Sunways NTX3000, NTX6000, NTX4000, NTX5000 User Manual

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User Manual Sunways Solar Inverter
NTX 3000/4000/5000/6000
english
EN
Page 2
Copyright Declaration
SUNWAYS AG makes no representation, express or implied, with respect to this documentation or any of the equipment and/or software it may describe, including(with no limitation) any implied warranties of utility, merchantability, or fitness for any particular purpose. All such warranties are expressly disclaimed. Neither SUNWAYS AG nor its distributors or dealers shall be liable for any indirect, incidental, or consequential dam­ages under any circumstances. (The exclusion of implied warranties may not apply in all cases under some statutes, and thus the above exclusion may not apply.)
Specifications are subject to change without notice. Every attempt has been made to make this document complete, accurate and up-to-date. Readers are cautioned, however, that SUNWAYS AG reserves the right to make changes without notice and shall not be responsible for any damages, including indirect, incidental or consequential damages, caused by reliance on the material presented, including, but not limited to, omis­sions, typographical errors, arithmetical errors or listing errors in the content material.
All trademarks are recognized even if these are not marked separately. Missing designations do not mean that a product or brand is not a registered trademark.
SUNWAYS AG Max-Stromeyer-Strasse 160, D-78467 Konstanz, Germany E-mail: [email protected] www.sunways.de.
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Important Safety Instructions
3
IMPORTANT SAFETY INSTRUCTIONS
Save these instructions
This manual contains important instructions for NTX inverter, that must be followed during installation and maintenance of the inverter.
The NTX is designed and tested according to inter­national safety requirements, but as with all electri­cal and electronic equipment, certain precautions must be observed when installing and/or operating the NTX. To reduce the risk of personal injury and to ensure the safe installation and operation of the NTX. You must carefully read and follow all instru­cions, cautions and warning in this user manual.
Warning in this document
This manual provides safety operation information and uses the symbol in order to ensure personal and property security and use the inverter efficiently when operating the inverter. You must understand and absolute these emphasize information to avoid the personal injury and property loss. Please read the following symbols which used in this manual carefully.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to personal injury.
Other symbols in this document
In addition to the safety and hazard symbols described in the previous pages, the following sym­bols are also used in this user manual:
Remark:
These symbols note that call attention to supple­mentary information that you must know and use to ensure optional operation of the system.
Marking on this product
The following symbols are used as product marking with the following means.
Warning regarding dangerous voltage
The product works with high voltages. All work on the product must only be performed as described in its documentation.
Electric arc hazards
The product has large electrical potential differ­ences between its conductors. Arc flashes can occur through air when high-voltage current flows. Do not work on the product during operation.
Beware of hot surface
The product can become hot during operation. Do not touch the product during operation.
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Important Safety Instructions
4
General Warnings
GENERAL WARNINGS
All electrical installations must be done in accor­dance with local and National Electrical Code® ANSI/ NFPA 70. For installation in Canada the installations must be done in accordance with applicable Cana­dian standards.
The NTX contains no user-serviceable parts except for the fans on the buttom of the enclose and the filters behind the fans. For all repair and main­tenance, always return the unit to an authorized Sunways Service Center.
Before installing or using the NTX, read all of the instructions, cautions and warnings in the user manual.
Before connecting the NTX to the electrical utility grid, contact the local utility company. This connec­tion must be made only by qualified personnel. Warning of the NTX must be made by qualified personnel only.
WARNING
Risk of electric shock and fire. Use only with PV modules with a maximum system voltage of rating of 550 V or lower.
Observe the operating instructions
Read the product’s documentation before working on it. Follow all safety precautions and instructions as described in the documentation.
AC current
DC current
Earth Ground
UL 1714 is the standard applied by Canadian Stan­dards Association to the NTX to certify that it meets the requirements of National Electrical Code
®
and functionality necessary to ensure compatible opera­tion when power generation is connected to the utility grid.
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Contents
5
Contents
1 Notes on this manual 8
1.1 Validity 8
1.2 Target group 8
1.3 Storage of the documentation 8
1.4 Additional information 8
1.5 Nomenclature 8
2 Safety 9
2.1 Appropriate usage 9 Anti-Islanding protection 10 PV series fusing 10 Operating temperature 10 Interconnection code compliance 10 FCC compliance 10
2.2 Safety instructions 11
2.3 Installation overview 11
3 Unpacking and inspection 12
3.1 Scope of delivery 12
3.2 Product label 13
4 Mounting 14
4.1 Safety 14
4.2 Package inspection 14
4.3 Installation precaution 15
4.4 Preparation 16
4.5 Installation steps 16
5 Electrical connection 19
5.1 General electrical connection procedure of NTX inverter 20 Pin Definition 21 Wiring procedure of NTX inverter 23
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Contents
6
5.2 Opening wiring cover of NTX inverter 23
5.3 AC wiring 23 AC voltage configuration 24 AC wiring procedure 25
5.4 DC wiring 26 Configuring the DC input channel 26 DC wiring procedure 27 Connection to a single PV array (NTX 4000/5000/6000) 27 Parallel Connection to 2 PV arrays (NTX 4000/5000/6000) 28 Two MPPTS connection to 2 PV arrays or 4 PV arrays (NTX 4000/5000/6000) 28 Connection to 1 PV array or 2 PV arrays (NTX 3000) 28
5.5 Communication wiring 29
6 Commissioning 31
7 Display and messages 32
7.1 LED indicators 32
7.2 Available Data 33 Real-time operational data 33 Internally logged data 33
7.3 LCD display and operation 33 Display upon start-up 33 Default Menu 34 Main Menu 34 Running Menu 34 Setting Menu 35 Event 39 Service 39
8 Troubleshooting 40
8.1 General 40
8.2 Messages and Error Codes 41
9 Maintenance 44
9.1 Cleaning the fans 44
9.2 Checking the DC Disconnect 44
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Contents
7
10 Technical data 45
10.1 FCC compliance information 45
10.2 NTX wiring diagrams 46 NTX connections for 208 V and 240 V AC grids 46 NTX connections for 277 V AC grids 46
10.3 Technical data 47
10.4 Trip limits/trip times 48
11 Contact 51
12 Notes 52
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1 Notes on this manual
8
1 Notes on this manual
1.1 Validity
This manual describes the assembly, installation, commissioning and maintenance of the following Sunways inverters:
NTX 3000 NTX 4000 NTX 5000 NTX 6000
This manual does not cover any details concerning equipment connected to the NTX (e.g. PV modules). Information concerning the connected equipment is available from the manufacture of the equipment.
1.2 Target group
This manual is for qualified personnel. Qualified personnel have received training and have dem­onstrated skills and knowledge in the construction and operation of this device. Qualified personnel are trained to deal with the dangers and hazards involved in installing electric devices.
1.3 Storage of the documentation
Keep all NTX manuals in a convenient place for future reference.
1.4 Additional information
You will find further information on special topics in the download area at WWW.SUNWAYS.EU/EN.
1.5 Nomenclature
In this document SUNWAYS AG is referred to the fol­lowing as Sunways.
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2 Safety
9
2 Safety
2.1 Appropriate usage
The NTX is a DC to AC grid-tied utility interactive inverter for use with photovoltaic (PV). In general, the NTX takes power from a DC source (PV modules) and converts it to AC power for the utility grid. This power is delivered first to local loads (household appliance, lights, motor loads, etc.), with any excess power fed to the utility. The power consumed by the local loads reduces the power needed from the utility. Excess power may actually spin the utility meter backwards depending on the type of meter in you system. This power may also be recorded as power credits by the utility company depending on the interconnection agreement. An example of basic system components is shown in figure below. Principle of a PV plant with a NTX:
1 2 3 4 5
1 PV array 2 NTX with DC Disconnect 3 Local loads 4 Energy meter 5 Utlity Grid
Remark:
Policies vary from one utility company to another. Consult with a representative of the local util­ity company before designing and installing a PV system.
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2 Safety
10
Anti-Islanding protection
Islanding is a condition that can occur if the utility grid is disconnected while the NTX is operating and the remaining load is resonant at 60 Hz and matches the output of the NTX perfectly. This condition is highly unlikely and had never been witnessed outside of a controlled laboratory. Nevertheless, the NTX incorporates an advanced active islanding protection algorithm to ensure that the system will not export power into a balanced 60 Hz resonant load while the utility is disconnected. The NTX peri­odically injects both leading and lagging reactive current into the utility grid. This method has been proven by Canadian Standards Association to effec­tively destabilize and disconnect from a balanced island condition.
