Superaxe WS300, WS400, WS450 Operator's Manual

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OPERATORS MANUAL

Covering Models

Aussie Chopper WS150-9 Aussie Chopper WS3150 Aussie Chopper WS4150 Superaxe WS300 Superaxe WS400 Superaxe WS450

Manufactured & Distributed by

Burders Lane Enterprises Pty Ltd T/as

Whitlands Engineering

Ph: (03) 5729 7577 Fax: (03) 5729 7636

Email: [email protected]

A.C.N. NO. 106 741 084

PROUDLY

AUSTRALIAN

OWNED & MADE

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CONTENTS

PAGE NO

1. Limitations of use……………..………………………………….…….. 2

2. Safety Precautions for Operator……………………………………... 3

3. Operator Training…………………………………...………………..… 4

4. Splitting Tips and Techniques….…………………………………….. 8

5. Inspection Schedule…………………………………...…………….… 9

6. Maintenance……………………………………………………………… 10

6.1 Greasing …………………………………………...……………… 10

6.2 Engine ………………………………………………...…………… 10

6.3 Hydraulics ………………………………………………………… 10

6.4 Bolts ……….………………………………………………………. 11

6.5 Blade………………………………………………………………...11

6.6 Spare Parts ……………………………………………………..… 11

7. Starting Up…………………………………………………………….…. 11

8. Remote Powered Units………………………………………………… 11

9. Towing /Tyres……………………………………………………………. 12

10. Slinging…………………………………………………………………… 12

11. Storage……………………………………………………………………. 12

12. Decals………………………….………………………………………….. 13

13. Troubleshooting ……………………………………………………..…. 14

14. Specifications…………………………………………………………….15

15. Elevator Supplement…………………………………………………... 16

16. Warranty…………………………………………………………..…….... 18

17. Assembly Instructions…………………………………………..…...…19

18. Risk Assessment……………………………………………….…….… 21

The MODEL NUMBER and SERIAL NUMBER and VIN number are stamped on identification plate on the hitch of your Woodsplitter. Please quote these numbers when ordering spare parts, or seeking information about the machine.

MODEL NO. ____________ SERIAL NO. ____________ PURCHASE DATE. ____________

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VERY IMPORTANT – READ CAREFULLY

1. LIMITATIONS OF USE

Congratulations on choosing an Aussie Chopper/Superaxe to split your firewood. Due to the diverse nature of wood (easy, hard, knotty, straight/twisted grain,

long/short, large/small blocks, dry, green stringy brittle etc.) splitting it by any mechanical hydraulic means can be an inherently dangerous and challenging job.

The Aussie Chopper/Superaxe are easy and safe machines to operate. Even if you have operated similar machines to the Aussie Chopper/Superaxe before, you must read, study and understand this manual before operating the machine. The manual is stored in the labelled receptacle fixed to the machine.

This manual contains important information that will instruct you in the correct training procedure, the necessary safety precautions, the operation and care of your machine. The risk assessment will alert you to dangers you may be exposed to whilst operating this machine.

TO ALL OPERATORS

You must read and understand this manual and risk assessment. Doing this is the first and most important step in becoming a competent operator. The next step is the gaining of experience by implementing safe, careful and responsible work practices. If available an experienced operator should assist in instructing new operators in Aussie Chopper/Superaxe operation.

GUARD AGAINST ACCIDENTS

The Aussie Chopper/Superaxe with 2 handed controls are very safe machines to operate. However due to the exposed blade and associated blocks being able to inflict cutting/ crushing injuries accidents will be more likely to happen to untrained, inexperienced and/or complacent operators. In particular if:

- Co-ordination is impaired (alcohol/drugs/fatigue)

- If distraction to the operator occurs

- If operating under performance based pressure

It is up to the operator to be aware of the potential dangers at all times and to work the machine with the due care it deserves.

It is your duty as an Aussie Chopper/Superaxe owner to give suitable instruction to any new operator of your machine, teaching them safe and proper operating procedure. Also be sure new operators are given the opportunity to study this manual before using the machine.

If ownership of this machine changes this manual should accompany the machine. If this Manual is lost, please contact the manufacturer for a free replacement.

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2. SAFETY PRECAUTIONS

FOR OPERATOR

BE CAREFUL!

IMPROPER, UNSAFE OR RECKLESS USE OF THIS MACHINE COULD RESULT

IN SEVERE PERSONAL INJURY TO THE OPERATOR OR BYSTANDERS

Please note the following points.

 READ and understand the Operator’s Manual and machine operation decals, so

that you can become familiar with the operation of the machine before operating it.

 DO NOT operate this machine if you are affected by fatigue or if your co-

ordination is impaired or if you are under the influence of Alcohol or Drugs.

 ALWAYS wear Personal Protective Equipment (PPE) including but not limited to

boots, gloves, hearing and eye protection and appropriate safety clothing when operating your wood splitter.

