Sunx LS-400 SERIES Operation Manual

1. Functional Description
1-1. Functional Description.........................P. 1
1-2. Setting Procedure ...............................P. 1
2. Diagram of Functions and Settings
2-1. Diagram of Functions and Settings .....P. 2
3. Others 3-1.
...P. 3
3-2. Factory Settings ..................................P. 4
3-3. Error Display Indicator Readings ........P. 5
4. Settings for NAVI Mode
4-1. NAVI Mode Functions and Settings....P. 6
4-2. Teaching Mode
(when using normal mode) ................P. 11
4-3. Teaching Mode
(when using window comparator mode)
...P. 14
4-4. Teaching Mode
(when using hysteresis mode) ..........P. 18
4-5. Output Operation Setting Mode........P. 22
4-6. Timer Setting Mode ...........................P. 23
5. PRO1 Mode 5-1.
PRO1 Mode Functions and Settings
...P. 24
5-2. Response Time Change Function.....P. 25
5-3. Hysteresis Function...........................P. 26
5-4. Shift Function....................................P. 27
5-5. M.G.S. Function ................................P. 28
5-6. Emission Halt Function .....................P. 29
6. PRO2 Mode 6-1.
PRO2 Mode Functions and Settings
...P. 30
6-2. Display Switching Function...............P. 32
6-3. Display Turning Function...................P. 33
6-4. ECO Mode Function..........................P. 34
6-5. Period Holding Function ....................P. 35
6-6. Current Value Storage Function ........P. 36
6-7.
Stored Value Comparison Function
...P. 37
7. PRO3 Mode 7-1.
PRO3 Mode Functions and Settings
...P. 38
7-2. Data Bank Load Function .................P. 39
7-3. Data Bank Save Function.................P. 40
8. PRO4 Mode 8-1.
PRO4 Mode Functions and Settings
...P. 41
8-2. Copy Function...................................P. 42
8-3. Selection for Transmission Change
to Permit / Not to Permit ...................P. 43
8-4.
External Input Switch Setting Function
...P. 44
8-5. Backup Setting Function...................P. 45
9. PRO5 Mode 9-1.
PRO5 Mode Functions and Settings
...P. 46
9-2. Code Setting Function.......................P. 48
9-3. 0-Adjust Setting Function..................P. 49
9-4. Setting Reset Function ......................P. 50
9-5. CUSTOM Mode Display Function.....P. 51
10.PRO6 Mode 10-1.
PRO6 Mode Functions and Settings
...P. 52
10-2. Output 1 Sensing Mode Settings....P. 53
10-3. Output 2 Sensing Mode Settings....P. 55
11.Others
11-1. Key Lock Function...........................P. 56
PRO Mode Operation Guide
LS
-
400SERIES
DIGITAL LASER SENSOR
Cancel: If the [MODE key] is pressed, the amplifier will return to the previous settings status, immediately before
the [Jog switch] was pressed (the selected setting has been confirmed).
Functional Description
1-1. Functional Description
1-2. Setting Procedure
1
The use [MODE key] and [Jog switch] are utilized to configure various settings.
Press the [MODE key] (mode selection / cancellation)
1
Turn the [Jog switch] in the ‘’ or ‘
’ direction (chooses setting for selection)
2
Press the [Jog switch] (confirms the selected setting)
3
1Output 1 operation
indicator (Orange)
3Laser emission
indicator (Green)
2Select 1 indicator
(Yellow)
1Output 2 operation
indicator (Orange)
2Select 2 indicator
(Yellow)
Digital display (Green, Red)
4MODE indicators
6MODE key
5Jog switch
, and are in the correct order for selecting settings.
1
Output 1, 2 operation indicator (Orange)
……
2
Select 1, 2 indicator (Yellow)
……………
3
Laser emission indicator (Green)
………
4
MODE indicators
…………………………
5
Jog switch
…………………………………
6
MODE key
…………………………………
: Lights up during normal sensing operation. :
When this indicator lights up, in normal mode, the ‘threshold value’ can be set by utilizing either ‘2-level teaching’, ‘limit teaching’ or ‘full-auto teaching’. In window comparator mode and hysteresis mode, the ‘threshold value’ can be set by either ‘1-level teaching’, ‘2-level teaching’ or ‘3-level teaching’ whenever this indicator lights up. Span adjustment can be carried out when using rising differential and trailing differential modes.
:
When this indicator lights up, the output operation setting can be done.
: When this indicator lights up, timer operation and timer period
setting can be done.
: When this indicator lights up, function is stored in the CUSTOM
mode, can be set.
: When this indicator lights up, further advanced functions, such
as the copying and memory functions, can be set.