The NTX is equipped with a ground isolation fault detection device. If a ground isolation fault is detected, the NTX will not run and display the fault function on the user interface display. Once the ground fault is located and corrected, the ground fault error will need to be manually cleared and the inverter will then resume normal operation automatically.
PV series fusing
Series fusing may be required depending on the type of PV module used in the system. See NEC 690.9.
Remark:
For NTX 6000, the AC fuses are optional installed in the unit. When not provided with the unit, it should be provided at end installation.
Operating temperature
The NTX has been designed to maintain full power output at ambient temperatures as high as +113°F(+45°C). Fan cooling allows this level of out­put power to be achieved even in enclosed spaces. The NTX will continue to operate well between +113°F(+45°C) and +140°F(+60°C) and de-rates as needed to maintain a safe internal component temperature.
WARNING
Continuous storage time must be less than 3 months below -13°F(-25°C).
Interconnection code compliance
The NTX has been tested and listed by Canadian Standards Association to meet the requirements of UL 1741 Static Inverters and Charge Controller for use in Photovoltaic Power Systems and IEEE 1547 Standard for Interconnecting Distributed Resources with Electric Power System. The NTX is also listed under UL 1741 for Nationally Recognized Testing Laboratory.
UL 1741 is the standard applied by Canadian Stan­dards Association to the NTX to certify that it meets the requirements of National Electrical Code
®
and functionality necessary to ensure compatible opera­tion when power generation is connected to the utility grid.
Remark:
Contact the local utility and/or the authority having jurisdiction prior to connecting the NTX to the utility grid.
FCC compliance
The NTX has been tested and shown to confirm with all FCC Part 15 B EMI/EMC emissions regulations.
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2 Safety
11
2.2 Safety instructions
DANGER
· High voltages are present in the NTX during the operation. Death or seriously injury due to electric shock.
· All work on the NTX must only be carried out by qualified personnel.
WARNING
The NTX can become hot during operation. Risk of burns: Do not touch enclosure during opera­tion; Only touch panel during operation.
WARNING
When the NTX is running, connect it to the ground.
2.3 Installation overview
This section provides a brief overview of the installa­tion process of NTX.
Section 3: Unpacking and inspection
This section provides instructions and information for unpacking the NTX and inspecting it for shipping damage.
Section 4: Mounting
This section includes guidelines to help you select the best mounting location, suggestions to ensure optimum performance, cautions and warnings that you should follow to avoid injury and/or equipment damage and step-by-step instructions for mounting the NTX inverter.
Section 5: Electrical connection
This section includes configuration of AC voltage and DC input channel, guidelines for selecting the correct wire size, cautions and warnings that you should follow to avoid injury and/or equipment damage and step-by-step instructions for wiring the NTX to a PV array, household electrical circuits and the utility grid. Procedures are also included for con­necting optional data-communication cables.
Section 6: Commissioning
Commissioning involves applying DC input power to the NTX, observing the LED and LCD indicators on the front cover, and resolving any problems that occur.
Section 7: Displays and messages
This section provides messages for displays, settings and faults during installation and operation.
Section 8: Troubleshooting
This section provides troubleshooting tips and procedures for resolving problems that may occur during installation and operation.
Section 9: Maintenance
This section includes maintenance and cleaning of the NTX and cautions and warnings you should fol­low to avoid injury and/or equipment damage.
Section 10: Technical data
This section includes technical data for the NTX, con­nection diagrams and torque specifications for the connection of cables and the screws of the NTX.
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3 Unpacking and inspection
All NTX inverters are thoroughly tested and inspected before they are packed and shipped. Although they are shipped in sturdy, recyclable packaging, damage can still occur during shipping. It is important to carefully inspect the shipping container prior to beginning the installation. If any external damage to the packaging makes you sus­pect the inverter itself could be damaged, or if you find that the inverter is damaged after unpacking it, report the damage immediately to your Sunways dealer and to the shipping company that delivered the NTX. If it becomes necessary to return the NTX, use the original packaging in which it was delivered.
CAUTION
Failing of the NTX may cause injuries. Crushing of body parts will result in injuries. Take the weight of the NTX of 60.6 lbs. (27.5 kg) into account when mounting.
If you need assistance with a damaged NTX, contact your Sunways dealer or Sunways. Contact informa­tion is provided in section “11 Contact”, see page
51.
3.1 Scope of delivery
CD-ROM
Sunways Solar Inverter NTX 3000 NTX 4000 NTX 5000 NTX 6000
Copyright
Sunways AG
Photovoltaik Technology
Max-Strohmeyer-Strasse 160
D-78467 Konstanz
Germany
SD101312A 12/12
Monitoring Software Sunways NTX
EN
1 2 3 4 5 6 7 8 9
Position Number Description Remark
1 1 NTX series inverter –
2 1 Bracket –
3 1 Screw bag Screw bag containing:
Nr.4 M6x40 screws; Nr.4 PEB8-38 wall plugs; Nr.2 M6x10 screws.
4 1 Packing list –
5 1 Product manual –
6 1 Warranty card –
7 1 Quality certificate –
8 2 Magnetic buckle –
9 1 CD –
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3 Unpacking and inspection
13
3.2 Product label
The product label provides basic information of the inverter. Pay special attention to the type of inverter and other specifications.
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4 Mounting
14
4 Mounting
4.1 Safety
WARNING
The electrical installation of the NTX inverter must be performed in accordance with the electrical stan­dards prescribed by the local regulations and by the National Electric Code (ANSI/NFPA 70 standard).
WARNING
The connection of a NTX inverter to the electrical distribution grid must be performed only receiving authorization from the utility that operates the grid.
WARNING
Before installation and maintenance, AC and DC side does not carry electricity. If DC side is just disconnected, capacitance still contains electric­ity, so please wait for at least 5 minutes to ensure the capacitors completely release the energy and inverter is not electrified.
WARNING
Inverters must be installed by qualified person.
4.2 Package inspection
NOTE
The distributor delivered your NTX inverter to the carrier safely packaged and in perfect condi­tion. Upon acceptance of the package, the carrier assumes responsibility for its safe delivery. In spite of careful handing, transportation damage to the package or its contents is always a possibility.
The customer is encouraged to perform the follow­ing checks:
· Inspect the shipping box for apparent damage, such as holes, cracking, or any other sign of pos­sible damage to its contents.
· Describe any damage or shortage on the receiv­ing documents and have the carrier sign his/her full name.
· Open the shipping box and inspect the contents for internal damage. While unpacking, be careful not to discard any equipment, parts or manuals. If any damage is detected, call the delivering carrier to determine the appropriate action. Save all shipping material in the event that the carrier sends an inspector to verify damage!
· If the inspection reveals damage to the inverter, contact your supplier or authorized distributor. They will determine if the equipment should be returned for repair. They will also provide instructions on how to get the equipment repaired.
· It is the customer’s responsibility to file a claim with the carrier. Failure to file a claim with the carrier may void all warranty service rights for any damage.
· Save the NTX series inverter’s original shipping package in the event that you should ever need to return the inverter for repair.
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4 Mounting
15
4.3 Installation precaution
Installation site should be selected based on the fol­lowing considerations:
· The ambient temperature is in the range of tolerable ambient temperature (-25°C to +60°C,
-13°F to +140°F);
· Lower than the altitude of about 2000m above sea level;
· Unable to be damaged by sea water;
· Don’t be exposed to steam, vapor, or water;
· Far away from corrosive gas or liquid (for exam­ple, locations where chemicals are processed or the location where feed lots of poultry).
· Far away from the television antenna or antenna cable;
· Choose a location that allows unobstructed air­flow around the inverter;
· Allow sufficient room around the inverter to enable easy installation and removal from the mounting surface.
WARNING
Not installing the inverter in the place mentioned above may cause the malfunction of the system. Sunways will not compensate the fault caused by the above situation.
The following figures show the recommended installation of the inverter:
Minimum clearance for NTX series inverter
300 mm 300 mm
200 mm
500 mm
Recommended arrangement
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4 Mounting
16
Recommended installation of NTX inverters
Tilted Mounting
Derating
NO Derating
Derating
Derating
-5° +5°
0°
NOTE
Vertical mounting is propositional. Tilted mounting is permitted, but will reduce heat dissipation and result in self-derating.
4.4 Preparation
Below tools are needed before installation:
Installation tools: Crimping plier for binding post, crimping plier for RJ45 and RJ11, screwdriver, allen wrench and Ø8 driller.
