Sunx NA1-5, NA1-5-PN, NA1-PK5, NA1-PK5-PN Instruction Manual

Ultra-slim Body Area Sensor
NA1-5 Series
Thank you very much for using SUNX products. Please read this Instruction Manual carefully and thoroughly for the correct and optimum use of this product. Kindly keep this manual in a convenient place for quick reference.
Note: No connection is required for the emitter.
Connector-pin position (Pigtailed type)
1
+V
2
Job indicator input
4
Output (Note)
3
0V
Note: No connection is required for the emitter.
Connector-pin position (Pigtailed type)
1
+V
2
Job indicator input
4
Output (Note)
3
0V
If this product is used as a sensing device for personnel protection, serious body injury or death could result.
Never use this product as a sensing device with any press machine, shearing machine, roll grinding machine, forming machine, vulcanizer, or robot etc. for protection of a hand or a part of the body. This product does not include a self-checking circuit for safety functions necessary to allow its use as a sefety device. Thus, a system failure or malfunction can result in either an energized or a de-energized output condition. When this product is used as a sensing device in the following applications and if a problem relating to ‘law’ or ‘product liability’ occurs, SUNX shall not be liable for the failure and for the damage or less.
1)
2)
3) For sensing devices to be used as safety devices for press machines or for personnel protection, use products which meet standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country. In case of using as a safety device for press machine, use a product approved by the Ministry of Labor in Japan.
Use of this product installed to a machinery or a device as a sensing device to detect a hand or a part of the operator’s body entering a dangerous area and stop the machinery or the device. Installation of this product to a protection device for preventing to enter a dangerous area and use of this as a sensing device which detectes a hand or a part of the operator’s body and open/close the door or window. Use of this product as a sensing device for personnel protection (including interlock).
WARNING
1
2
3
4
SPECIFICATIONS
Type
Model No.(Note 1)
Item Sensing height Sensing range
(Note 2) Beam pitch Number of beam channels Sensing object Supply voltage
Response time Interference prevention function Ambient temperature Ambient humidity Emitting element Material Weight
Power consumption (Note 3)
Output
Output operation Short-circuit protection
Long sensing range
NPN output type
NA1-5 NA1-5-PN NA1-PK5 NA1-PK5-PN
100mm
25mm
5 beam channels
0.2 to 3m (0.05 to 1m when set to SHORT) 0.1 to 1.2m (0.05 to 0.5m when set to SHORT)
ø35mm or more opaque object
12 to 24V DC±10% Ripple P-P10% or less
ON or OFF when one or more beams are interrupted/ON or OFF when two or more beams are interrupted, selectable by operation mode switch
10ms or less (when the interference prevention function is used, in Light state: 30ms or less, in Dark state: 13ms or less)
Incorporated
Incorporated
Emitter: 0.5W or less Receiver: 0.8W or less
Emitter: 0.6W or less Receiver: 0.9W or less
Emitter: 0.5W or less Receiver: 0.8W or less
Emitter: 0.6W or less Receiver: 0.9W or less
NPN output type NPN open-collector transistor
• Maximum sink current: 100mA
• Applied voltage: 30V DC or less (between output and 0V)
Residual voltage: 1V or less (at 100mA sink current)
0.4V or less (at 16mA sink current)
PNP output type PNP open-collector transistor
• Maximum source current: 100mA
• Applied voltage: 30V DC or less (between output and +V)
Residual voltage: 1V or less (at 100mA source current)
0.4V or less (at 16mA source current)
High-luminous job indicator
PNP output type NPN output type PNP output type
–10 to +55°C (No dew condensation or icing allowed), Storage: –20 to +70°C
35 to 85% RH, Storage: 35 to 85% RH
Infrared LED (synchronized scanning system)
Enclosure: Heat-resistant ABS, Lens: Acrylic, Indicator cover: Acrylic
Emitter: 70g approx., Receiver: 80g approx. Emitter: 80g approx., Receiver: 85g approx.
(e.g.)
When the supply voltage is 12V, the current consumption of the NA1-5 emitter is: 0.5W÷12V=0.042A=42mA
The sensing range gives the mounting distance between the emitter and the receiver. In case of NA1-5(-PN), an object can be detected even if it is 0.2m or less (0.05m or less when set to SHORT) away, and in case of NA1-PK5(-PN), it can be detected even if it is 0.1m or less (0.05m or less when set to SHORT) away. Obtain the current consumption by the following equation. Current consumption=Power consumption
÷Supply voltage
The model No. with suffix ‘-C5’ is 5m cable length type. (only the long sensing range: NPN output type) Model No.: NA1-5-C5 The model No. with suffix ‘-J’ is pigtailed type. (cable length: 0.3m) (e.g.) NA1-5-J For the cable connected with the pigtailed type, use the connection cable CN-24-C2 (cable length: 2m) (optional) or CN-24-C5 (cable length: 5m) (optional).
