SunStar SPS75-N5, SPS100-N5, SPS125-N5, SPS150-N5, SPS175-N5 Installation And Operation Instructions Manual

SPS

SERIES:

(40, 50, 75, 100, 125, 150, 175, 200)

– N5/L5

SPU

SERIES:

(40, 50, 75, 100, 125, 150, 175, 200)

– N5/L5

!

INSTALLER

: This manual is the property of the owner. Please present this manual to the

!!!!

INSTALLATION AND OPERATION INSTRUCTIONS

OWNER / INSTALLER: For your safety this manual must be carefully and thoroughly read and
understood before installing, operating or servicing this heater.

INFRARED RADIANT TUBE HEATER

Single Stage Push Through System (Positive Pressure)

Models:

owner when you leave the job site.

▲WARNING: Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury or death. Read the installation, operation and maintenance
instructions thoroughly before installing or servicing this equipment.

IF YOU SMELL GAS: FOR YOUR SAFETY

DO NOT

DO NOT try to light any appliance.

DO NOTDO NOT

!!!! DO NOT

DO NOT touch any electrical switch; DO NOT

DO NOTDO NOT
telephone in your building.

!!!! IMMEDIATELY

IMMEDIATELY call your gas supplier from a neighbor's

IMMEDIATELYIMMEDIATELY
telephone. Follow the gas supplier's instructions. If you
cannot reach your gas supplier, call the fire department.

!IMPORTANT:

!IMPORTANT: SAVE THIS MANUAL FO

!IMPORTANT:!IMPORTANT:

Post Office Box 36271 (28236) • 306 West Tremont Avenue (28203) • Charlotte, North Carolina

Phone [phone] • Fax [phone] • www.sunstarheaters.com • email: [e-mail]

SAVE THIS MANUAL FOR FUTURE REFERENCE.

SAVE THIS MANUAL FOSAVE THIS MANUAL FO

FOR YOUR SAFETY

FOR YOUR SAFETYFOR YOUR SAFETY

DO NOT use any

DO NOTDO NOT

SUNSTAR HEATING PRODUCTS, INC.

SUNSTAR HEATING PRODUCTS, INC.

SUNSTAR HEATING PRODUCTS, INC.SUNSTAR HEATING PRODUCTS, INC.

Manufactured for:

DO NOT

DO NOT store or use gasoline or other

DO NOT DO NOT
flammable vapors and liquids in the vicinity of

flammable vapors and liquids in the vicinity of

flammable vapors and liquids in the vicinity of flammable vapors and liquids in the vicinity of
this or any other appliance.

this or any other appliance.

this or any other appliance.this or any other appliance.

R FUTURE REFERENCE.

R FUTURE REFERENCE.R FUTURE REFERENCE.

store or use gasoline or other

store or use gasoline or other store or use gasoline or other

Form 43343320

Aug 2012

TABLE OF CONTENTS

SECTION DESCRIPTION PAGE

1.0) Safety ................................................................................................................................................... 2

2.0) Installer Responsibility ...................................................................................................................... 2

3.0) General Information........................................................................................................................... 2

4.0) Minimum Clearances to Combustibles ........................................................................................... 4

5.0) Specifications...................................................................................................................................... 5

6.0) Packing List ......................................................................................................................................... 5

6.1) Accessory Packages .......................................................................................................................... 9

7.0) Typical Layouts – SPS/SPU Series ................................................................................................ 11

7.1) Typical Assembly Layout – (SPS SHOWN).................................................................................... 12

8.0) Dimensions – SPS Series ................................................................................................................ 13

8.1) Dimensions – SPU Series................................................................................................................ 14

8.2) Heater Assembly / Joining of Tube Sections ............................................................................... 15

9.0) Typical Suspension Methods .......................................................................................................... 17

10.0) Assembly of Tube Sections ............................................................................................................. 18

10.1) Assembly of Extension Section ...................................................................................................... 19

10.2) Inserting Turbulators ........................................................................................................................ 20

10.3) Adding Body Reflectors ................................................................................................................... 21

11.0) Adding Optional 90º Elbow (SPS Only) ........................................................................................ 22

11.1) Adding Optional Corner Reflector (SPS Only) ............................................................................. 22

11.2) Adding 180º U-Bend (SPU Only) .................................................................................................... 23

11.3) Adding Optional U-Bend Reflector (SPU Only) ............................................................................ 23

12.0) Attaching Burner screen – (200m btu models only) .................................................................. 24

12.1) Attaching Burner Box Assembly..................................................................................................... 25

12.2) Connecting the TISS System .......................................................................................................... 26

13.0) Gas Connections and Regulations ................................................................................................. 29

14.0) Instructions for Pressure Test Gauge Connection ....................................................................... 31

15.0) Electrical Connections ..................................................................................................................... 32

16.0) Venting ............................................................................................................................................... 35

17.0) Air for Combustion ........................................................................................................................... 39

17.1) Direct Outside Air for Combustion ................................................................................................. 39

18.0) Lighting and Shutdown Instructions .............................................................................................. 41

19.0) Sequence of Operation .................................................................................................................... 41

20.0) Control Component Location .......................................................................................................... 42

21.0) Cleaning and Annual Maintenance ............................................................................................... 43

22.0) Troubleshooting Guide..................................................................................................................... 44

23.0) Replacing Parts ................................................................................................................................ 47

23.1) Removal of Main Burner and Electrodes ...................................................................................... 47

23.2) Removing Gas Valve and Manifold Assembly ............................................................................. 48

23.3) Air Switch Pressure Check .............................................................................................................. 48

23.4) Ignition System Checks ................................................................................................................... 49

24.0) Installation Data ............................................................................................................................... 50

25.0) Replacement Parts Guide ............................................................................................................... 51

26.0) Warnings Card .................................................................................................................................. 55

This heater complies with ANSI Z83.20 (current standard) and CSA 2.34. Copies of the National Fuel Gas Code (ANSI
Z223.1-latest edition) are available from the CSA at 8501 East Pleasant Valley Road, Cleveland, Ohio 44131 or 55 Scarsdale
Road, Don Mills, Ontario M3B 2R3. All NFPA codes are available from the National Fire Protection Association, Batterymarch
Park, Quincy, Massachusetts 02269.