4.5 Installation steps
1. Drill holes in the concrete wall with Ø8 driller according to the size of bracket. The size is shown in following figure. Keep drilling verti­cal to the wall, and don’t shake when drilling to avoid damage to the wall. The depth of the holes should be about 45 mm and should be the same. After removing the dust in the holes, mea­sure the net depth of the holes. If the depth is more than 50 mm or less than 40 mm, the expan­sion tubes wouldn’t be installed and tightened.
NOTE
When the wall is made of a different material (other than concrete), the installation should be done using adequate mounting material. Sunways recom­mends always using stainless steel screws.
The size of the holes
100
Ø8
375 110
2. Clean all dust outside/inside the hole and mea­sure pitch-row before installation. It need repo­sitioning and drilling holes if the hole with much error. Then put wall plug into the hole vertically (shown in the following figures), use rubber hammer to tap the pipe into the wall completely. After that, mount the metal bracket to a con­crete wall. The screws should be mounted in the 4 holes present in the bracket (shown as pos A in the following figures).
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4 Mounting
17
Installation of wall plug
Installation of bracket
A
A
A
A
B
B
NOTE
The bracket needs to be mounted vertically to the wall and the side with the hook (shown as pos C in the next figure) should be mounted with the hook pointing upward as shown in the figure.
3. After the bracket is secured to the wall, install the inverter as shown in the following figure. The inverter should be hung onto the bracket using the hook D and the hole F that need to be well inserted into their counterparts C and E (D connects to C and F connects to E).
Wall mounting of inverter
C
E
D
F
4. After the inverter is hung onto the wall mount­ing, it needs to be secured using the M6x10 screws that will pass through the opening on the lower side of the inverter (shown as pos H in the following figure) into to the PEM faster (shown as position B).
Fasten inverter installation
H
H
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4 Mounting
18
5. Lock the inverter and the bracket with lock for safety.
Lock the inverter
6. Complete the installation process.
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5 Electrical connection
19
5 Electrical connection
WARNING
The electrical connections must be connected only after the NTX inverter is firmly mounted to the wall.
WARNING
The connection of NTX inverter to the electrical dis­tribution grid must be performed by qualified and trained personnel and only after receiving authori­zation from the utility that operates the grid.
WARNING
For a step-by-step description of the correct proce­dure, please read closely and follow the instructions provided in this section (and its subsection) and all safety warning. Not complying with the instructions that follow can lead to hazards and possible injury to personnel and/or equipment damage.
WARNING
AC side field wiring should be secured away from DC side field wiring.
WARNING
Always respect the normal ratings of voltage and current defined in section “10 Technical data”, see page 45 when designing your system. Please observe these considerations in designing the PV system:
· Maximum array DC voltage input to each MPPT circuit: 550 V DC under any condition.
· Maximum array DC current input to each MPPT circuit: 17.5 A DC under any condition. For NTX 6000 models, 14.5 A DC under any condition, for NTX 5000 models, 11 A DC under any condi­tion, for NTX 4000 models, 17.5 A DC under any condition, for NTX 3000 models (only one MPPT input).
WARNING
On the AC output side an AC breaker/disconnected should be inserted between the NTX inverter and the distribution grid. On the DC input side NTX inverter has an optional integrated DC disconnect.
WARNING
To reduce the risk of fire, connect only to a circuit provided with maximum branch circuit over current protection in accordance with the National Electric Code (ANSI/NFPA 70).
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5 Electrical connection
20
5.1 General electrical connection procedure of NTX inverter
The DC input from the PV arrays and the output to the AC utility grid connect to the inverter inside the NTX inverter case. AC, DC and COM knockouts are provided on the bottom of the NTX inverter.
±
DC1±DC2
AC GRID
COM
OFF
ON
1
5
2 3 4
1
OFF
ON
2 ±DC1 (DC knockouts-water tight plug size: M32) 3 ±DC2 (DC knockouts-water tight plug size: M32) 4 AC GRID (DC knockouts-water tight plug size:
M32)
5 COM (Communication knockouts-water tight
plug size: M20)
WARNING
The AC and DC knockouts are sized for 1 in. con­duits, and the communication knockouts are sized for 1/2 in. rigid conduits. Do not enlarge the knock­out holes because this will result ingress of water and damage to the inverter.
2
1
4
3
1 1/2 in. conduit 2 1/2 in. conduit fitting 3 1 in. conduit 4 1 in. conduit fitting
WARNING
In order to tighten correctly the screw terminal of the inverter, Pin Definition applied, AWG size, tem­perature and torque listed in the following tables. The restrictions on minimum AWG value are due to cable gland. The resteictions on maximum AWG value are due to National Electric Code (ANSI/NFPA
70).
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5 Electrical connection
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Pin Definition
P1 and RS485 are as the following figure.
RS485Ethernet RS485 RS485
1 2 3 4 5 6 7 8 9 10 11
12
1
2 2
1 Ethernet RS485 2 P1
P1 Definition
Code Name Description
1 PV1+ MPPT1 DC1+
2 PV1+ MPPT1 DC2+
3 PV1- MPPT1 DC1-
4 PV1- MPPT1 DC2-
5 PV2+ MPPT2 DC1+
6 PV2+ MPPT2 DC2+
7
PV2-
MPPT2 DC1-
8 PV2- MPPT2 DC2-
9 3 AC 3
10 2 AC 2
11 1 AC 1
12 PE Cabinet Grounding
RS485 RJ45 Pin Definition
Code Name Description
1 1 RS 485-TX+
2 2 RS 485-TX-
3 3 RS 485-RX+
4 6 RS 485-RX-
RS485 Signal Lock Terminal Pin Definition
Code Name Description
1 1, 2 RS 485-TX+
2 3, 4 RS 485-TX-
3 7, 8 RS 485-RX+
4 9, 10 RS 485-RX-
Net RJ45 Pin Definition
Code Name Description
1 1 Ethernet NET-RX+
2 2 Ethernet NET-RX-
3 3 Ethernet NET-TX+
4 4 Ethernet CT1
5 5 Ethernet CT1
6 6 Ethernet NET-TX-
7 7 Ethernet CT2
8 8 Ethernet CT2
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5 Electrical connection
22
Models Wire size AWG
min-max
Temperature °C
Torque Nm In-bs
NTX 6000
AC field wiring terminals 6-8 90 1.69 15
DC field wiring terminals 8-10 90 1.69 15
Grounding Electrode 6-8 90 5.08 45
NTX 5000
AC field wiring terminals 6-8 90 1.69 15
DC field wiring terminals 8-12 90 1.69 15
Grounding Electrode 6-8 90 5.08 45
NTX 4000
AC field wiring terminals 6-10 90 1.69 15
DC field wiring terminals 8-12 90 1.69 15
Grounding Electrode 6-10 90 5.08 45
NTX 3000
AC field wiring terminals 6-10 90 1.69 15
DC field wiring terminals 8-10 90 1.69 15
Grounding Electrode 6-10 90 5.08 45
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5 Electrical connection
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Wiring procedure of NTX inverter
1. Disconnect the inverter from the AC Grid by opening all AC breakers/disconnects and turn the integrated DC disconnect OFF.
2. Carefully cover all PV modules using opaque material. Ensure that no PV module can provide energy during this operation.
3. Opening wiring cover of wiring zone.
4. Wiring from the AC breakers/disconnects to AC terminals of NTX inverter.
5. Wiring from the PV wires to DC terminals of NTX inverter.
6. Connect the signal cables.
7. Turn the integrated DC disconnect ON.
8. Turn the AC breakers/disconnects ON.
NOTE
· First turn off all AC disconnects and turn the integrated DC disconnect ‘OFF’.
· The AC side must always be disconnected before the DC side.
· After the NTX inverter is de-energized, discon­nect the wiring in the reverse order from above.
5.2 Opening wiring cover of NTX inverter
1. Remove the 2 screws from the wirng cover and pull the cover forward smoothly.
2. Put the cover, the screws to one side so that do not get lost.
5.3 AC wiring
This section provides complete, step-by-step pro­cedures for wiring the AC output from the NTX inverter to the utility.
NOTE
Overvoltage may cause cable fire. Overcurrent protection for the AC output circuit must be provided in the electrical installation refer to the National Electrical Code®, ANSI/NFPA 70.
NOTE
All electrical installations must be done in accor­dance with the local codes and with the National Electrical Code®, ANSI/NFPA 70. See national National Electrical Code® section 690-64(b)(2).
