SunStar SPS/D-B1201 Series, SPS/C-B1201 Series, SPS/D(C)-B1202-01, SPS/D(C)-B1202-02, SPS/D(C)-B1202-03 User Manual

USER S MANUAL

SPS/D-B1201

SERIES

SPS/C-B1201

SERIES

R

Electronically Controlled
Button Sewing Machine
(Mechanical Part)

Best Quality

Best Price

Best Service

SunStar CO., LTD.

R

1.

Thank you for purchasing our product. Based on the rich expertise and
experience accumulated in industrial sewing machine production, SUNSTAR
will manufacture industrial sewing machines, which deliver more diverse
functions, high performance, powerful operation, enhanced durability, and
more sophisticated design to meet a number of user’s needs.

2. Please read this user’s manual thoroughly before using the machine. Make
sure to properly use the machine to enjoy its full performance.

3. The specifications of the machine are subject to change, aimed to enhance
product performance, without prior notice.

4.

This product is designed, manufactured, and sold as an industrial sewing
machine. It should not be used for other than industrial purpose.

SPS/D-B1202-01

④ Button Type

01 : Small-Size Button

(Mechanical Type Wiper)

02: Large-Size Button

(Mechanical Type Wiper)

03 : Small & Large Size Button

(Solenoid wiper Type Wiper)

① Sunstar

Pattern
System

② Series

C: Motor belt-type
D: Motor direct drive-type

③ Button S/M Model Name

Contents

1. Machine safety regulations 6

2. Machine Specifications 9

3. Machine Structure 10

1) Names of each part of the machine 10

4. Machine Installation 11

1) Machine installation conditions 11

2) Electric installation conditions 11

3) How to install the table 11

4) The assembly of peripheral parts 14

5) Change of parameters according to setting of thread wiper specifications 15

5. Preparations before operating the machine 16

1) How to supply oil 16

2) How to grease 16

3) How to attach needle 17

4) Checking needle and thread 17

5) How to pass upper thread 17

6) Threading the lower thread 17

7) How to take the bobbin case on and off 18

8) How to adjust the tension of the upper thread and the lower thread 18

9) How to wind the lower thread 19

10) How to operate a pedal 19

11) Disposing the waste oil 19

6. How to repair the machine 20

1) Adjusting the height of the needle bar 20

2) Adjusting the needle and the shuttle 20

3) How to adjust the eccentricity of thread take-up crank axis 21

4) Adjusting the lower shaft gear and the rocking shaft gear 21

5) Adjusting the position of shuttle upper spring 22

6) How to adjust the ascending range of button clamp 22

7) How to adjust the button clamp holder tension 23

8) Adjusting the parts of thread release 23

9) Adjusting the parts of wiper 24

10) Adjusting the parts for trimming 27

11) Adjusting the devices for main thread adjustment 29

12) Adjusting the winder devices 29

13) Setting up the synchro position(C Series) 30

14) Mounting the Direct Motor and Adjusting Method(D Series) 31

15) Setting up the X-Y origin 31

16) How to adjust the feeding plate 32

17) Checking the setting position of button clamp 32

18) How to set up the button clamp adjusting plate 33

19) How to attach the spacer spring plate 33

7. Cause of Breakdown and Troubleshooting 34

8. Pattern List 36

9. Drawing of Table 37

1) SPS/D-B1202 37

2) SPS/C-B1202 38

10. Gauge List 39

11. Option List 39

6

11

MACHINE SAFETY REGULATIONS

Safety instruction on this manual are defined as Danger, Warning and Notice.
If you do not keep the instructoins, physical injury on the human body and machine damage might be occurred.

: This indication should be observed definitely. If not, danger could be happen during the installation,

conveyance and maintenance of machines.
: When you keep this indication, injury from the machine can be prevented.
: When you keep this indication, error on the machine can be prevented.

Danger

Warning

Notice

1-1) Machine Transportation

Danger

1-2) Machine Installation

Notice

1-3) Machine Repair

Danger

Only trained and experienced people should treat the machine who are fully
understand the safety rules.
For conveyance, follow the below directions.

ⓐ More than two people to a minimum should convey the machine.
ⓑ For a protection of safety accident, wipe away the oil stained on machine.

Owing to the improper environment for machine installation, physical damages on
the human body and machine can be occurred. Please follow below conditions.

