SunX NA1-PK3, NA1-PK3-C5, NA1-PK3-PN, NA1-PK3-PN-C5 User guide

or
Emitter
Receiver
Stable incident beam indicator (Green)
Operation indicator (Red)
INSTRUCTION MANUAL
Sensor protection bracket (MS-NA3-3)
(Optional)
NA1-PK3 Series
Thank you very much for using SUNX products. Please read this Instruction Manual carefully and thoroughly for the correct and optimum use of this product. Kindly keep this manual in a conve­nient place for quick reference.
If this product is used as a sensing de-
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vice for personnel protection, serious body injury or death could result.
Never use this product as a sensing device
Ɣ
with any press machine, shearing machine, roll grinding machine, forming machine, vul­canizer, or robot etc. for protection of a hand or a part of the body. This product does not include a self-check-
Ɣ
ing circuit for safety functions necessary to allow its use as a safety device. Thus, a system failure or malfunction can result in either an energized or a de-energized output condition. When this product is used as a sensing
Ɣ
device in the following applications and if a problem relating to “law” or “product liability” occurs, SUNX shall not be liable for the fail­ure and for the damage or less.
1) Use of this product installed to a machin­ery or a device as a sensing device to detect a hand or a part of the operator’s body entering a dangerous area and stop the machinery or the device.
2) Installation of this product to a protection device for preventing to enter a dangerous area and use of this as a sensing device which detects a hand or a part of the op­erator’s body and open / close the door or window.
3) Use of this product as a sensing device for personnel protection (including interlock).
For sensing devices to be used as safety
Ɣ
devices for press machines or for person­nel protection, use products which meet standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country. In case of using as a safety device for press
Ɣ
machine, use a product approved by the Ministry of Health, Labor and Welfare in Ja­pan.
1
PART DESCRIPTION
Emitter Receiver
Job indicators (Orange)
Power indicator (Green)
Frequency selection switch
Operation / frequency selection switch
Job indicators (Orange)
Stable incident beam indicator (Green)
Operation indicator (Red)
2
MOUNTING
Use M4 screws with washers and M4 nuts. The
Ɣ
tightening torque should be 0.5N·m or less.
Please arrange the screws and the nuts separately.
M4 screws with washers
M4 nuts
The sensor protection bracket (MS-NA3-3) (op-
Ɣ
tional) is also available.
Mounting method
Insert the sensor protec-
1.
tion bracket (MS-NA3-3) from upwards of the sen­sor body, and match the position of the mounting holes of the sensor body and the sensor protec­tion bracket (MS-NA3-3).
2.
Mount with the M4 screws with washers and the M4 nuts enclosed with the sensor protec­tion bracket (MS-NA3-3).
The tightening torque
should be 0.5N·m or less.
3
I/O CIRCUIT DIAGRAMS
<NPN output type>
Color code / Connector pin No. of the pigtailed type
(Brown / 1) +V
(Black / 4) Output (Note 1)
Main circuit
Job indicator lighting circuit
Internal circuit Users' circuit
Notes: 1) The output is not incorporated in the emitter.
2) When the job indicator is used as a large size op-
*1
eration indicator, connect the job indicator input wire (pink) of the emitter and receiver to the output wire (black) of the receiver.
Non-voltage contact or NPN open-collector transistor
Low (0 to 2V DC): Lights up High (5 to 30V DC or Open): Lights off
(Blue / 3) 0V
(Pink / 2) Job indicator input (Note 2)
or
100mA max.
Load
+
-
12 to 24V DC ±10%
Connector-pin position (Pigtailed type)Ɣ
2
Job indicator input
3
0V
Note: No connection is required for the emitter.
1
+V
4
Output (Note)
<PNP output type>
Color code / Connector pin No. of the pigtailed type
(Brown / 1) +V
100mA max.
(Black / 4) Output (Note 1)
Main circuit
Job indicator lighting circuit
Internal circuit Users' circuit
Notes: 1) The output is not incorporated in the emitter.
2) When the job indicator is used as a large size op-
*1
eration indicator, connect the job indicator input wire (pink) of the emitter and receiver to the output wire (black) of the receiver.
Non-voltage contact or PNP open-collector transistor
High (4 to 30V DC): Lights up Low (0 to 0.6V DC or Open): Lights off
(Blue / 3) 0V
(Pink / 2) Job indicator input
(Note 2)
+
12 to 24V DC ±10%
-
Load
Connector-pin position (Pigtailed type)Ɣ
2
Job indicator input
3
0V
Note: No connection is required for the emitter.