 ALWAYS keep your eyes on the moving blade and NEVER allow yourself to

become distracted from the operation of the machine. If distraction occurs, STOP and deal with the distraction.

 THIS is a one operator machine. Never allow bystanders to interfere in the

operation.

 KEEP the table and ground around the wood splitter clear of wood and debris. It

is particularly important that the area where the operator stands is clear and level and free of tripping hazards.

 DO NOT allow children and untrained adults and bystanders to operate the

machine and keep children and animals away while operating machine.

 ALWAYS be sure that the block is sitting firmly on the table before operating the

blade.

 BE AWARE that if the Block Lifter capacity is exceeded the machine may tip up

on one wheel.

 DISCONNECT hydraulic lines (remote powered units) or stop the power pack

engine before attempting cleaning, maintenance or adjustment.

 DO NOT tamper with or modify any parts of the machine. If the machine has

been found to be tampered with or modified – stop using it and have the machine rendered un-usable by an authorised person, (eg owner, hirer, qualified repairer) until the necessary repairs have been carried out.

 CHECK that safety decals are legible and in place. (See page 13)

 READ and understand the Risk Assessment in the rear section of this manual so

you are fully aware of any possible dangers you may be exposed to while operating this machine.

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3. OPERATOR TRAINING

ALL WOODSPLITTERS OPERATION

 Read and understand limitations of use and safety precautions for operation

(previous page)

 Select a clear level site in a well ventilated or outdoor area  Ensure machine is firmly chocked or hooked to tow vehicle  Operator to be wearing appropriate Personal Protective Equipment (PPE)

ie ear & eye protection, gloves, boots etc.

 Read engine manufacturers operating and maintenance instruction manual  Check engine oil / fill with unleaded petrol.  Start engine – for inexperienced operators run at ½ throttle, this slows the

operation and allows new operators to become familiar with the machine more easily. For experienced operators run at ¾ - full throttle.

 Familiarise yourself with the two handed controls. Push both levers down

together to bring blade down. Lift both levers up together to bring blade up.

 WS300/400/450 – If fitted, leg control can be used to bring blade up  WS150 -Remove R-clip securing block lifter in the up right travelling position,

and fold to horizontal position. Release block lifter latch holding block lifter in the horizontal position and drop frame to ground level. Roll block on to block lifter frame and activate blade operating levers to lift frame. When block lifter catch has engaged in latch (frame is held in horizontal plane) the block can be moved onto table for splitting. WS150 lifting capacity 150KG

 WS300/400/450/3150-4150 - Lift the block lifter operating lever on the left hand

side of the machine to extend the block lifter ram out from under the table. Release the block lifter frame by removing the retaining R Clip, fold the frame over and connect the end of the ram to the frame using the pin attached to the block lifter frame by a short chain. Once connected, the frame can be lowered to the ground by pushing the lever down. A block can now be rolled onto the frame. Lift loglifter operating lever up to raise the frame. Lifting Capacity 200KG

 Damage caused by exceeding block lifter capacity is not covered by warranty.  Position block on table, push backwards against post and select splitting line.

Be sure the block sits squarely on the table and will not slip when the blade contacts it.

 ALL MACHINES - Operate blade levers down simultaneously to split the block  Move blade levers up simultaneously to retract the blade  WS300/400/450 pull leg control back to retract blade  Always release control when blade reaches the end of its’ stroke

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OPERATOR TRAINING cont.

 Move timber to position for next cut etc. etc.  If the splitter fails to split the block and the block is jammed on the blade,

remove the block with a suitable mallet, re-position the block to an easier split position and try again.

CAUTION.

 DO NOT cut wood across the grain  DO NOT split wood that won’t sit firmly on the table  BE AWARE that this is a very powerful machine. When splitting very tough

brittle wood, pressure build up in the ram can cause sudden breakages or movements of the block – keep hands well away from block at all times.

 Always make sure that the area that the lifting frame operates in is clear of

obstructions and that bystanders are kept well away.

 Be sure your feet are clear when lowering the frame.

 BE AWARE that exceeding block lifter capacity will tip the machine up on one

wheel. Take extra care when lifting large heavy blocks.

 Do not leave the machine unattended while the engine is running.  Shut off engine and allow to cool before re-fuelling.

