SunStar SPS/C-5050 Series, SPS/C-8050 Series User Manual
1) FOR AT MOST USE WITH EASINESS,
PLEASE CERTAINLY READ THIS MANUAL
BEFORE STARTING USE.
2) KEEP THIS MANUAL IN SAFE PLACE
FOR REFERENCE WHEN THE MACHINE
BREAKS DOWN.
MMMMEE--110011002211
USER
’’
S MANUAL
R
SSuunnSSttaarr CCOO..,, LLTTDD..
SPS/C-5050 Series
SPS/C-8050 Series
Independent Direct Drive,
Electronically Controlled
Pattern
Best Quality
Best Price
Best Service
SSUUNNSSTTAARR CCOO..,, LLTTDD..
R
1.
Thank you for purchasing our product. Based on the rich expertise and
experience accumulated in industrial sewing machine production, SUNSTAR
will manufacture industrial sewing machines, which deliver more diverse
functions, high performance, powerful operation, enhanced durability, and
more sophisticated design to meet a number of user’s needs.
2. Please read this user’s manual thoroughly before using the machine. Make
sure to properly use the machine to enjoy its full performance.
3. The specifications of the machine are subject to change, aimed to enhance
product performance, without prior notice.
4.
This product is designed, manufactured, and sold as an industrial sewing
machine. It should not be used for other than industrial purpose.
Purposes
H :
Heavy material
PATTERN S/M Model Series Patterns
SSeerriieess
SSeewwiinngg rraannggee
((XX))×× 1100 mmmm
((YY)) ×× 1100 mmmm
PPuurrppoosseess
SPS / C - 5 0 5 0 H
4
CONTENTS
1. Safety Rules
………………………………………………………………………………………………………………………………………………………………
6
1) Machine movement ………………………………………………………………………… 6
2) Machine installation ………………………………………………………………………… 7
3) Machine operation …………………………………………………………………………… 7
4) Machine operation …………………………………………………………………………… 8
5) Machine troubleshooting……………………………………………………………………… 8
6) Position of caution marks …………………………………………………………………… 9
7) Contents of warning ………………………………………………………………………… 10
2. Machine specification
…………………………………………………………………………………………………………………………………………
11
3. Machine Composition
…………………………………………………………………………………………………………………………………………
12
1) Name of parts………………………………………………………………………………… 12
2) Internal structure of control box ……………………………………………………………… 13
3) Internal structure of PC box…………………………………………………………………… 13
4. Installing the machine
…………………………………………………………………………………………………………………………………………
14
1) Conditions for installing the machine ………………………………………………………… 14
2) Conditions for power supply ………………………………………………………………… 14
3) Assembling peripheral devices ……………………………………………………………… 14
5. Preparation before operating machine
………………………………………………………………………………………………
17
1) Setting voltage ……………………………………………………………………………… 17
2) Oil supply …………………………………………………………………………………… 18
3) Inserting needle ……………………………………………………………………………… 19
4) Inserting upper thread ………………………………………………………………………… 20
5) Inserting lower thread and adjusting lower thread tension …………………………………… 20
6) Attaching and detaching bobbin case ………………………………………………………… 21
7) Adjusting tensions of upper and lower thread ………………………………………………… 21
8) Adjustment of bobbin catcher ………………………………………………………………… 22
9) Using bobbin winder ………………………………………………………………………… 23
10) Adjusting the Height of the Presser Foot …………………………………………………… 25
11) Adjusting up-down speed of upper feed plate ……………………………………………… 26
12) Adjusting upper thread holding device ……………………………………………………… 26
13) Adjust hook lubrication……………………………………………………………………… 27
14) Directions for the use of USB flash drive …………………………………………………… 27
5
6. Repairing the machine
……………………………………………………………………………………………………………………………………
28
1) Adjusting needle bar ………………………………………………………………………… 28
2) Adjusting needle and hook …………………………………………………………………… 28
3) Adjusting feed plate height …………………………………………………………………… 28
4) Adjusting the Presser Foot Devices…………………………………………………………… 29
5) Adjusting thread release and dish opening width ……………………………………………… 30
6) Adjusting parts related to trimming …………………………………………………………… 31
7) Adjusting the main thread control device……………………………………………………… 33
8) Adjusting upper thread sensor device ………………………………………………………… 34
9) Adjusting speed of arm lifter ………………………………………………………………… 34
10) Adjusting hand pulley device ……………………………………………………………… 34
11) Adjusting tension of operating belt ………………………………………………………… 35
12) Setting X-Y original point…………………………………………………………………… 38
13) Switch from up/down clamp method to cassette method …………………………………… 39
14) Air system schematic diagram ……………………………………………………………… 41
7. CAUSE OF BREAK-DOWN AND TROUBLESHOOTING
…………………………………………………………
42
6
11
Safety Rules
Safety labels in the manual are categorized into danger, warning and caution. Failure to follow the safety rules may result in physical
injuries or mechanical damages.
