suntex EC-4200 User Manual

Dual Channel
2
Conductivity Controller EC-4200
Operational Manual
CH1
18.00 1.000
CH
MΩ uS
ATC 25.0
μP CONDUCTIVITY CONTROLLER EC-4200
MTC 25.0
0
1 Specifications 2 Assembly and installation
2.1
2.2
2.3
3
3.1
3.2
3.3
3.4
3.4.1
3.4.2
3.5
4
4.1
4.2
4.3
4.4
4.5
5 Measurement
5.1
5.2
5.3
5.4
5.5
5.6
5.6.1
6 Setup
6.1
6.2
6.3
6.3.1
6.3.2
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.11.1
6.11.2
6.12
6.12.1
6.12.2
7 Calibration
7.1
7.1.1
7.1.2
Precautions for installation Installation of controller Cut out dimension
Block diagram and rear panel
Rear panel Function block diagram Descriptions of rear panel Connection diagram of electrode
Wiring of electrode Circuit of electrode
Electrical connection diagram
Illustration of function on front panel
Front panel Descriptions of LCD screen Functions of LCD screen Descriptions of buttons
LED indicators
Overview flow chart of measurement mode Access setup mode Access calibration mode Restore default setup parameters Restore default calibration parameters Screen switch
Operating mode screen swapping
Overview flow chart of setup mode
Access setup mode
Select measuring mode
Double display without Rejection display
Single display or with one CH as Rejection display Washing time setup Calibration Interval
Frequency
Current alarm setting
Current output Set Lo point Set Hi point Temperature Compensation
Non linear temperature compensation
Linear temperature compensation Temperature measuring
Temperature probe connecting
Manual temperature setup
-CM Calibration mode
Cell constant input
User buffer solution calibration
1
7.2
7.2.1
7.2.2
7.2.3
7.2.4
S/CM and rejection calibration mode
Cell constant input
User buffer solution calibration
Calibrate electrode by 0.1KNCL solution
Calibrate electrode by 0.01N KCL solution
8 Error message
8.1
8.2
Calibration error Measuring error
2
1.SPECIFICATIONS
MODEL EC4200
Measuring mode Resistivity Conductivity TEMP. Rejection
Measuring Ranges
0.00 M
Ω.cm~
0.05 uS/cm~
200.0 mS/cm
0.0~100.0
0.0~100.0 %
20.00 M
Ω.cm
Resolution 0.01 MΩ
Accuracy ±1 %
1Digit)
Temp
0.01uS
±1 %
(±1Digit)
0.1 ±0.1 %
(±0.5)
Auto with PT1000/NTC30 or manual
0.1 %
±0.01
(±1Digit)
compensation
Temp Coefficient Linear compensation
from0.00 % ~ 5.00 % or non-linear for natural water
Amb Temp
0~50°C screen Graphic LCD display Display method Dual channel simultaneous display, or CH1/CH2 single
display
Signal Output
Set
Contact 240VAC 2A max.
Isolated current DC 4~20mA, Max. load 500
points
Control Independent Hi/Lo ON/OFF RELAY contact
Alarm Output Single ON/OFF RELAY output 240VAC 2A max.
Wash
Contact Single ON/OFF RELAY output240VAC 2A max.Only with
the mode of% Rejection
Time ON: 09999mins
OFF; 09999mins
Calibration
0999 hours
Interval
Electrode status Yes
Power supply 115V or 230VAC±15%50/60Hz Installation Panel Mounting
Dimensions
Cut out
144X144X195mm(H×W×D)
135X135(H×W)
dimensions
Weight 1.9Kg
3
2. Assembly and installation
2.1 Precautions for installation
Wrong wiring will lead to breakdown of the instrument or electrical shock, please read the operating manual clearly before installation.
a. Make sure to remove AC power to the controller before wiring input and output
connections, and before opening the controller housing.
b. The installation site of the controller should be well ventilated and avoid direct
sunlight.
c. Relay contacts are subjected to electrical erosion. Do not connect relay contacts
directly to heavy loads, connect a magnetic switch instead. Especially with
inductive and capacitive loads, the service life of the contacts will be reduced.
d. For suppression of sparks and arcing, components such as RC combinations,
nonlinear resistors, series resistors, diodes and varistors are used.
2.2 Installation of controller
Reserve a 135x 135mm hole on the front panel of the wall mount chassis and
insert the controller from the front of the chassis, fasten the fixed support to fix the
controller.