The NTX comes from the factory pre-configured for utility interconnection at Auto mode. The NTX may be reconfigured for other utility mode by following the steps bellow.
1. The output voltage setting is determined by the LCD display.
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5 Electrical connection
24
2. If adjustment is necessary, choose the wire with the correct voltage for your application and tighten all wires on the right terminal block with enough torque described in section “5.1 General electrical connection procedure of NTX inverter”, see page 20.
3. According to the below figure, set the correct grid voltage mode.
GridMode: 240V MPPT Input: 1
²
If the NTX is configured for the incorrect utility voltage, the LCD will display error message.
Error: 01
Grid Volt Fault
If this error message is encountered, recheck the output voltage configuration and confirm that it is set property.
AC voltage configuration
The NTX may be easily configured for the different grid types commonly found in the U.S. The NTX is compatible with:
208 V AC output 240 V AC output 277 V AC output (only for NTX 6000) Common utility voltage configurations
The figure illustrates commonly used utility types and connecting mode with NTX inverter.
Grid Standard
L3
L1 L2
208
N
120
120
120
208
208
L1 L2
240
120 120
L3
L1 L2
480
N
277
277
277
480
480
208~ 3PH-∆ 240~ SPLIT PHASE 277~ 3PH-Y
Terminal 3 2 1 3 2 1 3 2 1
Wire N L2 L1 N L2 L1 – L1 N
AWG# 10-12 10-12 10-12
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5 Electrical connection
25
WARNING
The NTX 3000/4000/5000 may not be connect to a 277 V grid.
If neutral(N) exists, NTX is designed to automati­cally detect which utility type (except for utility) it is feeding.
The NTX may also be configured manually according to the local utility type.
AC wiring procedure
1. Turn off the main breaker/disconnect in the main utility breaker/disconnect box.
2. Turn the integrated DC disconnect OFF.
3. Remove interior breaker/disconnect panel cover.
4. If you are replacing an existing inverter, discon­nect the wires for the AC line you are working within the breaker/disconnect box.
5. Install a 1 in. conduit fitting on the AC Grid knockout (the knockout on bottom of NTX inverter). Fasten the conduit fitting on the inside of NTX inverter with the appropriate locknut.
6. Install a 1 in. conduit between the main breaker/ disconnect box and the NTX inverter AC Grid knockout.
7. Pull the AC wires through the conduit from the interior of the breaker/disconnect box to the interior of the NTX inverter.
8. Connect the AC equipment-ground wire to the PE terminal labeled in the wiring zone of NTX inverter.
9. Connect the 3 AC wires to the relative terminal block present inside the inverter and tighten them. The AC wire connections should be done based on the type of AC grid.
10. Verify that all connections are correctly wired and properly torqued. Pull on the cable in order to make sure that it is sufficiently fixed in the terminal.
RS485Ethernet RS485 RS485
123
T+ T– R+ R–
NOTE
If several NTX inverters are installed in a three­phase AC GRID, it is recommended to distribute the inverters between the phases in order to reduce the power unbalances between the phases. Always refer to the local standards.
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5 Electrical connection
26
5.4 DC wiring
This section provides complete, step-by-step proce­dures for wiring the DC input from the PV array to the NTX inverter.
WARNING
High voltage is present in PV modules exposed to light. Death due to electric shock when touching a DC conductor. During installation, cover all PV mod­ules using opaque material.
WARNING
High voltage is present inside the DC cables. Death or serious injury will result when damaging a DC cable or touching a DC conductor. You have to con­nect the DC cables from the PV array to the NTX inverter in the order described in this manual.
WARNING
The input current shall not be excecd 17.5A DC for each input channel (NTX 6000), 14.5A DC (NTX
5000), 11A DC (NTX 4000) AND 17.5A DC (NTX 3000 have only one MPPT input).
WARNING
Verify that the DC voltage in DC terminals block has the correct polarity and is within the operational range.
NTX 4000/5000/6000 can be configured as an indi­vidual MPPT for each DC input channel, or config­ured as single MPPT for the two input DC channels connected in parallel.
If the inverter is configured as two individual MPPTs, the max current for each channel shall not exceed
17.5 A DC for each input channel (NTX 6000), 14.5 A DC (NTX 5000), 11 A DC (NTX 4000).
NTX 3000 can only be configured as one MPPT and the max current for DC input channel shall not exceed 17.5 A DC.
Configuring the DC input channel
NTX can be configured as two individual MPPT input channels or single MPPT input channel (parallel) according to your application (except NTX 3000).
If DC input are configured as single MPPT input channel (parallel), setting must be done as follows:
1. According to section “Connection to a single PV array (NTX 4000/5000/6000)”, see page 27 or section “Parallel Connection to 2 PV arrays (NTX 4000/5000/6000)”, see page 28, wires are correctly connected.
2. Turn AC breaker/disconnect OFF, then turn DC disconnect ON.
3. According to the manual described in section “Setting Menu”, see page 35 to configure the MPPT input channels, and select the value of “1”.
4. Turn AC breaker/disconnect ON.
GridMode: 240V MPPT Input: 1
²
If DC input are configured as two individual MPPT input channels, setting must be done as follows:
1. According to section “Two MPPTS connection to 2 PV arrays or 4 PV arrays (NTX 4000/5000/6000)”, see page 28, wires are correctly connected.
2. Turn AC breaker/disconnect OFF, then turn DC disconnect ON.
3. According to the manual described in section “Setting Menu”, see page 35 to configure the MPPT input channels, and select the value of “2”.
Page 27
5 Electrical connection
27
4. Turn AC breaker/disconnect ON.
GridMode: 240V MPPT Input: 2
²
DC wiring procedure
1. Cover all PV modules using opaque material.
2. Turn AC breaker/disconnect OFF.
3. Turn the integrated DC disconnect OFF.
4. Remove the covers on DC knockout.
5. Install two 1 in. conduit fitting in the DC1±knockout and DC2±knockout (the knockout in on the bottom of the NTX). Fasten the conduit fitting on the inside of inverter with the appro­priate locknut (NTX 3000 only has DC1±).
6. Install two 1 in. conduits between the PV array and NTX inverter DC1±knockout and DC2±knockout (NTX 3000 only has DC1±).
7. Pull the DC wires through the conduit from inverter to the interior of the inverter
8. Connect the DC wire to DC terminal block pres­ent inside the inverter and tighten them by sec­tion “5.1 General electrical connection procedure of NTX inverter”, see page 20. The DC connec­tions should be done based on the type of PV array input by section “Pin Definition”, see page 21, section “Parallel Connection to 2 PV arrays (NTX 4000/5000/6000)”, see page 28, section “Two MPPTS connection to 2 PV arrays or 4 PV arrays (NTX 4000/5000/6000)”, see page 28, section “Connection to 1 PV array or 2 PV arrays (NTX 3000)”, see page 28.
9. Verify that all connections are correctly wired and properly torqued. Pull on the cable in order to make sure that it is sufficiently fixed in the terminal.
RS485Ethernet
23
PV1+PV1+PV1–PV1–PV2+PV2+PV2–PV
2–
Connection to a single PV array (NTX 4000/5000/6000)
If the system has one single PV array, and the cur­rent and the power of the array are below the limit for the single channel, then the array can be con­nected to one single input channel (PV1). To avoid possible misreadings in the insulation parameters, we recommend using an electrical cable to short the 2 inputs of channel PV2 that are not connected to the PV array. To short the inputs of channel PV2, use the cable provided with the unit as shown in follow figure.
RS485Ethernet
23
PV1+PV1+PV1–PV1–PV2+PV2+PV2–PV
2–
Page 28
5 Electrical connection
28
Parallel Connection to 2 PV arrays (NTX 4000/5000/6000)
WARNING
When the current from the PV arrays exceeds 17.5 A DC (NTX 6000), 14.5 A DC (NTX 5000), 11 A DC (NTX
4000), when the array power exceeds the limit for the single channel (see table in section “10.3 Techni­cal data”, see page 47, section “10.4 Trip limits/ trip times”, see page 48), or when there is a con­sistent unbalance of the power between two arrays, it is necessary to parallel the two inputs.
When the inverter is configured with parallel input, the current to the 2 input terminals: “PV1±” and “PV2±” shall be equally distributed in such way to limit to 17.5A DC (NTX 6000), 14.5A DC (NTX 5000), 11A DC (NTX 4000), the current for each terminal. To parallel the 2 inputs, 2 AWG 10 cables should be used to connect the terminal block PV1- and PV2-, and PV1+ and PV2+ (1 black and 1 red cable).