:
Instructions here shall be observed strictly. Otherwise, the user could suffer damage from installation,
movement, and repair.
:
Instructions here shall be observed strictly. Otherwise, the user could suf fer severe physical injuries.
:
Instructions here shall be observed strictly. So the user could prevent expected malfunction.
Caution
Warning
Danger
Only personnel with a full understanding of the safety rules should move the machines. The
following directions must be observed when moving the machines.
1) Delivery by men
In the case, the worker should wear safety shoes and hold tightly on the left and right sides.
2) Delivery by forklift
The forklift should sustain the weight of the machine and be big enough to deliver the
machine. When lifting the machine, put the center of gravity of the machine on the fork arm
as in the figure 1-1 by using the pallet.
※ Remove obstacles and do not
allow people pass under the
machine.
1) Machine movement
Danger
[Figure 1-1]
[Figure 1-2]
[Warning] Especially when using the forklift or crane, unlades the machine
horizontally to prevent deformation of the machine and an exposure
of a man to danger.
7
SPS/C-5050 is manufactured to sew textiles and other similar material.
Be aware that the body of the machine has labels of caution or warning on each dangerous part
to highlight the safety regulations. In case of running the machine, users should observe the
following things.
1) Before operating the machine, please read the manual and understand fully the details on its
operation.
2) Don’t forget to put on the garment suited for the safe work.
Long hair, necklaces, bracelets, wide sleeves etc. are likely to be dragged into the machine
in operation. Wear shoes without slip to avoid danger.
3) When operating the machine, make sure that there is no one near the working parts of it.
4) Keep your hands or parts of the body away from running parts of the machine like a needle,
hook, thread take-up spring, pulley etc.
5) Do not remove any safety cover protecting pulley or shaft, while running the machine.
6) Before opening the electric box such as a control box, make sure without fail to shut off the
power supply and make sure that the power switch should be “off.”
7) Before rotating the upper shaft manually, make sure without fail that the power switch
should be “off.”
8) When threading the needle or checking the machine after sewing, be sure to stop the
machine.
3) Machine operation
Caution
Because physical damages such as the functional obstacles and breakdowns are likely to occur
according to the environment in which the machine is being installed. Therefore, the following
preconditions should be fulfilled.
1) The worktable or desk on which the machine would be installed should be strong enough to
sustain the weight (see the nameplate) of the machine.
2) Because machines are apt to be contaminated and corroded by dust and moisture, you
should install Air Conditioner and clean the machines regularly.
Do not operate the machine with radiation cover open. The air filter on the upper side of
control box should be cleaned once a week.
3) Keep the machines out of the direct rays of the sun. If exposed too much to the direct rays
of the sun, the machine may discolor and deform.
4) Keep right and left sides and the backside of the machines off at least 50cm from the wall to
secure enough space to repair.
[Note] The details about the installment of the machine are described in No. 4 Installating the
machine.
5) Danger of Explosion: In order to avoid danger of explosion, do not run the machine if there
is highly combustible material in the air.
6) Illumination: Because of the peculiarity of the machine, any illuminators are not equipped.
So, users should install the lighting apparatus around the working area.
7) Danger of fall: Do not install the machine on an unstable stand or table. If the machine falls,
it will lead to physical injuries and mechanical damages. When moving the machine,
protect it from outside shock and do not stop abruptly lest it should fall.
2) Machine installation
Warning
8
In need of troubleshooting, it should be done by the trained A/S engineer of our company.
1) Before cleaning and repair, be sure to shut off the power supply. And wait for about 4
minutes until the machine discharges completely.
2) Even specification or a part of or the entire machine should not be modified without any
consultation with our company. The modification would undermine safety of the operation
3) In case of repair, you should replace the damaged part with the genuine parts of our
company (SunStar).
4) After repair, please put again the safety covers disjointed during repairing.
5) Machine troubleshooting
Danger
[Caution] For main motor, X/Y drive box, it takes 10 minutes to discharge
completely after the power is shut off.
Instructions here should be observed. Otherwise the user could face mechanical damages such
as the functional obstacles and breakdowns. Therefore, the following preconditions should be
fulfilled.
1) Don’t put things on the table of machine.
2) Don’t use crooked needle or needle whose tip is blunt.
3) Use needle plate fit for the work
4) Machine operation
Caution
WARNING
9
The labels of “Caution” are attached to the machine for safety. When operating the machine,
make sure to follow the safety rules that each “Caution” tells.
1) Position of Caution Marks
6) Position of caution marks
Injury may be caused by moving
needle.