2.3 Cut out dimension
135mm
Front view Side view
135mm 194mm 135mm
180mm
180mm
Distances among
135mm
4
3. Block diagram and rear panel
CH2
SHIELD S HIELD
CH1
CELL1
CELL2
CELL3
CELL4
TP
CELL1
CELL2
CELL3
CELL4
TP
5
3.2 Function block diagram
CH1
SHIELD
CELL1
CELL2
CELL3
CELL4
TP
CH1
SHIELD
I1 V1 V2
I2
T
230V 115V 0V
AC
INPUT POWER
CH1
4/20mA
+
-
+
CH2
SHIELD
CELL1
CELL2
CELL3
CELL4
TP
CH2
SHIELD
I1 V1 V2
I2
T
CH2
4/20mA
H1 L1 H2 L2 ALARM WAS H
-
6
3.3 Descriptions of rear panel
CH1
SHIELD
CH1 CELL 1 : CH1 CELL 2
CH1 CELL 3 : CH1 CELL 4
CH1 TP
Connecting to the net wire of CH1 CELL
Apply an ion plate between CH1 CELL 1 and CH1 CELL2, connected to the transparent wire of the CH1 CELL
Apply an ion plate between CH1 CELL 3 and CH1 CELL4, connected to the green wire of the conductivity. Or connecting to the white wire of the resistivity.
Connected to the red wire of the conductivity CELL. Or connecting to the yellow wire of the resistivity CELL.
CH1 4-20mA : CH1 current output for recorder or PLC connection.
CH2
SHIELD
CH2 CELL 1 : CH2 CELL 2
CH2 CELL 3 : CH2 CELL 4
CH2 TP : CH2 4-20mA
: Connecting to the central net wire of CH2 CELL
Apply an ion plate to short circuit CH2 CELL 1 and CH2 CELL 2, connected to the transparent wire of the CH2 CELL.
Apply an ion plate to short circuit CH2 CELL 3 and CH2 CELL 4, connect to the green wire of conductivity; Or connecting to white wire of the resistivity. connect to the red wire of conductivity CELL; Or connecting to yellow wire of the resistivity CELL.
CH2 current output for recorder or PLC connection.
H1: NO&COM
CH1 High relay contact. It will be closed when contact is ON, open when OFF.
L1: NO&COM
H2: NO&COM
CH1 Low relay contact. It will be closed when contact is ON, open when OFF. CH2 High relay contact. It will be closed when contact is ON, open when OFF.
L2: NO&COM
CH2 Low relay contacts. It will be closed when contact is ON, open when OFF.
ALARM NO ALARM relay contact. This terminal will be open with
ALARM/WASH COM when controller AC power is removed or ALARM is OFF; closed when Alarm is ON.
WASH NO Wash relay contact. This terminal will be open with
ALARM/WASH COM when controller AC power is removed or WASH is OFF; closed when WASH is ON.
ALARM/WASH COM :
Apply with ALARM NO or WASH NO.
230V AC power of the controllerAC115V or 230V) 115V 0V
7
3.4 Connection diagram of electrode
3.4.1 Wiring of electrode
SHIELD (transparent) CELL1 (brown)
CELL2 (red) CELL3 (orange) CELL4 (black)
T/P (yellow)
3.4.2 Circuit of electrode
Suntex electrode Others
Controller rear panel
SHIELD
CELL 1 CELL 2 CELL 3 CELL 4
T / P
2E electrode
8-221
8-222
4E electrode 8-241
8-11-3
wiring
8-12-6
wiring
Please read the
description of
electrode
wiring
Transparent line Net line Net line SHIELD
Brown line CELL1
Short with ion plate, connected to
Red line
Orange line CELL3
the transparent line
Short with ion plate, connected to
Black line
the white line
Yellow line Yellow line Red line
Short with ion plate, connected to the transparent line
Short with ion plate, connected to the green line
connect to CELL4)
CELL2
CELL4
T / P(other wire
8
3.5 Electrical connection diagram
y
y
y
y
y
y
Va r is t or
M
Va r is t or
M
115V or 230VAC
H1 L1 H2 L2 ALARM WA S H
Va r is t or
rela
Cleaning device
rela
Dosage adding machine
Va r is t or
M
Va r is t or
M
Va r is t or
M
Va r is t or
rela
Dosage adding machine
rela
Dosage adding machine
rela
Dosage adding machine
rela
alarm
9
4.Introduction
WAS
o
4.1 Front panel
ALARM
H
CH1
H1 L1 ▼MA
18.00 1.000
M
ATC 25.0
CH2
H2 L2
MA
mS
MTC 25.0
Hi
L
SETUP
CAL
CH1 CH2
ENTER
μP CONDUCTIVITY CONTROLLER EC-4200
10
4.2Descriptions of LCD screen:
O
3.
Current output status:
1. Wash relay indicator
ON Activates wash relay,
when wash on time is up.
FF
Activates wash relay, when
wash on time is off.
2.
Calibration prompter
Reminding user that it is
time to calibrate electrode. It will
MA
MA
4.
High and low point relay indicators
H1
L1
H2
L2
output current over than
20MA
output current lower than
4MA
CH1 high point relay on.
CH1 low point relay on.
CH2 high point relay on.
CH2 low point relay on.
start blinking when time ticks to
80% of CAL INTERVAL TIME,
steadily appears when CAL
INTERVAL TIME is up.
11
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