Lights up when output 1 or output 2 is ON. Lights up when output 1 or output 2 is selected. Lights up when laser is emitted. RUN (Green) TEACH (Yellow)
L/D ON (Yellow) TIMER (Yellow)
CUST (Yellow)
PRO (Yellow)
Moving this switch in the ‘
’ or ‘’ direction, allows different items to be viewed
for selection and pressing the switch then confirms the selected setting. This key is used to select operating modes and to cancel settings while they are being configured.
Selection and confirmation of settings are performed according to the order of the numbers, as shown on the amplifier:
1
, 2 and 3 .
1
P. 41l
The amplifier of LS-400 series features and settings are generally classified into two main modes; the ‘NAVI’ mode for items and settings that are frequently reconfigured, and the
PRO’ mode that contains more detailed settings.
Diagram of Functions and Settings
2-1. Diagram of Functions and Settings
2
NAVI
mode
PRO
mode
mFor output 1
Refer to p. 53l.
mFor
output 2
Refer to p. 55.
PRO5
PRO4
PRO3
PRO2
PRO1
PRO6
This indicates normal sensing operation. The threshold value can be fine-adjusted as well.
Run
RUN
Allows various detailed settings to be configured, such as optical communications, save / load and other settings.
Pro
PRO
Shows stored settings for functions. (Refer to p. 10.)
Custom
CUST
The threshold value can be set by utilizing either 2-level / limit / full-auto teaching. When the sensor is in window comparator / hysteresis mode, the threshold value can be set by either 1-level / 2-level / 3-level teaching. When using rising / trailing differential mode, span adjustment is carried out. (Refer to p. 11.)
Teaching
TEACH
Sets output operation either Light-ON, or Dark-ON. (Refer to p. 22.)
L-ON / D-ON
L/D ON
Configures operation and period of the timer. (Refer to p. 23.)
Timer
TIMER
Switches among response times. (Refer to p. 25.)
Response time change
Sets hysteresis. (Refer to p. 26.)
Hysteresis
Shifts the threshold value by a certain percentage increment in limit teaching. (Refer to p. 27.)
Shift
Selects laser emission to execute or halt. (Refer to p. 29.)
Emission halt
Sets the digital display to turn ON / OFF. (Refer to p. 34.)
ECO mode setting
Selects to display peak / bottom values in the hold condition or peak / bottom values in the digital display refleshing condition. (Refer to p. 35.)
Period hold
Saves current incident light intensity. (Refer to p. 36.)
Sets the viewing orientation of the digital display. (Refer to p. 33.)
Display turning
P. 30l
This selects whether the digital display is fixed at digits, % or peak hold / bottom hold display, or whether the display can be selectable. (Refer to p. 32.)
Display switching
This simultaneously displays the saved incident light intensity and the current incident light intensity for checking things such as drops in incident light intensity. (Refer to p. 37.)
Stored value comparison
P. 38l
Loads configuration setting from the data bank. Select only one amplifier to load or all amplifiers connected on the right side of the main unit to load in a single step by using optical communications. (Refer to p. 39.)
Data bank load
Saves configuration setting from the data bank. Select only one amplifier to save or all amplifiers connected on the right side of the main unit to save in a single step by using optical communications. (Refer to p. 40.)
Data bank save
Using optical communications, configuration settings from the main unit are copied to units connected on the right side of the main unit, in a single step. (Except data bank load / save, 0-adjust function setting and transmission change to permit / not to permit.) (Refer to p. 42.)
Copy
mCable type only
mCable type only
Allows not to save the threshold value, by teaching via external input, in EEPROM. (Refer to p. 45.)
Backup setting
P. 46l
Allows basic configuration information to be set in a single step, by inputting a 8-digit code. (Refer to p. 48.)
Coding
Forces the numerical value for incident light intensity to ‘0’ on the digital display. (Refer to p. 49.)
0-adjust setting
All settings, except for data bank, revert to factory settings. (Refer to p. 50.)
Reset
Sensing mode that cancels out slight changes in light intensity so that only sudden increases in incident light intensity are sensed.
Rising differential mode
Judges if set two threshold values are within the required range or not. This can be selected in 1-level / 2-level / 3-level teaching.
Window comparator mode
Sets a threshold value for ON / OFF operation.
Normal mode
Changes hysteresis to ignore small change of incident light intensity. This can be selected in 1-level / 2-level / 3-level teaching.
Hysteresis mode
Sensing mode that cancels out slight changes in light intensity so that only sudden decreases in incident light intensity are sensed.
Trailing differential mode
Set to OFF when not using output 2.
