Sunways ST 30 User Manual

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User Manual
Sunways Inverter
ST 30
english
EN
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Photovoltaic Technology
Max-Stromeyer-Str.160
78467 Konstanz, Germany
Phone: +49 (0)7531 996 77-0
Fax: +49 (0)7531 996 77-444
EMail: info@sunways.de
Internet: www.sunways.de
This user manual may only be reprinted or copied in whole or in part with the express, written approval of Sunways AG. Any type of reproduction, distribution or storage on data carriers in any form and of any kind not authorised by Sunways AG represents a violation of the applicable copyright laws and will be prosecuted. We reserve the right to make technical changes which serve to improve the unit or increase the safety standard, without prior notice.
Publisher responsible for the content: Sunways AG
This user manual contains products and product names which are registered trademarks. The mention of products and product names is used only for information purposes and does not represent product misuse. The passages referring to these products in this user manual do not represent original documentation of the respective product.
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Introduction
Thank you for choosing a Sunways Solar Inverter from ST series! You have now an innovative, high-quality product with unique features and consistently high efficiency.
ST Solar Inverters are grid-connected, transformer-less and robust. These devices will bring more profits from your PV power system.
This user manual contains instructions for using ST 30 inverter. It will help you familiarise yourself with the functionality of the unit and will provide you the guidelines to operate and connect the inverter into the PV power system.
The manual is targeted to technical personnel responsible for inverter installation and commissioning in the PV power system. It also provides the necessary information to perform daily LCD operation.
Read the manual and other related documents before performing any work on the inverter. Documents must be stored carefully and be always available.
The contents of the manual will be periodically updated or revised due to product development. It is probable that there are changes of manual in subsequent inverter editions. The latest manual version can be acquired at Sunways AG web site, www.sunways.de. There, it is also available the additional information about the PV system and other devices.
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Important safety instructions
Important instructions contained in this manual should be followed during installation, operation and maintenance of the inverter. And they will be highlighted by the following symbols.
This symbol indicates an immediate danger which will result in death, injury or serious damage if the applicable safety regulations are not followed.
This symbol indicates an immediate danger with a medium level of risk which, if not avoided, could result in death or serious injury.
This symbol indicates an immediate danger with a low level of risk which, if not avoided, could result in minor or moderate injury.
This symbol indicates a situation which, if not avoided, could result in equipment or property damage.
This symbol indicates important additional information, emphasized contents or tips which contribute to a better understanding of the inverter and help to solve problems and save time.
Symbols on the Inverter Body
This symbol indicates it is necessary to wait at least 10 minutes after disconnecting the inverter from the utility grid and from the PV input before touching any inner live parts.
Hot surface! In order to reduce the risk of burns, do not touch the hot surface when the device is running.
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Look over the user manual before any operation on the inverter!
The installation and service of the inverter unit can only be performed by qualified personnel.
Do not disconnect DC connectors from the unit under load!
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Introduction.........................................................................................................................I
1 Safety Instructions..........................................................................................................1
2 Product Introduction ......................................................................................................4
2.1 Intended Usage ............................................................................................................................... 4
2.2 Product Description......................................................................................................................... 5
2.3 Technical Description ...................................................................................................................... 7
3 Installation Flow ...........................................................................................................10
4 Unpacking and Storage................................................................................................11
4.1 Unpacking and Inspection ............................................................................................................ 11
4.2 Identifying Inverter ....................................................................................................................... 11
4.3 Delivery Contents .......................................................................................................................... 12
4.4 Storage of Inverter........................................................................................................................ 12
5 Installing Inverter onto Wall........................................................................................14
5.1 Selecting Installation Location ..................................................................................................... 14
5.2 Moving Inverter to Installation Site ............................................................................................. 16
5.3 Installing the Inverter ................................................................................................................... 16
6 Electrical Connection....................................................................................................19
6.1 Simplified Electrical Connection Diagram.................................................................................... 19
6.2 Terminals Description.................................................................................................................... 19
6.3 Connecting Inverter to AC Grid.................................................................................................... 20
6.4 Connecting Inverter to PV Arrays................................................................................................. 23
6.5 Grounding the Inverter................................................................................................................. 27
6.6 Communication Connection ......................................................................................................... 29
7 Commissioning..............................................................................................................33
7.1 Inspection before Commissioning ................................................................................................ 33
7.2 Commissioning Procedure ............................................................................................................ 33
8 Disconnecting, Dismantling and Disposing the Inverter ..........................................35
8.1 Disconnecting the Inverter ........................................................................................................... 35
8.2 Dismantling the Inverter............................................................................................................... 35
8.3 Disposing the Inverter................................................................................................................... 35
9 Troubleshooting and Maintenance.............................................................................36
9.1 Troubleshooting............................................................................................................................ 36
9.2 Maintenance.................................................................................................................................. 40
9.3 Contact Sunways Service............................................................................................................... 43
10 Operation of LCD Display ..........................................................................................44
10.1 Description of Button Function .................................................................................................. 44
10.2 Inverter Menu Structure ............................................................................................................. 45
10.3 Main Screen ................................................................................................................................. 46
10.4 Adjust Contrast............................................................................................................................ 47
10.5 Detailed Running Information ................................................................................................... 47
10.6 History Records............................................................................................................................ 48
10.7 Start and Stop Inverter................................................................................................................ 49
10.8 Input Parameter Settings Password ........................................................................................... 49
10.9 System Parameters Setting ......................................................................................................... 50
10.10 Running Parameters Setting..................................................................................................... 51
10.11 Protective Parameters Setting .................................................................................................. 54
10.12 Communication Parameters Setting ........................................................................................ 57
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10.13 Special Settings for Italy............................................................................................................ 57
11 Appendix ........................................................................................................................................ 63
11.1 Technical Data ............................................................................................................................. 63
11.2 Terminals and Cables .................................................................................................................. 64
11.3 Exclusion of Liability.................................................................................................................... 65
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1 Safety Instructions
Important Satefy Instructions - SAVE THESE INSTRUCTIONS
The ST 30 has been designed and tested strictly according to the international safety regulations. As electrical and electronic equipment, safety instructions must be complied with during installation, commissioning, operation and maintenance. Incorrect operation or work may result in damage to:
The life and well-being of the operator or a third party
The inverter and other properties that belong to the operator or a third party
Therefore, the following safety instructions must be read and always kept in mind prior to any work. All detailed work-related safety warnings and notes will be specified at the critical points in corresponding chapter.
All installation and electrical work must only be performed by qualified personnel.
They have been trained specially;
They have already completely read through and understood the manual
and other related documents;
They are familiar with safety requirements for electrical system.
Technical personnel mentioned above may perform the following work:
Install the inverter onto the wall
Connect the inverter into the PV power system
Connect other devices into the PV power system
Commission the inverter
Maintain and service the inverter
Before Installation
There is a risk of injury due to improperly handling the device!
Always follow the instructions contained in the manual when moving and
positioning the inverter.
The weight of the equipment can cause injuries, serious wounds, or bruise if
improperly handled.
During Installation
Prior to installing the inverter onto the wall, it is crucial to make certain that the inverter is not electrically connected.
System performance loss due to bad ventilation!
The equipment requires good quality ventilation during operation. It is essential to keep the unit upright. Do not cover the heat sink to ensure that the equipment interior is well cooled down.
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During Electrical Connection
Lethal voltage exists!
PV arrays will produce electrical energy when exposed to sunlight and thus can create an electrical shock hazard.
Wiring of the PV arrays should only be performed by qualified personnel.
PV modules should be covered by opaque materials during wiring.
All cables must be firmly attached, undamaged, properly insulated and adequately dimensioned.
During Inverter Operation
Do not open the enclosure when the inverter is under voltage. There is an unlikely but possible risk of explosion in very specific cases of malfunction. The housing will protect persons and property from such an explosion, only if it is correctly sealed.
There is a risk of inverter damage or personal injury!
Do not disconnect DC connectors while the inverter is under AC load! First de-energize the equipment from dual power sources and then verify that there is no voltage present.
There is a risk of burn!
Prevent from touching device hot parts (such as heat sink) during operation.
Only LCD display panel and DC switch can be touched during inverter operation.
Maintenance and Service
There is a risk of inverter damage or personnel injury due to incorrect service work!
Always keep in mind that the inverter is power supplied by dual power source: PV arrays and utility grid.
Before any service work, you should obey the following procedures.
Disconnect inverter from the utility grid side first and then PV arrays;
Wait at least ten minutes until the inner capacitors discharge completely;
Verify that no voltage and current are present with appropriate testing
device.
Keep unrelated person away!
A temporary warning sign and barrier must be posted to keep non-related person away for any period while performing electrical connection and service work.
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Any malfunction that may impair the inverter safety functions must be
repaired immediately before the inverter is restarted.
Inverter contains no owner serviceable parts inside. Please contact local
authorized personnel if any internal service work is required.
Servicing of the device in accordance with the manual should never be undertaken in the absence of proper tools, test equipment or more recent revision of the manual which is clearly and thoroughly understood.
There is a risk of inverter damage if it is improperly serviced.
Use only accessories and spare parts approved by the inverter manufacturer. Never modify the inverter or other components of the inverter. Otherwise it will cause loss of any or all warranty rights.
There is a risk of inverter damage due to electrostatic discharge!
The printed circuit boards contain components sensitive to electrostatic discharge. Wear a grounding wrist band when handling the boards. Avoid unnecessary touch with the boards during replacement.
Other
The selected country settings can be changed by qualified personnel only!
Unauthorized modification to country settings should be prohibited. Alternation of the country settings may cause a breach of the type-certificate marking.
All safety instructions, warning labels and nameplate on the inverter body:
Must be clearly visible;
Must not be removed, covered or pasted.
These regulations should also be followed:
The regulations related to the electricity fed into grid;
The safety instructions related to PV arrays;
The safety instructions related to other electrical device.
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2 Product Introduction
2.1 Intended Usage
ST 30 which is a 3-phase string inverter without transformer is a crucial unit between the PV strings and utility grid in the PV power system.
Inverter is dedicated to converting direct current power generated by the PV modules into alternating current, which conforms to parameters of local utility grid, and feeds it into the utility grid. The intended usage of the inverter is illustrated in Fig. 2-1.
Inverter CANNOT be connected to the PV modules, the positive or negative terminal of which needs to be grounded.
Fig. 2-1 Application of the inverter of the PV Power System
Item Description Note
A PV strings
Monocrystalline silicon; polycrystalline silicon and thin-film without grounding of protection class II
B Inverter ST 30
C Metering device meter cupboard with power distribution system
D Utility grid TT, TN-C, TN-S, TN-C-S.