Form 43343320
Aug 2012 -1-

instructions must be followed to prevent or avoid hazards which

instructions must be followed to prevent incorrect operation or

cause minor injury or property

1.0) SAFETY

This heater is a self-contained infrared radiant tube heater. Safety information required during installation and
operation of this heater is provided in this manual and the labels on the product. The installation, service and
maintenance of this heater must be performed by a contractor qualified in the installation and service of gas
fired heating equipment.

All personnel in contact with the heater must read and understand all safety information, instructions and labels
before operation. The following symbols will be used in this manual to indicate important safety information.

Warning

Warning

WarningWarning
may cause serious injury, property damage or death.

Caution

Caution

CautionCaution
installation of the heater which may
damage.

2.0) INSTALLER RESPONSIBILITY

The installer is responsible for the following:

•••• The heater and venting, as well as electrical and gas supplies must be installed in accordance with these

installation instructions and any applicable codes and regulations.

•••• Every heater shall be located with respect to building construction and other equipment so as to permit

access to the heater.

•••• Each installer must follow the clearances to combustible materials for the heaters.

•••• Install the heater so that the supports and hangers are correctly spaced in accordance with these

instructions. The heater must be supported by materials having a working load limit of at least 115lbs.

•••• Ensure that the tube integrity safety system TISS™ supplied is installed in accordance with these instructions

and that the tension is correct.

•••• Supply the owner with a copy of these Installation and Operation Instructions.

•••• Where unvented heaters are used, gravity or mechanical means shall be provided to supply and exhaust at

least 4 CFM per 1,000 Btu/hr input of installed heaters.

•••• Never use the heater as a support for a ladder or other access equipment. Do not hang anything from the

heater.

•••• Supply all installation materials necessary that are not included with the heater.

•••• Check the nameplate to make sure that the burner is correct for the gas type in the building and the

installation altitude.

3.0) GENERAL INFORMATION

This heater is a self-contained infrared radiant tube heater for use in locations where flammable gases or vapors
are not generally present (as defined by OSHA acceptable limits) and is intended for the heating of
nonresidential

nonresidential spaces.

nonresidentialnonresidential
For indoor installation only. Not for use in residential dwellings.

For indoor installation only. Not for use in residential dwellings.

For indoor installation only. Not for use in residential dwellings.For indoor installation only. Not for use in residential dwellings.

INSTALLATION REQUIREMENTS

INSTALLATION REQUIREMENTS

INSTALLATION REQUIREMENTSINSTALLATION REQUIREMENTS
The installation must conform to local building codes or in the absence of local codes, with the National Fuel Gas
Code ANSI Z223.1/NFPA54 or the Natural Gas and Propane Installation Code CSA B149.1. Heaters shall be
installed by a licensed contractor or licensed installer. Clearances to combustibles as outlined in this manual
should always be observed. In areas used for storage of combustible materials where they may be stacked
below the heater, NFPA54 requires that the installer must post signs that will “specify the maximum permissible
stacking height to maintain the required clearances from the heater to combustibles.”

Every heater shall be located with respect to building construction and other equipment so as to permit access
to the heater. Each installer shall use quality installation practices when locating the heater and must give
consideration to clearances to combustible materials, vehicles parked below, lights, overhead doors, storage
areas with stacked materials, sprinkler heads, gas and electrical lines and any other possible obstructions or
hazards. Consideration also must be given to service accessibility.

-2- Aug 2012

Form 43343320

The heater, when installed in aircraft hangars and public garages, must be installed in accordance with

(FOR CANADA ONLY)

a. Installation of this appliance is to be in accordance with latest edition of C

SA

B149.1 (

Natural Gas and

ANSI/NFPA 409-latest edition (Standard for Aircraft Hangars), ANSI/NFPA 88a-latest edition (Standard for
Parking Structures), and ANSI/NFPA 88b-latest edition (Standard for Repair Garages) with the following
clearances:

a. At least 10 feet above the upper surfaces of wings or engine enclosures of the highest aircraft that may be

housed in the hangar and at least 8 feet above the floor in shops, offices, and other sections of hangars
communicating with aircraft storage or service areas.

b. At least 8 feet above the floor in public garages. ▲▲▲▲WARNING:

WARNING: Minimum clearances marked on the heater

WARNING:WARNING:

must be maintained from vehicles parked below the heater.

Propane Installation Code).

b. For installation in public garages or aircraft hangars, the minimum clearances from the bottom of the

infrared heater to the upper surface of the highest aircraft or vehicle shall be 50 percent greater than the
certified minimum clearance, but the clearance shall not be less than 8 feet.

Although these heaters may be used in many applications other than space heating (e.g., process heating),
SunStar will not recognize the warranty for any use other than space heating.

This heater is for Indoor Installation and Covered Patio Installation only and can be used in either Vented or
Unvented mode. The term Unvented actually means Indirect Vented. While the products of combustion are
expelled into the building, national codes require ventilation in the building to dilute these products of
combustion. This ventilation may be provided by gravity or mechanical means.

This heater is not an explosion proof heater.

This heater is not an explosion proof heater. Where the possibility of exposure to volatile and low flash point

This heater is not an explosion proof heater.This heater is not an explosion proof heater.
materials exists, it could result in property damage or death. This heater must not be installed in a spray booth
where the heater can operate during the spraying process. Consult your local fire marshal or insurance company.

SPS

SPS Series Only:

Series Only: Since straight tube heaters are always hotter at the control end than at the flue terminal

SPSSPS

Series Only:Series Only:

always observe the minimum recommended mounting heights shown on the specification sheets

always observe the minimum recommended mounting heights shown on the specification sheets and in Section

always observe the minimum recommended mounting heights shown on the specification sheetsalways observe the minimum recommended mounting heights shown on the specification sheets

Since straight tube heaters are always hotter at the control end than at the flue terminal end,

Since straight tube heaters are always hotter at the control end than at the flue terminal Since straight tube heaters are always hotter at the control end than at the flue terminal

end,

end, end,

5.0) of this manual. Use U-tube configuration instead of straight tubes for spot or area heating (e.g., where a
single heater is utilized for space heating).