TRANSPORT / TOWING

WS150

Fold log lifter frame up against post and secure with R clip Ensure axe ram is fully retracted into cylinder

WS300/400/450/3150 - 4150

Remove ram pin and retract log lifter ram under table Fold log lifter frame up against post and secure with R clip

Ensure axe ram is fully retracted into cylinder

REFER TO PAGE 12 FOR MORE DETAILS

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SUPERAXE WS300/400/450 OPERATION

The Superaxe works on the leverage principal. It develops enormous cutting force close to the pivot point of the blade and less force at the tip of the blade. The edge of the sharpened blade should contact the face of the block close to the post. This is the area of greatest splitting power. To get the best performance from the

Superaxe the blocks should be cut into even lengths to suit the blade height setting of the Woodsplitter or the blade height setting altered to suit the average length of timber. (See Page 7)

The axe has 4 positions of height adjustment, which will cater for 9”, 12” 15” 18”

blocks. TO CHANGE THE AXE HEIGHT- (18mm spanner or shifter required)

1. Set axe in a horizontal position and turn engine off.

2. Remove main pivot pin and raise or lower axe and replace pin. (Wear hand

protection)

3. Remove lower ram pivot pin and raise or lower ram and replace pin. Be sure

ram and axe pin holes correspond (See below)

See below Fig 1. for pin positions as per yellow sticker on machine

FIG. 1

FIG. 2 - AXE HEIGHT ADJUSTMENT

18” Wood 15” Wood 12” Wood

9” Wood

AXE PIN

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SUPERAXE WS300/400/450 OPERATION

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4. SPLITTING TIPS & TECHNIQUES

ALL MACHINES

 It is advisable if you are learning how to operate the machine to run the engine

at approximately ½ throttle. This slows the operation speed and enables new operators to become familiar with the machine more easily.

 Always position the block so that the blade will follow the grain of the wood. Do

not try to cut the wood across the grain (See Fig. 6, Page 7)

 The efficiency of the machine can be increased by doing multiple cuts (i.e.

cutting 2 pieces at once)

 When splitting very tough wood, split along crack lines and take smaller bites.  When splitting large blocks, work from outside of block ie. back it off  When splitting small blocks use the block lifter frame held in the up position as

an extension table to store a quantity of blocks ready to split.

 To make sliding heavy blocks across table easier, keep the table lubricated with

silicon spray. i.e. Armour All or similar

WS300/400/450

 For consistent efficient operation, cutting your timber to an even length and

setting the axe accordingly will enable you to get the best performance out of you Super Axe.

 Be sure that smaller awkward blocks engage the grate in the centre of the table.

The block will grip it under pressure and prevent it slipping

 When splitting very tough wood move the top of the hydraulic ram to the end

position on the axe. This position is slower but gives 50% more splitting power.

 If splitting very short tough wood, use a piece of 2” or 3” timber as a pad under

the block to lift it up. This enables the power at the base of the axe to be used more efficiently.

YOUR DUTY OF CARE

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5. INSPECTION SCHEDULE & PRE OPERATION CHECKLIST

ALL MACHINES

Regular inspection of the following items will ensure that any problems are found and can be rectified promptly.

CHECK FOR

NEEDS ATT.

Hand lever operation OK Decals fitted and legible Oil leaks / condition of hoses Loose / missing bolts Bent / broken / missing parts Regular greasing and engine maintenance Tyre condition and pressure Oil levels - engine and hydraulics

See Page 10 “Maintenance” for more information

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6. MAINTENANCE

Aussie Chopper/Superaxe Wood splitters require very little maintenance to keep them operating reliably. Regular attention to the following points will ensure trouble free operation. NOTE: Always stop engine or disconnect remote power source before attempting any maintenance.

6.1 LUBRICATION

WS150/3150/4150

The blade slide surfaces need regular lubrication. A squeeze bottle chain and bar oil is supplied with and stored on the machine for this purpose. We recommend a squeeze of oil on the slide surfaces as required or every couple of hours of operation. If machine is operated without adequate lubrication damage to slide surfaces may occur. (Damage of this nature is not covered by warranty).

WS300/400/450

The main axe pivot and axe ram pivots should be greased every four hours of machine operation.

6.2 ENGINE

ALL MACHINES - The engine uses Unleaded Petrol and 30 grade oil in its crank

case. Always check oil before starting. Change oil after 5 hours use (break in) and thereafter every 50 hours or annually.

The owners’ manual for the petrol engine on the power pack is enclosed. Please

refer to it for further operating and maintenance instructions for the engine

6.3 HYDRAULICS CAUTION – Take care – Oil may be under high pressure when engine is running.

WS150/3150/4150

All hydraulic hoses fitted to your Woodsplitter are double wire rated. The large

hoses are 3/4” and have 3/4BSP female ends on them, the small ones are ¼ “ with

9/16 JIC ends on them.

WS300/400/450

All hydraulic hoses fitted to your Woodsplitter are double wire rated, are either 3/8 or ½” and have 3/4JIC female ends on them.

ALL MACHINES

The hoses and fittings should be checked for tightness and leaks regularly. If a leak is found, stop engine or remote power unit immediately and attend to the leak. Render the machine unusable, until machine is repaired, Always check hydraulic oil level after doing maintenance on the hydraulic system and top up if required.