Notes: 1)
2)
3)
Receiver cannot be placed in this range
Emitter
Receiver
Setting range of the receiver
Actual sensing range of the sensor
Receiver
NA1-5(-PN):
0.2m (0.05m when set to SHORT) NA1-PK5(-PN):
0.1m (0.05m when set to SHORT)
1m when set to SHORT
()
NA1-5(-PN): 3m
0.5m when set to SHORT
()
NA1-PK5(-PN): 1.2m
Make sure to carry out the wiring and the operation of the operation mode switches in the power supply off condition. Take care that wrong wiring may damage the sensor. Verify that the supply voltage variation is within the rating. If power is supplied from a commercial switching regulator, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground. In case noise generating equipment (switching regulator, inverter motor, etc.) is used in the vicinity of this sensor, connect the frame ground (F.G.) terminal of the equipment to an actual ground. Do not run the wires together with high­voltage lines or power lines or put them in the same raceway. This can cause mal­function due to induction.
Do not use during the initial transient time (0.5 sec.) after the power supply is switched on. Extension up to total 100m is possible with a
0.3mm2, or more, cable. Avoid dust, dirt, and steam. Take care that the sensor does not come in direct contact with water, oil, grease, or organic solvents, such as, thinner, etc. Take care that the sensor is not directly exposed to fluorescent light from a rapid­starter lamp or a high frequency lighting device, as it may affect the sensing performance. The emitter and the receiver must face each other correctly. If one of them is set upside down, the sensor does not work. This sensor is suitable for indoor use only.
CAUTIONS
Use M4 screws with washers, and M4 nuts. The tightening torque should be 0.5N·m or less.
Optional sensor mounting brackets (MS-NA1-1, MS-NA2-1) are also available.
MOUNTING
M4 screws with washers
M4 nuts
Please arrange the screws and nuts separately.
I/O CIRCUIT DIAGRAMS
NPN output type
PNP output type
Non-contact voltage or NPN open­collector transistor
Low (0 to 2V): lights up or blinks High (5 to 30V, or open): lights off
Symbols...
Symbols...
D: Reverse supply polarity protection diode Z
D: Surge absorption zener diode
Tr: NPN output transistor E: Job indicator
*1
or
Tr
100mA max.
E
D
ZD
Users, circuitInternal circuit
*1
Color code/ Connector pin No. of the pigtailed type
Color code/ Connector pin No. of the pigtailed type
12 to 24V DC ±10%
+ –
E
100mA max.
Tr
D
ZD
Users, circuitInternal circuit
*1
12 to 24V DC ±10%
The emitter is not incorporated with the output. In order to use the job indicators as large size operation indicators, connect the input (pink) and output (black) wires together.
Notes: 1) Notes: 2)
Sensor circuit
Job indicator lighting/blinking circuit
Load
(Brown / 1) +V (Black / 4) Output
(Note 1)
(Blue / 3) 0V
(Pink / 2) Input (Note 2)
Non-contact voltage or PNP open­collector transistor
D: Reverse supply polarity protection diode Z
D: Surge absorption zener diode
Tr: PNP output transistor E: Job indicator
*1
or
The emitter is not incorporated with the output. In order to use the job indicators as large size operation indicators, connect the input (pink) and output (black) wires together.
Notes: 1) Notes: 2)
High (4V or more): lights up or blinks Low (0 to 0.6V, or open): lights off
Sensor circuit
Load
(Brown / 1) +V
(Blue / 3) 0V (Pink / 2) Input (Note 2)
(Black / 4) Output (Note 1)
Job indicator lighting/blinking circuit
+ –
.
.
SUNX Limited
5 7 9
6
8
10
Operation mode switch
Job indicator (Orange)
Job indicator (Orange)
Emitter
Power indicator (Green)
Stable incident beam indicator (Green)
Operation indicator (Red)
PART DESCRIPTION
Receiver
SELECTION OF OPERATION
Selection of output operation
The output operation mode is selected by the operation mode switch on the receiver.
