Sunstar SPS E-BS1202, SPS E-BR1202 User Manual

PARTS

BOOK

SPS/E-BS1202
SPS/E-BR1

El

ectronically Controlled
Button Sewing Machine
(Direct Drive Type)

202

Series

Series

SunStar

CO.,

PME-130121

LTD.

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2. This is a parts book. It cannot be used as a manual.

3.

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2.

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CONTENTS

.5:!.

-,

A

B

Cl

C2

D

E

F

G

H

I

J

K

L

M

N

Machine

~¥

Upper

~~

Lower

t;~~

Lower

t;~~

Presser Plate

~a--l!.l-~7-11

Thread

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Wiper

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X-Y

Button

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Lubrication

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Table & Thread
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Accessories

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Control

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Operation
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Body

~

21~

Shaft

t!.1-7-11

Shaft

t!.1-7-11

(BS)

Shaft

t!.1-7-11

(BR)

Release & Thread

~~71

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Mechanism

Ill ~ J.11

Trimmer

~7-11

Mechanism
~J.11

Clamp

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Box

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Mechanism

Mechanism

Mechanism

Mechanism

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Mechanism

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Mechanism

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Mechanism

Stand

Mechanism

Mechanism
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Mechanism

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•......................................................................................

•·

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•·

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Mechanism

•·····

......................................................

·········

...................................

•..................................................................................

.............................................................................................

--

....................................................................................

•···

...................................................................................

Mechanism

~7-11

•·····

.....................................................................

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•················ ...... ........... ...... ........... ...................................

.

.

.

.

.

.

.

.

.

6

10

14

16

18

20

22
24

28

30
34

36

38

40

44

Index

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•·············· ... ................ ... .............. ...................... .............. ...................

46

Arm,

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No.

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AS-008563-

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A- 4

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A- 6

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A- 8 CMB­A- 9 CMB- LA000800 T

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A- 16
A- 17
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A- 43
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A- 45
A- 46
A- 47

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A­A- 62

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CMB- FC0005
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CMB- FC0004
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AMB- PS000800
CMB- HK000101

CMB- HK000501
CMB-

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CMB-HK000400

OPK- CB000101 M
OPK- CB000801
OPK- CB000300 Needle Bar Rubber Cap
OPK-

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OPK- CB000700 Rubber Cap(S)

FOOOO

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101

100

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Face Plate

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Caution Sticker

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Bed Cover(R)
Bed Cover Gasket(R)

Bed Cover Gaske1(L)

Thread
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Thread

Thread

Rubber Cap(L)

Arm Upper Part Rubber Cap

Rubber Cao(L)

Bed Rubber

Robber Cap

Model St1cker(01)

Model Sticker(02)

Model St1cker(03)

Model St1cker(01)

Model St1cker(02)

Model St1cker(03)

Cable

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Bobbin Wind

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Bobbin Wind
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Bobbin Winder Ad1usting Plate
Screw

Bobbin Winoer Lever Shalt
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Ref.

No.

A- 64
A­A-66 CBW-BN0
A-67
A­A-69
A­A-71
A­A- 73 DSP­A-74
A­A­A- 77
A- 78
A- 79 CMB- BJ000100
A­A-81
A-82
A-83
A-84
A-85 DSP-AC000 1 00

A-86
A-87 DSN-AA0
A­A-89
A­A-91
A­A-

Parts No.

CBW-BH000

65

DSC-

BF00l

CMB

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68

DSC-BC000200
AMB- PS000301

70

CMB-HM000 1 00

CMB- HK001000

72

CTA- HL000100

BA000300

CTA-BJ000100
75 CTA- BD000200
76 DSN-

80

88

90

92
93

CD000

DSN

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AM

B- PS000100 Safety Plate Ass'y

CMB-

BB000100

CMB- BG000100

DSC- FA000100 Safety Plate Hinge Screw

DSN-AA000300

DWS

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DSC-

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CMB- LA000600

DSC-BF00

CMB-LA000900

CMB-LB00l

CMB- FC001

DSC- BF00 1200

100

700

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11

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--------

~

!
!

!

!
!
!
!
!
!

!

i

!

/

Rel.

No.

B-1
8- 2
8-4
8-5
8- 6
B-7 A TH-S
8-8

B-9
8-10
B-1
B-12
B-13
B-14
8-15
B­B­B­B-19
B­B- 21
B- 22
B-23
B- 24 CNB- HK000200 Thread Guide For Needle Bar(H)
B-25

8­B-27
B-28
B-29
B-30
B­B-32
B­B- 34
B­B-36
B-37
B
B-39
B-40 SFAM-550-0
B-41
B-42
B-43 DWS
8-44 DGR-ACOOO
8-45
8-46

B-47

B-48

B-49

B-50

8-

8- 52

8- 53 CHP- CP000200 Hand Pulley

8- 54

B- 55

8

8-57

Parts

No.