Output 2 OFF
Sets receiving light sensitivity in 3 level (U-LG mode: 4-level). (Refer to p. 28.)
M.G.S.
Using external input wire, emission halt, full-auto teaching or limit teaching is selected. (Refer to p. 44.)
Selects a function in CUSTOM mode to display. (Refer to p. 51.)
CUSTOM mode display
Allows to ignore copy / load / save operations in a single step used by optical communications. (Refer to p. 43.)
Transmission change to permit / not to permit
External input switch setting
()
()
P. 24l
P. 52l
Current value storage
2
Be sure to set each item after selecting output 1 or output 2.
The items that can be set in output 1 and output 2 respectively are only 1 Threshold value, 2 Output operation, 3 Timer operation and Timer period, and 4 Sensing mode (Output 2 can only be selected in normal mode). The items other than those are common. (However, in case of setting with the direct code, a combination of the output 1 / 2 can be set only for output operation. The items other than output operation are valid only for the output 1.)
To cancel any operation, press the [MODE key]. If the [MODE key] is pressed once, the amplifier will return to the previous settings status, immediately before the [Jog switch] was pressed and the selected setting has been confirmed.
Others
3
Press the MODE key once.
Example: When operating in PRO mode.
Press the Jog switch once.
When changing the status of any setting, ensure that the selected setting is subsequently confirmed.
If confirmation is not performed, the new setting will not take effect.
Canceling operations
3-1. Precautions When Selecting Settings
Confirming settings
1Select PRO mode.
1Select response time change.
2If the [Jog switch] is pressed, the current mode (red) will be
displayed.
* The factory setting is STD (standard).
3If the [Jog switch ] is turned, the digital display (red) will blink.
Select the desired mode.
3To cancel the ‘response time change operation, press the
[MODE key] once.
4
The display will return to the previous [PRO1 mode] selection screen.
H-SP
(ultra high-speed)
Example: When setting response time change.
FAST
(high-speed)
Press the Jog switch.
Press the Jog switch.
The digital display will quickly blink to confirm the setting.
STD (standard) U-LG
(ultra long-range)
Select the desired mode by turning the Jog switch.
To cancel
2If the [Jog switch] is pressed once, the amplifier enter the
response time change state. [ move left side (Green)]
4If the [Jog switch] is pressed, the digital display (red) will
quickly blink, confirming the setting.
The digital display will not blink if the setting has not been changed.
()
3
Note: Equipped with cable type only.
3-2. Factory Settings
NAVI mode
PRO mode
Item
Response time
Hysteresis
Amount of shift during limit teaching
M.G.S.
Emission halt
Display switching
Display turning
ECO mode Period hold
Selection for transmission change to permit / not to permit
External input switch setting (Note)
Backup setting (Note)
Code setting
0-adjust setting
Output 1 / 2 sensing mode
Settings STD (standard) H-02 (standard)
15 %
Level 3
Laser emission ON
Incident light intensity display only
Digital display turning OFF
ECO OFF Hold OFF Lock OFF
Emission halt
OFF
00000000
OFF
Normal mode
Digital display
Item
Threshold value
Output operation
Timer operation
CUSTOM mode display
Settings
Output 1: 40, Output 2: 60
L-ONL-ON (Output 1Output 2)
Without timer (Output 1Output 2)
Response time change
Output 1: , Output 2:
Digital display
Factory settings for the LS-400 series are indicated below: If the amplifier is reset using the 9-4 Setting Reset Function from PRO5 Mode on p. 50, the resulting settings will be those indicated below:
Operation protection
You can use the key lock function to protect these operations. (Refer to p. 56.) Key lock function This function can be used to prevent the operator from accidentally changing the sensor settings.
Automatic interference prevention function
To operate the automatic interference prevention function, you need to install the amplifiers so that they are
directed against each other and carry out optical communication. The automatic interference prevention function allows up to four sensor heads to be installed so that they are directed against each other. (However, the automatic interference prevention function cannot be used in H-SP mode.)
Output switching
Set the sensing mode (PRO6) for output 1 to normal mode beforehand.
In modes other than normal mode, this is fixed at output 1.
Press the MODE key for more than 2 seconds when in NAVI mode. If Output 1
has been selected, the Select 1 indicator (yellow) lights up. If Output 2 is being selected, the Select 2 indicator (yellow) lights up.
Select 1 indicator (Yellow)
Select 2 indicator (Yellow)
4
3-3. Error Display Indicator Readings
Digital display
Error description Measures
Turn off the power, then check the load.
The load has short-circuited and excess current is flowing.
Confirm that all amplifiers are properly connected to each other.
