Super ST-60N User Manual

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Page 1

Superior Performance Unbeatable Pricing Pride in Workmanship Energy Efficient Rugged Construction

MANUAL

AUTOMATIC DEWATERING ST-60N

SUPER GIANT ENTERPRISE CO., LTD.

E-mail:[email protected]

Website:http://www.superpump.tw

Page 2

INDEX

1. Instruction

Feature................................................................................................. 2

Application............................................................................................ 2

2. Specication & Dimension................................................................... 3

3. Parts List.............................................................................................. 4

4. Operation Procedure............................................................................ 5

5. Controll Box Layout...............................................................................6

Controller Wiring ..................................................................................7

Hydraulic Circuit....................................................................................8

Air Circuit...............................................................................................9

6. Installation

Cautions..............................................................................................10

Examples.............................................................................................11

Air Compressor and Air Dryer Wiring.................................................12

Control Panel.....................................................................................13

7. Operation

Prior to Automatic running...................................................................14

Automatic running...............................................................................14

Prior to manual running.......................................................................15

Un-su󰀩cient cake dewatering and capacity........................................16

8. Trouble shooting.................................................................................17

9. Maintenance.......................................................................................18

10. Appendix

A. Inspection List............................................................................19

B. How to replace the paper roll.....................................................20

Page 3

Automatic Dewatering Filter

ST- 60 N

(1) (2) (3)

Power on



plate up

feeding start

dewatering on



( 1 ) ST- Style

( 2 ) 60-lter plate area(60cmX60cm)

( 3 ) N-Rubber material (NBR)

paper in position

chamber sealed

feeding stop

stop dewatering



hydraulic motor start



roll out cake

pump start

Feature :

1.This machine do the dewatering by air and polution free.

2.Programmable PLC control.

3.No need for sun drying, dewatering by air, fast and polution free.

4.Fully automatic control by setting the timer.

5.Can make cake up to 3.5~4cm for normal slurry and 1.5~3cm for thin viscos

slurry.

6.It will take longer time for thin viscos slurry dewatering.

7.The paper lter area is 0.36m2.

8. Use ne paper to get better ltration.

Application :

1.This machine has triple functions: A: Filteration B: Cake forming C:

Dewatering.

2. Suitable for powder filtration for various surface finishing acid, alkaline,

solvent, oil, settled sludge, phosphoric acid and waste water, actiated carbon,

grinding liquid.

Page 4

Dimension

Specication

Style ST-60N

Filteration area 0.36m

Paper size 66cm × 50m

Hydraulic motor 2 HP

Air compressor 2 HP

Air operated double

diaphragm pump

Paper mesh 200 ~ 300(75~48μm)

3Ø,

Power

Dimension

L 1350 mm

W 1180 mm

H 2150 mm

Weigth 1100 kg

220V / 380V / 400V / 415V, As per

1” Outlet

customer.

Page 5

Parts List

NO Description NO Description

1 Frame 12 Hydraulic system

2 Dewatering valve 13 Limit switch

3 Dewatering check valve 14 Paper roller motor

4 Feeding valve 15 Paper collection rack

5 Upper cover 16 Paper roller

6 Pressure gauge 17 FRL set

7 Paper rack 18 Air system solenoid valve

8 Photoelectric switch 19 Control box

9 Moving plate 20 Feeding AODD pump

10 Paper rack 21 Water Collection plate

11 Rotate arm

Page 6

Operation Procedure

Feeding

When the feeding pump is running,

the feeding valve is opened and the

dewatering valve is closed.

The ltration liquid goes back goes

back to the tank.

Dewatering

When dewatering starts, the

feeding valve is closed and the

dewatering valve is opened.

The air goes in, and the liquid is

squeezed out.

Drain out cake

The dried cake is drained

out and falls into the container

after the dewatering is nished.