4
BEAM ALIGNMENT
1
+V
4
Output (Note)
1. Place the emitter and the receiver face to face along a straight line.
2. After the cables have been correctly connected, switch the power ON.
3. Move the emitter in the up, down, left and right directions, in order to determine the range of the beam received condition with the help of the operation indicator (red) on the receiver. Then, set the emitter at the center of this range.
4. Similarly, adjust for up, down, left and right an­gular movement of the emitter.
5. Further, perform the angular adjustment for the receiver also.
6. Check that the stable incident beam indicator (green) lights up.
7. Interrupt each beam channel with the actual VHQVLQJREMHFWDQGFRQ¿UPWKDWWKHVHQVRURS­erates correctly.
Note: The stable incident beam indicator (green) lights up
when all the three beams are stably received by the receiver.
5
PRINTED IN JAPAN
Overseas Sales Dept. (Head Office)
2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan Phone: +81-(0)568-33-7861 FAX: +81-(0)568-33-8591
Europe Headquarter: Panasonic Electric Works Europe AG
Rudolf-Diesel-Ring 2, D-83607 Holzkirchen, Germany Phone: +49-8024-648-0
US Headquarter: Panasonic Electric Works Corporation of America
629 Central Avenue New Providence, New Jersey 07974 USA Phone: +1-908-464-3550
URL : sunx.jp
SUNX Limited
SELECTION OF OUTPUT OPERATION
The output operation can be selected by the
Ɣ
7
operation / frequency selection switch on the receiver. (Make sure to set the switch in the power supply off condition.)
State of operation / frequency selection switch
3
FREQ.
L-ON
D-ON
Notes: 1) Selection of the output operation and the frequency
2) In case the operation / frequency selection switch is
6
INTERFERENCE PREVENTION FUNCTION
By setting different emission frequencies, three
Ɣ
2
1
D-ON
3
FREQ.
2
1
D-ON
for the receiver is carried out with the same switch. When the output operation is set, be sure to select the same frequency No. of the emitter and the re­ceiver.
set to the position other than 1, 2 or 3, the state of the receiver is in D-ON / frequency 1.
3 2
1
3 2
1
FREQ.
L-ON
FREQ.
L-ON
Output operation
OFF when one or more beams are interrupted.
ON when one or more beams are interrupted.
sets of the sensors can be mounted closely as
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Sensor 1
Sensor 2
Sensor 3
Item Sensing height 49.2mm Sensing range 30 to 300mm Beam pitch 24.6mm Number of beam channels Sensing object ø29mm or more opaque object Supply voltage 12 to 24V DC±10% Ripple P-P10% or less Current consumption Emitter: 30mA or less, Receiver: 50mA or less
Output
Response time 10ms or less (when interference prevention is used: 30ms or less)
Indicators
Interference prevention function Ambient temperature –10 to +55°C (No dew condensation or icing allowed), Storage: –20 to +70°C Ambient humidity 35 to 85% RH, Storage: 35 to 85% RH Emitting element Infrared LED (synchronized scanning system) Material Enclosure: Heat-resistant ABS, Lens cover: Acrylic, Display cover: Acrylic
Cable
Weight
1RWHV  7KHPRGHO1RZLWKVXI¿[³-J” is pigtailed type. (cable length: 0.3m) Model No.: NA1-PK3(-PN)-J For the cable connected with the pigtailed type, use the connection cable CN-24-C2 (cable length: 2m) (optional) or
2) For details, refer to “
SPECIFICATIONS
Type
Model No. (Note 1)
2m cable length type 5m cable length type 2m cable length type 5m cable length type
NA1-PK3
NPN open-collector transistor
Maximum sink current: 100mA Applied voltage: 30V DC or less (between output and 0V)
• Residual voltage: 1V or less (at 100mA sink current)
Output operation ON or OFF when one or more beam channels are interrupted, selectable by a switch Short-circuit protection
Emitter
Receiver
CN-24-C5 (cable length: 5m) (optional).
Power indicator: Green LED (lights up when the power is ON) Job indicator: Orange LED (lights up when the job indicator input is Low)
Operation indicator: Red LED (lights up when the output is ON) Stable incident beam indicator: Green LED (lights up when the all beams are stably received) Job indicator: Orange LED (lights up when the job indicator input is Low)
0.2mm24-core (emitter: 3-core)
oil resistant cabtyre cable, 2m long Emitter: Approx. 50g
Receiver: Approx. 50g
NPN output PNP output
NA1-PK3-C5 NA1-PK3-PN NA1-PK3-PN-C5
3 beam channels
PNP open-collector transistor
Maximum source current: 100mA Applied voltage: 30V DC or less (between output and +V)
• Residual voltage: 1V or less (at 100mA source current)
0.4V or less (at 16mA sink current)
Incorporated
Power indicator: Green LED (lights up when the power is ON) Job indicator: Orange LED (lights up when the job indicator input is High)
Operation indicator: Red LED (lights up when the output is ON) Stable incident beam indicator: Green LED (lights up when the all beams are stably received) Job indicator: Orange LED (lights up when the job indicator input is High)
Incorporated (Up to 3 units can be closely mounted) (Note 2)
0.2mm24-core (emitter: 3-core) oil resistant cabtyre cable, 5m long
Emitter: Approx. 105g Receiver: 110g
INTERFERENCE PREVENTION FUNCTION.”