HOT

WARM

High Altitude:

High Altitude:

High Altitude:High Altitude:
Appliances are supplied as standard for altitudes of O to 2,000 feet (0-610 m). High-altitude ratings are obtained
by a change in the orifice size. When ordered for high altitude installations, burners are supplied by the factory
ready for high altitude installation. Check the nameplate for altitude before proceeding with the installation. In
Canada the adjustment for altitude is made in accordance with Standard CGA 2.17, Gas-Fired Appliances for Use
at High Altitudes.

WARM

HOT

WARM

WARM

Form 43343320
Aug 2012 -3-

End

End

Ceiling

Below

Front

Rear

45° Angle (Maximum)

* Ceiling

Below

Side

Side

Horizontal

Angle Mounted at

Angle Mounted at Angle Mounted at

Angle Mounted at

SPS/SPU 40 22” 6” 52” 15” 40” 12”

SPS/SPU 75 22” 6”

60” 15” 52” 12”

SPS/SPU 150 34” 6” 81” ** 20” 70” 12”

SPS/SPU 175 38” 6” 86” ** 20” 75” 12”

SPS/SPU 200 42” 6” 93

” ** 20” 80” 12”

4.0) MINIMUM CLEARANCES TO COMBUSTIBLES

Combustible material must be located outside the
clearance dimensions listed.

Failure to do so may result in death, serious injury or
property damage.

Install the warnings card (ordered separately) and complete the blank spaces using the clearances from
combustibles table below. See Section 26 for a printed copy of the warnings card.

Minimum clearances to combustibles shall be measured from the outer surfaces as shown in the following
diagram:

Model No.

Model No.

Model No.Model No.

SPS/SPU 50 22” 6” 56” 15” 48” 12”

SPS/SPU 100 28” 6” 70” ** 15” 58” 12”
SPS/SPU 125 28” 6” 76” ** 20” 66” 12”

* When used indirect vented, minimum clearance for CEILING must be: 12” for SPS/SPU 50-75 and 18” for
SPS/SPU 100-200. If optional corner and u-bend reflectors are not used, the clearance must be 18”.

** Maximum clearance below reduces by 50% once you are 25ft. downstream from the burner box.

▲WARNING:

▲WARNING:

▲WARNING:▲WARNING:
could be seriously damaged. Observe the Minimum Clearances to Combustibles listed in the manual and on the

could be seriously damaged. Observe the Minimum Clearances to Combustibles listed in the manual and on the

could be seriously damaged. Observe the Minimum Clearances to Combustibles listed in the manual and on the could be seriously damaged. Observe the Minimum Clearances to Combustibles listed in the manual and on the
heater at all times.

heater at all times.

heater at all times.heater at all times.
NOTE:

NOTE:

NOTE:NOTE:

1.

1. The clear

The clearances specified above must be maintained to combustibles and other materials that may be

1. 1.

The clearThe clear

damaged by temperatures 90ºF above ambient temperature. Clearances to combustibles are posted on the

damaged by temperatures 90ºF above ambient temperature. Clearances to combustibles are posted on the

damaged by temperatures 90ºF above ambient temperature. Clearances to combustibles are posted on the damaged by temperatures 90ºF above ambient temperature. Clearances to combustibles are posted on the
burner

burner box. In areas used for storage of combustible materials w

burnerburner
NFPA54 requires that the installer must post signs that will “specify the maximum permissible stacking height

NFPA54 requires that the installer must post signs that will “specify the maximum permissible stacking height

NFPA54 requires that the installer must post signs that will “specify the maximum permissible stacking height NFPA54 requires that the installer must post signs that will “specify the maximum permissible stacking height
to maintain the required clearances from the heater to combustibles.”

to maintain the required clearances from the heater to combustibles.” SunStar

to maintain the required clearances from the heater to combustibles.” to maintain the required clearances from the heater to combustibles.”
signs adjacent to the heater thermostat or other suitable location that will provide enhanced visibility.

signs adjacent to the heater thermostat or other suitable location that will provide enhanced visibility.

signs adjacent to the heater thermostat or other suitable location that will provide enhanced visibility.signs adjacent to the heater thermostat or other suitable location that will provide enhanced visibility.

2.

2. The stated clearance to combustibles represents a surface temperature of 90 ºF (32 ºC) above room

The stated clearance to combustibles represents a surface temperature of 90 ºF (32 ºC) above room

2. 2.

The stated clearance to combustibles represents a surface temperature of 90 ºF (32 ºC) above room The stated clearance to combustibles represents a surface temperature of 90 ºF (32 ºC) above room

temperature. Building materials with a low heat

temperature. Building materials with a low heat tolerance (such as plastics, vinyle siding, canvas, tri

temperature. Building materials with a low heat temperature. Building materials with a low heat
may be subject to degradation at lower temperatures. It is the installer’s responsibility to assure that adjacent

may be subject to degradation at lower temperatures. It is the installer’s responsibility to assure that adjacent

may be subject to degradation at lower temperatures. It is the installer’s responsibility to assure that adjacent may be subject to degradation at lower temperatures. It is the installer’s responsibility to assure that adjacent
materials are protected from degradation.

materials are protected from degradation.

materials are protected from degradation.materials are protected from degradation.

Certain materials or objects, when stored under the heater, will be subjected to radiant heat and

Certain materials or objects, when stored under the heater, will be subjected to radiant heat and

Certain materials or objects, when stored under the heater, will be subjected to radiant heat and Certain materials or objects, when stored under the heater, will be subjected to radiant heat and

ances specified above must be maintained to combustibles and other materials that may be

ances specified above must be maintained to combustibles and other materials that may be ances specified above must be maintained to combustibles and other materials that may be

box. In areas used for storage of combustible materials where they may be stacked below the heater,

box. In areas used for storage of combustible materials wbox. In areas used for storage of combustible materials w

MINIMUM CLEARANCES TO COMBUSTIBLES

MINIMUM CLEARANCES TO COMBUSTIBLES

MINIMUM CLEARANCES TO COMBUSTIBLESMINIMUM CLEARANCES TO COMBUSTIBLES

Mounted Horizontally

Mounted Horizontally

Mounted HorizontallyMounted Horizontally

Sides

Sides Ceiling*

SidesSides

Ceiling* Below

Ceiling*Ceiling*

tolerance (such as plastics, vinyle siding, canvas, tri----ply, etc.)

tolerance (such as plastics, vinyle siding, canvas, tritolerance (such as plastics, vinyle siding, canvas, tri

-4- Aug 2012

Below Ends

BelowBelow

here they may be stacked below the heater,

here they may be stacked below the heater, here they may be stacked below the heater,

45º

45º

45º45º

Ends 45º Front

EndsEnds

SunStar recommends posting these

SunStarSunStar

45º Front

45º Front45º Front

recommends posting these

recommends posting theserecommends posting these

45º Rear

45º Rear

45º Rear45º Rear

ply, etc.)

ply, etc.) ply, etc.)