Page 7

Control Box Layout

450

600

油壓

POWER

PBLG1 GL1

緊急停止

STOP

EPB1

操作時間設定

OPERATION

操作時間設定進料

OPERATION

OFF ON OFF ON OFF ON OFF ON

操作時間設定

OPERATION

HYDRAULIC

SYSTEM

自動停手動

AUTO STOP MANUALEMERGENCY

TIMER

GL4

TIMER

CS3 CS4 CS5 CS6

TIMER

12H 30M 30M 30S

T1 T2 T3 T4

自動啟動

AUTO START

PBLG2 GL2 GL3

自動停止

CS1 PBLR3 CS2

進料

FEEDING

GL5 GL6 GL7

FEEDING

進料

FEEDING

緊急停止

EMERGENCY STOP

AUTO STOP

壓板上升

PLATE-UP

壓板上停壓板下

PLATE

STOP

脫液

DE-WATER

脫液

DE-WATER

脫液

DE-WATER

ROLLING PAPER

壓板下降電源

PLATE-DOWN

PLATE DOWN

濾紙捲紙

NFB

3P15A

Power

MS1 MC3

Fuse

Hydraulic Pump

EPB2

Paoer Rolling Motor

. S/S S/S X1 X3 X5 X7 X11 X13 X15 X17

NL X6X4X2X0. X16X14X12X10

PLC

Y00V Y6. Y2 Y4 . Y10 . Y12 Y14

COM0

24V

C0M2

Y5Y3

COM1

Y1 Y13

Y15

COM3

Y11Y7

RU1STU

Y0C

TLY2TL

X13

24V

X14

X15

X17

X16

Page 8

Controller Wiring

Power Input

Emergency Emergency

Stop 1

Stop 2

T2T1

EPB1 EPB2

Power

PBLG1

24V

Manual

CS1

Auto

CS1

Aoto Stop

Auto Start

PBLR3

PBLG2

Plate Up

Operation Time

Feeding

T2T3T4

Feeding

Paper Rolling

Dewatering

Paper Rolling

Plate Up

MS1

Deatering High Pressure

Dewatering Low Pressure

Hydraulic Pump

Power Input

380/400

Paper Rolling Motor

380/400V

24V Y1

MC3

Air Source

Y0C

COM0

S/S

Power

Hydraulic Pump

PBLG1

OL1

S/S

COM1

X1 X3

Y2 Y4 .Y00V .

Feeding Pump

Paper Rolling Motor

SOL*2&GL5

Plate Down

CS2

X4X2X0

C0M2

Y5Y3

Plate Up

SOL&GL2

Plate Down

CS3

SOL*2&GL6

Operation Time

Dewatering

CS4

CS5

X11 X13

X9 X11

X10

Y10

Y11

Feeding Time

Dewatering

Operation Time

CS6

X12 X10

Dewatering Time

COM3

Plate Down

X15 X13

X14 X12

Y12

Y13

Y11Y9

Rolling Time

X17 X15

X16 X14

Y14 Y12Y8 Y10

Y15 Y13

Auto Start

Aoto Stop

PBLR3

Paper Sensor

Hydraulic Pump

SOL

MS1&GL1

MC3&GL7

SOL&GL3

T1&GL4T2T3

PBLG2

Page 9

Hydraulic Circuit

Item

1 Oil Tank 1 2 Strainer 1 3 Motor 1 4 Pump 1 5 Oil Level 1 6 Oil Filler 1 7 Manifold Block 1 8 Pressure Cock 1

9 Pressure Gauge 1 10 Solenoid Valve 1 11 Pilot Check Valve 1

Description Quantity

Page 10

Air Circuit

Pressure Gauge

Dewatering Valve

Dewatering Air Switch

Feeding Valve

Feedring Air Switch

Feeding Inlet

Solenoid Valve

Item

FRL

Solenoid Valve

Set

Component code Description Quantity

Dewatering Regulation Valve

AODD Pump Solenoid Valve

Dewatering Solenoid Valve

AODD Pump

1 N0.20 AODD Pump 1” 1 2 NO.4 Feeding Valve 2” 1 3 NO.5 Dewatering Valve 1/2” 1 4 NO.6 Pressure Gauge 4Kg/cm

5 NO.17-1,17-4 FRL Set 1 6 NO.18-6 Dewatering Solenoid Valve 1 7 NO.18-3 Solenoid 1 8 NO.18-5 AODD Pump Solenoid Valve 2 9 NO.17-2 Dewatering Regulation Valve 1

Page 11

Installation

Cautions

1. Place the machine horizoztal stably and keep it up-right.

2. Connect the inlet and outlet pipes according to picture 1. The inlet pipe is

connected to the AODD pump. The outlet pipe is connected to

the outlet under the lter plate.

3. A valve should be installed on the inlet pipe so repairing can be done

easily (picture 2).

4. Set a Tee at the inlet of feeding pump to supply clean water for cleaning.

5. There should be no foreign substances inside the pipe before pumping.

If necessary, clean it with water.

6. Make sure the installed pipes are steady. There should be no vibration.

7. Connect the air pressure pipe to the inlet of the 3-point joint.

8. The external air compressor must match the refrigerating dryer in

specication.

9. Refer to picture 3 for the pumping method of the air compressor and

refrigerating dryer.