If the PV system exceeds the capacity of one inverter, it is possible to make a multiple connection of several inverters into the PV system. Each inverter has to be connected to an appropriate section of PV inputs. On the AC side they are connected in parallel to the grid.
Any other or additional usage is not permitted except the intended usage.
Inverter may only accept PV modules with Protection Class II as its input.
Inverter may only be connected to utility grid via distribution board. Local loads (home appliance, lights, motor loads, etc.) cannot be connected between inverter and AC circuit breaker on the distribution board.
Additionally, the unit is intended for fixed installation. Located on a part that is not removable without impairing the operation of the unit.
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2.2 Product Description
2.2.1 Product Appearance
6
7
8
9
3
3
O
F
F
O
N
1
2
3
3
5
4
Fig. 2-2 Product Components Description
Item Name Description
1 LCD display panel
Inverter operation data viewing and parameters configuration can be performed via the LCD display panel.
2
Connection terminals
They are DC input terminals, AC output terminal and RS485 communication terminal.
3 Handles
The handles are designed for holding the unit when transporting, installing or servicing.
4
Second PE Terminals
Second protective earth terminals as specified in EN 50178.
5 Air outlet Exit of hot air during the inverter operation.
6 Mounting ear It is used for hanging inverter onto the backplate.
7 Fans There are four fans to perform controlled forced-air cooling.
8 DC switch
During normal operation it is in “ON” state. It can shut down the inverter immediately in “OFF” position.
9 Air inlet Entrance of cool air.
2.2.2 Dimensions of Inverter
Fig. 2-3 Outline Dimensions of Inverter (unit: mm)
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2.2.3 LCD Display Panel
As a human-computer interaction interface, LCD display panel comprises LED indicators, buttons and LCD display screen on the front panel of the inverter.
LEDs indicate the working status of the inverter
The current running information shown on the LCD display
Malfunction records shown on the LCD display
Inverter configuration by pressing the buttons
Fig. 2-4 LCD Display Panel
No. Name Description
1 LED indicators
“RUN” and “FAULT”. Inverter current state can be known from the two indicators. Detailed definition is shown in Table 2-2.
2 Buttons
Navigate in the LCD menu, set values and other. Detailed function is shown in Table 10-2.
3 LCD screen
LCD screen can display current state of inverter, current running information, history information and parameters to be set.
Table 2-1 LCD Display Panel Description
LED Status Description
“RUN”: on;
“FAULT”: off
Inverter is feeding AC power to the utility grid.
“RUN”: off;
“FAULT”: on
A malfunction happens;
or protection function triggers.
“RUN”: off;
“FAULT”: off
Inverter is not energized;
or there is a communication error between DSP and LCD.
Table 2-2 Description of LED Indicator Status
2.2.4 DC Switch
DC switch is designed for safely disconnecting the DC current if required.
The inverter works automatically when input and output meet the requirements. If you want to interrupt its running or if a malfunction occurs, rotate DC switch to the “OFF” position to stop inverter from running.
Rotate the DC switch to the “ON” position, before restarting the inverter.
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2.3 Technical Description
2.3.1 Principle Description
The principle design of transformer-less and grid-connected inverter is illustrated in Fig. 2-5.
PV strings input voltage is transmitted to DC BUS via Boost circuit. Inverter is equipped with MPPTs for two DC inputs to ensure that the maximum power can be utilized even in different PV modules installation conditions.
Inversion circuit converts DC power into AC power, which will be fed into the utility grid via five core terminals. Protective circuits are designed to guarantee inverter safe operation and human safety.
A DC switch is integrated for safe disconnection of DC current. The inverter provides standard interface RS485 for communication. Inverters are also provided with running records display and parameters configuration via human-computer interface –LCD display panel.
Fig. 2-5 Main Circuit Diagram of Inverter
2.3.2 Functions Description
Inverter functions can be grouped as the following:
Conversion function
Inverter converts the direct current power into alternating current power, which conforms to the grid requirement of its installation country.
Data storage and display
Inverter stores essential data including running information and fault records, and displays them on integrated LCD display.
Parameters configuration
Inverter provides various parameters configuration for optimal operation.
Communication interface
Standard RS485 interface for connecting other monitoring devices into the PV system is included.
Protection functions
Reverse polarity protectionShort circuit protection
Insulation resistance to ground surveillance
Inverter output voltage surveillance
Inverter output frequency surveillanceResidual current protection
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DC component of AC output current surveillanceAnti-islanding phenomena protection
Ambient temperature surveillance
DC over-voltage protection
Over current protectionPower module over-temperature protection
2.3.3 Derating
Derating the output power is a way to protect the inverter from overload and potential malfunctions. Inverter’s derating function can be activated in the following scenarios:
PV input overload
Grid voltage too low
Temperature too high (Inner temperature and power modules temperature)
Power limit setting on the inverter LCD display or remote dispatch
Grid frequency too high (when the Country selection is “DE” or “IT”)
PV Overload Derating
When the PV input power exceeds the defined Max DC Input Power (32 kW), the inverter will reduce the power evenly to the maximum limit and keep the output power at nominal value.
Fig. 2-6 PV Overload Derating
Power Limit Setting
User may allocate output power value of the inverter via LCD control panel or the remote dispatch from the grid company. Under this kind of power derating, the operating states will display on the LCD screen.
Over-temperature Derating
Power modules over-temperature may result from high ambient temperature, poor ventilation or fault of fans. Over-temperature derating may protect the inverter as well as the power modules against damage.
When the modules temperature exceeds an upper limit, the inverter start to gradually derating until
the temperature decreases to normal range.
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When the inner temperature exceeds an upper limit, the inverter start to gradually derating until the
temperature decreases to normal range. .
The deration lower limitation is about 33%.
If both the modules temperature and the inner temperature exceed the limit, the actual derating power value will be the smallest one.
Grid Under-voltage Derating
Once the grid voltage is in the defined range of Vgrid (Vmin…215V), the inverter will decrease the power output.
P[Vmin…215V] = Pn × (Vgrid / 230V)
Fig. 2-7 Grid Under-voltage Derating
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3 Installation Flow
Fig. 3-1 Shows the installation flow of inverter for installer. Please follow these procedures.
Unpacking and Inspection
Read User Manual
Mounting the Inverter
Electrical Connection
Check before Commissioning
Commissioning
Start
Success?
End
Troubleshooting
Yes
No
1
Install Immediately
Storage
2
Mounting Location Selection
4
3
5
6
7
8
Yes
No
Moving Inverter
9
10
Fig. 3-1 Installation Flow Chart
Order Description Reference Chapter
1 Unpacking and inspection Section 4.1
2 Read this manual, especially the section on “safety instruction” Chapter 1
3 Store the inverter unit if not install immediately Section 4.4
4 Choose the best installation site Section 5.1
5 Moving the inverter to installation site Section 5.2
6 Install the inverter against the chosen wall Section 5.3
7
Electrical connections include DC, AC, ground and communication (optional) connection
Section 6.3...6.6
8 Examine before commissioning Section 7.1
9 Start up inverter and configure corresponding parameters Section 7.2
10 Troubleshooting Section 9.1
Table 3-1 Description of Installation Flow
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4 Unpacking and Storage
4.1 Unpacking and Inspection
The unit is thoroughly tested and strictly inspected before delivery. Damage may still occur during shipping.
Check the packing for any visible damage upon receiving.
Check the inner contents for damage after unpacking.
Check the completeness of delivery contents according to the inner packing list.
If there is visible damage to the packaging or the inner contents, or if there is something missing, contact the unit dealer.
Do not dispose of the original packaging. It will be the best choice to store the inverter by re-using the original packaging.
Fig. 4-1 Packaging for Inverter ST 30
4.2 Identifying Inverter
A nameplate is attached to one side of the inverter and the carton respectively. It provides information on type of inverter, along with the most important specifications, marks of certification institutions, website and serial number which is available and identified by Sunways.
Fig. 4-2 Inverter Nameplate (The image is only indicative. Actual product may differ)
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Icon Description
Don’t dispose of the inverter with the household waste.
Refer to the corresponding instructions.
TUV mark of conformity.
The inverter is in compliance with directives of TUV.
CE mark of conformity.
The inverter is in compliance with directives of CE.
Table 4-1 Description of Icons on the Nameplate
4.3 Delivery Contents
A B C D
Fig. 4-3 Delivery Contents
Item Name Description
A Inverter unit ---
B Backplate It is used for mounting inverter onto the wall.
C Inverter cap It is for inverter’s better weather-proof function.
D Documents
Include quality certificate, packing list, product test report and quick installation guide
E Expansion bolts Six units. It is used for fastening backplate onto concrete wall.
F Fastener set Six units. It is used for fastening backplate onto metal frame.
G Fix screws 2 M4×16 screws to fix the inverter to the backplate.
H DC connectors Ten pairs. PV input cables must be equipped with the connector.
I
Waterproof plugs
Four pairs. Seal the unused DC terminals with the waterproof plugs.
4.4 Storage of Inverter
Where the inverter may not be installed immediately or inverter needs to be stored under certain condition, store the unit as the following indications:
The unit must be packed into original carton and desiccant must be put inside. If the original packaging
is not available, an equivalent carton which is able to support the unit weight and size can be used.
The packing should be sealed by adhesive tape.
The unit must be stored in a clean and dry place to protect against dust and moisture.
The storage temperature should be always between -25°C and 60°C.
The recommended number of stack layers is not more than 4.
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It is very important to keep the packing away from chemicals. Otherwise it will lead to corrosion.
During the storage time, periodically check any visible damage by rats and other rodents. Replace the
packaging if necessary.
The packaging should be kept upright.
After long term storage, local installer or Sunways should perform a comprehensive test before
connecting the inverter into PV power system.
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5 Installing Inverter onto Wall
5.1 Selecting Installation Location
Selecting an optimal installation location for the inverter is decisive for its operating safety as well as its expected efficiency and service life.
Take the load capacity of the wall into account. The wall
(such as concrete wall and metal structure) should be strong enough to hold the weight of the inverter over a long period of time.
Install the unit where is accessible to install, electrical
connect or service.
Do not install the unit on a flammable material wall.
Do not install the inverter where flammable materials or
flammable gas are close to the unit installation.
Install the unit at eye level to operate buttons easily and
read display.
Install the inverter vertically with upside up for good heat
dissipation.
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Never install the inverter horizontally, with a forward tilt, with a backward tilt or with upside
down.
The inverter unit with IP65 can be installed indoors or
outdoors.
The ambient temperature should range from -25°C to
60°C.
The relative ambient humidity should never exceed 95%.
Moisture may result in corrosion and damage to the inner electronic components.
Avoid exposing inverter to direct sunlight or rain or snow to extend its service life despite the
IP65 protection degree. Exposure to the sun may cause additional internal heating which will cause power reducing. Shaded site of the building is preferred.