Communication error has occurred at time of connection.
Check the sensor head connection status.
Disconnected sensor head wire error.
In case of errors, attempt the following measures:
5
Settings for NAVI Mode
4-1. NAVI Mode Functions and Settings
4
RUN :
Normal Sensing Operation
TEACH : Teaching Mode
This indicates normal sensing operation. Threshold value (green) and incident light intensity (red) are displayed in real time. Manual fine adjustment of the threshold value can be performed during normal sensing operation.
The threshold value can be set with any of the 3 teaching methods, 2-level teaching, limit teaching and full-auto teaching.
This mode sets the threshold value by utilizing teaching.
When using normal mode
Turn the jog switch to either (left) or (right) to increase / decrease the threshold value. If there are no key operations after a certain period of time or if the MODE key is pressed (to change to TEACH), the digital display (green) will blink and the setting will be confirmed.
2-level teaching is a method of setting the threshold value by teaching the amplifier two different status conditions - sensing object present and sensing object absent. The threshold value is usually set using this method.
Refer to p. 11 ~ for setting procedure
P. 11
2-level Teaching
Retroreflective type
Retroreflective type
Reflective type
Reflective type
* The incident light intensity display can
display a maximum value of 4,000 in H-SP (ultra high-speed) mode and FAST (high-speed) mode. In STD (standard) mode and U-LG (ultra long­range) mode, it can display up to a maximum value of 9,999.
Confirmed
Confirmed
Automatic
AutomaticAutomatic
Turn to ''
Turn
* When you turn the jog switch to or in window comparator mode or hysteresis mode, the threshold
value will increase or decrease after the threshold value 1 or the threshold value 2 is displayed. Each time the jog switch is pressed, the display switches between the threshold value 1 and threshold value 2. After or is displayed, the respective threshold value will be displayed. If you turn the jog switch to
’ when the output 1 is displayed, the following will be displayed.
Change
Turn
Threshold value
Incident light intensity
Threshold value fine adjustment function
Teaches only the status condition in which no sensing object is within sensing range (status in which incident light intensity is stable). This method is used to set a threshold value for conducting sensing in the presence of a background, or when extremely small objects are to be detected.
P. 12
Limit Teaching
Very small object
In [NAVI mode], frequently changed settings can be easily configured. Settings for four functions can be configured.
6
ON
A
1_SL
2_SL
B
C
0
OFF
P. 16 l
3-level Teaching
This carries out 3-level teaching (P-1, P-2, P-3) and sets the threshold value (1_SL) between A and B and the threshold value (2_SL) between B and C as shown in the diagram below. After teaching, P-1, P-2 and P-3 are automatically assigned in ascending order to A, B, and C.
Time
Incident light
intensity
9,999
Output
(L-ON)
TEACH : Teaching Mode
Refer to p. 14 ~ for setting procedure
P. 14
1-level Teaching
This sets the shift value to any desired value, and sets the threshold values (1_SL, 2_SL) by means of 1-level teaching.
P. 15
2-level Teaching
This carries out 2-level teaching (P-1, P-2) and sets the threshold values (1_SL, 2_SL).
Time
ON
P-1
1_SL
P-2
2_SL
0
OFF
Time
Shift value
Shift value
ON
1_SL
2_SL
P-1
0
OFF
Incident light
intensity
9,999
Incident light
intensity
9,999
Output
(L-ON)
Output
(L-ON)
Output
(L-ON)
* In this figure, the incident light intensity of
P-1 is less than that of P-2.
P. 13
Full-auto Teaching
This method is used to set the threshold value while the sensing objects are still moving on the production line, without stopping the production line.
When using window comparator mode
The threshold value can be set with any of the 3 teaching methods (1-level teaching, 2-level teaching and 3-level teaching). By setting two threshold values, both ON and OFF can occur between the two threshold value levels.
Hysteresis
9,999
Incident light intensity
ON
1_SL 2_SL
OFF
7
P. 18
1-level Teaching
This sets the shift value to any desired value, and sets the ON level / OFF level (1_SL, 2_SL) by means of 1-level teaching (P-1).
Output
(L-ON)
Time
Time
Time
Shift value
Shift value
Incident light
intensity
9,999
Incident light
intensity
9,999
Incident light
intensity
9,999
Output (L-ON)
Output (L-ON)
Output (L-ON)
* In this figure, the incident light intensity of
P-1 is less than that of P-2.