RS485Ethernet
23
PV1+PV1+PV1–PV1–PV2+PV2+PV2–PV
2–
Two MPPTS connection to 2 PV arrays or 4 PV arrays (NTX 4000/5000/6000)
WARNING
If the inverter configured as two individual MPPTs connect to two PV arrays, the max current for PV array shall not exceed 17.5 A DC for each input channel (NTX 6000), 14.5 A DC (NTX 5000), 11 A DC (NTX 4000).
If the inverter configured as two individual MPPTs connect to 4 PV arrays, the max total current for PV arrays connect terminals “PV1±” or “PV2±” shall not be exceed 17.5 A DC for each input channel (NTX
6000), 14.5 A DC (NTX 5000), 11 A DC (NTX 4000).
When connect to 2 PV arrays, one array connect to one pair of terminals “PV1±” and other pair of terminal “PV1±” should be free. The second array connect to one pair of terminals “PV2±” and other pair of terminal “PV2±” should be free.
RS485Ethernet
23
PV1+PV1+PV1–PV1–PV2+PV2+PV2–PV
2–
RS485Ethernet
23
PV1+PV1+PV1–PV1–PV2+PV2+PV2–PV
2–
Connection to 1 PV array or 2 PV arrays (NTX 3000)
WARNING
If the inverter connect to 1 PV arrays, the max cur­rent for PV arrays shall not be exceed 17.5 A DC for the single input channel (NTX 3000).
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5 Electrical connection
29
WARNING
If the inverter connect to 2 PV arrays, the max total current for PV arrays connect terminals “PV1±” shall not be exceed 17.5 A DC for the single input channel (NTX 3000).
When connected to 1 PV array, the array connect to one pair of terminals “PV1±”and other pair of terminal “PV1±” should be free.
RS485Ethernet
23
PV1+PV1+PV1–PV1–PV2+PV2+PV2–PV
2–
RS485Ethernet
23
PV1+PV1+PV1–PV1–PV2+PV2+PV2–PV
2–
5.5 Communication wiring
1. Remove the covers on RS485 and Ethernet knockouts.
2. Install two 1/2 in. conduit fitting in the RS485 and Ethernet knockouts (the knockout on the bottom of the NTX inverter). Fasten the conduit fitting on the inside of inverter with the appro­priate locknut.
3. Lay down the RS485 cables between NTX inverter and other NTX inverter, lay down Ethernet cables between NTX inverter and Hub or router.
4. Insert the single cable into RS485 and Ethernet ports.
5. Bunding the signal cable onto the cable holder of wiring box.
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5 Electrical connection
30
Router
RS485 adapter
RS232
SolaPower Manager
Ethernet
Ethernet
NOTE
The RJ485 pin definition refer to section “5.1 General electrical connection procedure of NTX inverter”, see page 20.
NOTE
When using a third-party RS485 cables to connect the inverters, attach the supplied ferrite cores to the RS485 cables as shown. NTX supply two ways to con­nect RS485, one way is using RS485 cables with RJ45 connectors to insert into RS485 blocks, another way is screwing RS485 cables on terminal blocks.
10 cm or less
Page 31
6 Commissioning
31
6 Commissioning
All NTX inverters require that PV array normally operates in an ungrounded configuration. As required by UL 1741 update, the GFCI protection is active whenever there is sufficient DC voltage to feed PV power into the utility grid in the NTX.
DANGER
Deviating from the procedure described in this chapter could expose you to lethal voltages. Death or serious injury will result.
Commission the NTX in the order described in the following procedure.
1. Make sure any covering placed over the PV array is removed.
2. Connect the grid voltage to the NTX by turning on the main AC circuit breaker/disconnect in the main utility panel.
3. Turn the external DC disconnect to position “ON”. Or Turn the NTX internal DC disconnect to the “ON” position.
4. If there is sufficient sunlight available, the NTX will enter the “Waiting” mode and the green LED will stay on steady during the system check routine.
5. If no AC fault is detected, the NTX will enter the “Checking” mode, and the NTX will begin to run normally. At the same time the green LED will keep flashing and the LCD enter the default menu. If an AC fault was detected, the NTX will wait five minutes prior to starting.
WARNING
If there is a ground fault in the array, the message “GFCI Fault” will be displayed. If this messege is encountered, turn off the DC and AC disconnects to the inverter and trouleshoot the array.
The NTX will automatically begin to feed power to the utility grid if there is adequate solar irradiation and the resulting PV input voltage is greater than 150 V DC.
If the NTX is not operating as expected after com­missioning has been completed, refer to section “7 Display and messages”, see page 32 and to section “8 Troubleshooting”, see page 40.
WARNING
· Anytime the AC power is disconnected from the inverter either manually or as a result of an AC disturbance, the inverter will wait 5 min­utes after the AC power has been restored to reconnect.
· When servicing the inverter, always disconnect the AC first, then the DC.
Page 32
7 Display and messages
32
7 Display and messages
2
3
4
5 6 7 8
Welcome to use
NTX 5000
GFCI
Alarm/fault
Normal
ESC
OK
1
1 Display 2 GFCI 3 Alarm/Fault 4 Normal 5 ESC 6 UP 7 DOWN 8 OK
7.1 LED indicators
There are four LEDs at the side of the display: the first LED from the top (GFCI) indicates a ground fault, the second LED (Fault/Alarm) indicates a fault or alarm condition, the third LED (Normal) indicates proper operation of the inverter.
· The red “GFCI” (ground fault) LED indicates that inverter is detecting a ground fault in the DC side of the photovoltaic system. When this kind of fault is detected, the red LED keeps flashing and the inverter immediately disconnects from the grid and the corresponding fault indication appears on the display.
· The double color “Fault/Alarm” LED indicates that the inverter has detected a fault or alarm condition. If the alarm condition detected, the yellow LED keeps flashing until the inverter go to the normal state. If the fault condition detected, the red LED keeps flashing until the inverter go to the normal state. When the Fault/Alarm state appeared, a Fault/Alarm description will appear on the display.
· The green “Normal” LED indicates that the NTX inverter is operating correctly. This LED stays on steady upon start-up, during the system check routine. If the system is all right, the system will go to the running state. In this condition, the LED keeps flashing.
LED indicator combinations and their meaning are listed in the following table.
Key:
LED on LED flashing LED off
LEDs Status
Operational Status
Remarks
1 red:
red:
green:
Start-up The three LEDs will
flash 5 times.
2 red:
red:
green:
Waiting or Checking
3 red:
red:
green:
Running
4 red:
red:
green:
Fault
5 red:
red:
green:
GFCI Fault
6 red:
red:
green:
Alarm
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7 Display and messages
33
7.2 Available Data
The NTX inverter provides two types of data that can be collected using the NTX Communicator inter­face software.
Real-time operational data
Real-time operational data can be transmitted on demand through the communication and display on LCD. They are not stored by inverter. The NTX com­municator software (available on the installation CD) may be used to transmit data to PC.
The following data is available:
· Grid voltage
· Grid current
· Grid frequency
· Power transferred to the grid
· Voltage of photovoltaic array 1
· Current of photovoltaic array 1
· Voltage of photovoltaic array 2
· Current of photovoltaic array 2
· Serial number/Part number
· Firmware revision code
· Daily energy
· Monthly energy
· Total energy
· Leakage current to ground
· Date, time
Internally logged data
The NTX inverter stores internally the following data you can query through LCD or PC monitor software.
· Today’s lifetime counter of energy transferred to the grid.
· This month’s lifetime counter of energy trans­ferred to the grid.
· Total lifetime counter of energy transferred to the grid.
· Last 50 fault conditions with error code and time stamp.
· Last 50 start and stop time of energy transferred to the grid.
7.3 LCD display and operation
The two-line Liquid Crystal Display is located on the front panel and shows:
· Inverter operating status and statistics,
· Service messages for the operator,
· Error messages and fault indications.
Display upon start-up
During normal conditions, the LCD backlight will be turn on first upon start-up, and the backlight shuts off automatically after 1 minutes.
The following messages are displayed during initial­ization of the inverter:
1. Starting up (remain 5 seconds)
Welcome to use
Sunways Inverter
2. Waiting After starting up the system go to waiting state, and the LCD will display following 5 screens mes­sages in turn.
Welcome to use
Sunways Inverter
Waiting
Waiting Sun
Waiting.