Snow accumulation
Direct rain fallDirect sunlight
Take enough space for convection into consideration during installing multiple inverters. It is
suggested to position the multiple inverters in a staggered way if necessary.
1000mm1000mm
600mm
1000mm 60 0mm
600mm
600mm
Cool air
Hot air
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Do not install the inverter in a closed cabinet.
Otherwise, the inverter will not operate normally. It is necessary to make sure that hot air will be discharged by forced ventilation.
Do not install the inverter where children can
reach.
Do not install the inverter in living area. Noise
can be produced during running of inverter, which may affect your daily life.
5.2 Moving Inverter to Installation Site
If the inverter is to be installed, remove the unit from the packaging and move it to the chosen installation site. During the moving process, the following instructions should be obeyed.
Always remember the weight of the inverters.
Grasp the equipment handles by both hands by means of handles.
Move the unit with the help of others or the lifting device.
Do not release the equipment unless it has been secured to the wall firmly.
5.3 Installing the Inverter
Inverter is installed onto the wall by means of backplate enclosed in the packaging. If you don’t use the supplied backplate, you may drill holes (refer to its dimension below).
Fig. 5-1 Backplate Dimensions (mm)
There are supplied two sets of stainless fasteners, to attach the backplate to concrete wall and to a metal frame.
Fig. 5-2 Dimensions of Expansion Bolt Set for Concrete Wall (mm)
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Fig. 5-3 Dimensions of Fastener Set for Metal Frame (mm)
5.3.1 Installing on Concrete Wall
Step 1 Remove backplate and fasteners from the packaging.
Step 2 Place the backplate onto the chosen concrete wall and adjust it until it is in a horizontal position.
Step 3 Mark the positions to drill holes using the backplate as template.
Step 4 Drill holes according to the marks made before.
In order to avoid electrical shock or other injury, inspect existing electronic or plumbing installations before drilling holes.
Step 5 Attach the backplate to the wall firmly with the supplied expansion bolt set. The torque for
fastening the nut is 35 Nm.
Step 6 Assemble the cap onto the inverter for better weatherproof function.
Step 7 Lift up the inverter above the backplate and then slide down to make sure that the recesses on the
back of the inverter fit perfectly together with the backplate.
Step 8 After fitting the inverter to the backplate, fasten it with two M4×16 screws.
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5.3.2 Installing on Metal Frame
Step 1 Remove backplate and fasteners from the packaging.
Step 2 Choose the best installation site according to above requirements. Place the backplate onto the
chosen metal frame and adjust it until it is in a horizontal position.
Step 3 Mark the positions to drill holes by using the backplate as template.
Step 4 Drill 6 holes at the marks made before. If the shape of the metal frame doesn’t fit the holes on the
backplate, re-drill holes on the backplate at appropriate position according to the chosen frame.
In order to avoid electrical shock or other injury, inspect existing electronic or plumbing installations before drilling holes.
Mark positions Drill holes
Step 5 Fasten the backplate against the metal frame with bolts and nuts. The dimensions of fasteners
used in the following diagram are recommended. The torque for fastening the nut is 35 Nm.
F
D
A
B
C
Install backplate E
Step 6 Assemble the cap onto the inverter for better weatherproof function.
Step 7 Lift up the inverter above the backplate and then slide down to make sure that the recesses on the
back of the inverter fit perfectly together with the backplate.
Step 8 After fitting the inverter to the backplate, fasten the inverter to the backplate with two M4×16
screws.
Item Description Remark
A
Hexagonal socket nut
M10
B Spring washer -
C Washer -
D Hexagonal bolt M10*45
E Metallic wall -
F Backplate -
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6 Electrical Connection
Once the inverter is firmly attached to the appropriate location, it can be connected to the PV power system.
Installation shall comply with local regulations and technical rules and relevant standards and instructions.
Improper operation during the wiring process can cause fatal injury to the operator or unrecoverable damage to the inverter. Only qualified personnel can perform the wiring work.
Prior to any electrical connection, keep in mind that inverter has dual power supplies. It is mandatory for technical personnel to wear personal protective equipment: helmet, footwear and gloves during the electrical work.
6.1 Simplified Electrical Connection Diagram
Connecting inverter to the existing PV system includes connecting inverter to the local grid and to PV arrays. There may be communication connection for monitoring inverter operation if necessary.
All electrical connection should follow the wiring rules and standards.
To PV array
To 230V
grid
Fig. 6-1 Simplified Electrical Connection Diagram
6.2 Terminals Description
All electrical terminals and cable openings of the ST 30 are located at the connection cabinet as Fig. 6-2.
No. Description No. Description
1 DC switch 7 Second PE terminal
2 DC SPD 8 DC connection circuit board
3 Configuration circuit board 9 PV input terminals
4 Cooling Fan 10 Communication cable glands
5 AC connection circuit board 11 AC cable gland
6 AC connection terminal block and PE terminal -
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Fig. 6-2 Connection Cabinet Description
6.3 Connecting Inverter to AC Grid
6.3.1 AC Side Requirements
Only after receiving prior approval from the local grid company as required, should you connect the inverter to the grid.
Prior to connecting to the utility grid, verify whether the grid voltage and frequency are within the range of inverter output parameters, referred to “Appendix”. Otherwise consult local grid company for solution.
AC Side Circuit Breaker
An independent three or four-pole circuit breaker (minimum size value 50 A) for each inverter must be installed at the output side to ensure that the inverter can be securely disconnected.
There are some points that are not allowed for the inverter:
It is not allowed to use the same circuit breaker for several inverters.
It is not allowed to connect loads between inverter and circuit breaker.
Residual Current Device
With an integrated universal current-sensitive residual current monitoring unit inside, the inverter is able to distinguish the fault currents from normal capacitive leakage currents. The inverter will disconnect from mains as soon as a fault current of more than limit value has been detected.
However if an external RCD or residual current breaker is mandatory, the switch must trigger at a failure current of 300 mA or higher.
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Requirements of Multiple Inverters in Parallel Grid Connection
If several inverters are operated in parallel connection to grid, different requirements should be obeyed.
Scenario 1:
Several inverters are operated in parallel connection to the three-phase Low Voltage grid.
Requirements:
The sum of all inverters in parallel connection is limited to 34.
See technical information “System Impedance and Stability Recommendation for Multiple String Inverters in Large PV Power Plant” at Sunways website for more detailed information
Scenario 2:
Several inverters are operated in parallel connection to low-voltage side of MV transformer. The high-voltage side of MV transformer is connected to the Middle Voltage Grid.
Requirements:
The sum of all inverters in parallel grid connection is limited to 34.
The rate voltage on the low-voltage side of transformer must meet the inverter output electrical
specification. A neutral point is necessary and must lead outwards as neutral conductor.
The low-voltage side of the transformer must be Y-type.
1MW transformer with a short-circuit impedance less than 6% is recommended.
As mentioned in the scenarios above, the total number of inverters is always less than or equal to 34. If there are inverters more than the limited value, inverters may not operate normally.
6.3.2 Grid Connection
An AC terminal block inside the connection cabinet is used for the five-wire grid connection (L1, L2, L3, N, PE) of the inverter. And feed-in power is always three-phase via the AC terminal.
AC Cable Requirements
Consider the following facts when select AC cables specifications and types:
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The grid impedance of the AC cable must correspond to the specification to avoid unintended
disconnection from the grid or derating of the output power.
Voltage drop and other consideration may use the larger size cables. Avoid power loss in cables of more
than 1% of nominal inverter rating.
Withstand ambient temperature;
Layout type (inside wall, underground, free air etc.);
UV resistance.
Connecting Inverter to AC Grid
Danger to human life due to high voltage existing inside the inverter!
Make sure that all the DC and AC cables to the inverter are not live before you start the electrical work.
Do not turn on the AC side circuit breaker until all inverter electrical connections have completed.
Connect the inverter exclusively to TN or TT mains as the following procedures:
Step 1 Disconnect AC circuit breaker and prevent it from reconnection
inadvertently.
Step 2 Loose the six screws on the lower connection cabinet.
Step 3 Strip off AC cables as the following indication.
For flexible cables (stranded wires), use cold pressing terminal lugs (plastic sleeves).
No. Description Remark
A Protective layer
Accepted cable external diameter ranges from 22 mm to 27 mm.
B Length of insulation to be stripped off 16 mm
C Insulation layer -
D Cross section of AC cables Recommendation value: 10 mm² (7 AWG)
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The maximum accepted cable external diameter ranges from 22 to 27 mm, whereas each individual terminal of the terminal board accepts a cable with cross-section of up to 16 mm².
Step 4 Insert AC cables through cable gland from outside.
Step 5 Fix all cables ends to the corresponding terminals using a cross screwdriver according to markings
on the block.
Observe the pin assignment of AC terminal block. If a phase wire is
connected to the “PE” terminal, it may permanently destroy the inverter.
Please avoid squeezing the cable insulation layer into the AC terminal.
Improper connection may damage the inverter.
Step 6 Screw cap nut tightly onto the cable.
6.4 Connecting Inverter to PV Arrays
Lethal voltage exists!
PV arrays produce electrical energy when exposed to light and thus can create an electrical shock hazard. Cover the PV arrays with opaque materials and then perform the wiring. Wiring should only be performed by qualified personnel.
Make sure that the maximum input-ground capacity of the inverter is less than (0,12 uF/kW)*30 kW, otherwise the inverter will not function properly.
Before connecting the PV arrays to the inverter, make sure that the impedances between the positive terminal of the PV string and Earth and the impedances between the negative terminal of the PV string and Earth are larger than 1 MOhm.
ST 30 inverter has two PV input areas DC1 input and DC2 inut, each owning its MPP tracker. The two PV inputs can be configured in independent mode or parallel mode.
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There is a risk of inverter damage! The following requirements should be met; otherwise they will lead to loss of any and all warranty rights.
Make sure that the maximum short circuit current of total DC input is
less than inverter allowable limit.
Make sure that the maximum open voltage of each string is less than
1000 V. Voltage over 1000 V can damage the inverter.
6.4.1 PV Configuration Mode- Independent Mode
For independent mode, the two PV inputs work independently, each with its own MPPT. Therefore the two PV inputs can be different with each other, including different PV module types, different numbers of connected in PV string, different tilt angles or orientation angle of PV modules.
As shown in the following diagram, inverters should choose independent mode due to different orientation angle between the two PV inputs.
To make sure maximum DC power can be utilized, PV strings connected to individual input area should have a homogeneous structure, including the same type, the same number, identical tilt and identical orientation.