TEACH : Teaching Mode
Refer to p. 18 ~ for setting procedure
When using hysteresis mode
A
1_SL
2_SL
B
C
0
P-11_SL
P-2
2_SL
0
ON
1_SL
2_SL
P-1
0
OFF
ON
OFF
ON
OFF
9,999
Threshold value
ON
1_SL 2_SL
OFF
P. 19
2-level Teaching
This carries out 2-level teaching (P-1, P-2) and sets the ON level / OFF level (1_SL, 2_SL).
P. 20 l
3-level Teaching
This carries out 3-level teaching (P-1, P-2, P-3) and sets the ON level / OFF level (1_SL, 2_SL) between A and B as shown in the diagram below. After teaching, P-1, P-2 and P-3 are automatically assigned in ascending order to A B, and C.
This sets the ON / OFF levels with any of the 3 teaching methods (1-level teaching, 2-level teaching and 3-level teaching) and sets the hysteresis. By adjusting the hysteresis, the irregular sections of sensing objects with irregularities are canceled out so that stable sensing is possible.
8
Span adjustment during differential mode
Time
Threshold
value
d-01
When setting differential mode in PRO mode, the maximum sensitivity (minimum threshold value) is set. If the response time is changed in differential mode, the maximum sensitivity (minimum threshold value) for that response time is set automatically. Span adjustment for differential mode can be set as follows in teaching mode. The threshold value can be changed using the threshold value fine adjustment function. Refer to ‘threshold value fine adjustment function (P. 6)’ for details.
Changed intensity
Turn
Turn
Changed intensity
Changed intensity
Turn
Turn
Short span
(Sudden change)
Long span
(Gradual change)
(Note) (Note) (Note)
d-02 d-03 d-04 d-05 d-06 d-07 d-08
ONOFF OFF
OFFON ON
0
Threshold value
Threshold
value 1 (1_SL)
Threshold
value 2 (2_SL)
Incident light intensity
Incident light intensity
9,999
ONOFF
OFFON
Output operation
L-ON
D-ON
Output operation
L-ON
D-ON
* The factory setting is ‘L-ON (Light-ON)’.
0 9,999
L/D ON :
Output Operation Setting Mode
Refer to p. 22 for setting procedure
This mode allows the selection of output operation from either Light-ON, or Dark-ON.
* Products manufactured up until June 2004 (~ Lot No.: 4F□) are set in 5 steps (d-01 to d-05).
When using differential (rising or trailing) mode
For L-ON, the output turns ON when the incident light intensity is greater than the ON level (2_SL), and the output turns OFF when the incident light intensity is less than the OFF level (2_SL). For D-ON, the output turns OFF when the incident light intensity is greater than the OFF level (2_SL), and the output turns ON when the incident light intensity is less than the ON level (1_SL).
When using hysteresis mode
When using normal mode
When using window comparator mode
Incident
light
intensity
Changed intensity
Changed intensity
ON level or OFF level
(2_SL)
OFF level or ON level
(1_SL)
ON or OFFOFF ON
OFF or ONON OFF
Output operation
L-ON
D-ON
0 9,999
Incident light intensity
Only sudden changes in the light intensity are sensed, so that objects such as glass edges can also be sensed with stability.
When set to ‘L-ON’, the output will be ON if the incident light intensity becomes greater than the ‘threshold value’. When set to ‘D-ON’, the output will be ON if the incident light intensity becomes less than the ‘threshold value’.
When set to ‘L-ON’, if the incident light intensity is between the two ‘threshold value’ levels, the output will be ON. If the incident light intensity is outside of the two threshold value levels, the output will be OFF. When set to ‘D-ON’, if the incident light intensity is between the two ‘threshold value’ levels, the output will be OFF. If the incident light intensity is outside of the two threshold value levels, the output will be ON.
TEACH : Teaching Mode
9
This sets timer operation and the timer period. The setting can be selected from Without timer / OFF-delay / ON-delay / ONE-SHOT timer. The factory setting is Without timer. Timer period: Approx. 1 to 9,999 ms * When using rising / trailing differential mode, the timer is set automatically to
ONE-SHOT timer.
* For products manufactured up until June 2004 (~ Lot No.: 4F□) timer modes
other than ONE-SHOT timer cannot be used in differential modes.
When using rising differential mode
Output operation
L-ON
D-ON
Time
ON
Output operation
L-ON
D-ON
ON
TT
OFF
When using trailing differential mode
Time
ON
OFF
OFF
ON
OFF
TT
Incident
light
intensity
Incident
light
intensity
* The output time ‘T’ can be set by changing
the timer period in timer setting mode (initial value: 10 ms).
* The output time ‘T’ can be set by changing
the timer period in timer setting mode (initial value: 10 ms).