Form 43343320

5.0) SPECIFICATIONS

Minimum *

Minimum *Minimum *

Minimum *

@@@@

@@@@

SPS/SPU 40 40,000

#44140061

#32 (0.116)

#49 (0.073)

10 ft.

9 ft. 4

SPS/SPU 50 50,000

#44140064

3.5mm

(0.138)

46

(0.081)

11 ft.

10 ft.

5

SPS/SPU 75 75,000

#44140063

#21 (0.159)

2.5mm

(0.098)

13 ft.

12 ft.

5

SPS/SPU 175 175,000

#44140067

“E” (0.250)

#23 (0.154)

16 ft.

15 ft.

0

SPS/SPU 200 200,000

#44140068

6.9mm

(0.272)

4.1mm

(0.161)

18 ft.

16 ft.

1

Type

TypeType

Type

Gas Pipe

Gas PipeGas Pipe

Gas Pipe

Tube

TubeTube

Tube

Flue

FlueFlue

Flue

Fresh Air

Fresh Air Fresh Air

Fresh Air

Electrical

ElectricalElectrical

Electrical

Current

CurrentCurrent

Current

60Hz,

Input Power

-

Control: 18

-

30 VAC 50/60 Hz (class 2

15 second trial for ignition period

Part Description

Part DescriptionPart Description

Part Description

QTY

QTYQTY

QTY

Burner Box Assembly (Refer to the following chart for Package Part Numbers)

..........................

1

4”ID x 4”Lg Flue Adapter Collar (#30504500)

................................

................................

..................

1

Fastener Kit

– Burne

r Box Attachment/Flue Adapter Collar (#42907040)

................................

.. 1

Containing:

#10 x 1/2” Self

-

Drilling Screws (#02189020)

................................

....................

2

¼ -

20 Locknuts (#02167010)

................................

................................

..............

3

Tube Flange Gasket

(#42921000)

................................

................................

...........

1

Turbulator 24” Long (#44152240) *See chart above for required quan

tities.

..............................

*

Installation & Operation Instructions

................................

................................

................................

.... 1

Turnbuckle

(#43343320

) ................................

................................

................................

.........................

1

Gas connector 5/8” OD x 36”

(#30302360)

................................

................................

........................

1

Screen Assembly 2

-

5/8” ID x 5

-

1/2” Long (#44151010)

200M BTU models only

200M BTU models only200M BTU models only

200M BTU models only

.......................

1

Combustion Air

Combustion Air

Combustion Air Combustion Air

Btu/hr

Model No.

Model No.

Model No.Model No.

Btu/hr

Btu/hrBtu/hr

Input

Input

InputInput

Plate

Plate

PlatePlate

Part #

Part #

Part #Part #

Orifice Size

Orifice Size

Orifice SizeOrifice Size

Natural Gas Propane Gas

Natural GasNatural Gas

Propane Gas

Propane GasPropane Gas

Mounting Height

Mounting Height

Mounting HeightMounting Height

Horizontal

Horizontal

HorizontalHorizontal

45º Angle

45º Angle

45º Angle45º Angle

Turbulator

Turbulator

Turbulator Turbulator

Qty.

Qty. Natural Gas

Qty.Qty.

SPS/SPU 100 100,000 #44140062 #12 (0.189)) #32 (0.116)
SPS/SPU 125 125,000 #44140066 #4 (0.209) #30 (0.129)
SPS/SPU 150 150,000 #44140067 “A” (0.234) #27 (0.144)

14 ft. 13 ft. 3
14 ft. 13 ft. 7
15 ft. 14 ft. 4

* MOUNT HEATERS AS HIGH AS POSSIBLE. Minimums are shown as a guideline for human comfort and uniform
energy distribution for complete building heating applications. Consult your SunStar representative for the
particulars of your installation requirements.

Gas

Gas

GasGas

Natural

or Propane

Connection

Connection

Connection Connection

Diameter

Diameter

DiameterDiameter

Connec

Connection

ConnecConnec

tion

tiontion

1111

Connection

Connection

ConnectionConnection

½” MPT

(Male) 4” 4” Round 4” Round

1111

Supply

Supply

SupplySupply

120 Volt,

1 Phase 1.74 Amp

1

See Section 16.0) for vent sizes when multiple heaters are connected into a common vent

Module Electrical Rating:

Module Electrical Rating: Ignition System (direct spark):

Module Electrical Rating:Module Electrical Rating:

transformer)
Input Power-Line: 120 VAC (L1, IND contacts only)
Gas Valve Rating: 2.0 A @ 24 VAC (max.)
Combustion Blower Rating: 3.0 FLA @ 120 VAC

Ignition System (direct spark):

Ignition System (direct spark):Ignition System (direct spark):

15 second pre-purge period
60 second inter-purge period
30 second post-purge period
3 tries for ignition (separate flame sensor).

0.0233 H.P. Motor
Flame Sensitivity: 0.7 microamps minimum

Rating

Rating

RatingRating

6.0) PACKING LIST

A.

A. SPS

SPS////SPU

SPU Burner Package

A.A.

SPSSPS

Form 43343320
Aug 2012 -5-

Burner Package

SPUSPU

Burner PackageBurner Package

1111

0Ft.

0Ft. 0Ft.

0Ft.

2222

0Ft.

0Ft. 0Ft.

0Ft.

3333

0Ft.

0Ft. 0Ft.