0.2mm24-core (emitter: 3-core)
oil resistant cabtyre cable, 2m long Emitter: Approx. 50g
Receiver: Approx. 50g
0.4V or less (at 16mA source current)
0.2mm24-core (emitter: 3-core)
oil resistant cabtyre cable, 5m long
Emitter: Approx. 105g Receiver: 110g
However, if the sensors are mounted closely as
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sors are possible.
Sensor 2
Sensor 1
Frequency setting
Set the both emitting and receiving frequency
Ɣ
of Sensor 1 to FREQ. 1, the both emitting and receiving frequency of Sensor 2 to FREQ. 2 and the both emitting and receiving frequency of Sensor 3 to FREQ. 3. (Make sure to set the switch in the power supply off condition.)
Emitter Receiver
Frequency selection switch Operation / Frequency selection switch
1
FREQ.
L-ON
Sensor 1
D-ON
L-ON
Sensor 2
D-ON
L-ON
Sensor 3
D-ON
Notes: 1) Take care that selection of the output operation and
2) In case the frequency switch and the operation / fre-
2 3
1
FREQ.
2 3
1
FREQ.
2 3
1
FREQ.
2 3
1
FREQ.
2 3
1
FREQ.
2 3
the frequency for the receiver is carried out with the same switch.
quency selection switch is set to the position other than 1, 2 or 3, the state of the emitter is in frequency 1 and that of the receiver is in D-ON / frequency 1.
3
FREQ.
2
1
D-ON
3
FREQ.
2
1
D-ON
3
FREQ.
2
1
D-ON
3
FREQ.
2
1
D-ON
3
FREQ.
2
1
D-ON
3
FREQ.
2
1
D-ON
3 2
1
3 2
1
3 2
1
3 2
1
3 2
1
3 2
1
FREQ.
L-ON
FREQ.
L-ON
FREQ.
L-ON
FREQ.
L-ON
FREQ.
L-ON
FREQ.
L-ON
8
CAUTIONS
This product has been developed / produced for
Ɣ
industrial use only. Make sure that the power supply is off while wir-
Ɣ
ing and operation of the selection switch. Take care that wrong wiring may damage the sensor.
Ɣ
Verify that the supply voltage variation is within
Ɣ
the rating. If power is supplied from a commercial switch-
Ɣ
ing regulator, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground. Do not use during the initial transient time (0.5
Ɣ
sec.) after the power supply is switched on. In case noise generating equipment (switching
Ɣ
regulator, inverter motor, etc.) is used in the vicin­ity of the sensor, connect the frame ground (F.G.) terminal of the equipment to an actual ground. Extension up to total 100m is possible with
Ɣ
2
0.3mm
, or more, cable for both emitter and re­ceiver. However, in order to reduce noise, make the wiring as short as possible. Do not run the wires together with high-voltage lines
Ɣ
or power lines or put them in the same raceway. This can cause malfunction due to induction. Take care that the sensor is not directly exposed
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high frequency lighting device or sunlight etc., as it may affect the sensing performance. Avoid dust, dirt, and steam.
Ɣ
Take care that the product does not come in
Ɣ
contact with water, oil, grease, organic solvents, such as thinner, etc., strong acid or alkaline. Make sure to use an isolation transformer for
Ɣ
the DC power supply. If an auto-transformer (single winding transformer) is used, this prod­uct or the power supply may get damaged. In case a surge is generated in the used power
Ɣ
supply, connect a surge absorber to the supply and absorb the surge. The emitter and the receiver must face each
Ɣ
other correctly. If they are set upside down, the sensor does not work.
,QRUGHUWRWXUQWKHVZLWFKHV DÀDWKHDGVFUHZ-
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driver is required. (The blade should be 2.5 ×
0.6mm or less) This sensor is suitable for indoor use only.
Ɣ
9
INTENDED PRODUCTS FOR CE MARKING
The models listed under “ SPEC-
Ɣ
IFICATIONS” come with CE Mark­ing. As for all other models, please con-
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