This is used to make detailed settings for functions selected in PRO5 mode. Out of the response time change function, M.G.S. function, emission halt function, data bank function and code setting function, one of these functions selected in PRO5 mode can be set in detail. Refer to the pages for each function for details on the setting methods.
CUST : CUSTOM Mode
TIMER :
Timer Setting Mode
Refer to p. 23 for setting procedure
Sensing condition
Beam-received
Beam-interrupted
Output operation
Timer operation
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
(Without Timer)
Light-ON
(ON-delay)
Dark-ON Light-ON Dark-ON Light-ON Dark-ON Light-ON Dark-ON
(OFF-delay)
(ONE-SHOT)
T1
T1
T1
T1
T1
T1
Timer period T1Approx. 1 ms to 9,999 ms
* OFF-delay:
ON-delay:
ONE-SHOT:
Extends the output signal for a fixed period of time. This function is useful if the output signal is so short that the connected device cannot respond. Neglects short output signals. As only long signals are extracted, this function is useful for detecting if a line is clogged, or for sensing only objects taking a long time to travel. Outputs a fixed width signal upon sensing. This function is useful when the input specifications of the connected device require a signal of fixed width. Of course, it is also useful for extending a short width signal to a desired width.
Time chart
For L-ON, output is ON for a constant period of time when the incident light intensity is rising. For D-ON, output is OFF for a constant period of time when the incident light intensity is rising.
For L-ON, output is ON for a constant period of time when the incident light intensity is trailing. For D-ON, output is OFF for a constant period of time when the incident light intensity trailing.
10
4-2. Teaching Mode (when using normal mode)
2-level teaching is a method of setting the threshold value by teaching the amplifier two different status conditions - sensing object present and sensing object absent. The threshold value is usually set using this method.
The threshold value can be set by utilizing three kinds of teaching, whichever 2-level teaching, limit teaching or full-auto teaching. * Select output 1 and output 2 and the sensing mode beforehand.
Place a sensor head within sensing range.
Press the MODE key once.
Status condition - sensing object is present
Press the Jog switch.
Press the Jog switch.
()
Status condition - sensing object is absent
Difference between incident light intensities is not great enough.
Stable sensing
Press the MODE key 5 times.
2-level Teaching
1Select TEACH mode by pressing the [MODE key] once.
2Press the [Jog switch] when in the status condition of -
sensing object is present.
4Press the [Jog switch] when in the status condition of -
sensing object is absent.
7The incident light intensity (red) will again be displayed,
indicating that configuration is now complete.
8By pressing the [MODE key] 5 times, the amplifier will return
to RUN mode (normal sensing operation).
5The digital display will again blink the incident light intensity
reading (red) and the threshold value will be set to a value midway between the incident light intensities when the sensing object is present and when it is absent. The blinking MODE indicator / TEACH will stop blinking and continuously light up. * Fine adjustment of the threshold value can be performed
in the RUN mode.
6The set ‘threshold value (green) will indicate and the
sensing stability status will be displayed.
When stable sensing can be performed n The digital display will blink the word (red).
When stable sensing cannot be performed n The digital display will blink the word (red).
3The digital display will indicate the incident light intensity
reading (green), then the MODE indicator / TEACH (yellow) will blink. This indicates that the second point item is now ready for input.
11
Place a sensor head within sensing range.
Press the MODE key once.
Press the Jog switch.
Status condition - sensing object is absent
Press the MODE key 5 times.
Shifting can be performed. Shifting cannot be performed.
Teaches only the status condition in which no sensing object is within sensing range (status in which incident light intensity is stable). This method is used to set a threshold value for conducting sensing in the presence of a background, or when extremely small objects are to be detected.
Limit Teaching
The digital display will scroll.
Turn the Jog switch in the
’ or
direction.
1Select TEACH mode by pressing the [MODE key] once.
2Press the [Jog switch] when in the status condition of -
sensing object is absent.
3The digital display will indicate the incident light intensity
reading (green), then the MODE indicator / TEACH (yellow) will blink.
4Turn the [Jog switch] in either the or direction. When using retroreflective type sensor head
When using reflective type sensor head
If the switch is turned toward the
direction, the digital
display will scroll from the left to the right and the threshold value will be shifted down by approx. 15 %, to a value lower than the incident light intensity displayed (high sensitivity).
If the switch is turned toward the
direction, the digital
display will scroll from the right to the left and the threshold value will be shifted up by approx. 15 %, to a value higher than the incident light intensity displayed (low sensitivity).
*
The initial factory-set value of the shift amount is approx. 15 %. The shift amount can be changed by utilizing the 5-4. Shift Function from PRO1 Mode, described on p.27. (The percentage adjustment is variable from approx. 5 % to 200 %, in increments of 1 %.)