ⓐ When you unwrap the packing of the machine, try from above in order.

Especially careful of nails put into edges of wood box packing.

ⓑ Since dust and humidity can cause pollution and abrasion, you should install

airconditioner with regular cleaning.

ⓒ Put in a place of no direct ray of light.

If the machine is exposed in direct ray of light for a long time, transformation
of color and shape can be happened.

ⓓ To get enough space in case of repair, make the machine 50cm apart from the

right and left and back side of wall to a minimum.

ⓔ EXPLOSION HAZARDS

Do not operate in explosive atmospheres. To avoid explosion, do not operate
this machine in an explosive atomosphere including a place where large
quantities of aerosot spray product are being used or where oxygen is being
administered unless it has been specifically certified for such operation.

ⓕ The machines where not provided with a local lighting due to the feature of

machine. Therefore the illumination of the working area must be fuifilled by
end user.

[Refer] Details for installation of machine is described in ‘4. Machine Installation.’

If you have any problems on the machine, troubleshooting should be handled by
the designated A/S engineers.

ⓐ Before cleaning and repairing machine, cut off the main power and wait for 4

minutes until the machine comes to be completely discharged.

ⓑ You should not change the specification of machine and any part of machine

without consulting with our company. Those changes can threaten the safety of

machine during the operation.
ⓒ You should exchange from the used one into SWF guaranteed devices.
ⓓ After finishing troubleshooting, cover the all covers that are uncovered during

repairing.

7

SPS/D(C)-1202 Series are made for industrial use to perform button sewing to
fabrics or its similar materials. Please observe the following principles.

ⓐ Read the manual to understand on the operation of machine perfectly.
ⓑ Wear suitable clothes and cap for safe operation.
ⓒ During operation, don’t make you body close to operating part of machine such

as needle, hook, take-up lever or pulley.
ⓓ Do not remove a safety plate and covers during operation
ⓔ Be sure the grounding lines in connected.
ⓕ Before opening electricity box such as control box, cut off the supply of

electricity and confirm if the switch is “off”.
ⓖ When inserting thread into a needle or before inspecting after sewing, be sure

the machine is stopped.
ⓗ Do not turn on the power during pedaling.
ⓘ Do not use several motor per a electric outlet.
ⓙ Install the machine apart from noise occurrence area such as high frequency

welding machines as far as possible.
ⓚ Be careful- When the upper feed plate comes down to press. Otherwise, the

finger or hand hight be hurt at smacking.

1-4) Machine Operation

Warning

ⓐ Safety label : It describes cautions during operating the machine.
ⓑ Thread take-up cover : It prevents from any contact between body and take-up lever.
ⓒ Motor Cover(D Series) : It prevents from insertion of hands, feet or clothes by Motor.

Belt Cover(C Series) : It prevents from insertion of hands, feet or clothes by V-belt Motor.
ⓓ Label for specification of power : It describes cautions for safety to protect against

electric shock during rotating the motors.
ⓔ Finger guard : It prevent from contacts between a finger and needle.
ⓕ Safety plate : It protects eyes against needle breaks.

1-5)

Devices for safety

Notice

Belt will crush or amputate finger or hand, keep cover in place
before operating, turn off power before inspecting or adjusting.

Warning

ⓑ

ⓐ
ⓕ

ⓔ

ⓓ

ⓒ

8

Caution mark is attached on the machine for safety.
When you operate the machine, observe the directions on the mark.

Position of Warning Mark

1-6) Caution Mark Position

1-7) Contents of Marks

Warning

CAUTION

경고

Do not operate without finger guard and
safety devices. Before threading, changing
bobbin and needle, cleaning etc. switch off
main switch.

손가락 보호대와 안전장치 없이 작동하지
마십시오.
실, 보빈, 바늘교환시나 청소전에는 반드시 주
전원의 스위치를 꺼 주십시오.

CAUTION

경고

Hazardous voltage will cause injury.
Be sure to wait at least 360 seconds before
opening this cover after turn off main switch
and unplug a power cord.

고압 전류에 의해 감전될 수 있으므로 커버를
열 때는 전원을 내리고 전원 플러그를 뽑고 나
서 360초간 기다린 후 여십시오.

CAUTION

경고

Do not operate without finger guard
and safety devices. Before threading,
changing bobbin and needle, cleaning
etc. switch off main switch.