Make sure to set the switches in the power supply off condition. The operation mode does not change even if the setting is changed in the power supply on condition.
SINGLE D ON
DOUBLE L ON
D-ON
L-ON
D-ON
L-ON
SINGLEDOUBLE
FLASH
Blinking
LIGHT FLASH
LIGHT
Lighting
Receiver
Receiver
LIGHT FLASH
LIGHT FLASH
Emitter
Emitter
LIGHT FLASH
FREQ. A/FREQ. B and LIGHT/FLASH selection switches are not related to the output operation selection.
Note:
FREQ. A/FREQ. B, SINGLE/DOUBLE and LONG/SHORT selection switches are not related to the setting of job indicator.
Note:
Operation mode switch
Output operation
Operation indicator
Job indicator operation selection
Lighting/blinking is selected by the operation mode switch on the emitter and the receiver.
Make sure to set the switch in the power supply off condition. The operation mode does not change even if the setting is changed in the power supply on condition.
ON when one or more beams are interrupted.
ON when any two or more beams are interrupted.
OFF when any two or more beams are interrupted.
OFF when one or more beams are interrupted
Operation mode switch
Job indicator
ON when all beams are received.
BEAM AXIS ALIGNMENT
Note:
The stable incident beam indicator (green) lights up when all the five light beams are stably received by the receiver.
Place the emitter and the receiver face to face along a straight line. After the cable has been correctly con­nected, switch the power ON. Move the emitter in the up, down, left and right directions, in order to determine the range of the beam received condition with the help of the operation indicator (red) on the receiver. Then, set the emitter at the center of this range. Similarly, adjust for up, down, left and right angular movement of the emitter. Further, perform the angular adjustment for the receiver also. Check that the stable incident beam indicator (green) lights up. Interrupt each beam channel with the actual sensing object, and confirm that the sensor operates correctly.
Emitter
Receiver
Operation indicator (Red)
Stable incident beam indicator (Green)
By setting different emission frequencies, two sets of sensors can be mounted close together, as shown in the figure below.
INTERFERENCE PREVENTION FUNCTION
Frequency setting
Set the frequency of Sensor A to FREQ. A (on the emitter and the receiver) and that of Sensor B to FREQ. B (on the emitter and the receiver).
Sensor A
Sensor B
Sensor A
Sensor B
Emitter
Operation mode switch
Receiver
Sensor A (FREQ. A)
Sensor B (FREQ. B)
FREQ. A FREQ. B FREQ. A FREQ. B
FREQ. A FREQ. B
FREQ. A FREQ. B
Make sure to set the switch in the power supply off condition. The operation mode does not change even if the setting is changed in the power supply on condition.
LIGHT/FLASH, SINGLE/DOUBLE and D-ON/L-ON selection switches are not related to the interference prevention function.
Note:
Select the switch setting according to the setting distance L between the emitter and the receiver as given below.
LONG/SHORT SELECTION SWITCH (incorporated on the emitter)
NA1-5(-PN
)
Setting distance L
Operation mode switch (Emitter)
NA1-PK5(-PN)
Emitter
Setting distance
L
Receiver
LONG SHORT
LONG SHORT
SHORTLONG
Make sure to set the switch in the power supply off condition. The operation mode does not change even if the setting is changed in the power supply on condition.
0.05 to 1m
(0.05m<L<1m)
1 to 3m
(1m<L<3m)
0.05 to 0.5m
(0.05m<L<0.5m)
0.5 to 1.2m
(0.5m<L<1.2m)
Assembly dimensions for MS-NA1-1
M4 screws with washers, nuts and hooks are attached with MS-NA1-1.
Assembly dimensions for MS-NA2-1
M4 screws with washers, nuts, hooks and spacers are attached with MS-NA2-1.
FIXING OF SENSOR MOUNTING BRACKET (OPTIONAL)
M4 (length 15mm) screw
Hook
Sensor mounting bracket
Nut
Sensor
M4 (length 15mm) screw
Hook
Sensor mounting bracket
Nut
Sensor
Rear mounting
M4 (length 18mm) screw
Hook
Sensor mounting bracket
Nut
Sensor
Spacer
Front mounting
Lights up when the output is ON.
Lights up when the output is OFF.
Lights up when the output is ON.
Lights up when the output is OFF.
=
== ==
=
SINGLE D ON
DOUBLE L ON
SINGLE D ON
DOUBLE L ON
SINGLE D ON
DOUBLE L ON
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
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