Waiting Sun
Welcome to use
Sunways Inverter
Waiting.
Waiting Sun
Waiting.
Waiting Sun
Welcome to use
Sunways Inverter
Waiting..
Waiting Sun
Waiting.
Waiting Sun
Welcome to use
Sunways Inverter
Waiting...
Waiting Sun
Waiting....
Waiting Sun
The display changes to next screen every half second.
Page 34
7 Display and messages
34
3. Checking When the inverter turn to the checking state from waiting state, the LCD will display follow­ing 5 screens messages in turn.
Welcome to use
Sunways Inverter
Checking.
Please Wait
Waiting.
Waiting Sun
Welcome to use
Sunways Inverter
Checking..
Please Wait
Waiting.
Waiting Sun
Welcome to use
Sunways Inverter
Checking...
Please Wait
Waiting.
Waiting Sun
Welcome to use
Sunways Inverter
Checking....
Please Wait
Checking.....
Please Wait
The display changes to next screen every half second.
Default Menu
During normal condition, the inverter will turn to the running state after the checking state, and the LCD will display Default Menu.
P-out:0000 W E-day:000.0 KWh
The screen messages indicate output power now and daily energy output.
At the default menu you can turn to the main menu manually by pressing the
ESC
-key.
Main Menu
The main menu has two screens messages and four options.
Running Settings
Event Service
The line of LCD has the icon means your option. You can choose your option manually by pressing the
- or -key. If you want enter the option
which has the icon
at the right, press the OK-key;
If you want quit Main Menu, press the
ESC
-key, and
LCD will turn to the default menu.
Running Menu
The Running Menu has two submenus:
Information Statistics
Press the - and -key to scroll through items.
Press the
ESC
-key to go back to the previous menu.
Press the
OK
-key to open the selected submenu.
1. Information This submenu mainly contains some running data of the inverter. The screens may be scrolled manually by pressing the
- and -keys. And you can call back the previous menu by pressing the
ESC
-key.
1
Vin1: 000 V lin1: 00.0 A
Vin1: Input voltage at channel 1 Lin1: Input current at channel 1
2
Vin2: 000 V lin2: 00.0 A
Vin2: Input voltage at channel 2 Lin2: Input current at channel 2 or
Vin: 000 V lin: 00.0 A
In a configuration with one input connected and a second input connected in parallel, this screen is shown instead of the 2 screens described in 1 and 2.
Page 35
7 Display and messages
35
3
Pin1:0000 W Pin2:0000 W
Pin1: Input power of channel 1 Pin2: Input power of channel 2
Pin:0000 W
In a configuration with one input connected and a second input connected in parallel, this screen is shown instead of the screen described in 3.
4
Vgrid: 000 V Igrid: 00.0 A
Vgrid: Grid voltage Lgrid: Grid current
5
Pout:0000 W Fgrid:000.0 Hz
P-out: Output power Fgrid: Grid frequency
6
GFCI: 0000 mA
GFCI: Leakage current of the system
2. Statistics This submenu mainly contains some Statistics data of the inverter. The screens may be scrolled manually by pressing the
- and -keys. And you can call back the previous menu by pressing the
ESC
-key.
T-day:000.0 h E-day:000.0 KWh
T-day: Today’s lifetime counter of energy transferred to the grid.
E-day: Today’s energy transferred to the grid.
T-mon:000.0 h E-mon:000.0 KWh
T-mon: This month’s lifetime counter of energy trans­ferred to the grid.
E-mon: This month’s energy transferred to the grid.
T-tot:000.0 h E-tot:000.0 KWh
T-tot: Total lifetime counter of energy transferred to the grid.
E-tot: Total energy transferred to the grid.
Setting Menu
Select “Settings” from the Main menu to display the first screen that refers to the password:
Password
0000
Default password is “0000”.
NOTE
Can’t enter settings menu when communication is abnormal. Running state no setting allowed.
Operation guide
· Use the
OK
-key to move from one figure to the
next (from left to right)
· Use the
ESC
-key to go back to quit password input
and go back to the previous menus.
· Press the
-key to scroll numbers backwards
(from 0 to 9).
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7 Display and messages
36
· If the password is wrong, the LCD will give the message:
Incorrect! Input again!
And then turn to the password input screen again. If the password is right, LCD will enter set­tings submenu. At the same time the system will query settings parameter, if query loss the LCD will give the message:
Query Lose! Please check it!
This submenu may be scrolled manually by press­ing the the
- and -keys. And you can call
back the previous menu by pressing the
ESC
-key.
1
GridMode: 240V MPPT Input: 1
If the neutral doesn’t exist, the NTX inverter software can’t automatically detect which grid voltage it is feeding and how many MPPT input it has. So you need to configure manually it.
Grid mode: Which grid voltage it is feeding. 240 V, 208 V, 277 V or Auto.
MPPT input: How many MPPT input. 1 or 2.
Operation guide
· Press the
- or -key to scroll screen and select
your submenu.
· Press the
OK
-key enter the setting mode which
you selected.
· Press the
- or -key to scroll screen and select
your parameter.
· Press the
OK
-key to confirm your selection. If your selection become operative, the LCD will give the message:
Setting OK !
Or else, the LCD will give the message, and your selection will retain the previous setting.
Setting Lose! Please check it!
Press ESC key to quit and go back to the previous menus.
2
Restart New Password
or
Shutdown New Password
The NTX inverter can be Restart or Shutdown when the inverter need be done.
Restart: The NTX inverter stops current state and turn to the system check routine again.
Shutdown: The NTX inverter stops current state and do not turn to the system check routine again.
· Press the
- or -key to scroll screen and select
your submenu.
· Press
OK
-key to enter the setting mode which you
selected.
· Press the
- or -key to scroll screen and select
your parameter.
· Press
OK
-key to confirm your selection. (Restart and Shutdown need input password to confirm) If your selection become operative, the LCD will give the message:
Setting OK !
Or else, the LCD will give the message, and your selection will retain the previous setting.
Setting Lose! Please check it!
Page 37
7 Display and messages
37
New Password:
This function is used to change the default pass­word 0000.
To set your personal code, use the display keys as follows:
· Press the
OK
-key to move from one digit to the
next (from left to right).
· Press the
ESC
-key to go back to the previous digit
(from left to right).
· Press the
ESC
-key repeatedly to go back to the
previous menus.
· Press the
-key to scroll numbers backwards
(from 9 to 0).
· Press the
-key to scroll numbers from 0 to 9.
Press the
ESC
-key to quit and go back to the previ-
ous menus.
3
Tvh1:0000ms Tvl1:0000ms
Tvh2:0000ms Tvl2:0000ms
The NTX inverter’s grid voltage protect time is adjustable. The grid voltage protect time has four valid limits.
Tvh1: very high grid voltage protect time. Tvl1: very low grid voltage protect time. Tvh2: high grid voltage protect time. Tvl2: high grid voltage protect time.
Range: 9960≥Tvl2≥83; 9960≥Tvh2≥83; 498≥Tvh1≥83; 498≥Tvl1≥83.
Operation guide
· Press the
- or -key to scroll screen and select
your submenu.
· Press
OK
-key to enter the setting mode which you
selected.
· Press the
-key to scroll numbers backwards
(from 9 to 0).
· Press the
-key to scroll numbers from 0 to 9.
· Press the
OK
-key to move from one digit to the
next (from left to right).
· Press the
OK
-key to confirm your input. (When it is the last one). If your selection becomes opera­tive, the LCD will give the message:
Setting OK !
Or else, the LCD will give the message, and your selection will retain the previous setting.
Setting Lose! Please check it!
Press the
ESC
-key to quit and go back to the previ­ous menus.
4
Vhtp1:000% Vltp1:000%
Vhtp2:000% Vltp2:000%
The NTX inverter’s grid voltage trip point is adjustable. The grid voltage trip point has four valid limits.
Vhtp1: very high grid voltage trip point. Vltp1: very low grid voltage trip point. Vhtp2: high grid voltage trip point. Vltp2: high grid voltage trip point.
Range: 120≥Vhtp1≥105 95≥Vltp1≥50 115≥Vhtp2≥105 95≥Vltp2≥55 Vhtp1≥Vhtp2≥Vltp2≥Vltp1
Page 38
7 Display and messages
38
Operation guide
· Press the
- or -key to scroll screen and select
your submenu.
· Press
OK
-key to enter the setting mode which you
selected.
· Press the
-key to scroll numbers backwards
(from 9 to 0).