Note

CUS-KG000300
CUS-KFOOO 1 00

DWS

-AA

OOO

100
DSC-BJOOO
DSC-BF000700

ATH-PS000100
CTH-CJ000300

CTH-C8000300 Thread Take- Up Lever Crank

1 PBR-BA000600

PBR-BA000600 Needle Bearing
CTH-CCOOOIOO
DSC
CNB-

16

DSC-BFOO I 500 Screw

17 DPN-AD000301 Thread
18

DSC-CB000500

CNB-CDOOO

20

CNB-KA000200 Needle Bar

DBS-DA000200
DSC- CB000500

DBS-DA000300

CNB- HK000300

26

DSC- BF000100

100

M000300 Thread Take-Up Lever Ass

-BF001600 Screw
BFOOO

100

100 Needle Bar Guide Block

-

PBR

-AA

000200
PBR-AA000300 Front Bearing (B)
DCL- AB000100

31

DSC-CB000400 Screw(1/4"n=40)
CUS-CFOOO

33

DSC-CBOOO
DCL-AB000200

35

PBR
DCL-AB000300 Rear Bearing Bushing
PBR-AA000500

-38 DCR-ADOOOIOO
PSC-CBOOO

PSC-AC0001 00
DW

DSC-CB000400
DGR-AC000100 Hand Pulley Gear A
DBS-DAOOl 700
DSC-CAOOO

CHP-KZ000300
CHP-CLOOO

51

DSC- FA000200 Hand Pulley Roller Hinge Pin
DSP- AA000100

DSC- BF000200 Screw

DGR-ABOOO 1 00

-56

DSC-C8000500 Screw( 15/64 • n=28)
DGR-A8000200

100

100 Screw

-AA

000400

I 00 Screw

01 Main Motor

S-CAOOO 100

-AA

000600 Washer

100 Hand Pulley Gear A

100 Screw

100

Upper Shaft(BS)
Upper Shaft(BR)
Link Cam Washer
Screw( 15/64 · n=28)
Screw( 15/64

Thread Take-Up Lever
Needle Bar C•ank

Needle

Needle Bar Crank Rod "

Needle Bar Holder

Screw( 15/64

Needle Bar Bushing(U)
Screw(l 1 /64
Needle Bar Bushing(L)

Thread Guide For Needle Bar(M)
Screw
Needle(DPX17 #14)

Front

Front Bearing Bushing

Bobbin

Meddle Bearing Bushing
Meddle

Rear Bearing
Coupl

Screw
Spri

Screw

Hand

Hand

Hand Pulley Roller

Hand Pulley

Upper Sha

Upper Shaft

Name

of

Parts

• n=28)
'y

Bearing ~

Take-Up

Pin ~:!H7 I

·n=2

8)

·n

=40)

Bearing (A)

Winder Driving Wheel

Bearing

ing

ng

Washer

Pu

lley Bushing

Pu

lley Shafi

Spring

fi

Driving Gear

Driven Gear

""

Q

~

BS

~q.

~~

~.3.

~

2fA1

~LfAI

~qA~

~'1171
~:!H7I

•fwtll

.3.'l!l.3.

~ •

H7I

.3.'l!l.3.

:!H7I

'--l~

ll!l<>i~(KT8123NC3)

~

:!

H7I

'--l~ll!l<>i~(KT8123NC3) 1

fittll

.3.'l!j.3.

~!:.

•

fwtll

C/R

~LfA

f

•f

wtll ~OI

•f

wtll

~olLfAI

!Set

E!

ti

~

~

~41

.:il

~LfA

I

•f

'a-tl, ~41

§~

•l~tl,

•l

•tl,

~~~

ti

~~

:,f2f

.:il~LfAf

SfitQI

af,c~

•f~Cll

~~41-~~g

•f

~Cll

~~41-~\!!g

.,JLf

AI

Sf

i,;-

-~~g

~~

~ ll!l<>i~ A(6904DDUNR)

~~

~

ll!l<>i',;j

B(6904DDU)

~~

~

ll!l<>i',;j

•.rn

~LfAI
~?cPI

,'%

ii

%0fl.A~

B/S

.:il

~LfAI

~~

~

ll!l<>i~ !rn

~~

~

ll!l<>i

'a(6004DDUNR)

~~

~ llll<>ils

,c~

~~

~

ll!l<>ils(6204DDUNR)

,,,~~

!/Lf

Al(M6X 1.0 L=8) 8 8

'1'~5'.Ej

~ LfAf

(M5X0

.8 L=25)

A

II

"a

2f

Aj

(¢ 5)

\!J2fA1(¢5)

~

C:§2I

7IO!A

.:il~LfAf(

15/64"n

=28)

~!:.-§21

7IO!A

~!:.~21

"~

.:il~

Lf A

f(

15/

64

•n=28)

~c:~2I

~

~

c:

~21

.£

~ci

~!:.-!t21

£~cl

£!LfAf

~C:-!t2I

AII'EJ

~C:-!t21

~c:-!t2I

~LfAf

~~

,'%

710!

~LfAf

~~

~~

710i

Q'

ty

1

BR

-

Applied

Period

- 1

1 1

1

1

d

4

!Set
1 1
1 1
1 1
1 1

1

1 1

1

1
1 1

1

1
1 1 Jun.18.12

1

1
1 1
1 1

1

1

2 2

1 1

1

1
1 1

1

1

1

1
1 1
1 1
1 1

6 6

1 1

2

2

1 1

1

1

1

1

1

1
1 1

1 1

4

4
4 4
4

4

1 1

4

4

1

1
1 1
1 1

1

1

1

1
1 1

1

1
1 1

1

1

1

-

3

-

1

-

.

·a ;

·.

1

Upper

. . I l

. : . .

~~===

. .