Ensure that the machine is in a
stop condition before changing,
threading or rethreading of
needies or changing of needles.
WARNING
CAUTION
경고
Do not operate without finger guard and
safety devices. Before threading, changing
bobbin and needle, cleaning etc. switch off
main switch.
손가락 보호대와 안전장치 없이 작동하지
마십시오.
실, 보빈, 바늘교환시나 청소전에는 반드시
주전원의 스위치를 꺼 주십시오.
Physical damage may be caused by winding.
Don’t put your hands near the arrow while the main shaft
is rotating
WARNING
Physical injury may be caused by
crevice.
Don’t put your finger in a groove
on the table.
Injury may be caused by
winding.
Be sure to turn off the power
before cleaning, lubricating,
adjusting or repairing.
WARNING
Physical damage may be caused
by interposition.
While embroidery frame is running
according to the direction of
embroidery frame may be injured
your hands by gap between fixed
body and embroidery frame.
WARNING
Malfunction of this part could be happened by magnetic force.
Don’t put the magnet near this part.
CAUTION
WARNING
Physical injury may be caused
by crevice.
Don’t put your finger in a groove
on the table.
① Turn off the main power before
rotating the main shaft by hand!
② Do not remove covers during
operation!
③ Turn off the main power before
opening electricity-related boxes!
WARNING
WARNING
10
1) Contents
ⓐ
ⓑ
ⓒ
ⓓ
ⓔ
ⓕ
ⓖ
ⓗ
ⓘ
7) Contents of warning
[Caution] The safety cover in the warning label refers to
all covers around the operational section.
Injury may be caused by moving
needle.
Ensure that the machine is in a
stop condition before changing,
threading or rethreading of
needies or changing of needles.
WARNING
WARNING
Physical injury may be caused
by crevice.
Don’t put your finger in a groove
on the table.
CAUTION
경고
Do not operate without finger guard and
safety devices. Before threading, changing
bobbin and needle, cleaning etc. switch off
main switch.
손가락 보호대와 안전장치 없이 작동하지
마십시오.
실, 보빈, 바늘교환시나 청소전에는 반드시
주전원의 스위치를 꺼 주십시오.
① Turn off the main power before
rotating the main shaft by hand!
② Do not remove covers during
operation!
③ Turn off the main power before
opening electricity-related boxes!
WARNING
Physical damage may be caused by winding.
Don’t put your hands near the arrow while the main shaft is
rotating
WARNING
Physical injury may be caused by
crevice.
Don’t put your finger in a groove
on the table.
Injury may be caused by
winding.
Be sure to turn off the power
before cleaning, lubricating,
adjusting or repairing.
WARNING
Physical damage may be caused
by interposition.
While embroidery frame is running
according to the direction of
embroidery frame may be injured
your hands by gap between fixed
body and embroidery frame.
WARNING
Malfunction of this part could be happened by magnetic force.
Don’t put the magnet near this part.
CAUTION
11
22
Machine specification
Sewing range X(horizontal) : 500mm Y(anteroposterior) : 500mm
Max sewing speed 2,300spm (less than 3mm stitch width)
Stitch width 0.1∼12.7mm
Conveying Method By motor
Needle bar stroke 41.2mm
Needles DP×17 , DP×5
Feed plate height 80mm(Standard)
Presser foot stroke Normal: 4mm [0.7 ~ 7mm]
Presser foot height 22mm
Arm height 50mm
Hook Forward rotating double hook
Bobbin case Bobbin case for forward rotating double hook
Bobbin Bobbin for double hook
Storage device USB flash drive
Emergency stop function Emergency stop function is available during the machine operation
Maximum speed Max speed can be limited between 180 ~ 2,000spm by using an exterior switch
Pattern selection Wide range of patterns from 1 to 999 available
Memory backup Operation point stored in case that the machine stops working, as in a blackout
Second original point
During the operation, needle position can be set at any randomly chosen point by using Jog Key
Main motor 500W SERVO motor
Power 600V A
Proper temperature 5℃∼40℃
Proper humidity 20％∼80％
V oltage Rated at ±10％ 50/60㎐
Air pressure 4.5~5.5kg/cm
2
(0.44~0.54MPa)
12
33
Machine Composition
1) Name of parts
①
Power on/off
②
Arm
③
T able
④
Control box
⑤
Operation box
⑥
Sewing pedal
⑦
Upper feed plate pedal
⑧
Body
⑨
Emergency stop switch
⑩
Thread stand
②
⑨
③
⑩
⑧
④
⑤
①
⑥
⑦
13
2) Internal structure of control box
3) Internal structure of PC box
CPU+ IO board
USB flash drive
Y-shaft motor drive
Main-shaft motor
Power board
Cooling pan
Relay board
Trnas
lower-shaft motor drive
X-shaft motor drive
Loading...