6
The incident light intensity (red) will again be displayed, indicating that configuration is now complete.
7By pressing the [MODE key] 5 times, the amplifier will return
to RUN mode (normal sensing operation).
5The set ‘threshold value (green) will indicate and the
judgement on whether the shift amount can be shifted or not will be displayed.
When the shifting can be performed n The digital display will blink the word .
When the shift amount cannot be changed because the setting exceeds the upper or lower display limit (the value is reset to within the upper and lower limits) n The digital display will blink the word .
12
Full-auto teaching is used to set the threshould value while the sensing objects are still moving on the production line, without stopping the production line.
Full-Auto Teaching
Place a sensor head within sensing range.
Press the MODE key once.
Hold down the Jog switch.
Status condition-moving the production line
Difference between incident light intensities is not great enough.
Stable sensing
Press the MODE key 5 times.
1Select TEACH mode by pressing the [MODE key] once.
2Hold down the [Jog switch] for 0.5 sec. or more when in the
status condition when the object moving on the production line.
4Incident light intensity (red) will blink on the digital display,
and the threshold value will be set to a value midway between the incident light intensities when the sensing object is present and when it is absent.
5The set ‘threshold value (green) will indicate and the
judgement on the stability of sensing will be displayed.
When stable sensing can be performed n The digital display will blink the word (red).
When stable sensing cannot be performed n The digital display will blink the word (red).
3 (green) is displayed on the digital display, then the
MODE indicator / TEACH (yellow) will blink. Release the jog switch when the object has passed.
7By pressing the [MODE key] 5 times , the amplifer will return
to RUN mode (nomal sensing operation).
6The incident light intensity (red) will again be displayed,
indicating that configuration is now complete.
13
This is the method of setting the threshold values (1_SL, 2_SL) by one level (P-1) teaching. The shift value can be set as desired. * The shift value units can be selected from two units:
digit or %.
* The shift value of the factory setting is set to ‘100’ of
digit units. To set the shift value, refer to the section entitled 10-2. Output 1 Sensing Mode Settings from PRO6 Mode on p. 53.
4-3. Teaching Mode (when using window comparator mode)
1-level Teaching
Time
Shift value
Shift value
ON
1_SL
2_SL
P-1
0
OFF
Incident light
intensity
9,999
Output
(L-ON)
The threshold value can be set using 1-level teaching, 2-level teaching or 3-level teaching. In window comparator mode, teaching is performed using the teaching methods described in the section entitled 10-2. Output 1 Sensing Mode Settings from PRO6 Mode on p. 53. Change the teaching method using 10-2. Output 1 Sensing Mode Settings from PRO6 Mode on p. 53 beforehand. * Window comparator mode can be set done for output 1 only. * The factory setting is 1-level teaching.
Press the MODE key once.
Blinking by turns.
The status condition when a sensing object is present that can be used as a standard.
Upper limit value 2_SL
Press the Jog switch.
Incident light intensity for P-1.
Lower limit value 1_SL
The symbol ’ will be displayed repeatedly.
Press the MODE key 5 times.
If the shift value has been set to 500.
Upper and lower limits have not been correctly set.
1Select TEACH mode by pressing the [MODE key] once.
2The current teaching method (green) and incident light
intensity (red) will be displayed and the amplifier will enter the P-1 setting state.
3If the [Jog switch] is pressed while in the status condition
when a sensing object is present that can be used as a standard, then the display will blink the incident light intensity reading (red).
6By pressing the [MODE key] 5 times, the amplifier will return
to RUN mode (normal sensing operation). Lower limit value 1_SL (green) and incident light intensity (red) will be displayed.
5Then the setting for ‘upper limit value 2_SL (green) will be
displayed.
4The display will indicate whether the upper and lower
threshold value limits have been correctly set and the setting for lower limit value 1_SL (green) will be displayed.
If (red) is blinkingthe upper and lower limits have been set correctly.
If (red) is blinkingthe upper and lower limits have not been set correctly.
* The shift value of the factory setting is set to 100 of digit
units. To set the shift value, refer to the section entitled 10-2. Output 1 Sensing Mode Settings from PRO6 Mode on p. 53.
14
2-level Teaching
This is a method of setting the threshold values (1_SL, 2_SL) by two levels (P-1, P-2) teaching.
Time
ON
P-1
1_SL
P-2
2_SL
0
OFF
Incident light intensity
9,999
Output
(L-ON)
Press the MODE key once.
Blinking by turns.
Press the Jog switch.
Press the Jog switch.
Incident light intensity for P-1.
Incident light intensity for P-2.