손가락 보호대와 안전장치 없이 작동하지 마
십시오.
실, 보빈, 바늘교환시나 청소전에는 반드시
주전원의 스위치를 꺼 주십시오.

CAUTION

경고

Hazardous voltage will cause injury.
Be sure to wait at least 360 seconds
before opening this cover after turn
off main switch and unplug a power
cord.

고압 전류에 의해 감전될 수 있으므로 커버
를 열 때는 전원을 내리고 전원 플러그를 뽑
고 나서 360초간 기다린 후 여십시오.

Caution

1)

2)

Warning

9

Max. 2,500spm (Standard : 2,200spm)

DP×17 #14

Semi-Rotary Standard Shuttle Hook

Max. 13mm

Max. 99 Patterns (Standard: 33 Patterns)

Max. 10,000 Stitches

20%~200%

P-ROM

5℃~40℃ (41℉~104℉)

20%~80%

1ф : 100~240V / 3ф : 200V~440V, 50/60Hz

600VA

Name of Model

Speed

Button Size

Wiper Specification

Needle

Hook

Button Clamp Lift

No. of Patterns

No. of Stitches

Enlargement / Reduction

Memory

Main Motor

Power

Consumption Power

22

SPS/D(C)-B1202-01 SPS/D(C)-B1202-02 SPS/D(C)-B1202-03

ф8~ф20mm

D Series

C Series

Direct Drive AC Servo Motor

AC Servo Motor

ф8~ф32mm ф8~ф32mm

Mechanical Type Wiper Solenoid Type Wiper

Proper Temperatare of
machine running

Proper Humidity of
machine running

10

33

MACHINE STRUCTURE

1) Names of each part of the machine

Arm

Mortor Cover

Thread
Stand

Safety Plate

Operation Box

Power Switch

Control Box

Pedal Switch

11

44

[ Fig. 1 ]

[ Fig. 2 ]

B. In case of SPS/C-B1202 series, attach the

bed cushion rubber to the table.

③

④

②

①

MACHINE INSTALLATION

1) Machine installation conditions

A. Do not use the machine where the voltage is over regular voltage ±10% to prevent accidents.
B. For safe operation of the machine, use the machine under the following conditions.

󳦠 Surrounding Temperature During Operation : 5℃~40℃
󳦠 Surrounding Temperature During Maintenance : -10℃~60℃

C. Humidity : Between 20~80%(Relative humidit

y)

2) Electric installation conditions

A. Power Voltage

·The power voltage must be between regular voltage ±10%.

·The frequency of the power should be regular frequency (50/60HZ)±1%.

B. Electromagnetic Wave Noise

Use separate power with strong magnetics or high frequency products, and do not leave the machine

near them.
C. Use low voltage when supplements or accessories are being adhered.
D. Be careful not to have water or coffee be spilled into the Controller and Motor.
E. Do not drop the Controller or Motor.

3) How to install the table

A. Fix the oil tub holder ①, oil holder ②,

control box ③, and main switch ④ on

the table.

Cushion Rubber

①

②

C. In case of SPS/D-B1202 series, attach the

bed cushion rubber ① and safety switch
supporting rubber ② to the table.

[ Fig. 3 ]

12

[ Fig. 6 ]

①

①

F. Stand the machine as shown in the picture,

and then fix the machine on the table after
inserting the fixing bolts into the hinge metal
holes of point ①.

Bolt

[ Fig. 7 ]

G. Put the “V”-Belt in between the pulley and

the motor while the machine is standing as
in the picture.(C Series)

Pulley

V-Belt

Motor Cover

[ Fig. 4 ]

①

D. Add the hinge metal and hinge rubber to the

bed. Then insert the fixing bolt into the
hinge

metal hole of point ① and fix the table

as shown

in the picture.

Bolt

Hinge
Rubber

Hinge

E. In case of SPS/D-B1202 series, assemble the

safety switch bracket ① on the bed as in the
figure. Move the safety switch bracket up
and down to make sure that the safety
switch supporting rubber② is tightly pressed
by the safety switch③, and then fasten the
screw④.

[ Fig. 5 ]

②

④

③

①

The machine should be carried
by more 2 people for safety

Danger

Since the machine is not perfectly
installed on the table, extreme care is
needed when you make the machine
stand up not to have any accident
occurred.

Danger