0Ft.

4444

0Ft.

0Ft. 0Ft.

0Ft.

5555

0Ft.

0Ft. 0Ft.

0Ft.

42912080

10 Ft. Tube with 24 Hole Flange (Aluminized)

1 1 1 - -

42912169

10 Ft. Tube with 6 Hole Flange (Alumi

-

Therm)

- - - 1 1

41932101

10 Ft. T

ube less Flanges (Hot Rolled)

- 1 2 3 4

43319100

Reflector, 9’ 11½”

1 2 3 4 5

30462980

Tube Coupling

- 1 2 3 4

43318000

Tube Hanger/Support Bracket, 13”

1 2 3 4 5

43980010

Wire Hanger

1 2 3 4 5

42873000

U-

Bolt 1 2 3 4 5

02127110

Hex Nut, 5/16

-18 3 5 6 8 10

02189020

HWHSM Screw, #10

-

16 x ½” TEKS

4 8 10 14 18

System

SystemSystem

System

ssss 60Ft. System

60Ft. System60Ft. System

60Ft. System

70Ft. System

70Ft. System70Ft. System

70Ft. System

42912169

10 Ft. Tube with 6 Hole Flange (Alumi

-

Therm)

1 - 1 -

41932101

10 Ft. Tube less Flanges (Hot Rolled)

3 2 3 3

43319100

Ref

lector, 9’ 11½”

4 2 4 3

30462980

Tube Coupling

3 2 3 3

43318000

Tube Hanger/Support Bracket, 13”

4 2 4 3

43980010

Wire Hanger

4 2 4 3

02189020

HWHSM Screw, #10

-

16 x ½” TEKS

14 8 14 10

BURNER PACKAGE NUMB

BURNER PACKAGE NUMBERS

BURNER PACKAGE NUMBBURNER PACKAGE NUMB

NATURAL GAS

NATURAL GAS

NATURAL GASNATURAL GAS

MODEL

MODEL NO.

MODELMODEL

SPS/U 40-N5 ........................ #44150010 SPS/U 40-L5 ......................... #44150020

SPS/U 50-N5 ........................ #44150030 SPS/U 50-L5 ......................... #44150040

SPS/U 75-N5 ........................ #44150050 SPS/U 75-L5 ......................... #44150060

SPS/U 100-N5 ..................... #44150070 SPS/U 100-L5 ....................... #44150080

SPS/U 125-N5 ..................... #44150090 SPS/U 125-L5 ....................... #44150100

SPS/U 150-N5 ..................... #44150110 SPS/U 150-L5 ....................... #44150120

SPS/U 175-N5 ..................... #44150130 SPS/U 175-L5 ....................... #44150140

SPS/U 200-N5 ..................... #44150150 SPS/U 200-L5 ....................... #44150160

B.

B. SPS

SPS 40

B.B.

SPSSPS

(Package Part Number is indicated on the outside of each corresponding carton.)

NO. PART NO.

NO. NO.

40----200 Body Package Descriptions

200 Body Package Descriptions

4040

200 Body Package Descriptions200 Body Package Descriptions

PART NO. MODEL NO.

PART NO.PART NO.

ERS

ERSERS

PROPANE GAS

PROPANE GAS

PROPANE GASPROPANE GAS

MODEL NO. PART NO.

MODEL NO. MODEL NO.

PART NO.

PART NO.PART NO.

System

Systemssss

SystemSystem

SPS

SPS Body Packages

Body Packages –––– Aluminized/Hot Rolled or

SPSSPS

Body Packages Body Packages

Alumi

Part #

Part # Each Body Package Includes:

Part #Part #

Aluminized/Hot Rolled or

Aluminized/Hot Rolled orAluminized/Hot Rolled or
Alumi----Therm/Hot Rolled

Therm/Hot Rolled

AlumiAlumi

Therm/Hot Rolled Therm/Hot Rolled

Each Body Package Includes: Qty.

Each Body Package Includes:Each Body Package Includes:

Body Fastener Kit (included in body packages)

Body Fastener Kit (included in body packages) 42907280

Body Fastener Kit (included in body packages)Body Fastener Kit (included in body packages)

SPS

SPS Body Packages

Body Packages –––– Alumi

SPSSPS

Body Packages Body Packages

Part #

Part # Each Body Package Includes:

Part #Part #

Alumi----Therm/Hot Rolled

Therm/Hot Rolled

AlumiAlumi

Therm/Hot RolledTherm/Hot Rolled

Each Body Package Includes: Qty.

Each Body Package Includes:Each Body Package Includes:

System

System

SystemSystem

10 Ft.

10 Ft. pkg

pkg

10 Ft.10 Ft.

pkgpkg

44134020

44134020

4413402044134020

Qty. Qty.

Qty.Qty.

42907280

4290728042907280

40 Ft. Pkg

40 Ft. Pkg

40 Ft. Pkg40 Ft. Pkg

44137100

44137100

4413710044137100

Qty. Qty.

Qty.Qty.

System

System

SystemSystem

20 Ft. pkg

20 Ft. pkg

20 Ft. pkg20 Ft. pkg

44135000

44135000

4413500044135000

Qty. Qty.

Qty.Qty.

42907190

42907190

4290719042907190

20 Ft. Pkg

20 Ft. Pkg

20 Ft. Pkg20 Ft. Pkg

44135010

44135010

4413501044135010

Qty. Qty.

Qty.Qty.

System

System

SystemSystem

30 Ft. pkg

30 Ft. pkg

30 Ft. pkg30 Ft. pkg

441

44136000

36000

441441

3600036000

Qty. Qty.

Qty.Qty.

42907200

42907200

4290720042907200

System

System

SystemSystem

40 Ft. pkg

40 Ft. pkg

40 Ft. pkg 40 Ft. pkg

44137100

44137100

4413710044137100

Qty. Qty.

Qty.Qty.

42907210

42907210

4290721042907210

40 Ft. Pkg.

40 Ft. Pkg.

40 Ft. Pkg.40 Ft. Pkg.

44137100

44137100

4413710044137100

Qty. Qty.

Qty.Qty.