Prior to connecting inverter to PV inputs, the following electrical specifications must be met:
Total DC Power Limit for Inverter
DC Power Limit for each Input
Open-circuit Voltage Limit for Each Input
Maximum Current Limit for each MPPT Input
32 kW 16 kW 1000 V 40 A
You should take the negative open-circuit voltage temperature coefficient of PV module into consideration when designing the PV string.
6.4.2 PV Configuration Parallel Mode
For parallel mode, the PV inputs can be configured in parallel inside the connection cabinet.
All PV strings connected to the ST 30 have a homogenous structure, including the same type, the same number, identical tilt and identical orientation.
As shown in the following diagram, the ST 30 may choose parallel mode due to no difference between the two PV inputs.
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Prior to connecting the ST 30 to PV inputs, the following electrical specifications must be met simultaneously:
Total DC Power Limit for Inverter
Open-circuit Voltage Limit for Each Input
Maximum Current Limit for total MPPT Input
32 kW 1000 V 80 A
You should also take the negative open-circuit voltage temperature coefficient of PV module into consideration when designing the PV string.
6.4.3 Configuration of PV Connection Mode
PV configuration mode of the ST 30 can be performed by a switch on the configuration circuit board.
Independent mode: turn the switch ON.
Parallel mode: turn the switch OFF.
6.4.4 PV Connection Procedures
DC cables from PV strings should be equipped with DC connectors. Sunways provides corresponding plug connectors in the scope of delivery for quick connection of PV inputs. Pairs of MC4 DC connectors are supplied in the scope of delivery.
To maintain IP65 weatherproof function of inverter, only the supplied DC connectors or the connectors of the same protection class can be used.
DC Cable Requirements
Cross-section Area Range
Outer cable diameters
Max. Withstand Voltage
Max. input current for each PV string
4...6 mm² 6…9 mm 1000 V 10 A
The input current of each input channel should be less than 10 A, otherwise the fuse may blow out.
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DC Cable Connection Procedures
Make sure that all the DC and AC cables to the inverter are not live before you start the electrical work.
Step 1 Strip off 7 mm insulation layer from all DC cables.
Step 2 Assemble cable ends with crimp contacts by crimping pliers.
Step 3 Lead cable through cable gland.
Step 4 Insert the crimp contact into the insulator until it snaps into
place. Then pull gently to check if it is correctly engaged.
Step 5 Screw the cable gland to front insulator with tightening
torque 2.5…3 Nm.
For further assembly and connection instruction, please visit the webpage of the device manufacturer.
Step 6 Check the connection cable of PV string for the correct
polarity.
Step 7 Disconnect the DC switch.
Step 8 Configure PV configuration mode via jumper cables according to actual PV conditions. If parallel
PV configuration mode is selected, you should connect DC1+ to DC2+ and DC1- to DC2- on the DC connection circuit board with jumper cables of cross-section not less than 6 mm² (10 AWG) as the diagram shows. The existing cable connections are not displayed in the diagram.
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Step 9 Plug the positive and negative DC connectors into PV
terminals underneath the connection cabinet until it locks clicking into place
Step 10 Connect other PV strings following the above-mentioned
procedures.
Step 11 Seal the unused DC terminals with MC4 compatible
terminal caps.
6.5 Grounding the Inverter
Because of the transformer-less design of the inverter, the DC positive pole and DC negative pole of the PV arrays are not permitted to be grounded.
6.5.1 Grounding System Overview
All non-current carrying exposed metal parts of the equipment and other enclosures in the PV power system should be grounded (e.g., PV arrays frame and inverter enclosure).
Where there is only one inverter in the PV power system, connect “PE” cable to the installation ground.
Where there are multiple inverters in the PV power system, connect “PE” cables of all inverters and mounting frame of PV arrays to the same copper bus bar. In this way, it will establish equipotential connection.
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Fig. 6-3 Grounding for Inverter
6.5.2 Second Protective Earth Terminal
The inverter is equipped with second protective earth terminal in accordance with EN 50178.
Second PE Terminal
There is a second PE terminal on one side of the inverter, for PE connection.
Fig. 6-4 Second PE Terminal
Second PE Connection
Fig. 6-5 Connection of the Second PE Connection
*The connection parts are not included in the scope of delivery.
Item Description Remark
A Screw M4×12mm
B Lock washer -
C Washer -
D Cable socket -
E Yellow-green cable 6 mm² (9AWG)
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6.6 Communication Connection
6.6.1 Communication Overview
The inverter operation information can be transferred via its integrated RS485 interface to a PC or to data logging device.
RS485 is the standard communication choice for inverter.
There are communication terminals (RS485) at the bottom of the inverter. And there apply two optional connection terminals on the configuration circuit board: RS485 A/B terminal blocks and RJ45 plug in terminals.
If a terminating resistor is necessary switch on the 120 Ω terminating resistor switch. A terminating resistor will be connected between the communication cables of the inverter.
Fig. 6-6 Communication related devices on the Configuration Circuit Board
Before communication connection, prepare communication cable and RJ45 plug.
RS485 cable requirements to ensure quality of communication:
Twist-pair type cable
Twist-pair type shielding Ethernet cable
A converter such as RS485-232 converter, which converts 485 to 232 signal, is needed between inverter and PC.
6.6.2 Communication System
For Single Inverter
Where there is only one inverter, a RS485 cable enables connection between inverter and data logging device.
* Resistor necessary if not included in the end device
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Communication Connection (RS 485 A/B bus or RJ 45)
Inverter
RS 485 A/B bus RJ 45
Terminating Resistor
Single one
Only out.
Only out.
Yes
For Multiple Inverters
Where there is more than one inverter, all inverters can be connected to data logging device in daisy chain. The first and last inverters in the chain must be terminated with a resistor of 120 Ω. The shielding layer of RS485 cable should be single-point grounded.
The maximum number of inverters connected in the daisy chain depends on converter, data logging device and other factors. Please refer to the manual of the converter or data logging device.
* Resistor necessary if not included in the end device
Communication Connection (RS 485 A/B bus or RJ 45)
Inverter
RS 485 A/B bus RJ 45
Terminating Resistor
Inverter 1
Only out
Only out
Yes
Inverter 2…n-1
In and Out
In and Out
No
Inverter n (with Data Logging Device)
In and Out
In and Out
No
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Inverter n (without Data Logging Device)
Only in
Only in
Yes
6.6.3 RS485 Communication Connection
RS485A/B Bus Connection
Step 1 Lead shielding RS485 twist-pair type cable through communication cable gland to the
configuration circuit board.
Step 2 Trip off the insulating layer of the communication cables. Connect the cables to the RS 485 bus
terminal blocks.
Step 3 According to the position of the inverter (refer to the prior section), repeat step 1…2 to connect
the other RS485 cables.
Step 4 Pull cables outwards to confirm whether they are fastened firmly.
Step 5 According to the position of the inverter (refer to the prior section) switch ON or OFF the
terminating resistor.
Step 6 Tighten the tread-lock sealing lock. Block off the vacant terminals to protect the inverter’s internal
from dust and moisture.
Step 7 If there is no other connection procedure, recover and fix the front cover of the connection
cabinet.
Step 8 Now perform RS485 communication connection as the diagram shown above. Connect the other
end of cable to other devices. Communication terminal definition is referred to device manual.
Step 9 Verify the communication connection and configure the communication parameters.
If there is more than one inverter to communicate with a PC or a data logger, it is crucial to configure the communication parameters of each inverter. See “10.12 Communication Parameters Setting”.
Data logging Device and RS485-232 converter are optional parts.
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RJ45 Connection
Step 1 Lead shielding Ethernet cable through communication cable gland to the configuration circuit
board.
Step 2 Use the Ethernet crimper to crimp the cables and connect cables to RJ45 plug according to TIA/EIA
568B.
Step 3 Connect the RJ45 plug into the RS485 in/RS485 out terminal on the configuration circuit board.
Step 4 According to the position of the inverter (refer to the prior section), repeat step1…3 to connect the
other RS 485 Ethernet cables to the RS485 out/RS485 in terminal on the configuration circuit board.
Step 5 Pull cables outwards to confirm whether they are fastened firmly.
Step 6 Tighten the tread-lock sealing lock. Block off the vacant terminals to protect the inverter from
internal dust and moisture.
Step 7 According to the position of the inverter (refer to the prior section) switch ON or OFF the terminating
resistor.
Step 8 If there is no other connection procedure, recover and fix the front cover of the connection cabinet.
Step 9 As for the wires which connect to the logging devices, use the Ethernet wire stripper to strip the
insulation layer and connect the RS485 A and B cables (3 and 6) to data logging device or RS 485-232 converter. Communication terminal definition is referred to the device manual.
Step 10 Verify the communication connection and configure the communication parameters.
If there is more than one inverter to communicate with a PC or a data logger, it is crucial to configure the communication parameters of each inverter. See “10.12 Communication Parameters Setting”.
Data logging Device and RS485-232 converter are optional parts.
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7 Commissioning
Commissioning is a critical part for a well-installed PV system, which can protect against fires, injury and electrical shock.
7.1 Inspection before Commissioning
Before starting the inverter, you should check the following items should be checked for requirements.
1. Inverter unit is accessible for operation, maintenance and service.
2. Re-check that the inverter is firmly installed onto the wall.
3. Space for ventilation is well provided for one or more inverters.
4. Nothing is left on the top of the inverter unit.
5. Inverter and accessories are correctly connected.
6. Cables are routed in safe place or protected against mechanical damage.
7. Specification of AC circuit breaker is reasonable.
8. Terminals not used underneath the inverter are sealed.
9. Warning signs & labels are suitably affixed and durable.
7.2 Commissioning Procedure
If all checking items mentioned above meet the requirements, follow the next procedures to start up the inverter for the first time.
At chapter”10.1 Description of Button Function”, there are described the multiple functions of the buttons.
Step 1 Close external AC circuit breaker.
Step 2 Rotate DC switch to “ON” position.
Suppose there are sufficient sunlight and enough DC power. PV arrays initialize and supply DC power to inverter. The LCD display is activated to check the validity first. If there is a defect on the display, contact Sunways.
Step 3 Language selection screen will appear. Perform language settings
with the right two buttons. Detailed button functions can be referred to “10.1 Description of Button Function”. Press to choose language. Confirm the settings by Pressing OK.
Step 4 Configure time according to the local time. Time setting is very
important, which directly affects data logging. Press to move cursor and Press to scroll up time value. Confirm the settings by Pressing OK.
Step 5 Select the country code according to the installation country of the
inverter. Each country code represents corresponding local protective parameters that have been preset before delivery. Before country setting, there is warning screen.
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Step 6 Press to choose country code. Confirm the settings by Pressing
OK.
Refer to “10.11 Protective Parameters Setting” for country code explanation. If the inverter is installed where the country code is not included, please choose item “Other” and manually set the protective parameters.