The hydraulic oil system is filled with Grade 46 hydraulic oil. The oil level should

not drop below 2” (50mm) below the top of the oil tank as indicated by the oil level

sticker. Check the level occasionally by unscrewing the filler breather cap with a 27mm spanner or shifter and using a suitable dipstick to check the level.

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6. MAINTENANCE cont.

The hydraulic oil should be changed every 1000 hours of operation. The oil filter must also be changed at the same time. Remove the large suction hose between the tank and the pump and allow the oil to drain completely. Remove the two hoses from the ram and drain. Replace the hoses and refill the oil tank with new oil. The oil filter on the power pack is a 10 micron Prince F.A. 10 Spin On. It is available from most hydraulic parts supplier or from Whitlands Engineering.

6.4 BOLTS All bolts and pins on the Aussie Chopper/Superaxe Woodsplitter should be

checked for tightness regularly.

6.5 BLADE

All Machines - The blade edge is hardened spring steel and should never require

sharpening.

6.6 SPARE PARTS

For all your spare parts requirements contact the supplier of your Aussie Chopper/Superaxe Woodsplitter. For engine spares, see your local engine dealer

WS300/400/450

The pivoting blade is fitted with 2 bushes, which are replaceable if they become worn. Contact the supplier of the unit for replacements.

7. STARTING UP

Australian delivery machines are filled with both the correct grades and amounts of engine and hydraulic oil. The engine has been pre run and the hydraulic system tested. The machine has been greased and only needs filling with the correct grade of petrol for operation to commence. Refer to engine manual for run in procedure.

8. REMOTE POWERED UNITS

All remote powered Aussie Choppers & Superaxe woodsplitters are fitted with

Australian Standard ½” hydraulic quick coupler tips. When the woodsplitter is

connected to a remote hydraulic outlet or a PTO power pack the engine speed/flow control of the tractor/bobcat etc should be set giving:-

(a) For machines controlled with a single lever the ram travel speed should

not exceed 60mm/sec (ram extending)

(b) For machines fitted with 2 handed controls the ram travel speed should

not exceed 120mm/sec (ram extending).

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8. REMOTE POWERED CONT.

This is the fastest speed that the Woodsplitter should be operated at to maintain proper control over the machine. If a John Deere tractor with closed centre hydraulics is to be used, the valve on the splitter will need to converted from open centre to closed centre operation. Contact the Woodsplitter manufacturer for details.

9. TOWING/TYRES

ALL MODELS Only woodpslitters that have a VIN plate fitted and are registered can legally

be towed on public roads.

All models of these woodsplitters are suitable to be towed under most conditions, but extra care must be taken when travelling on rough roads and towing speed altered accordingly. The tyres should be kept at 20 psi and the wheel nuts should be checked occasionally. If regular or long distance towing of the Woodsplitter is anticipated, the tyres can be let down to 15 psi to reduce bouncing.

BEFORE TOWING CHECK:  That your woodsplitter complies with the trailer registration and towing laws in

you state.

 Turn petrol off  Machine connected properly to towball and R clip inserted  Safety chain connected to tow vehicle  Block lifter folded up and secured properly  Hydraulic rams are fully retracted  Jockey Wheel folded up or removed  Lights plugged in and tested  Observe 80 kph as the maximum speed limit for towing this trailer

10. SLINGING

All models can be lifted safely, slinging from the top of the post. Be sure that approved lifting devices are used.

11. STORAGE

We recommend that you follow these guidelines for long term machine storage:

 Retract hydraulic ram/s  Turn petrol off  Turn engine to compression stroke (all valves closed)  Store under cover or cover engine to protect from weather  Follow inspection schedule after bringing machine out of storage

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12. SAFETY & MAINTENANCE DECALS

MAXIMUM TOWING SPEED

80 KPH

HYDRAULIC OIL LEVEL

IDENTIFICATION

MAINTENANCE

SAFETY

OPERATIONAL

KNEE CONTROL

PULL BACK

FOR AXE RETURN

BLOCK LIFTER

CAPACITY

150KG

BLOCK LIFTER

CAPACITY

200KG

WS3150- 4150

WS300-400-450

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13. TROUBLE SHOOTING

PROBLEM

SYMPTOM

REMEDY

ENGINE

Engine won’t start

Engine won’t run properly

or stalls easily in normal operation

Switch off Low oil/petrol Flooded Choke off

Choke on Dirty air cleaner Dirty fuel/spark plug Relief valve setting too high

Turn on Check Dry out Switch on

Switch off Clean Clean/replace Consult manufacturer Consult you engine dealer if further diagnosis, service or repair is required

HYDRAULICS

Engine runs but axe won’t move

Hydraulic oil low Sus. Pump/drive condition Broken valve lever Control lever/s damaged Ram damaged

Top up oil Test/repair/replace Replace Repair Repair

Lack of splitting power / speed

Low oil Suspect pump Valve not fully opened by hand control Relief valve set too low Engine performance suspect Ram seals worn Machine operating on a steep angle

