the invoice value, exclusive of any dispatch costs.
11.3 Super B grants a three year limited warranty for damages caused by manufacturing defects starting at the time of delivery. Damages caused by manufacturing defects do not include damage resulting from (a) general wear and tear, (b) short circuit, (c) overcharging, (d) deep discharging, (e) overheating of Super B products (f) installation of the Super B product by persons unskilled to work with electro-technical devices or components, (g) any other wrongful use contrary to the Super B’s user manual or the safety instruction, (h) any use contrary to the product specications of that product; (i) any acts of force majeure.
11.4 The warranty period for parts of the product which have been repaired or replaced under the warranty, shall be twelve (12) months from the date of repair or delivery of the replacement.
11.5 Except as specied in the clause 11.3 and 11.4 Super B makes no warranty, whether express or implied, including without limitation any implied warranty of merchantability and tness for a particular purpose or any warranty arising from any course of dealing, course of performance or usage of trade and specically disclaims any representation or warranty that the product will meet customer’s requirements, perform any specic function or achieve a desired result other than expressly stated by Super B in writing.
11.6 Any liability to the customer in any case ceases to apply in the event that the customer fails to notify Super B of the existence of the defect within ten (10) days of having discovered the defect, in writing, in order to enable Super B to investigate the damage. Some of Super B’s products electronically store usage data, including charging/discharging data, in order to enable Super B to analyse such data retroactively when investigating damage.
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11.7 Any liability of Super B for damage suffered by the customer is in any case limited to the invoice amount of the relevant products, unless such damage has been caused by gross negligence or willful misconduct of Super B. Super B can never be held liable for (a) damage caused by any of the circumstances mentioned in clause 11.3, leading to damage to the Super B products or to any other device located near those products, or (b) consequential damage, including but not limited to loss of prot, loss of production, loss of business interruption, loss of product and loss of capacity irrespective of the cause of such consequential loss or (c) goodwill.
11.8 To the extent that a court determines that the limitation of liability as meant in clause
11.7 cannot be invoked against a particular claim for damages by the customer, Super B’s liability for loss of property, damage to property, and bodily injury (including death) caused by the application of those particular Super B products shall in any event be limited to the amount actually paid out by Super B’s insurance company to Super B in accordance with the insurance cover of that insurance policy for that particular type of damage. Super B has taken out insurance against certain risks, as described in the respective insurance policies. These policies contain a usual limitation of insurance payment to be paid out to Super B if, and to the extent that, the event is a covered event.
Be in charge. Super B.
19
For more information please contact:
Super B Lithium Power B.V. Demmersweg 3 7556 BN Hengelo (Ov) The Netherlands
Tel: +31 (0)88 0076 000 E-mail: info@super-b.com www: www.super-b.com
Manual December 2019
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