If the country code is not set correctly during commissioning, reset the protective parameters as explained in “10.11 Protective Parameters Setting”. There may be faults if otherwise.
Step 7 Configure grid code on the display. Press to select grid code.
Confirm the selection by Pressing OK. Where, LV indicates Low Voltage Grid Code; MV indicates Middle Voltage Grid Code.
Step 8 When choose MV, Press to enter the LVRT function selection,
Press to switch on or off the LVRT function and Press OK to confirm the selection.
If the Country selected does not have the “Grid codes” directives, this configuration will not affect the following procedures.
However, you may select the MV to enable/disable the LVRT function regardless of the country selected
Step 9 After configuring the Grid Code, there will be a “Pro-param” type
selection screen and then corresponding sub-menu will come up. For detailed information, please refer to “10.11 Protective Parameters Setting”.
Step 10 After configuring all parameters, there will be a “setting
confirmation” screen. Check whether all above-mentioned parameters are correct.Confirm by Pressing OK. Cancel by Pressing ESC and reset.
Step 11 Step 11 Inverter will enter into startup process. Observe status of
LED indicators and the LCD main screen. If inverter‘s commissioning succeeds, the “RUN” indicator will be lit and “RUN” will be displayed on the “State” area
If inverter commissioning fails, the “FAULT” indicator will be lit and “fault” will occur on the display. Press to view “current fault” information. Remove the existing malfunction and then repeat starting up inverter as the above procedures.
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8 Disconnecting, Dismantling and Disposing the Inverter
8.1 Disconnecting the Inverter
For maintenance work or any service work, inverter must be switched off. In normal operation, switching off is not necessary.
In order to disconnect the inverter from the AC and DC power sources, you should proceed with the following procedures. Otherwise you will be exposed to lethal voltages or the inverter will be damaged.
1. Disconnect the external AC circuit breaker and prevent it from connecting again.
2. Turn off the upstream DC circuit break or cover the PV arrays with opaque materials. Rotate DC switch
at the side of inverter to the “OFF” position.
Please strictly follow the sequence of the above procedures. Otherwise it will lead to unrecoverable inverter damage.
3. Wait about ten minutes until the capacitors inside the inverter have discharged.
4. Loose the six screws on the lower connection cabinet and then remove the lid.
5. Measure AC voltage to ground at the AC terminal to confirm AC output of inverter at the AC circuit
breaker is voltage free.
6. Loose screws to remove AC cables.
7. Disconnect DC cables from the inverters.
8.2 Dismantling the Inverter
Refer to Chapter 5 and Chapter 6 to dismantle the inverter in reverse steps.
If the inverter will be reinstalled in the future, please refer to “4.4 Storage of Inverter” for a proper conservation.
8.3 Disposing the Inverter
Users should take the responsibility for the disposal of the inverter.
Some parts and devices in the inverter, such as LCD display, batteries, capacitors, may cause environment pollution. Users must comply with the related local regulations to avoid causing pollution.
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9 Troubleshooting and Maintenance
9.1 Troubleshooting
9.1.1 Troubleshooting of LED Indicator
See “Table 2-1 LCD Display Panel Description” for definition of LED states.
Type of fault Troubleshooting
LED indicators and LCD screen cannot be lit
1. Disconnect AC side circuit breaker.
2. Rotate DC switch to the “OFF” position.
3. Check the polarity of DC input.
“RUN” indicator goes out
1. Disconnect AC side circuit breaker.
2. Rotate DC switch to the “OFF” position.
3. Check the correctness of electrical connection of inverter. See “6 Electrical Connection”.
4. Check whether DC input voltage exceeds the inverter start voltage of inverter.
5. If all above conditions are OK, please contact with Sunways Technical Hotline.
“Fault” indicator is lit
1. A fault is not removed yet.
2. Perform troubleshooting in according to fault type in LCD screen. See “9.1.2 Troubleshooting of Faults in LCD Screen”.
3. If it cannot be solved, please contact Sunways Technical Hotline.
9.1.2 Troubleshooting of Faults in LCD Screen
When faults occur, “Fault” state will be shown on the main screen. Press to view multiple “current fault” information pages.
Fault Code Description Troubleshooting
0002
The grid voltage has exceeded inverter allowable upper limit.
1. Check the grid voltage.
2. If the grid voltage exceeds the permissible range of inverter protective parameters, ask utility grid company for solution.
3. If the grid voltage is within the permissible range, contact the Technical Hotline
0003
Inverter has checked that the instantaneous sample value of the grid voltage exceeds the allowable limit for some time.
1. This is a short-term fault due to grid condition. Wait a moment for inverter recovery.
2. If the fault remains, please contact the Technical Hotline
0004
The grid voltage has fallen below inverter’s allowable lower limit.
1. Check the grid voltage.
2. If the grid voltage exceeds the permissible range of inverter protective parameters, ask utility grid company for solution.
3. If the grid voltage is within the permissible range, contact the Technical Hotline
0005
The grid voltage is too low.
1. This is a short-term fault due to grid condition. Wait a moment for inverter recovery.
2. If the fault remains, please contact the Technical Hotline
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Fault Code Description Troubleshooting
0006
The AC output current exceeds inverter protective limit.
1. The inverter will resume if the output current falls below the protective value.
2. If the fault remains, please contact the Technical Hotline
0007
Inverter has checked AC overcurrent temporarily.
The inverter will self-recover after a few seconds.
0008
The grid frequency has exceeded inverter allowable upper limit.
0009
The grid frequency has fallen below inverter allowable lower limit.
1. Check the grid frequency.
2. If the grid frequency exceeds the permissible range of inverter protective parameters, ask utility grid company for solution.
3. If the grid frequency is within the permissible range, contact the Technical Hotline
0010 Islanding
1. Check whether AC circuit breaker is triggered.
2. Check whether AC cables are all firmly connected.
3. Check whether grid is not on service.
4. If all conditions are OK and this malfunction still occurs in the LCD screen, contact the Technical Hotline
0011
The DC component of AC current has exceeded inverter limit.
1. Wait a moment for inverter recovery.
2. If the fault occurs repeatedly, contact the Technical Hotline
0012
Inverter has detected that there is a failure current.
1. Check the PV strings for ground fault.
2. If the fault occurs repeatedly, contact the Technical Hotline
0013
Inverter has checked that the grid is abnormal
1. Wait a moment for grid recovery.
2. If the grid parameters exceed the permissible range of inverter protective parameters, ask utility grid company for solution.
3. If the grid frequency is within the permissible range, contact the Technical Hotline
0014
The average grid voltage over 10 minutes is not within the permissible range.
1. Wait a moment for inverter recovery.
2. If the fault occurs repeatedly, contact the Technical Hotline
0015
Grid impedance has exceeded inverter limit
1. Check AC cables for appropriate size.
2. Wait a moment for inverter recovery.
3. If the fault occurs repeatedly, contact the Technical Hotline
0016
The AC output overloads.
1. Wait a moment for inverter recovery.
2. If the fault occurs repeatedly, contact the Technical Hotline
0017
The inverter has checked that there is unbalance between the three phase voltages.
1. Wait a moment for inverter recovery.
2. If the fault occurs repeatedly, contact the Technical Hotline
0019
The bus voltage is temporarily high.
1. Wait a moment for inverter recovery.
2. If the fault occurs repeatedly, contact the Technical Hotline
0020
The bus voltage is high.
1. Wait a moment for inverter recovery.
2. If the fault occurs repeatedly, contact the Technical Hotline
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Fault Code Description Troubleshooting
0021
Inverter has checked that there is overcurrent of PV1 input.
Check the layout and the wiring of PV1 input.
0022
Inverter has checked that there is overcurrent of PV2 input.
Check the layout and the wiring of PV2 input.
0023
PV configuration mode has changed during inverter running.
Check the PV input configuration mode and restart the inverter when necessary.
0024
Inverter has checked the deviation of neutral point voltage.
1. Inverter will recover if the deviation value falls below the protective limit.
2. If the fault occurs repeatedly, contact the Technical Hotline
0025
Inverter has checked out the unbalance of neutral point voltage temporarily.
1. Inverter will recover if the deviation value falls below the protective limit.
2. If the fault occurs repeatedly, contact the Technical Hotline
0026
There is high Bus fluctuation voltage.
1. This is a short-term fault. Wait a moment for inverter recovery.
2. If the fault still exists, please contact the Technical Hotline
0027
The DC current is not balanced between the two PV inputs for parallel PV configuration mode.
1. Wait a moment for inverter recovery.
2. If the fault occurs repeatedly, contact the Technical Hotline
0028
Inverter has checked the reverse polarity of PV connection.
1. Disconnect inverter.
2. Reconnect PV strings.
0036
The temperature of module is too high
0037
The ambient temperature is too high
1. Check whether AC output power exceeds norminal power too much.
2. Check whether fans work normally and whether there are some abnormal fans. Please replace broken fan, in necessary.
3. Clean air grills of outlet.
4. If the fault still exists, please contact the Technical Hotline
0038
The inverter has checked that there is a fault of relay.
1. Wait a moment for inverter recovery.
2. If the fault occurs repeatedly, contact the Technical Hotline
0039
The insulation resistance is low. (ISO-flt)
1. Wait a moment for inverter recovery.
2. If the fault occurs repeatedly, contact the Technical Hotline
0040 IGBT saturation
1. Wait a moment for inverter recovery.
2. If the fault occurs repeatedly, contact the Technical Hotline
0041
There is a fault with sampling channel.
1. Wait a moment for inverter recovery.
2. If the fault occurs repeatedly, contact the Technical Hotline
0042 Current imbalance. If the fault occurs repeatedly, contact the Technical Hotline
0043
The ambient temperature falls below -25°C
Disconnect inverter to stop. Wait for ambient temperature to rise above -25°C and then start inverter again.
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Fault Code Description Troubleshooting
0044
There is a fault with DC/AC inversion circuit
1. Wait a moment for inverter recovery.
2. If the fault occurs repeatedly, contact the Technical Hotline
0045
There is a fault with PV1 boost circuit.
0046
There is a fault with PV2 boost circuit.
1. Wait a moment for inverter recovery.
2. If the fault occurs repeatedly, contact the Technical Hotline
0047
The PV configuration mode set on the display is not in accordance with the configuration in the connection cabinet.
1. Disconnect inverter.
2. Re-select PV configuration mode and re-connect PV strings. For more detailed information please refer to “6.4 Connecting Inverter to PV Arrays”.
0048
Phase-R current sampling channel fault.
0049
Phase-S current sampling channel fault.
0050
Phase-T current sampling channel fault.