~~~~~

---

Shaft Mechanism

~

I

_______

/ /

/

<~.

>

__

47

___

__

___

">

/

/

_

22

22

20

23

i

i

i
i

~ --

✓-

~

~

·,

·,

..

'·

.,,,--

✓-

_/

/

/

i

-~ -

64

✓--

✓ / ✓-✓.,,-

.,,

.. /

.,,,,..,/

~

·,

~

'··......

.....

68

..

.......__,,,,.,.·

69

.,,,

.

-

✓ ✓-

✓•

✓-

-

✓--✓-

/

i

_)

-

✓

Ref.

No.

B- 58
B-59
B- 60 PSC- AC002000
B­B- 62
B- 63 CUS- KC000200 Driving Shaft
B­B- 65 CUS- BB000501 Bracket For Idl
B­B- 67 PSC- AC003800 Screw
B-68
B­B- 70
B­B- 72
B- 73
B­B-75
B- 76
B-77 PWS-CAOO
B- 78 CUS- DA000300

Parts

No.

Note

DSC- CB000500
CUS-BB

000400

61

DPL

-BCOOO

100 Driving Pully

DSC- CB000500

64

PBR-AAOO 1800

66

PSC

- AA0008

00

DSC

- FA003600

69

PBR

-AA

OO

1900 Idler Bearing

PS

N-AA

OO 1300

71

PBT- BC000200

CUS- BB000300

PSC

- AC003700 Screw(M5XL20)

74

PWS- CA000800
PWS- AA000900 Washer
PSC-AC003400

1000 Washer

Screw( 15/64 "n
Timing Pulley Bracket
Screw(M

6XP

Screw( 15/64

Driving Shaft Bearing

Screw

Idler Shall

Nul(M

6XP;1)
Trming Bell
Upper Shalt Gear

Spong Washer

Screw(M6XL20)

Lrnk

Cam

Name

;28)

; 1

L;20)

•

n;28)

er

of Part

Ad1us1mg

s

Bracket

~

~'-I

AI

EIOI~

~21

"'21~

~L.fAI

T~

Ef01

~~21

~t..f

AI -

,'~

EIOI~

~21~

,'~EIOI

~\t2lllll0i

OIOl§ci

"'21~

OfOl§ci

"'21~

~;,;lt..fAI

ofOl§ci

;,;

1;.;1~e(M

0f0ltci

~ -

0101aci

llll0i;g(639ZZ)

L1~

(M6)

EfOI

~

'i/1

~

(435- S5M)

~~710i

~~

"'21~

21A1

~~

;:;:~

"'21~
"'21~
"'21~

~~710i

~~

710i ;:;:~

~~

710i

~'-IAI

.:::::.!!.

;g

~

;g(F699ZZ)

6.

L;70)

.:il~t..fAI

An

;g

21A1

2fA1

'53!!J

Q'

ty

BS

- 3

- 1

-

- 1

- 1

- 2

-

-

- 1

-

- 3

- 1

- 1

-

- 2

-

-

- 1

1

BR

2

3

1
1

1
2

2

2

A

sse

mbly

No.

1

1

Lower Shaft M

-=-

- echanism

0

~~

~J:11

13

(BS)

21 ~

I

Ref.

No.

C
Cl
Cl-3
Cl­Cl-5
C1-6
Cl-7
Cl-8

Cl-9
Cl-10
Cl-11
Cl-12
Cl-13
Cl
C

l-15
Cl ­C

l-1
Cl
Cl-19 DGR-AA000200
Cl
Cl-21
Cl
Cl-23
Cl-24
Cl-25
Cl-26
Cl-27
Cl-28
Cl-29
Cl-30
Cl-33
Cl-34
Cl-35
Cl-36
Cl-37
Cl-38

Cl
Cl-40
Cl-41
Cl-42
Cl-43
Cl
Cl-45
C

l-4

C1

Parts

No.