Top up oil Test/repair/replace Repair hand control

Adjust Service/repair engine Replace Operate on level ground

Oil leaking from filler breather

Oil tank over full Machine operating on a steep angle

Drain some oil Operate on level ground

For more detailed information or spare parts, contact the manufacturers

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14. SPECIFICATIONS

AUSSIE CHOPPER

SUPERAXE

ITEM

WS150

WS3150

WS4150

WS300

WS400

WS450

ENGINE

SUBARU, VANGUARD & HONDA OPTIONS AVAILABLE

9 hp

13/14 hp

9 hp

13/14 hp

18 hp

PUMP 2 STAGE

15/65 lpm

45/85 lpm

PUMP

SINGLE STAGE

20 lpm

30 lpm

44 lpm

MAX PRESSURE

3500 psi

3000 psi

RAM (AUS MADE)

4” X 18”

4 ½” X 18

3” X 16”

SPLITTING FORCE

21 ton

26 ton

< 40 ton

CYCLE TIME

7 sec

6 sec

10 sec

6 sec

4.5 sec

MAX LOG LENGTH

18”

18 “

HYD HOSES-5000PSI

DOUBLE WIRE

¾”

½”

BLOCK LIFTER

CAPACITY

150 kg

200 kg

WHEELS

6.00 X 9”

185 X 14”

HUBS

HIGH SPEED

TOW COUPLING

50 mm

JOCKEY WHEEL

10”

LENGTH

2400 mm

WIDTH

1450 mm

1500 mm

HEIGHT

1700 mm

WEIGHT

450 kg

500 kg

550 kg

400 kg

450 kg

500 kg

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15. ELEVATOR

The elevator when extended is 3.6m long. It is designed to operate at a maximum of 40° where it will comfortably load into a truck with sides 3.0m from the ground. It will easily handle the maximum output of the Woodsplitter. For travelling the elevator folds in half and sits neatly and compactly on the Woodsplitter. Folding/unfolding takes approximately 2 minutes and a brake winch is used to make this operation safe.

The Elevator is hydraulically driven off the splitter’s hydraulic system and does not affect the performance of the axe. It has a convenient control lever located next to the leg control and the system is protected from overload (from accidental jamming) by a relief valve. Care must be taken when the elevator is in the extended position. (See Caution below)

Unfolding Procedure (See Page 17 )

1. Extend stabilizer leg and adjust wheel to suit ground level.

2. Loosen cable 3-4 turns and hook into eye in centre hinge joint in elevator.

3. Pull out to a vertical position.

4. Lower elevator so roller is on the ground.

5. Roll top section out and lower elevator to unfolded position with winch. (A clear, level place

makes this easier)

6. Unhook cable from centre position and re-hook onto end position. Lift elevator to horizontal

position

7. Remove long pin from under chain and replace on top of chain.

8. Remove roller from end and using the same long pin, attach rubber flap to lower end.

9. Winch up to operating height. Folding Procedure (See Page 17 )

1. Stop elevator chain so that 2 cleats are positioned opposite of each other at the base of the

elevator. This ensures that there will not be cleats in the way when folding the elevator up.

2. Put Log lifter in travelling position.

3. Lower elevator to horizontal – Remove pin from rubber flap and using same pin, fit roller to

top end.

4. Fit long pin in centre of elevator, under chain and check again to see that cleats are

positioned opposite of each other at the base of the elevator. (Step 1)

5. Lower to ground level, unhook cable from top end and re-hook into eye in centre.

6. Winch up to vertical position.

7. Push in so elevator sits against stop on post.

8. Unhook cable from centre hinge joint and hook to lifting loop on the end.

9. Tighten winch to hold elevator in travelling position.

10. Lift wheel and retract stabilizer leg to travelling position. Lubrication and Maintenance

 Grease bearing sparingly, 1 pump of grease ever 50 hours of operation.  Adjust chains evenly to maintain 150-200mm hanging down in the centre of chain.  The hydraulic system is maintenance free.  The winch is maintenance free.  Lubricate chains regularly with chain lube.

CAUTION Regardless of whether the elevator is in the operating position or you are folding or unfolding it, keep yourself and others well clear especially from underneath the elevator. Never move the machine with the elevator in the extended position

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15. ELEVATOR – Unfolding procedure

Folding Procedure is a reversal of these steps.