1. Wait a moment for inverter recovery.
2. If the fault occurs repeatedly, contact the Technical Hotline
0051
Hardware Overvoltage/ Overcurrent protection
1. Wait a moment for inverter recovery.
2. If the fault occurs repeatedly, contact the Technical Hotline
0070 Fans are defective. Disconnect inverter and remove the broken fan.
0072 Fault with DC SPD It is necessary to replace the DC SPD. Contact the Technical Hotline
0073 Fuse has blown out
Disconnect inverter and replace the fuses. Contact the Technical Hotline
0074
Communication fault of LCD
A fault has occurred in the internal communication of the inverter. However, the inverter continues feeding into the grid. Contact the Technical Hotline
0075
Solar irradiation is not sufficient for inverter operation.
Wait for higher irradiation.
If this recurs at medium irradiation, check the PV system design and correct the connection of PV inputs.
0076 PV1 overload
Check the PV system design and correct the connection of PV1 inputs.
0077 PV2 overload
Check the PV system design and correct the connection of PV2 inputs.
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9.2 Maintenance
9.2.1 Routine Maintenance
Items Methods Period
Save data
Save the running data, parameters and log to a disk or a file.
Refer to the manuals of the data logging devices.
Once a month
General state of system
Visual check any damage or deformation of the inverter.
Check any abnormal noise during the running of the inverter.
Check each parameter of inverter operation.
Check if the temperature of the housing is normal. Monitor the system using the thermal imager.
Every 6 months
System clean
Check the temperature and dust of the inverter. Clean the inverter enclosure.
Check the humidity and dust of the environment. Meanwhile check whether the filter function of the air inlet is ok. Clean the air inlet and outlet, when necessary.
Six months to a year (it depends on the dust contents in air.)
Electrical connection
Check whether cable connections are loose. Tighten the loose connections.
Check whether there is injury in the cables, especially the surface in contact with metal.
Check whether the wrap belt of the connection terminals is strip-off.
Six months after commissioning and then once or twice a year.
Fans
Check whether there is crack of the fan blade
Check whether there is any abnormal noise of the fan turning.
Clean or replace the fans.
Once a year
Devices check
Check the fuses and the DC SPD.
Replace the fuse.
Contact Sunways to order new DC SPDs.
Every 6 months
Safety function
Check the LCD stop and emergency stop circuit of the system.
Simulate shutdown and check stop signal communication.
Check the warning labels, and replace them if necessary.
Once or twice a year
Software
Software optimization.
Check the setting of every parameter.
Once or twice a year
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9.2.2 Maintenance Instruction
Fan Maintenance
There are four fans at the side of the inverter for active cooling during running operation. If the fans are dirty or out of work, the inverter may not be cooled down well and its efficiency may accordingly decrease. Therefore it is necessary to clean the dirty fans or replace the broken fans as the following indications.
Disconnect the inverter from the grid first and then PV arrays before
any maintenance work.
Lethal voltage still exists in the inverter. Wait for at least ten minutes
and then perform the maintenance work.
Fans maintenance work may only be performed by qualified
electricians.
1. Disconnect the AC circuit breaker.
2. Turn off the upstream DC circuit break or cover the PV arrays with opaque materials. Rotate DC switch
at the side of inverter to the “OFF” position.
3. Wait for at least ten minutes.
4. Disconnect all electrical connection in the reverse procedures in the “6 Electrical Connection”.
5. Lift up the inverter over the backplate with the help of others and then remove it from the wall.
6. Place the inverter onto the platform.
7. Loosen the screws as the right diagram shown.
8. Disassemble the metal plate slightly.
9. Release the locking part of four connectors by pressing on the
ribbing of the locking hooks and pull outwards.
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10. Remove fans from the inverter.
11. Clean the dirty fans with soft brush or vacuum cleaner. Replace the broken fans if necessary.
12. Re-assemble the fans onto the inverter.
13. Connect the four connectors and fasten them with cable ties.
14. Assemble the plate by fastening the four screws.
15. The inverter can be work again.
Replacing the String Fuses
In case of damage, it is necessary to replace the blown string fuses due to overcurrent. Proceed as follows:
1. Disconnect AC circuit breaker.
2. Turn off the upstream DC circuit break or cover the PV arrays with opaque materials. Rotate DC switch
at the side of inverter to the “OFF” position.
3. Wait for at least ten minutes.
4. Disconnect the DC cables from the inverter.
5. Open the inverter as described in section “8 Disconnecting, Dismantling and Disposing the Inverter”.
6. Observe the string fuse assignment and check the fuse conductivity using the multimeter. A
non-conductive fuse indicates a fault in the affected string.
7. Have the installer of the PV generator check the affected string and order the fuse for the defective
string fuse of the same specification from Sunways.
8. Remove the blown string fuse.
9. Insert the new fuse into the fuse holder.
10. Close the inverter and startup the inverter again.
Clean Air Inlet and Outlet
A huge amount of heat is generated with the running of the inverter. The inverter adopts a controlled forced-air cooling method. Check whether there is anything blocking the air inlet and outlet to maintain good ventilation. Clean the air inlet and outlet with soft brush or vacuum cleaner if necessary.
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9.3 Contact Sunways Service
Should you have any problems in operating on the inverter, please contact us:
Sunways Technical Hotline:
Telephone +49 (0)7531 996 77-577
Telefax + 49 (0)7531 996 77-444
www.sunways.eu
www.sunways.eu/en/service/technical-hotline/
We need the following information to provide you the best assistance:
Type of the inverter
Serial number of the inverter
Fault code/name
Brief description of the problem
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10 Operation of LCD Display
10.1 Description of Button Function
Inverter offers two buttons for the user to look up the running information and configure parameters settings. The two buttons have multiple functions. Please refer to Table 10-1 before any operation onto inverter.
Button Operation Description
Press less than two seconds
Move upwards or downwards, or increase setting value. Hereinafter, it is referred to as “Press ”.
esc
Press more than two seconds
Return to the previous menu or cancel the command. Hereinafter, it is referred to as “Press ESC”.
Press less than two seconds
Move left or right, or turn pages. Hereinafter, it is referred to as “Press ”.
ok
Press more than two seconds
Enter into the sub-screen or confirm the command. Hereinafter, it is referred to as “Press OK”.
Table 10-1 Button Function
The background illumination of the LCD screen will go out to save power if there is no button operation for one minute. Reactivate it by pressing any button.
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10.2 Inverter Menu Structure
Fig. 10-1 Menu Tree-English
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10.3 Main Screen
If the inverter succeeds in commissioning, LCD display will enter into the main screen, as shown in Fig. 10-2.
Fig. 10-2 Main Screen Description
No. Description
1 Power curve. x-axis: time in hours; y-axis: output power yield P in %.
2 Icons (refer to the Table 10-3) and the Inverter active power limits (P-W limits).
3 Current output power.
4 Energy generation at present day.
5 Total energy generation since initial commissioning.
6 Inverter state.
7 Date (year/month/date) and time.
Inverter State Description
Run
After being energized, the inverter tracks the maximum power point (MPP) of the PV arrays and feeds AC power to grid. This mode is the normal mode.
Standby
Inverter will enter into Standby mode for insufficient input power. In this mode the inverter will wait until the DC voltage recovers.
Stop The inverter is shut down.
Key-stop The inverter will stop operation by manual “Stop” through LCD menu.
Start… The inverter is initializing and synchronizing with the grid.
Upd fail IAP (In Application Programming) update fails
Fault
If a fault occurs, the inverter will automatically stop operation, trigger the AC relay and show “Fault” on the LCD with the “FAULT” indicator lit.
Once the fault is removed in recovery time (set by user, see “10.10 Running Parameters Setting”), the inverter will automatically resume running.
Warning Inverter has checked out some warning information.
Table 10-2 Inverter State Description
If inverter is in “Fault” state, Press /to view multiple “Current fault” information pages. To know the meaning of the fault code, please refer to “9.1.2 Troubleshooting of Faults in LCD Screen”
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Icon Description
Inverter is in IAP (In Application Programming) update process.
Inverter in power reduction state.
Fans inside are working.
Inverter is warning the running state.
Table 10-3 Icon Description
10.4 Adjust Contrast
Press ESC to enter into the contrast adjustment screen.
Press to increase the setting value and press to decrease the value.
Press OK to confirm the contrast setting.
The contrast value ranges from 0 to 100. The recommended value is 50 or 60.
10.5 Detailed Running Information
On the main screen, there is some basic information about the inverter. For more detailed running information, plase operate as follows.
Main Screen (Press OK) MenuRun-info (Press OK)
LCD screen will show four detailed running information pages. Scroll pages by pressing /.
“DC power input” represents the total input power of PV1 and PV2.
“Vdc” indicates the DC voltage of each input.
“Idc” indicates the DC current of each input.
“Pdc” indicates the DC power of each input.
“Indep / Paral mode” is the PV configuration mode of the two PV inputs.
indicates the corresponding input is at work.
“P-W” is inverter output active power.
“S-Va” is inverter output apparent power.
“Country” is inverter selected country code.
“Grid code” is inverter selected grid code.
“Vac” is phase voltage.
“Iac” is phase current.
“Pac” is AC output of each phase.
“F” is frequency of each phase.
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“CO2-reduce” indicates total CO2 emission reduction due to the inverter..
“E-month” is the energy generation in this month.
“h-Total” is the total running hours of the inverter.
“T-today” is today running time of the inverter.
“Temp” is the internal temperature of the inverter.
10.6 History Records
10.6.1 Running Information Records
Main Screen (Press OK) Menu (Press ▼) → His-record (Press OK) Run-record (Press OK)
On the “Run-record” display, press to select the date (number of the running records) you want to view. Confirm by pressing OK.
Inverter shows historical running information pages. Scroll pages by pressing. Change to the next record by pressing.
10.6.2 Fault Records
Main Screen (Press OK) Menu (Press ▼) → His-record (Press OK, Press ▼) →Flt-record (Press OK)
Inverter shows fault record pages. Scroll pages by pressing .
The inverter can only store at most 10 latest fault records.
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10.7 Start and Stop Inverter
Main Screen (Press OK) Menu (Press ×2) Start/Stop (Press OK)
Press to choose “Start”/”Stop” and press OK to
confirm the choice.
Press OK to confirm.
10.8 Input Parameter Settings Password
The parameter settings are protected by the password. If you want to set the inverter’s parameters, you have to input the correct password.
1. Press OK to enter into “Menu” screen.
2. Press to move the cursor to “Set-param” menu item and confirm by pressing OK.
3. A password confirmation screen will occur. Press to move cursor
right and Press to input the password 111111.
4. Press OK to confirm the password and enter the “Set-param” sub
menu.
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10.9 System Parameters Setting
10.9.1 Language Setting
The inverter supports five languages: English, German, French, Italian and Chinese. Language can be configured as the following indication.