System

System

SystemSystem

50 Ft. pkg

50 Ft. pkg

50 Ft. pkg50 Ft. pkg

44138100

44138100

4413810044138100

Qty.

Qty.Qty.

42907220

42907220

4290722042907220

30 Ft. Pkg

30 Ft. Pkg

30 Ft. Pkg30 Ft. Pkg

44136040

44136040

4413604044136040

Qty.

Qty.Qty.

Body Fastener Kit (included in body packages)

Body Fastener Kit (included in body packages) 42907210

Body Fastener Kit (included in body packages)Body Fastener Kit (included in body packages)
42873000 U-Bolt 4 2 4 3
02127110 Hex Nut, 5/16-18 8 5 8 6

42907210

4290721042907210

42907190

42907190

4290719042907190

42907210

42907210

4290721042907210

42907200

42907200

4290720042907200

-6- Aug 2012

Form 43343320

C.

1111

0Ft.

0Ft. 0Ft.

0Ft.

2222

0Ft.

0Ft. 0Ft.

0Ft.

3333

0Ft.

0Ft. 0Ft.

0Ft.

4444

0Ft.

0Ft. 0Ft.

0Ft.

5555

0Ft.

0Ft. 0Ft.

0Ft.

42912080

10 Ft. Tube with 24 Hole Flange (Aluminized)

1 1 1 - -

42912169

10 Ft. Tube with 6 Hole Flange (Alumi

-

Therm)

- - - 1 1

41932100

10 Ft. Tube less Flanges (Aluminize

d) - 1 2 3 4

43319100

Reflector, 9’ 11½”

1 2 3 4 5

30462980

Tube Coupling

- 1 2 3 4

43318000

Tube Hanger/Support Bracket, 13”

1 2 3 4 5

43980010

Wire Hanger

1 2 3 4 5

42873000

U-

Bolt 1 2 3 4 5

02127110

Hex Nut, 5/16

-18 3 5 6 8 10

02189020

HWHSM Screw, #10

-

16 x ½” TEKS

4 8 10 14 18

System

SystemSystem

System

ssss 60Ft. System

60Ft. System60Ft. System

60Ft. System

70Ft. System

70Ft. System70Ft. System

70Ft. System

42912169

10 Ft. Tube with 6 Hole Flange (Alumi

-

Therm)

1 - 1 -

4193210

0 10 Ft. Tube less Flanges (Aluminized)

3 2 3 3

43319100

Reflector, 9’ 11½”

4 2 4 3

3

0462980

Tube Coupling

3 2 3 3

43318000

Tube Hanger/Support Bracket, 13”

4 2 4 3

43980010

Wire Hanger

4 2 4 3

02189020

HWHSM Screw, #10

-

16 x ½” TEKS

14 8 14 10

2222

0Ft.

0Ft. 0Ft.

0Ft.

3333

0Ft.

0Ft. 0Ft.

0Ft.

4444

0Ft.

0Ft. 0Ft.

0Ft.

5555

0Ft.

0Ft. 0Ft.

0Ft.

42912080

10 Ft. Tube with 24 H

ole Flange (Aluminized)

1 1 - -

42912169

10 Ft. Tube with 6 Hole Flange (Alumi

-

Therm)

- - 1 1

41932101

10 Ft. Tube less Flanges (Hot Rolled)

1 1 3 3

41932051

5 Ft. Tube less Flanges (Hot Rolled)

- 2 - 2

43319100

Reflector, 9’ 11½”

2 2 4 4

43319050

Reflector, 4’ 11½”

- 2 - 2

30462980

Tube Coupling

1 3 3 5

43318000

Tube Hanger/Support Bracket, 13”

2 4 4 6

43980010

Wire Hanger

2 4 4 6

C. SPS

SPS 40

40----200 Series Body Package Descriptions

C.C.

SPSSPS

(Package Part Number is indicated on the outside of each corresponding carton.)

SPS

SPS Body Packages

Body Packages –––– Aluminized/

SPSSPS

Body Packages Body Packages

Alumi

Part #

Part # Each Body Package Includes:

Part #Part #

200 Series Body Package Descriptions –––– ALC Option (Aluminized Calorized)

4040

200 Series Body Package Descriptions 200 Series Body Package Descriptions

System

Systemssss

SystemSystem

Aluminized/ Aluminized

Aluminized/Aluminized/
Alumi----Therm/

AlumiAlumi

Each Body Package Includes: Qty.

Each Body Package Includes:Each Body Package Includes:

Aluminized or

AluminizedAluminized

Therm/ Aluminized

Therm/Therm/

Body Fastener Kit (included in body packages)

Body Fastener Kit (included in body packages) 42907280

Body Fastener Kit (included in body packages)Body Fastener Kit (included in body packages)

or

oror

Aluminized

AluminizedAluminized

ALC Option (Aluminized Calorized)

ALC Option (Aluminized Calorized)ALC Option (Aluminized Calorized)

System

System

SystemSystem

10 Ft.

10 Ft. pkg

pkg

10 Ft.10 Ft.

pkgpkg

44134020

44134020

4413402044134020

Qty. Qty.

Qty.Qty.

42907280

4290728042907280

System

System

SystemSystem

20 Ft. pkg

20 Ft. pkg

20 Ft. pkg20 Ft. pkg

44135020

44135020

4413502044135020

Qty. Qty.

Qty.Qty.

42907190

42907190

4290719042907190

System

System

SystemSystem

30 Ft. pkg

30 Ft. pkg

30 Ft. pkg30 Ft. pkg

44136020

44136020

4413602044136020

Qty. Qty.

Qty.Qty.

42907200

42907200

4290720042907200

System

System

SystemSystem

40 Ft. pkg

40 Ft. pkg

40 Ft. pkg 40 Ft. pkg

44137090

44137090

4413709044137090

Qty. Qty.

Qty.Qty.

42907210

42907210

4290721042907210

System

System

SystemSystem

50 Ft. pkg

50 Ft. pkg

50 Ft. pkg50 Ft. pkg

44138080

44138080

4413808044138080

Qty.

Qty.Qty.