1. Extend stabilizer leg and adjust wheel to suit ground level.

2. Loosen cable 3-4 turns and hook into eye in centre hinge joint in elevator.

3. Pull out to a vertical position. Elevator will now be supported by winch cable.

4. Lower elevator so roller is on the ground.

5. Roll top section out and lower elevator to unfolded position with winch.

6. Unhook cable from centre position and rehook onto end position. Lift elevator to horizontal position

7. Remove long pin from under chain and replace on top of chain.

8. Remove roller from end and using the same long pin, attach rubber flap to lower end. Winch up to operating height.

NOTE check position of cleats before folding – See instructions Page 16 (1)

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16. WARRANTY

THIS WARRANTY IS EXPRESSLY CONDITIONED ON THE PURCHASER’S USE OF THE

PRODUCT CONFORMING TO THE INSTRUCTIONS CONTAINED WITHIN THIS MANUAL

WARRANTY DESCRIPTION

Whitlands Engineering warrants the original purchaser of each new wood splitter to be free from defects in material and workmanship under normal use and service for a period of two years from the date of the initial sale and delivery.

WHITLANDS ENGINEERING WARRANTY CONDITIONS

Whitlands Engineering's obligation under this warranty is limited to replacement of any defective part or material, and normal labour, per flat rate schedule. During such period, this warranty excludes any obligation by Whitlands Engineering for the cost of transportation or any other cost arising out of such replacement.

The warranty will be voided if the product is damaged by accident, or by unreasonable use, negligence, improper service or other cause not arising out of defects in the materials or workmanship. Also any part that fails due to the lack of lubrication as outlined in the Parts and Service Manual is not covered under the standard warranty.

WHITLANDS ENGINEERING will not repair the product or be responsible for any damages or injury to persons or property resulting from any attempt by the purchaser or by an unauthorised person or service personnel, to repair, adjust, assemble or otherwise tamper with the product or its controls or components

No authority is provided by the manufacturer to in any way modify, tamper or alter this unit without the expressed written authority from Whitlands Engineering

Authorised warranty repairs by the purchaser or approved third party need to be carried out only after consultation with Whitlands Engineering

No representative, agent or dealer for Whitlands Engineering is authorised to in any way modify, expand or extend this warranty

Whitlands Engineering reserves the right to introduce operational modifications to new models of it’s woodsplitting products without any obligation to retrofit previous models with these new features

WARRANTY EXCLUSIONS

Excluded from this warranty are all the components not manufactured by Whitlands Engineering. These items are covered only by standard warranties offered by their respective manufacturers and are not under warranty by Whitlands Engineering. This warranty excludes any obligation by Whitlands for loss of product down time or any other incidental or consequential damage incurred at any time.

NO ONE IS AUTHORISED TO ALTER OR TAMPER WITH THIS MACHINE

WITHOUT THE EXPRESSED WRITTEN PERMISSION FROM THE

MANUFACTURER.

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17. ASSEMBLY INSTRUCTIONS

17. SUPER-AXE – WS300/400/450

AUSSIE CHOPPER – WS3150/4150

CAUTION: Do not attempt to start or turn the engine over until the Power Pack unit has been correctly installed. Failure to do so may result in loss of oil and/or damage to the pump.

1. Unpack the Wood splitter from the pallet. Remove main frame from the pallet with a suitable lifting device.

2. While the frame is raised, Fit the A-Frame hitch to the main frame using 4 M12 x 40 bolts and Nyloc nuts.

3. Fit tow coupling with 3 x M12 x 30 bolts and Nyloc nuts

4. Fit jockey wheel using the 2 x U bolts provided.

5. Fit the wheels using 10 wheel nuts & 21mm wheel brace, then lower unit to the ground

6. Fit leg control to lever – 300/400/450 only.

7. Re-fit Hands Clear sticker plate right way up

8. Fit block lifter frame (if supplied) with 2 x M12 x 75 bolts and Nyloc nuts & r-clips

9. For machines fitted with a power pack, fit the engine/tank assembly to the A-frame hitch using 4 x M10 x 25 bolts and Nyloc nuts.

10. Connect short hose from pump – valve P (Supply hose).

11. Connect long hose from valve T – filter (Return hose).

12. Check all bolts/nuts/hoses for tightness.

13. Fill the engine with unleaded fuel and machine will be ready to run.

NOTE

Your Woodsplitter is shipped with both engine and hydraulic oil reservoirs full of the correct new oils. Your Woodsplitter has also been tested and run in our factory, and checked for leaks and malfunctions. When connecting the hoses a small quantity of oil may leak from open fittings. Unless there is a major spill the oil tank will not need topping up.

For machines without power packs, your Woodsplitter can now be connected to a tractor or remote supply and operated. Connect supply line to Pressure outlet and return line to dump outlet. See Page 11 for further instructions. Once assembled, read and understand manual before operating machine.

AVOID PERSONAL STRAIN.

This machine and all its parts are very heavy. A suitable device will be needed to lift the machine off the pallet before fitting the wheels. A lifting point is provided at the top of the post for lifting or slinging. Other parts are also heavy and help may be required to unpack the parts from the machine and to maneuver into their correct position. Please follow these instructions in the correct order to safely assemble this machine.