10. This machine is 380V, 3-phase. Please connect the power line to the

upper part of the circuit breaker.

11. Please turn on the motor and check whether the direction of operation

is correct after the installation.

12.The refrigerating dryer is external single-phase, 220 V. Refer to picture

3 for power supply.

13. Air compressor power is supplied from ST-60N’s control panel. You

can connect the power line from the bottom part of the circuit breaker to

the air compressor power line housing.

14. Please turn on the power and check whether the operating direction

is correct after assembling the power line of the air compressor.

15. Please refer to the respective instruction manual if you don’t

understand the air compressor & refrigerating dryer fully.

Page 12

Examples

Tank

Precipitation

Dewatering Filter

Tank

Overflow

Clean Water

Slurry

Check Valve

Circulating Pump AODD Pump

To Precipitation Tank

SUS Pre-filtration Chamber

Air to Clean Block

Slurry

Clean Water

Valve

Page 13

Air Compressor and Dryer Wiring

CONTROL PANEL

OFF

AIR COMPRESSOR

INLET

OUTLET

CHILLER

*Please keep the air dry for longer service life.

Page 14

Control panel

1 Power light 12 De-watering light

2 Hydraulic system

light

3 Auto start 14 Operating timer

4 Plate up 15 Feeding switch(ON/

5 Plate down 16 De-watering

6 Power o󰀨 17 Rolling paper

7 Mode switch

(auto/stop/manual)

8 Auto stop 19 TR2 feeding timer

9 Plate switch

(plateup/stop/platedown)

10 Operating Timer

light

11 Feeding light 22 Emergency stop

13 Rolling-paper light

switch(ON/OFF)

OFF)

switch(ON/OFF)

18 TR1 operating timer

20 TR3 de-watering

timer

21 TR4 Rolling paper

timer

Operating condition

Compressor air

pressure

5kg~6kg/cm

Feeding pressure De-watering air pressure

1.5kg~3kg/cm

2.5kg~4kg/cm

Timer setting

Timer Setting time Description

TR1 12hour Operating timer

TR2 30min

TR3 30min

TR4 30sec Roll paper and draw out the sediment

The feeding time is dependent upon the thickness

and viscosity of pulp

The de-watering time is dependent upon the

desired dryness of the pulp.

Page 15

Operation

Prior to automatic running.

1. Set pressure gage range(part #6) at 1.5Kg/cm2 for high(*1) and 0.50.8Kg/cm2 for

low.

2. Set feeding timer(Control panel #19) to 10~15 minutes, and can be up to 30

minutes for thin slurry, but will be terminated if the pressure gauge reaches the high point.

3. According to the dry up situation, set the de-watering timer(Control panel #20) to 3~5 minutes.

4. Set the paper rolling timer(Control panel #21) to 23~25 seconds to move out the

cake.

5. Hold down the power button(Control panel #1) for 3~5 seconds to power on the

machine.

6. Turn the mode switch(Control panel #7) to automatic.

7. Press auto start(Control panel #3) and the machine will work automatically. If it

failed, check the paper is in position or not from the photoelectric switch(Control panel #8).

8. When the machine is running in automatic mode(Control panel #7), you can press auto stop(Control panel #8) to shift to semi-aotomatic mode.

9. Turn on operation timer switch(Control panel #14) and set timer(Control panel

#18) to run the timing for automatic mode.

10. Clean the machine in manual mode with water before shutdown everyday.

Automatic running

1. Set pressure gage range(part #6) at 2.5~3Kg/cm2 for high(*1)

2. Set feeding timer(Control panel #19) to 20~30 minutes

3. Set the de-watering timer(Control panel #20) to 15~20 minutes.

4. Turn the mode switch(Control panel #7) to automatic, and press auto start(Control panel #3).

(*1)

*Set higher pressure for thin slurry to get thicker cake.

*High pressure 1.5Kg/cm2 for thick slurry.

*High pressure 2Kg/cm2 for normal slurry.

*High pressure 2.5~3Kg/cm2 for no moving cake out ltration.

*Set feeding timer to 15~20 minutes for high pressure 2Kg/cm2.

Page 16

*Set feeding timer to 20~30 minutes for high pressure 2.5~3Kg/cm2.

*Hold down and rotate the center knob to set the high and low range of

pressure gauge(patt #6). (*2) *Set low pressure for de-watering timer. If de-watering time is up and the

pressure hasn’t down to the low pressure yet, set a longer timer or

higher low pressure.