· Press the
-key to scroll numbers from 0 to 9.
· Press the
OK
-key to move from one digit to the
next (from left to right).
· Press the
OK
-key to confirm your input. (When it is the last one). If your selection becomes opera­tive, the LCD will give the message:
Setting OK !
Or else, the LCD will give the message, and your selection will retain the previous setting.
Setting Lose! Please check it!
Press the
ESC
-key to quit and go back to the previ­ous menus.
5
The NTX inverter provided a RTC for recording some data or events. Such as statistic and error log, so the RTC’s accuracy is the internally logged data. The time can be shown at default menu and settings menu. When you find the data and time is incorrect, you should enter settings menu and correct it.
Date: 31-12-2000 Time: 00:00:00
Operation guide
· Press the
- or -key to scroll screen and select your submenu.
· Press the
OK
-key to enter the setting mode which you selected.
· Press the
-key to scroll numbers backwards
(from 9 to 0).
· Press the
-key to scroll numbers from 0 to 9.
· Press the
OK
-key to move from one digit to the
next (from left to right).
· Press the
OK
-key to confirm your input. (When it
is the last one).
· Press the
ESC
-key to quit and go back to the previous menus. You should ensure legitimacy of time.
6
Tfl:100.00s Fl:059.0Hz
Tfl: low frequency protect time. Fl: low frequency.
Range: 300s≥Tfl≥0.16s
59.8Hz≥Fl≥57.0Hz
7
The NTX inverter provides “Ethernet monitor” function. The factory defaults: IP 192.168.1.2 Gateway 192.168.1.1 SubnetMask 255.255.255.0
User can modify or look at them through the local LCD.
192.168.001.002
192.168.001.001
The first line is IP address and the second line is Gateway. The SubnetMask is fixed at
255.255.255.0. User can enter setting mode in this interface, the setting method is analogous to time setting. Prompt “setting OK” and “Restart Power Please !” after setting.
Page 39
7 Display and messages
39
Event
The Event Menu has two submenus:
Error Log Operation Log
· Press the - and -keys to scroll through items.
· Press the
ESC
-key to go back to the previous
menu.
· Press the
OK
-key to open the selected submenu.
1. Error Log This submenu is some error logs of inverter. You can query 50 fault conditions with error code and time stamp.
The screens may be scrolled manually by pressing the
- and -keys. And you can call back the
previous menu by pressing the ESC key.
2. Operation Log This submenu is some part and stop time logs of the inverter. You can query last 50 start and stop time of energy transferred to the grid.
The screens may be scrolled manually by pressing the UP and DOWN keys. And you can call back the previous menu by pressing the
ESC
-key.
Service
The service Menu contains some system info, such as serial number, hardware version number, software version number and contacts about Sunways. The screens messages as follow:
DSP Ver:00.00 ARM Ver:00.00
S/N:***********
See manual
NOTE
Instruction about software modification and upgrading refers to CD attached.
Page 40
8 Troubleshooting
40
8 Troubleshooting
8.1 General
We assure that each inverter is manufactured to exact specifications and is thoroughly tested before leaving the factory. If you encounter difficulty with the operation of your inverter, please follow the steps below in an effort to correct the problem.
· Check the LED indicator combinations on the panel of the NTX inverter.
· Check and record the “ERROR” messages on the LCD display or other. Take appropriate action to correct the issue.
NOTE
When the inverter is in error, the error information is composed of “error code+time” displayed on LCD, as the following:
01: Volt Fault 11-03 15:30:30
· If necessary, check the DC and AC voltages at terminals inside the inverter. Be sure to observe all of the safety precautions listed throughout this manual when doing so, or hire a qualified professional.
· If the system problem persists, contact Sunways technical support at:
Tel: 49(0) 753199677-0. Email: [email protected]
In order to better assist you when contacting Sun­ways, please provide the following information. This information is required for service assistance.
Information regarding the NTX:
· Serial number
· Model
· Brief of the problem
· LED indicator combinations or display message
· What error code is indicated? (Provided a com­munication option is installed)
· AC voltage
· DC voltage
· Can you reproduce the failure? If yes, how?
· Has this problem occurred in the past?
· What were the ambient conditions when the problem occurred?
Information regarding the PV modules:
· Manufacturer name and model of the PV module
· Output power of the module
· Open circuit voltage (Voc) of the module
· Number of module in each string
If it becomes necessary to send the NTX inverter back to the manufacturer for service, please ship it in the original box to avoid damage during shipping.
Page 41
8 Troubleshooting
41
8.2 Messages and Error Codes
The system status is identified through message or error codes appearing on the LCD. When the system appears error status, the LCD will show correspond­ing message. The table that follows summarizes the messages that can be displayed.
Message Code Description Solutions
Grid Volt Fault 01 Grid Overvoltage or
Undervoltage
· Check whether AC grid(voltage and frequency) is beyond the scope;
· Check whether the connection of AC side is correct;
Grid Freq Fault 02 Grid Over frequency or Under
frequency
PV1 Volt Fault 03 PV1 Input Under voltage or
Over voltage
· Check whether the output voltage of PV array is in the allowing range.
· Check whether the insulation of PV cable is good;
· Inspect whether the installation is correct according to the manual.
· If still at fault, please ask for help.
PV1 Cur Fault 04 PV1 Input Over current
PV2 Volt Fault 05 PV2 Input Under voltage or
Over voltage
PV1 Cur Fault 06 PV2 Input Over current
GFCI 300mA 07 Ground leakage over 300mA
GFCI 30mA 08 Ground leakage jump over
30 mA
GFCI 60mA 09 Ground leakage jump over
60 mA
GFCI 150mA 10 Ground leakage jump over
150 mA
Relay Fault 11 Relay abnormity Ask for help if still at fault after
rebooting.
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8 Troubleshooting
42
Message Code Description Solutions
No Utility 12 Missing Grid
· Check whether AC grid(voltage and frequency) is beyond the scope;
· Check whether the connection of AC side is correct;
· If still at fault, please ask for help.
Comm loss 13 Communication abnormity Ask for help if still at fault after
rebooting.
Temp Fault 14 Temperature too high or low Ask for help.
Fan Fault 15 Fan abnormity (Warning) Check the fan. If not turn, contact to
exchange.
ISO Fault 16 ISO abnormity · Check whether the output voltage of
PV array is in the allowing range.
· Check whether the insulation of PV cable is good;
· Inspect whether the installation is correct according to the manual.
· If still at fault, please ask for help.
Unknown grid 17 Report unknown grid fault
when failing to detect
Ask for help.
EEPROM Fault 18 EEPROM read or write loss Ask for help if still at fault after
rebooting.
DCI Fault 19 DCI over limit Ask for help.
Short Circuit 20 Output Short Circuit Ask for help.
Over Load 21 Inverter over load (Warning) Ask for help.
Output OCP 22 Output Over current Ask for help.
23 GFCI Hard Fault Ask for help.
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8 Troubleshooting
43
Message Code Description Solutions
DC Reverse 24 DC Reverse · Check whether the output voltage of
PV array is in the allowing range.
· Check whether the insulation of PV cable is good;
· Inspect whether the installation is correct according to the manual.
· If still at fault, please ask for help.
System Fault 25 System Fault Ask for help.
PV1 Always low 26 (Warning) Check PV1 array.
PV2 Always low 27 (Warning) Check PV2 array.
Bus OVP 28 Bus OVP Ask for help.
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9 Maintenance
44
9 Maintenance
The NTX is designed to provide many years of trou­ble-free service. Performing regular maintenance will help ensure the long life and high efficiency of your system.
9.1 Cleaning the fans
The fan intake should be cleaned periodically with a vacuum cleaner. (Do not blow air into the fan area) for deeper cleanings, the fan can be removed completely. The NTX is fitted with one fan on its underside.
±
DC1±DC2
AC GRID
COM
OFF
ON
1
2
4
3
1 Screws 2 Fan screen 3 Nuts 4 Fan
In order to clean the fan, proceed as follows:
1. Turn off all DC and AC breaker/disconnects and wait for 5 minutes for any residual voltages to dissipate.
2. Disconnect the NTX from both the DC and AC connections.
3. Wait for the fan to stop rotating.
4. Screw up 4 screws on the fan screen and remove it carefully because the fan mounted behind and the cables are not so long.
5. The fans are fastened with 4 nuts, remove them to separate the fan screen and the fan. Then you can clean the fan screen and the fan separately.