Basic spanner/socket sets are required for assembly incl., 13,17,18,19 & 21mm sizes. The assembly/bolt kit is inside the box packed inside the two wheels strapped onto the table.

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AUSSIE CHOPPER – WS150

CAUTION:

1. Place machine and pallet firmly on level ground

2. Unfasten and remove the Log Lifter frame, hitch & draw bar, wheels, engine and kit box containing fasteners, bolts etc.

3. Fit Log lifter to table with (2) M10 x 65mm bolts & nyloc nuts.

4. Cut cable tie holding pump to pallet and position to front and centre of draw bar

5. Unbolt ties holding draw bar frame to pallet, position draw bar extension to this frame using (4) M12 x 40mm and nyloc nuts, tighten firmly.

6. Fit engine to draw bar frame. Fasten to frame with (4) M8 x 40 bolts, washers and nyloc nuts, tighten firmly.

7. Fit rubber spider gear to coupling on engine crankshaft.

8. Slide pump and coupling to engine coupling and ensure that couplings and rubber spider gear mesh correctly.

9. Bolt pump and bell housing assembly to engine using (4) 3/8 x 1” bolts & spring washer.

10. Fit orange inspection guard to pump housing.

11. Fit tow coupling to draw bar using (3) M12 x 30mm bolts and nyloc nuts.

12. Unfasten tie straps holding axle to pallet & using an appropriate lifting device lift machine off pallet and then fit wheels to hubs using (10) wheel nuts (in kit).

13. Fit jockey wheel using 2U bolts provided.

14. Lower to ground, check and tighten all bolts and nuts.

15. Fill the engine with unleaded fuel and machine will be ready to run.

NOTE

AVOID PERSONAL STRAIN.

Basic spanner/socket sets are required for assembly incl., 13,17,18,19 & 21mm sizes. The assembly/bolt kit is inside the box packed inside the two wheels strapped onto the table.

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18. AUSSIE CHOPPER/SUPERAXE WOODSPLITTERS RISKASSESSMENT

HAZARD

DANGERS YOU

MAY

BE EXPOSED TO

LEVEL

DANGER

POSSIBILTY

PERSONAL

INJURY

CONSEQUENCES

INJURY

OCCURS

MEASURES IN PLACE TO

CONTROL OR AVOID

HAZARD

OPERATING

THE MACHINE

Exposed and moving blade can create shear and jam points for hands and fingers against blade and block and table

VERY

LOW

VERY LOW

Very little danger as both hands are occupied with operating levers in order to actuate blade

Appropriate Personal Protective Equipment (PPE) to be worn

Clear and definitive Safety Hazard sign at eye level in front of operator

Machine is simple and uncomplicated to operate.

Blade control is clearly and appropriately identified.

The speed of travel of blade is relatively slow for distance travelled.

When operating, coordination between hands, brain and eyes is easy, natural and uncomplicated.

The neutral position of the operating levers is positive and easily located.

Hands cannot be put in danger zone while operating blade levers

Operator training and associated safety issues have been well addressed by administrative control in the operator’s manual

Possible ejection of wood from under blade

LOW LOW

Remote possibility of bruising, laceration to fingers, hands or stomach of operator

Appropriate PPE to be worn Clear and definitive Safety

Hazard sign at eye level in front of operator

Responsibility for the safety of operator lies with the

operator ‘s understanding of

training procedures, administrative controls and attention and diligence to work practices

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FATIGUE from overwork

MEDIUM

Possibility of severe bruising, laceration squashing or amputation of fingers or hands.

Appropriate PPE to be worn Table is at optimum height

so operator can work comfortably for long periods with an easy relaxed stance

Do not continue to operate if fatigued.

Operator training and associated safety issues have been well addressed by administrative control in

the operator’s manual

Associated body strains

VERY

LOW

VERY LOW

Remote possibility of body strain, soreness in arms or back

Block lifter addresses manual handling issues by lifting heavy blocks to table height.

Table is at optimum height so operator can work comfortably for long periods with an easy relaxed stance.

Machine is simple and uncomplicated to operate

Work area is directly in front of operator so no reaching, stretching or excessive movements are required to operate the machine efficiently and effectively.

Operators getting splinters in hand

VERY LOW

Minor possibility of splinter stuck in hands or fingers

Appropriate PPE to be worn (Gloves)

Tripping over blocks in work area

LOW

Minor possibility of bruises, sprains or fractures

Set up machine on level ground

Operator to keep work area free from obstacles. i.e. practice good housekeeping

SUMMARY

Due to two handed controls, risk to the operator from the moving axe blade and associated blocks of timber is low. We recommend that the operator has read and understood training procedures, because the full responsibility for the safety of the operator lies with their understanding of the administrative controls (correct training and operation procedures) and their attention and diligence to their work practices.