*Set longer timer for de-watering to get thinner cake. 15 minutes for 2cm cake, 10 minutes for 3cm cake. 5 minutes for cake over 4cm.

Precipitated slurry will get thicker cake and need fewer de-watering timer.

Prior to manual running.

1. Hold down the power button(Control panel #1) for 3~5 seconds to power

on the machine.

2. Turn the mode switch(Control panel #7) to manual.

3. Make sure the paper is at in the chamber and nothing will cause un-

perfect sealing later.

4. Turn the switch(Control panel #9) to plate up to lift the moving plate up

until light (Control panel #4) is o󰀨, then turn it back to stop.

5. Turn the feeding switch(Control panel #15) on at pressure gauge below

2Kg/cm2, and then turn it back to o󰀨.

6.Turn the de-watering switch(Control panel #16) on for 3~5 minutes and

turn it back to o󰀨 after de-watering is nished.

7. Make sure the pressure inside the chamber is 0 or below the low point

before turn the switch (Control panel #9) to plate down to pull the

moving plate down, and turn it back to stop after the light(Control

panel #5) is o󰀨.

8. Turn the paper rolling switch(Control panel #17)on to move out the

cake, and trun it back to o󰀨 after nished.

9. Back to “3” to re-start the cycle.

10. Feed clean water and run the fedding pump to clean the machine for

10 minutes, then pull the moving plate down before shutdown.

11. Never exceed pressure 3Kg/cm2 to keep longer service life. Feed

clean water and run for 1~8 cycles with lower pressure.

Page 17

Un-su󰀩cient cake dewatering.

1. Too short de-watering timer.

2. Cake thickness below 2cm.

3. Too thin slurry.

4. Liquid outlet is lower than the level in the solution tank and without check valve.

5. The chemical is not suitable for this machine.

6. Viscous slurry is not suitable for this machine (dry up by air).

Prior to semi-automatic running.

1. When the machine is running in automatic mode, you can press auto stop button(Control panel #8) to shift to semi-aotomatic mode.

2. The semi-automatic mode will run single cycle and stop. It’s feeding, de-watering, moving plate down, moving cake out.

3. Precipitation tank before the de-watering machine is recommended to

speed up the de-watering.

Capacity

With precipitation tank: 30% liquid, 70% sludge, 20~25Kg for each 10

minutes.

Without precipitation tank: 70% liquid, 30% sludge, 15~20Kg for each 15

minutes.

Slurry of higher specic gravity will slow down the capacity.

Slurry with coagulant is not suitable for this machine.

Page 18

Trouble shooting

Condition Reason Solution

Bad ltration.

1. The paper is not in position

2. The paper is torn.

1. Re-install paper

2. Change the roll

No water coming out and the feeding pressure is too high

No water coming out and no feeding pressure

Water coming out of the

chamber.

Water coming out of the plate

Water is coming out of the solenoid

Machine won’t run

automatically

Feeding pump won’t start 1.Air pressure is too low

1. The outlet is stuck

2. Paper is too dirty

1. Pump can’t draw water.

2. Pump is broken

1. Gasket doesn’t seal perfectly.

2. Dewatering air pressure too high.

3. Packing is worn.

1. Filter housing is filled with sediment.

2. De-watering pressure is too high.

3. Filter housing is worn out.

1. Valve is broken.

2. Check valve is clogged.

1. Paper has run out.

2. light sensor is broken.

3. The plate did not return to the

limit switch S1 position

2. Feeding valve is broken

3. Pump inlet is stuck

1. Clean the outlet pipe

2. Change the paper

1. Clean the inlet pipe and check

valve.

2. Fix the pump

1. clean the gasket.

2. Down the dewatering air pressure.

3. Replace the gasket.

1. Clean the housing.

2. Reduce the de-watering pressure

3. Change the housing

1. Check the valve

2. Clean the check valve.

1. Change the paper

2. Clean or change the sensor.

3. Check the limit switch S1.

1. Check the solenoid and air

pressure(above 5 Kg/cm2)

2. Valve is stuck.

3. Clean the inlet.

Feeding valve doesn’t work 1. Feeding valve is closed

2. Air pressure isn’t above 4 Kg/

cm2

Dewatering valve doesn’t

work.

Paper is torn during rolling. 1. Belt is broken.

The belt doesn’t run properly The belt is broken Replace it

1. Air pressure is too low.

2. Air switch stalled.

3. Dewatering valve malfunctioned.

2.Paper is not in position

3. There is too much sediment.

1. Lubricate

2. Check the air compressor pressure.

1. Make sure air pressure over 4Kg/

cm2.