Upper limit value 2_SL
Lower limit value 1_SL
The symbol
will be
displayed repeatedly.
Press the MODE key 5 times.
Upper and lower limits have not been correctly set.
The status condition when a sensing object is present that can be used as a standard for the lower limit.
The status condition when a sensing object is present that can be used as a standard for the upper limit.
2The current teaching method (green) and incident light
intensity (red) will be displayed and the amplifier will enter the P-1 setting state.
4The amplifier has entered the ‘P-2 setting state and
(green) will blink.
7Then the setting for ‘upper limit value 2_SL (green) will be
displayed.
8By pressing the [MODE key] 5 times, the amplifier will return
to RUN mode (normal sensing operation). Lower limit value 1_SL (green) and incident light intensity (red) will be displayed.
6The display will indicate whether the upper and lower limits
have been correctly set and the setting for lower limit value 1_SL (green) will be displayed.
If (red) is blinkingthe upper and lower limits have been set correctly.
If (red) is blinkingthe upper and lower limits have not been set correctly.
5If the [Jog switch] is pressed while in the status condition
when a sensing object is present that can be used as a standard for the upper limit, then the display will blink the incident light intensity reading (red).
When using retroreflective type sensor head
Press the [Jog switch] for the sensing object that has the least amount of interrupted light.
When using reflective type sensor head
Press the [Jog switch] for the sensing object with the
greatest incident light intensity.
3If the [Jog switch] is pressed while in the status condition
when a sensing object is present that can be used as a standard for the lower limit, then the display will blink and indicate the incident light intensity reading (red).
When using retroreflective type sensor head
Press the [Jog switch] for the sensing object that has the greatest amount of interrupted light.
When using reflective type sensor head
Press the [Jog switch] for the sensing object with the lowest intensity of incident light.
Note) Even if procedures 3 and 5 are reversed, teaching for a
sensing object with low intensity incident light will automatically cause the setting of lower limit value 1_SL.
1Select TEACH mode by pressing the [MODE key] once.
15
ON
A
1_SL
2_SL
B
C
0
OFF
3-level Teaching
This is a method of setting the threshold range by three levels (P-1, P-2, P-3) teaching and set the threshold values at the middle of ‘A’ and ‘B’ (1_SL) and B and C (2_SL). After teaching, P-1, P-2 and P-3 are automatically assigned in ascending order to A, B, and C.
Time
Output
(L-ON)
Press the MODE key once.
Blinking by turns.
Press the Jog switch.
Press the Jog switch.
Incident light intensity for P-1.
Incident light intensity for P-2.
The status condition when sensing object A’ is present that has the lowest intensity of incident light.
The status condition when sensing object ‘B’ is present that has an incident light intensity in between that of sensing object A’ and sensing object C.
Incident light intensity
9,999
1Select TEACH mode by pressing the [MODE key] once.
4The amplifier has entered the ‘P-2’ setting state and ‘ ’
(green) will blink.
6
The
amplifier
has entered the ‘P-3’ setting state and ‘ ’
(green) will blink.
2The current teaching method (green) and incident light
intensity (red) will be displayed and the amplifier will enter the P-1 settting state.
3If the [Jog switch] is pressed while in the status condition
when sensing object ‘A’ is present that has the lowest intensity of incident light, then the display will blink the incident light intensity reading (red).
5If the [Jog switch] is pressed while in the status condition
when sensing object ‘B’ is present that has an incident light intensity in between that of sensing object ‘A’ and sensing object C, the display will blink the incident light intensity reading (red).
16
The status condition when sensing object ‘C’ is present that has the greatest intensity of incident light.
Press the Jog switch.
Incident light intensity for P-3.
Upper limit value 2_SL
Lower limit value 1_SL
Upper and lower limits have not been correctly set.
The symbol ‘
’ will be
displayed repeatedly.
Press the MODE key 5 times.
7If the [Jog switch] is pressed while in the status condition
when sensing object ‘C’ is present that has the greatest intensity of incident light, the display will blink the incident light intensity reading (red).
8The display will indicate whether the upper and lower limits
have been correctly set and the setting for ‘lower limit value 1_SL’ (green) will be displayed.
If ‘ ’ (red) is blinking…the upper and lower limits have been set correctly.
If ‘ ’ (red) is blinking…the upper and lower limits have not been set correctly.
9Then the setting for ‘upper limit value 2_SL’ (green) will be
displayed.
0By pressing the [MODE key] 5 times, the amplifier will return
to ‘RUN mode’ (normal sensing operation). ‘Lower limit value 1_SL’ (green) and incident light intensity (red) will be displayed.
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