Main Screen (Press OK) Menu screen (Press ×3) Set-param (Press OK) enter password (Press OK)Sys-param (Press OK)Language (Press OK)
Press to select language as you prefer and confirm it by pressing OK.
10.9.2 Time Setting
If there is deviation between the time on inverter main screen and your local time, you should perform the operation time setting. Otherwise the inverter data logging will fail. Clock is 24-hour format.
Main Screen (Press OK) Menu screen (Press ×3) Set-param (Press OK) enter password (Press OK)Sys-param (Press OK, Press ▼) →Time (Press OK)
On the “Time” screen, Press to move the cursor right and Press to set the correct date and time.
Confirm settings by pressing OK.
10.9.3 Energy Deviation Adjustment
If the accumulative value of “E-total” in the inverter is different from the value in the external metering device, you should adjust the “Energy-adj” setting.
Main Screen (Press OK) Menu screen (Press ×3) Set-param (Press OK) → enter password (Press OK) Sys-param (Press OK, Press ×2) Energy-adj (Press OK)
On the “Energy-adj” screen, Press to move cursor right and Press to set the correct offset value.
Confirm settings by pressing OK.
The positive symbol “+” can be changed to the negative symbol “-”.
The adjustment range is from -9999 to +9999 kWh.
(Energy-adj value)= (Real measured value)-(E-tot reading value).
10.9.4 Load Default
All history accumulated information will be unrecoverable cleared and all parameters will return to the default value except the protective parameters and time, once the “load default” operation is performed.
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Main Screen (Press OK) Menu screen (Press ×3) Set-param (Press OK) → enter password (Press OK) Sys-param (Press OK, Press ×3) Load default (Press OK)
A password confirmation screen will occur. Press to move cursor right and Press to input the password 111111.
Press OK to confirm “load default”.
10.9.5 Firmware Version
Main Screen (Press OK) Menu screen (Press ×3) Set-param (Press OK) enter password (Press OK) Sys-param (Press OK, Press ×4) Firmware version (Press OK)
Inverter shows detailed firmware information, including LCD version and DSP version.
The firmware version information is read only.
10.10 Running Parameters Setting
10.10.1 Main Menu of Run-param
Main Screen (Press OK) Menu screen (Press ×3) Set-param (Press OK) enter password (Press OK, Press ) Run-param (Press OK)
On the “Run-param” screen, Press to move arrow to one item and Press OK to start this item setting.
For each item setting, Press to move cursor right and Press to set the appropriate value.
Confirm by Pressing OK.
Parameter Explanation Default Range
Standby time
The time from inverter initialization to inverter feeding power to grid.
20 s 20…255s
Recover time
The time from the fault is cleared to inverter feeding power to grid.
30 s
[IT: 300 s]
0…900 s
P-W limits Inverter active power limits. 100.0% 0...100%
Q-Var switch
Whether to start inverter reactive power adjustment function.
[Pf]
[Pf] / [Qt] / [Off] / [Q(P)] / [Q(U)]
PF Power factor +1.000
-1.000…-0.900 / +0.900…+1.000
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Q-Var limits
Inverter reactive power limits 0.0% 0...+100% / 0…-100%
Derating Slope*
Over-frequency power derating slope (Pm/Hz)
Only available when the country selected is “IT”.
83.33% 40%...100%
Table 10-4 Specification of Running Parameters
10.10.2 Reactive Power Regulation
The inverter provides reactive power regulation function. Use the “Q-Var switch” parameter to activate this function and select proper regulation mode.
Mode Explanation
Pf The reactive power can be regulated by the parameter
PF (Power Factor)
.
Qt The reactive power can be regulated by the parameter
Q-Var limits
(in %).
Off ThePFis limited to +1.000, and the
Q-Var limits
is limited to 0.0%.
Q(P) The PF changes with the output power of the inverter.
Q(U) The reactive power changes with the grid voltage.
“Pf” Mode
The reactive power can be regulated by the parameter PF on the Run-param screen.
“Qt” Mode
The reactive power can be regulated by the parameter Q-Var limits (in %) on the Run-param screen.
“Off” Mode
The PF is limited to +1.000, and the Q-Var limit is limited to 0.0%.
“Q(P)” Mode (when the country selection is not “IT”)
The PF changes with the inverter output power.
If the country selection is not “IT” (Italy), after selecting Q(P) Mode, Press ▼ to enter the Run-param-Q(P) sub-menu.
For each item setting, Press to move cursor right and Press to set the appropriate value. Confirm settings by pressing OK.
Parameter Explanation Default Range
Upper PF Cap Power factor of point P1 in the Q(P) mode curve 1 0.9…1
Lower Power* Output power of point P1 in the Q(P) mode curve (in %) 50% 0%...50%
Lower PF Ind Power factor of point P2 in the Q(P) mode curve 0.9 0.9…1
Upper Power* Output power of point P2 in the Q(P) mode curve (in %) 100% 50%...100%
*Lower Power <Upper Power
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Fig. 10-3 Reactive Power Regulation Curve in Q(P) Mode
“Q(U)” Mode (when the country selection is not “IT”)
The reactive power ratio changes with the grid voltage.
If the country selection is not “IT” (Italy), after selecting Q(U) mode, Press to enter the Run-param-Q(U) sub-menu.
For each item setting, Press to move cursor right and Press to set the appropriate value.
Confirm settings by Pressing OK.
Parameter Explanation Default Range
Lower Q/Sn Ind
Inductive Q/Sn value of point P4 in the Q(U) mode curve
25% 0%...50%
Upper Q/Sn Cap
Capacitive Q/Sn value of point P1 in the Q(U) mode curve
25% 0%...50%
Lower U Limit
Grid voltage limit (in %) of point P1 in the Q(U) mode curve
80% 80%...90%
Upper U Limit
Grid voltage limit (in %) of point P4 in the Q(U) mode curve
115% 110%...115%
U1 Limit*
Grid voltage limit (in %) of point P2 in the Q(U) mode curve
95% 95%...100%
U2 Limit*
Grid voltage limit (in %) of point P3 in the Q(U) mode curve
105% 100%...105%
Hysteresis* Hysteresis voltage width (in %) 3% 0%...5%
*U1 Limit + Hysteresis < U2 Limit - Hysteresis
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Fig. 10-4 Reactive Power Regulation Curve in Q(U) Mode
10.10.3 Save P/Q-set
On the “Save P/Q-set” screen, Press to move arrow to one item, Press to move cursor right and Press to set.
Confirm by Pressing OK.
Select “Y” to save up the values set when power down.
Select “N” to restore default values when power down.
10.11 Protective Parameters Setting
Protective parameters are designed for the limit value that can trigger the protective functions of the inverter.
Main Screen (Press OK)Menu screen (Press ×3) Set-param (Press OK) enter password (Press OK, Press ▼×2)Pro-param (Press OK)
A password confirmation screen will occur. Press to move cursor right and Press to input the password. Please enquire Sunways or your dealer for this password.
To make protective parameters setting convenient, Inverter provides country code selection. The protective parameters have been configured before delivery according to different countries utility grid requirements. Choose the correct country code by Press and Press OK to confirm.
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The description of country code is illustrated below:
Country Code Full Name Country Code Full Name
GB Great Britain DE Germany
FR France IT Italy
ES Spain AT Austria
AU Australia CZ Czech
BE Belgium DK Denmark
GR_L Greece Land GR_IS Greece Island
NL Netherlands PT Portugal
CHN China SE Sweden
Other Country not included above - -
Confirm by pressing OK after country code selection. Choose grid code according to actual grid condition.
Note: “LV” represents Low Voltage Grid Code, and “MV” represents Middle Voltage Grid Code.
When choose MV, Press to enter the LVRT function selection, Press to switch on or off the LVRT function and Press OK to confirm the selection.
Note: If the Country selected does not have the “Grid codes” directives, this configuration will not affect the following procedures.
However, you may select the MV to enable/disable the LVRT function regardless of the country selected.
Press to select protective parameter type. Press OK to confirm the selection.
If the country selection is “IT” (Italy), the Pro-param menu right will show. Refer to the “10.13.3 Protective Parameters Setting for Italy” for detailed settings.
Single-stage Protective Parameter (when the country selection is not “IT”)
If the selected protective parameter type is “Single-stage”, the following sub-menu will come up.
Press ▼ to select parameter, Press ► to move cursor right and Press ▼ to set the appropriate value. Confirm settings by Pressing OK.
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Parameter Explanation
Max-V.grid Grid over-voltage value
Min-V.grid Grid under-voltage value
Max-Fgrid Grid over frequency value
Min-F.grid Grid under frequency value
Table 10-5 Single-stage Protective Parameter Explanation
Multi-stage Protective Parameter (when the country selection is not “IT”)
If the selected protective parameter type is “Multi-stage”, the following sub-menus will come up.
Press ▼ to select parameter, Press ► to move cursor right and Press to set the appropriate value. Confirm settings by Pressing OK.
Parameter Explanation
Max-V. prot Over-voltage protection
I-Max-V. grid Stage I Grid over-voltage
I-Max-V. time Stage I Grid over-voltage tripping time
II-Max-V. grid Stage II Grid over-voltage
II-Max-V. time Stage II Grid over-voltage tripping time
Min-V. prot Under-voltage protection
I-Min-V. grid Stage I Grid under-voltage
I-Min -V. time Stage I Grid under -voltage tripping time
II-Min -V. grid Stage II Grid under -voltage
II-Min -V. time Stage II Grid under -voltage tripping time
Max-F. prot Over-frequency protection
I-Max-F. grid Stage I Grid over-frequency
I-Max-F. time Stage I Grid over-frequency tripping time
II-Max-F. grid Stage II Grid over-frequency
II-Max-F. time Stage II Grid over-frequency tripping time
Min-F. prot Under-frequency protection
I-Min-F. grid Stage I Grid under-frequency
I-Min -F. time Stage I Grid under-frequency tripping time
II-Min -F. grid Stage II Grid under-frequency
II-Min -F. time Stage II Grid under-frequency tripping time
Table 10-6 Multi-stage Protective Parameter Explanation
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Confirm settings by pressing OK and enter the “Setting confirmation” screen.
Check all above-mentioned parameter settings. Confirm them by pressing OK. Cancel by pressing ESC and reset.
When the Country or the Grid code or LVRT switch mode is changed, the protective settings will be unavailable unless the inverter is re-energized.
10.12 Communication Parameters Setting
Main Screen (Press OK) Menu screen (Press ×3) Set-param (Press OK) enter password (Press OK, Press ×3) Com-param (Press OK)
Press to move cursor right and Press to set the appropriate value.
Confirm settings by Pressing OK.
The range of communication address is 1...247.
10.13 Special Settings for Italy
If the “Countries” selection is “IT” (Italy), several LCD menus and operation methods are different from other countries.