42907220

42907220

4290722042907220

40 Ft. Pkg

SPS

SPS Body Packages

Body Packages –––– Alumi

SPSSPS

Body Packages Body Packages

Part #

Part # Each Body Package Includes:

Part #Part #

Alumi----Therm/

Therm/ Aluminized

AlumiAlumi

Therm/Therm/

Each Body Package Includes: Qty.

Each Body Package Includes:Each Body Package Includes:

Aluminized

AluminizedAluminized

40 Ft. Pkg

40 Ft. Pkg40 Ft. Pkg

44137090

44137090

4413709044137090

Qty. Qty.

Qty.Qty.

20 Ft. Pkg

20 Ft. Pkg

20 Ft. Pkg20 Ft. Pkg

44135030

44135030

4413503044135030

Qty. Qty.

Qty.Qty.

40 Ft.

40 Ft. Pkg.

Pkg.

40 Ft.40 Ft.

Pkg.Pkg.

44137090

44137090

4413709044137090

Qty. Qty.

Qty.Qty.

30 Ft. Pkg

30 Ft. Pkg

30 Ft. Pkg30 Ft. Pkg

44136050

44136050

4413605044136050

Qty.

Qty.Qty.

Body Fastener Kit (included in body packages)

Body Fastener Kit (included in body packages) 42907210

Body Fastener Kit (included in body packages)Body Fastener Kit (included in body packages)
42873000 U-Bolt 4 2 4 3
02127110 Hex Nut, 5/16-18 8 5 8 6

42907210

4290721042907210

42907190

42907190

4290719042907190

42907210

42907210

4290721042907210

42907200

42907200

4290720042907200

D.

D. SPU

SPU 40

40----200 Body Package Descriptions

D.D.

SPUSPU

(Package Part Number is indicated on the outside of each corresponding carton.)

Part #

Part # Each Body Package Includes:

Part #Part #

200 Body Package Descriptions

4040

200 Body Package Descriptions200 Body Package Descriptions

System

Systemssss

SystemSystem

SP

SPUUUU Body Packages

Body Packages –––– Aluminized/Hot Rolled or

SPSP

Body Packages Body Packages

Alumi

Aluminized/Hot Rolled or

Aluminized/Hot Rolled orAluminized/Hot Rolled or
Alumi----Therm/Hot Rolled

Therm/Hot Rolled

AlumiAlumi

Therm/Hot Rolled Therm/Hot Rolled

Each Body Package Includes: Qty.

Each Body Package Includes:Each Body Package Includes:

System

System

SystemSystem

20 Ft.

20 Ft. pkg

pkg

20 Ft.20 Ft.

pkgpkg

44135000

44135000

4413500044135000

Qty. Qty.

Qty.Qty.

System

System

SystemSystem

30 Ft. pkg

30 Ft. pkg

30 Ft. pkg30 Ft. pkg

44136010

44136010

4413601044136010

Qty. Qty.

Qty.Qty.

System

System

SystemSystem

40 Ft. pkg

40 Ft. pkg

40 Ft. pkg 40 Ft. pkg

44137100

44137100

4413710044137100

Qty. Qty.

Qty.Qty.

System

System

SystemSystem

50 Ft. pkg

50 Ft. pkg

50 Ft. pkg50 Ft. pkg

44138110

44138110

4413811044138110

Qty.

Qty.Qty.

Form 43343320
Aug 2012 -7-

42873000

U-

Bolt 2 4 4 6

021

27110

Hex Nut, 5/16

-18 5 8 8 13

02189020

HWHSM Screw, #10

-

16 x ½” TEKS

8 14 14 24

42913020

U-

Bend

1 1 1 1

43318500

31” Tube Support/Hanger Bracket

1 1 1 1

30462980

Tube Coupling

1 1 1 1

02189020

HWHSM Screw, #10

-

16 x ½” TEKS

2 2 2 2

System

SystemSystem

System

ssss 60Ft. System

60Ft. System60Ft. System

60Ft. System

70Ft. System

70Ft. System70Ft. System

70Ft. System

42912169

10 Ft. Tube with 6 Hole Flange (Alumi

-

Therm)

1 - 1 -

4193210

1 10 Ft. Tube less Flanges (

Hot Rolled

) 3 2 2 3

41932051

5 Ft. Tube less Flanges (Hot Rolled)

- - 2 -

43319100

Reflector, 9’ 11½”

4 2 3 3

43319050

Reflector, 4’ 11½”

- - 2 -

30462980

Tube Coupling

3 2 4 3

43318000

Tube Hanger/Support Bracket, 13”

4 2 5 3

43980010

Wire Hanger

4 2 5 3

02189020

HWHSM Screw, #10

-

16 x ½” TEKS

14 8 18 10

02189020

HWHSM Screw, #10

-

16 x ½” TEKS

2 2

2222

0Ft.

0Ft. 0Ft.

0Ft.

3333

0Ft.

0Ft. 0Ft.

0Ft.

4444

0Ft.

0Ft. 0Ft.

0Ft.

5555

0Ft.

0Ft. 0Ft.

0Ft.

42912080

10 Ft. Tube with 24 Hole Flange (Alumi

nized)

1 1 - -

42912169

10 Ft. Tube with 6 Hole Flange (Alumi

-

Therm)

- - 1 1

41932100

10 Ft. Tube less Flanges (Aluminized)

1 1 3 3

41932050

5 Ft. Tube less Flanges (Aluminized)

- 2 - 2

43319100

Reflector, 9’ 11½”

2 2 4 4

43319050

Reflector, 4’ 11½”

- 2 - 2

30462980

Tube Coupling

1 3 3 5

43318000

Tube Hanger/Support Bracket, 13”

2 4 4 6

43980010

Wire Hanger

2 4 4 6

Body Fastener Kit (included in body packages)

Body Fastener Kit (included in body packages) 42907190

Body Fastener Kit (included in body packages)Body Fastener Kit (included in body packages)

UUUU----Bend Package

Bend Package 43208020

Bend PackageBend Package

SP

SPUUUU Body Packages

Body Packages –––– Alumi

SPSP

Body Packages Body Packages

Part #

Part # Each Body Package Includes:

Part #Part #

Alumi----Therm/Hot Rolled

Therm/Hot Rolled

AlumiAlumi

Therm/Hot RolledTherm/Hot Rolled

Each Body Package Includes: Qty.