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ENGINE

Noise

LOW

Hearing Loss

Appropriate PPE to be worn Hearing protection stickers

fitted to the machine Engine meets noise

emission standards.

Hot exhaust

VERY

LOW

VERY

LOW

Burns to body parts

Operator not working in vicinity of exhaust

Exhaust fumes

VERY

LOW

VERY LOW

Nausea/fainting

Use in open air. Exhaust faces away from operator.

Rotating Parts

NONE

All rotating parts covered prevents any contact with body parts

Refuelling hot engine

LOW

MEDIUM

Burns to Hands or Body parts

Wait until engine cools down before re-fuelling. Avoid spilling petrol. Read engine manual

Engine manual supplied with machine explains engine operating procedure and associated hazards more concisely.

SUMMARY

Engine poses no obvious risk to operator or bystanders

HYDRAULICS

Contact with high pressure oil from burst hose

LOW

Operator’s

clothes and exposed skin in contact with oil

Appropriate PPE to be worn (Hearing & eye protection, boots, gloves, protective clothing)

All new hydraulic components are used in the manufacture of Aussie Chopper/Superaxe woodsplitters.

All hydraulic hoses are double wire rated therefore giving plenty of margin for safety.

All hoses are routed to eliminate any rubbing or kinking type damage.

The individual relief valves on all machines are set at the factory and the system is tested for leaks at peak pressure.

Burns from contact with oil

VERY

LOW

VERY LOW

It is the nature of this machine that the oil will not heat up enough to burn if contact is made with it.

Rotating parts

NONE

All rotating parts are enclosed preventing any contact with body parts

SUMMARY

Hydraulic system poses no obvious risk to operator or bystanders+

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TOWING/

MANOUVERING

VERY

LOW

VERY LOW

Approved cast 50mm coupling used rated at 2000kg.

Jockey Wheel fitted to avoid lifting heavy hitch end and to make manouvering by hand easy.

Pneumatic wheels fitted for safe towing and easy manouvering.

Recommendations for towing in manual under towing section

SUMMARY

Towing or manouvering the machine poses no obvious risk to operator, bystanders or other road users if guidelines in manual are followed.

MAINTENANCE

NONE

It is recommended in the Aussie Chopper/Superaxe Woodsplitter manual that the engine is stopped or hydraulic lines disconnected before any maintenance is performed.

Read and understand engine and operators manual before performing maintenance on the engine and machine

Operator training and associated safety issues have been well addressed by administrative control in the operator’s manual

SUMMARY

Maintenance procedures pose no obvious threat to operator or bystanders. The machine is designed to be very simple to maintain with a minimum of tools and expertise required.

CONSTRUCTION

VERY LOW

Many thousands of units in the field with a very, very high rate of customer satisfaction confirms that the machine is reliable, well engineered and constructed and poses no risk to the operator from it bending, breaking or becoming unusable.

All new materials and components are used in its construction.

A quality control checklist is done for each machine before it leaves the factory.

SUMMARY

Construction poses no obvious risks to operator or bystanders

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Elevator (if fitted)

Machine becoming unstable with elevator in the raised position

Rotating chain can create jam points for fingers

Body strain when folding/unfolding elevator

Elevator winch failing or cable breaking and elevator falling to ground

LOW

MEDIUM

VERY LOW

LOW

MEDIUM

VERY LOW

MEDIUM

Entanglement causing bruising, lacerations, squashing, amputation of fingers or hand

Remote possibility of body strain, soreness in arms or back

Fractures, broken bones, serious injury or death

Always set machine up on level ground and ensure machine is firmly chocked or hooked to tow vehicle.

Always use stabiliser arm with adjustable wheel to stabilise machine

Rotating motor drive coupling is guarded. It is highly impractical to guard the underneath of the elevator where the chain is exposed. We recommend in the manual that you keep yourself and others well clear from the elevator at all times.

Elevator control stop button is clearly and suitably signed and located conveniently beside the operator.

Unfolding/folding procedure is easy, simple and effective. The manual has both written and pictorial descriptions of the folding/unfolding procedure. Brake winch is fitted for safe operation

We recommend in the manual that you keep yourself and others well clear from the elevator at all times. Winch capacity well exceeds its lifting requirement Cable specifications well exceeds lifting requirement Brake winch fitted for safe operation

Operator training and associated safety issues have been well addressed by administrative control in the operator’s manual

RISK ASSESSMENT SUMMARY

The Aussie Chopper and Superaxe Woodsplitters, when compared to others, are considered to be a very safe, efficient and effective machine. The innovative design features ensure that the arduous task of wood splitting is made as simple, productive and comfortable as possible.

This risk assessment gives you a realistic view of any dangers you may possibly encounter while splitting wood with this machine. Do not forget that splitting wood by any mechanical/hydraulic means can be an inherently dangerous job and that it is up to the operator to be aware of the potential dangers at all times and to work the machine with the due care the job deserves.