Note

l-I

ALS

-PS

000300 Lower Shafi Ass·y

-2

CLS-KC000300 Lower Shafi

DGR-AAOOO

4

PPN-AA000100
DSC-CB000600
DWS

PBR
DBS-DAOOOBOO

DCL

DCL
DSC-

07S111S- 306H

DSC-BJ000400 Screw(l 1/64"n=40)

-14

DSC-FBOOOIOO
DSN-AA000500 Nut( I

16

CLS-KH000200 Oscill

7

DSC- CB000500 Screw ( I

-18

DCL

- 20

DWS

PSR-ACOOO

- 22

PPK-BA000200

DCL - AA000301 Oscillator Shafi Collar(R)
CHK­DSC
DSC-BF000900 Screw(11/64"n=40)

CHK-

PBR
CHK- BJ000300 Shullle Upper Spri
DSC-BFOO 1300 Screw(
AHK­PSR-AC000400 E-R1ng E­DSP- AA000600

CHK- HC000200 Bobbin Case Ass
CHK- HB000200 Bobbin

GP-026059-

- 39

CHK-HA000300 Shullle(M)

CHK-HP000200
PSC
AMB- PS000600 Hook Cover Ass·y
DSP

-44

DSP-AD000200
PP

N-AF000300 Spring Pin

6

DSC- BJ000200 Screw( I 1

- 47

DSC-CB0004

1 00

-AA

000900

- BA000300

-BA

OOO I 00

-AA000400
CBOOOBOO

-AA

000200 Oscillalor Shafi Collar(L)

-AA

000700 Washer

100 E-R1no

B0000100

-BF

OOOBOO

CHOOO 100

-BA

000200 Needle Roller Bearing LH t

PSOOO

100

00

- AC000300 Screw(M5XP0.8)

-AD

OOO I 00

00

Lower Shall Gear
Pin
Screw
Lower Shafi Washer
Needle
Lower Shafi
Lower Shafi
Lower Shafi Collar
Screw
Crank Rod

Crank Rod Hince Screw

Oscillalor

Osc1llalor

Shullle(L)
Screw(l 5/64 "n=28) "mLfAf 1

Shullle Race Adjusting Sha

Inner Hook Presser Shafi Ass'y

Inner Hook Sprinc

Shuttle Race

Shullle

Hoo
Hook Cover Plale Spring B

Screw

Name

of

bearino L.JOI~ t!IIOi'e(KTBI I IO) 2 -

Rear

Bushing

Rear

Bushing Collar

(I

1/64"n=40)

/4

"n=

40)

ato

r Sha

fi

5/6

4''n=28)

0-Rrnc

nc

3/32"n

=56)

'y

R1ng(M)

Drrver

k Cover Pla

le

(<1>2Xf9.8)

/

64"n=

Sprinc A

40)

Parts

fi

~

!If!::(~)

9,1

a1q

llf!::7101

'eJ~!%!>3XL19.5) 1 -

~L.fAI
Ill!::

2/Aj

lift::~

'HH't!'-1~)

a1q

~

~~,12H't!!lm

a1q,121
tL.fAI

3;;!13

!i:S.

t'-.fAI

3~3

~s.

81...fA

I I

Li~

2.~cllOIEi
"mL.fAI

2.~cllOIEi q ,121(~)

2.~!::

2/Aj

E-

2.~cllOIEi

2.~cllOIEi

Aj~(CII)

tLfAI
Aj.

A

jft

~LfAI

~

~

S:'t)
S:'t)

Aj~
Aj~-~'t!S

Ajft

!l

~

~

$i

~.!!.'a
a,1e1

2.~cllOIEi

q I

7101

'e(.UJ~

91

O-'e

!::

;lf21(~

) 1 - May.22.12

2110!~

~~

~

@2-1

t!IIOi'a(RNAF8

~el

~.!!.'e(GS) 1

7fOI

'rA

~I(~)

13(:UJ~

Lf Al 1 -

3)

7IOf

~~

~.!!.\;J 2

;>iJOI~(~) 1Sel

2110,~

'e-~'t!

S.2fOl"i

,WH~)

;ljHj

~

-"-""e A

,jej ~ ~.!!.'e

el

~,q

2'§LfAI

q ,121

1510) 2 -

S 1 -

B I -

2'&LfA

I

Q'ty

BS

1Sel -

1
1

I
I

I
I
I

4

1

2

I

2

1 ­1
1
1 ­1

1

1
1

2
2
2

1

1
1

1Sel

I

1 -

2
2

BR

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

Applied

Period

Lower Shaft M

-=-

- echanism

0

~~

-e!-7-11

(BR)

21