The differences focus on “Run-param” and “Pro-param” as shown below.
10.13.1 Over-frequency Derating Setting for Italy
If the “Countries” selection is “IT” (Italy), the “Derating Slope”* will display in the “Run-param” screen.
When the grid frequency is between 50.3 Hz and 51.5 Hz, inverter will decrease power according to the “Derating Slope”.
Default derating slope (Pm/Hz, Pm is the power before derating): 83.33%. Range: 40% ...100%.
Note: “Derating Slope”* is the power derating slope. Power derating slope = 100 / (Grid frequency × Frequency derating slope). Frequency derating slope range: 2% ...5%.
Fig. 10-5 “IT” Over-frequency Derating Curve
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10.13.2 Reactive Power Regulation for Italy
Button Operation
The button functions for Italy parameter setting sub-menus may differ from that in other menus.
Proceed as follows to perform the parameter settings.
Italy “Q(P)” Mode
The power factor changes with the output power of the inverter.
Select Q(P) mode and Press to enter into the “Run-para-Q(P)” sub-menu.
Press ▼ to navigate the cursor; Press ► to enter into the editing mode, then the selected parameter will be shaded.
Press to increase one-step value; Press to decrease one-step value.
Press OK to confirm the setting and exit from the editing mode.
Parameter Explanation Default Range Step
PA* Active power at point A (in %) 20% 20%…100% 1%
PB* Active power at point B (in %) 50% 20%…100% 1%
PC* Active power at point C (in %) 100% 20%…100% 1%
Pf max Power factor at point C 0.9 0.9…1 0.01
Uin**
Enter into the Q(P) regulation mode when the grid voltage is above Uin
105% 100%...110% 1%
Uout**
Exit from the Q(P) regulation mode when the grid voltage is below Uout
100% 90%...100% 1%
*PA < PB PC ** Uin >Uout
Table 10-7 Italy “Q(P)” Mode Parameters Explanation
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Fig. 10-6 Reactive Power Regulation Curve in “IT” Q(P) Mode
Italy “Q(U)” Mode
The reactive power ratio changes with the grid voltage.
Select Q(U) mode and Press to enter into the “Run-para-Q(U)” sub-menu.
Press ▼ to navigate the cursor; Press ► to enter into the editing mode, then the selected parameter will be shaded.
Press to increase one-step value; Press to decrease one-step value.
Press OK to confirm the setting and exit from the editing mode.
Param. Explanation Default Range Step
V2i* Grid voltage at point D (in %) 90% 90%...110% 1%
V1i* Grid voltage at point C (in %) 92% 90%...110% 1%
V2s* Grid voltage at point A (in %) 108% 90%...110% 1%
V1s* Grid voltage at point B (in %) 110% 90%...110% 1%
Qmax The max. ratio of reactive power (in %) 90% 50%...100% 1%
Pin**
Enter into the Q(U) regulation mode when the power is above Pin
20% 20%...100% 1%
Pout**
Exit from the Q(U) regulation mode when the power is below Pout
9% 1%...20% 1%
Curve Curve type A A/B -
*V2i < V1i < V1s < V2s **Pin > Pout
Table 10-8 Italy “Q(U)” Mode Parameters Explanation
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Fig. 10-7 Reactive Power Regulation Curve in “IT” Q(U) Mode
10.13.3 Protective Parameters Setting for Italy
If the “Countries” selection is “IT” (Italy), the protective parameters settings procedures are shown below.
After “Grid codes” selection, you may enter into the “Pro-param” sub-menu.
Press ▼ to select parameter, Press ► to move cursor right and Press to set the appropriate value. Confirm settings by Pressing OK.
Parameter Explanation
Fmax recover
Inverter can start operating only when the grid frequency is below Fmax recovery.
The fault recovery value when the grid over-frequency occurs.
Fmin recover
Inverter can start operating only when the grid frequency is above Fmin recovery.
The fault recovery value when the grid under-frequency occurs.
Vmax recover
Inverter can start operating only when the grid voltage is below Vmax recover.
The fault recovery value when the grid over-voltage occurs.
Vmin recover
Inverter can start operating only when the grid voltage is above Vmin recover.
The fault recovery value when the grid under-voltage occurs.
Table 10-9 Italy Grid protection Recovery Value
“IT” Stage I Protective Parameter
If the selected protective parameter is “Pro-stage I”, the following sub-menu will come up.
Press ▼ to select parameter, Press ► to move cursor right and Press to set the appropriate value. Confirm settings by Pressing OK.
Parameter Explanation Parameter Explanation
Max-V.grid Grid over-voltage value Max-Fgrid Grid over frequency value
Min-V.grid Grid under-voltage value Min-F.grid Grid under frequency value
Table 10-10 Stage I Protective Parameter Explanation
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“IT” Stage II Protective Parameter
The button functions for Italy Stage II parameter setting sub-menus may differ from that in other menus.
Proceed as follows to perform the parameter settings.
Select“Pro-stage II”and Press to enter into the sub-menus.
Press ▼ to navigate the cursor; Press to enter into the editing mode, then the selected parameter will be shaded.
Press to increase one-step value; Pressto decrease one-step value.
Press OK to confirm the setting and exit from the editing mode.
Parameter Explanation
Max-V. prote Over-voltage protection
I-Max-V. rete Stage I Grid over-voltage
I-Max-V. tempo Stage I Grid over-voltage tripping time
II-Max-V. rete Stage II Grid over-voltage
II-Max-V. tempo Stage II Grid over-voltage tripping time
Min-V. prote Under-voltage protection
I-Min-V. rete Stage I Grid under-voltage
I-Min -V. tempo Stage I Grid under -voltage tripping time
II-Min -V. rete Stage II Grid under -voltage
II-Min -V. tempo Stage II Grid under -voltage tripping time
Max-F. prote Over-frequency protection
I-Max-F. rete Stage I Grid over-frequency
I-Max-F. tempo Stage I Grid over-frequency tripping time
II-Max-F. rete Stage II Grid over-frequency
II-Max-F. tempo Stage II Grid over-frequency tripping time
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Min-F. prote Under-frequency protection
I-Min-F. rete Stage I Grid under-frequency
I-Min -F. tempo Stage I Grid under-frequency tripping time
II-Min -F. rete Stage II Grid under-frequency
II-Min -F. tempo Stage II Grid under-frequency tripping time
Table 10-11 “IT”Stage II Protective Parameters Explanation
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11 Appendix
11.1 Technical Data
Parameters ST 30
Input Side Data
Max. PV input power 32000 W
Max. PV input voltage 1000 V
Startup voltage 300 V
Nominal input voltage 650 V
MPP voltage range 280…950 V
MPP voltage range for nominal power 480...800 V
No. of MPPT 2
Max. number of PV strings per MPPT 5
Max. PV input current 66 A (33 A / 33 A)
Max. input current for input connector 10 A
Short-circuit current of PV input 80 A (40 A / 40 A)
Output Side Data
Nominal AC output power 30000 W
Max. AC output apparent power 33120 VA
Max. AC output current 48 A
Nominal AC voltage 3/N/PE, 230/400 Vac
AC voltage range 310...480 Vac
(May vary as per corresponding country’s grid standard.)
Nominal grid frequency 50 Hz
Grid frequency range 47...53H z
(May vary as per corresponding country’s grid standard.)
THD < 3% (at nominal power)
DC current injection <0.5%In
Power factor >0.99 default value at nominal power
(adj. 0.9 lagging...0.9 leadging)
Protection
Anti-islanding protection Yes
LVRT Yes
DC reverse connection protection Yes
AC short circuit protection Yes
Leakage current protection Yes
DC switch Integrated
DC fuse Integrated
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Parameters ST 30
Overvoltage protection Type II DIN rail surge arrester
System data
Max. efficiency 98.3%
Max. European efficiency 98.0%
Isolation method Transformerless
Ingress protection rating IP65 ( Fans: IP55)
Night power consumption <1 W
Operating ambient temperature range -25°C...60°C( >45°C derating)
Allowable relative humidity range 0...95%, no condensing
Cooling method Smart forced air cooling
Max. operating altitude 4000 m (>2000 m derating may be possible)
Display Graphic LCD
Communication RS485 (RJ45 connector and screw terminal)
Certification VDE0126-1-1, EN62109-1, EN62109-2, VDE-AR-N-4105,
BDEW
Mechanical Data
Dimensions (W×H×D) 634×820×257 mm
Mounting method Wall bracket
Weight 65 kg
11.2 Terminals and Cables
Terminal Type Conductor size Recommended conductor size
AC terminals
PGA29L-27
Weidmuller terminal block LX15/05/90
8 AWG…5 AWG
8… 16 mm²
7 AWG
10 mm²
DC terminals
MC4
PV-KST4/6II-UR
PV-KBT4/6II-UR
12 AWG…10 AWG
4...6 mm²
11 AWG
4 mm²
RS485Comm. terminals
MG25A-H2-06-ST
Twist-pair type cable
Twist-pair type shielding Ethernet cable
Second PE terminal
-
10 AWG…8 AWG
6 mm²
9 AWG
6 mm²
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11.3 Exclusion of Liability
Although information contained in this manual has been checked with the greatest care for its accuracy and completeness, not liability whatsoever can be accepted for errors or omissions. Sunways AG reserves the right to change the hardware and software features described here at any time without prior notice.
Guarantee or liability claims for damages of any kind are excluded if they are caused by one or more of the followings:
Inappropriate use or installation of the product
Installing or operating the product in an unintended environment
Ignoring relevant safety regulations in the deployment location when installing or operating the
product
Ignoring safety warnings and instructions contained in all documents relevant to the product
Installing or operating the product under incorrect safety or protection conditions
Altering the product or supplied software without authority
The product malfunctions due to operating attached or neighbouring devices beyond allowed limit
values
Damages caused by natural environment
This manual may not be reproduced, passed on, copied or translated into other languages in whole or in part in any form or with any means without prior written approval by Sunways AG.
Sunways AG shall assume no guarantee for damage caused by faulty or lost data, due to incorrect operation or the malfunction of the Solar Inverter, the software, additional devices or PCs.
All rights reserved © Sunways AG
The products named on cover page are protected by copyright and sold under licence. No part of this document may be reproduced in any form without prior written approval of Sunways AG and the Sunways licensors.
Registered trademark
The Sunways logo is a registered trademark of Sunways AG, Konstanz.
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SD131912A 11/13 EN
Sunways AG
Photovoltaic Technology
Max-Stromeyer-Strasse 160
D - 78467 Konstanz
Telefon +49 (0)7531 996 77-0
Fax +49 (0)7531 996 77-444
E-Mail info@sunways.de
www.sunways.de
Technische Hotline +49 (0)7531 996 77-577
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