2. Lubricant the valve.

3. Check the solenoid.

1. Check the belt.

2.Re-install the paper or change it

3. Re-adjust the feeding pressure.

*Clean the machine with clean liquid to avoid blockage for stop running.

Page 19

Maintenance

Clean the chamber gasket periodically.

Clean the chamber strainer periodically.

Make sure the limit switches for moving plate working correctly.

Make sure the paper photoelectric switch light is on or the machine

4. won’t start.

Lubricating the machine periodically.

Lubricating the paper collecting parts once a week.

Set a Tee to connect to clean liquid and run the machine with it after

7. running.

Set a check valve before the AODD pump if the slurry tank is higher

8. than the machine to stop the siphon.

Replace R-68 lube every 3000 hours.

10.

11.

12.

13.

Add grease to grease pot every 6 months or apply to moving parts

for harsh condition.

Keep the hydraulic oil at appropriate level and replace every 2

years. Clean the hydraulic pump and strainer also.

Put on protection glasses and gloves while opening the chamber

for maintenance.

Never leave anything in the chamber while running.

Page 20

Apendix

Inspection List

5. Others

1. Air compressor. 2HP

2. Chiller 5HP

4. Accessory

manual)

1. Paper roll 1 pc. Installed.

2. AODD pump 1 pc. Installed.

3. Function

7. Label. Correct.

8. Wiring. Same as the document.

1. Dewatering condition. Normal

2. Cake containing water %. Normal

3. Operating instruction (as per

On site.

2. Controller

4. Limit switch control. Signal correct.

5. Timing control. Signal correct.

6. Lighting control. Correct.

3. Pressure control. Signal correct.

5. Paper collecting. Smooth.

6. Sealing. All leak-free at 3.5kg/cm

7. Procedure running. Correct and smooth.

1. PLC Automatic running. PLC automatic running well

2. Manual /Automatic. Switching Smoothly.

(pressure, timing).

1. Machine

1. Frame. Coating and painting well.

2. Lower platen movement. Smooth.

3. Cylinder movement. Smooth.

4. AODD pump running. AODD pump running well and goes

up to 3.5kg/cm2 at most.

(Air pressure: 6kg/cm

Item Contents Testing Datum Result Remark

)

Page 21

How to replace the paper roll.

Knob

Side plate

1.Pull the knob out and rotate clockwise 90 degree

to unlock it, then take the paper unit out.

2.Put the paper unit down to the ground.

3.Rotate the side plate

counter-clockwise to loose it, and replace the new paper roll.

Side plate

Page 22

Shelf

Tension rod

4.Mount the new paper unit onto the shelf.

5.Guide the end of paper down through the tension rod, and

then going through the chamber.

6.Push both handles down to loose the scraper, then guide

the paper going through the scraper gap.

Scraper

Handle

Page 23

Scraper

Tension rod

7.Guide the paper up through another tension rod, and then down to the paper pipe.

8.Adhesive the paper to the paper pipe with tape,

pull both handle up to reset the scraper. Done.

Handle

Paper pipe

Handle

Page 24

While placing your order... Please kindly provide us the following information.

1. Chemical: Name/Concentration/Temperature/

Specific gravity/Viscosity.

2. Capacity needed:__________L/min

3. Head needed:__________M

4. Power: Voltage/Frequency

訂購時請提供下列資料:

1.藥液條件: 名稱/溫度/濃度/比重/黏度

2.需求流量:

3.需求揚程:

____________ ________

L/min

4.馬達: 電壓/頻率

SUPER GIANT ENTERPRISE CO., LTD. No.7, Lane 404, Chung Cheng South Road, Yen Hang, Yung Kang, Tainan, Taiwan, Tel:886-6-2534546, 2541601 Fax:886-6-2534226, 2420509

E-mail:[email protected] Website: www.superpump.tw www.chemicalfilter.com.cn

上海區

江蘇省太倉市沙溪鎮岳王區鎮北路16號 215400

塑寶環保機械

Tel:0512-53303388,53303398 Fax:0512-53303588

E-mail:[email protected] Website: www.superpump.cn

廣東區

廣東省增城市新塘鎮坭紫村廟坑路西五巷10號

升展機械

Tel:020-82691835,82602341~3 Fax:020-82708706 E-mail:[email protected] Website: www.chemicalpump.cn

總公司

昇展實業股份有限公司

台灣省台南市永康區中正南路404巷7號

Tel:886-6-2534546, 2541601 Fax:886-6-2534226, 2420509

Jul. 2018