6. To clean the fan, use a soft brush or cloth. Do not use air pressure for clean the fan. This will dam­age the fan.
7. When the fan is clean, reinstall it using the above steps in reverse order.
8. Do not blow air through the fan or fan screen while the fan plate is assembled on the NTX.
9.2 Checking the DC Disconnect
Under normal use condition, the DC Disconnect does not need maintenance.
It is recommended to:
· Check the DC Disconnect regularly.
· Operate the DC Disconnect 12 times once a year.
Operating the switch will clean the contacts and will extend the life of the DC Disconnect.
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10 Technical data
45
10 Technical data
10.1 FCC compliance information
Sunways photovoltaic grid-connected inverter, model NTX complies with part 15 of the FCC rules.
Operation is subject to the following conditions.
· This device may not cause harmful interference.
· This device must accept any interference received, including interface that may cause undesired operation.
NOTE
This equipment has been tested and found to com­ply with the limits for a Class A & B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment must be installed and used in accor­dance with the instructions, or it may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or televi­sion reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
· Reorient or relocate the receiving antenna.
· Increase the separation between the equipment and the inverter.
· Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
· Consult the dealer or an experienced radio/TV technician for help.
· The user is cautioned that changes or modi­fications not expressly approved by Sunways could void the user’s authority to operate this equipment.
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10 Technical data
46
10.2 NTX wiring diagrams
NTX connections for 208 V and 240 V AC grids
AC Switch
PV Array
Equipment
Ground
PV+
PV–
PV+
PV–
N
L1 L2 PE
OFF
Breaker Size 2p 50 Amp
AC
Distribution
Panel
Earth Ground
Utility
ON
L1 L2
Main
Ground
Neutral
NTX connections for 277 V AC grids
AC Switch
PV Array
Equipment
Ground
PV+
PV–
PV+
PV–
N
L1 L2 PE
OFF
Breaker Size 1p 40 Amp
AC
Distribution
Panel
Earth Ground
Utility
ON
L1 L2
Main
Ground
Neutral
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10 Technical data
47
10.3 Technical data
Model NTX 3000 NTX 4000 NTX 5000 NTX 6000
PV generator connection
Peak power tracking voltage Range of input operating voltage Normal input operating voltage Maximum array input power Maximum DC power PV start voltage Number of MPPT Number of input channel Maximum DC input current Maximum input short circuit current Maximum utility backfeed cur­rent to PV array DC voltage ripple
200 V…500 V 100 V…550 V
400 V 3850 W 5050 W 6300 W 7400 W 3500 W 4600 W 5750 W 6800 W 150 V 2 2 2 + 2 2 + 2 2 + 2
17.5 A 11.0 A + 11.0 A 14.5 A + 14.5 A 17.5 A + 17.5 A
20.0 A 15.0 A + 15.0 A 15.0 A + 15.0 A 20.0 A + 20.0 A
0 A
< 10%
Grid connection
AC operating voltage range at 208 V nominal AC operating voltage range at 240 V nominal AC operating voltage range at 277 V nominal AC operating frequency range AC frequency nominal AC maximum continuous output power AC maximum output power Current THD AC maximum continuous output current at 208 V AC maximum continuous output current at 240 V AC maximum continuous output current at 277 V Maximum output fault current Maximum output overcurrent protection Trip limit accuracy Trip time accuracy Power consumption at night Power consumption in operation Output power factor range Synchronization in-rush current
183 V…229 V
211 V…264 V
244 V…305 V
59.3 Hz…60.5 Hz 60 Hz 3000 W 4000 W 5000 W 6000 W
3300 W 4400 W 5500 W 6600 W < 3%
14.5 A 19.0 A 24.0 A 29.0 A
12.5 A 17.0 A 21.0 A 25.0 A
22.0 A
20.0 A 30.0 A 30.0 A 40.0 A
20.0 A 25.0 A 30.0 A 35.0 A
≤ ±2% ≤ 16.67 ms
0.1 W < 10 W ≥ 0.99
7.3 A 7.3 A 9.3 A 9.3 A
Page 48
Model NTX 3000 NTX 4000 NTX 5000 NTX 6000
Efficiency
Peak inverter efficiency CEC weighted efficiency at 208 V CEC weighted efficiency at 240 V CEC weighted efficiency at 277 V
97.6% 97.7% 97.8% 97.8%
96.5% 97.0% 97.0% 96.5%
97.0% 97.0% 97.0% 97.0%
97.0%
Ambient condition
Ambient Temperature range Relative humidity
-13°F...+140°F (-25°C...+60°C) 0…95%
Mechanical data
Width x height x depth Weight Noise emission
380 / 580 / 203 mm (15 /23.8/8 in)
57.3 lbs. (26 kg) 60.6 lbs. (27.5 kg) 64 lbs. (29 kg) 66 lbs. (30 kg) < 40 dB (A)
General data
Inverter technology Cooling concept
True sine, transformerless Natural Natural Natural Programmable convection convection convection forced active cooling
10.4 Trip limits/trip times
Default values of output voltage and frequency are standard values. User can adjust according to the requirement.
Nominal frequency Trip limit Trip times
60 Hz > 60.5 Hz 0.01 s
Adjustable 57.0 Hz~59.8 Hz (default 59.3 Hz)
Adjustable 0.16 s~300 s (default 0.16 s)
< 57.0 Hz 0.083 s
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10 Technical data
49
Nominal voltage Trip limit Trip voltages
line to neutral
Trip voltages line to line
Trip times
208 V
50% Adjustable
52.0 V~98.8 V (default 52.0 V)
Adjustable
104.0 V ~197.6 V (default 104.0 V)
0.01 s
88% Adjustable
57.2 V~98.8 V (default 91.5 V)
Adjustable
114.4 V~197.6 V (default 183.0 V)
Adjustable
0.16 s~10 s (default 1.67 s)
110% Adjustable
109.2 V~119.6 V (default 114.4 V)
Adjustable
218.4 V~239.2 V (default 228.8 V)
Adjustable
0.16 s~10 s (default 0.83 s)
120% Adjustable
109.2 V~124.8 V (default 124.8 V)
Adjustable
218.4 V~249.6 V (default 249.6 V)
0.01 s
240 V
50% Adjustable
60.0 V~114.0 V (default 60.0 V)
Adjustable
120.0 V~228.0 V (default 120.0 V)
0.01 s
88% Adjustable
66.0 V~114.0 V (default 105.6 V)
Adjustable
132.0 V~228.0 V (default 211.2 V)
Adjustable
0.16 s~10 s (default 1.67 s)
110% Adjustable
126.0 V~138.0 V (default 132.0 V)
Adjustable
252.0 V~276.0 V (default 264.0 V)
Adjustable
0.16 s~10 s (default 0.83 s)
120% Adjustable
126.0 V~144.0 V (default 144.0 V)
Adjustable
252.0 V~288.0 V (default 288.0 V)
0.01 s
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10 Technical data
50
Nominal voltage Trip limit Trip voltages
line to neutral
Trip voltages line to line
Trip times
277 V
50% Adjustable
138.5 V~263.2 V (default 138.5 V)
0.01 s
88% Adjustable
152.4 V~263.2 V (default 243.8 V)
Adjustable
0.16 s~10 s (default 1.67 s)
110% Adjustable
290.9 V~318.6 V (default 304.7 V)
Adjustable
0.16 s~10 s (default 0.83 s)
120% Adjustable
290.9 V~332.4 V (default 332.4 V)
0.01 s
Note: The intervals result from the measuring accuracies listed below:
Trip limit accuracy: ±2% of nominal grid voltage; Trip time accuracy: ±33.0 ms; Trip frequency accuracy: 0.1 Hz.
Page 51
11 Contact
51
11 Contact
If you have any questions about NTX inverter, please call service support hotline:
+49(0) 753199677-0.
Please keep following information to better our service for you.
· Inverter’s Model;
· Inverter’s Serial No.;
· Communication Method;
· PV modules’ Model.
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12 Notes
52
12 Notes
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12 Notes
53
Page 54
12 Notes
54
Page 55
C&F | Kommunikation und Dokumentation, Villingen-Schwenningen · www.cundf.de
Page 56
Sunways AG Photovoltaic Technology Max-Stromeyer-Strasse 160 D - 78467 Konstanz Telefon +49 (0)7531 996 77-0 Fax +49 (0)7531 996 77-444 E-Mail [email protected] www.sunways.de
Technische Hotline +49 (0)7531 996 77-577
SD131712A 01/13 EN
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