Each Body Package Includes:Each Body Package Includes:

42907190

4290719042907190

43208020

4320802043208020

40 Ft. Pkg

40 Ft. Pkg

40 Ft. Pkg40 Ft. Pkg

44137

4413710

100000

4413744137

1010

Qty. Qty.

Qty.Qty.

42907210

42907210

4290721042907210

43208020

43208020

4320802043208020

20 Ft. Pkg

20 Ft. Pkg

20 Ft. Pkg20 Ft. Pkg

441350

44135011110000

441350441350

Qty. Qty.

Qty.Qty.

42907210

42907210

4290721042907210

43208020

43208020

4320802043208020

42907221

42907221

4290722142907221

43208020

43208020

4320802043208020

40 Ft. Pkg.

40 Ft. Pkg.

40 Ft. Pkg.40 Ft. Pkg.

44137

4413712

120000

4413744137

1212

Qty. Qt

Qty.Qty.

30 Ft. Pkg

30 Ft. Pkg

30 Ft. Pkg30 Ft. Pkg

441360

44136044440000

441360441360

Qty.

y.

QtQt

y.y.

Body Fastener Kit (included in body packages)

Body Fastener Kit (included in body packages) 42907210

Body Fastener Kit (included in body packages)Body Fastener Kit (included in body packages)
42873000 U-Bolt 4 2 5 3
02127110 Hex Nut, 5/16-18 8 5 10 6

42907210

4290721042907210

42907190

42907190

4290719042907190

429072

42907222220000

429072429072

42907200

42907200

4290720042907200

UUUU----Bend Package

Bend Package 43208020

Bend PackageBend Package
42913020 U-Bend 1 1
43318500 31” Tube Support/Hanger Bracket 1 1
30462980 Tube Coupling 1 1

43208020

4320802043208020

43208020

43208020

4320802043208020

E.

E. SPU

SPU 40

40----200 Series Body Package Descriptions

E.E.

SPUSPU

(Package Part Number is indicated on the outside of each corresponding carton.)

Part #

Part # Each Body Package Includes:

Part #Part #

200 Series Body Package Descriptions –––– ALC Option (Aluminized Calorized)

4040

200 Series Body Package Descriptions 200 Series Body Package Descriptions

System

Systemssss

SystemSystem

SP

SPUUUU Body Packages

Body Packages –––– Aluminized/Alu

SPSP

Body Packages Body Packages

Alumi

Aluminized/Aluminized or

Aluminized/AluAluminized/Alu
Alumi----Therm/Aluminized

Therm/Aluminized

AlumiAlumi

Therm/AluminizedTherm/Aluminized

Each Body Package Includes: Qty.

Each Body Package Includes:Each Body Package Includes:

minized or

minized orminized or

ALC Option (Aluminized Calorized)

ALC Option (Aluminized Calorized)ALC Option (Aluminized Calorized)

System

System

SystemSystem

20 Ft.

20 Ft. pkg

pkg

20 Ft.20 Ft.

pkgpkg

44135020

44135020

4413502044135020

Qty. Qty.

Qty.Qty.

System

System

SystemSystem

30 Ft. pkg

30 Ft. pkg

30 Ft. pkg30 Ft. pkg

44136030

44136030

4413603044136030

Qty. Qty.

Qty.Qty.

System

System

SystemSystem

40 Ft. pkg

40 Ft. pkg

40 Ft. pkg 40 Ft. pkg

44137090

44137090

4413709044137090

Qty. Qty.

Qty.Qty.

System

System

SystemSystem

50 Ft. pkg

50 Ft. pkg

50 Ft. pkg50 Ft. pkg

44138090

44138090

4413809044138090

Qty.

Qty.Qty.

-8- Aug 2012

Form 43343320

42873000

U-

Bolt 2 4 4 6

02127110

Hex Nut, 5/

16-18 5 8 8 13

02189020

HWHSM Screw, #10

-

16 x ½” TEKS

8 14 14 24

42913020

U-

Bend

1 1 1 1

43318500

31” Tube Support/Hanger Bracket

1 1 1 1

30462980

Tube Coupling

1 1 1 1

02189020

HWHSM Screw, #10

-16 x ½” TEKS

2 2 2 2

42912169

10 Ft. Tube

with 6 Hole Flange (Alumi

-

Therm)

1 - 1 -

4193210

0 10 Ft. Tube less Flanges (

Aluminized

) 3 2 2 3

4193205

0

5 Ft. Tube less Flanges (

Aluminized

) - - 2 -

43319100

Reflector, 9’ 11½”

4 2 3 3

43319050

Reflector, 4’ 11½”

- - 2 -

30462980

Tube Coupl

ing 3 2 4 3

43318000

Tube Hanger/Support Bracket, 13”

4 2 5 3

43980010

Wire Hanger

4 2 5 3

02189020

HWHSM Screw, #10

-

16 x ½” TEKS

14 8 18 10

02189020

HWHSM Screw, #10

-

16 x ½” TEKS

2 2

A.

A.A.

A. End R

End REnd R

End R

eflector Accessory Package, Part #43341010

eflector Accessory Package, Part #43341010eflector Accessory Package, Part #43341010

eflector Accessory Package, Part #43341010

6

(15cm)

12

(30cm)

END REFLECTOR

B.

B.B.

B. Elbow Accessory Package, Part #43208010

Elbow Accessory Package, Part #43208010Elbow Accessory Package, Part #43208010

Elbow Accessory Package, Part #43208010

13

(33cm)

13

(33cm)

Body Fastener Kit (included in body packages)

Body Fastener Kit (included in body packages) 42907190

Body Fastener Kit (included in body packages)Body Fastener Kit (included in body packages)

UUUU----Bend Package

Bend Package 43208020

Bend PackageBend Package

42907190

4290719042907190

43208020

4320802043208020

42907210

42907210

4290721042907210

43208020

43208020

4320802043208020

42907210

42907210

4290721042907210

43208020

43208020

4320802043208020

42907221

42907221

4290722142907221

43208020

43208020

4320802043208020

SP

SPUUUU Body Packages

Body Packages –––– Alumi

SPSP

Body Packages Body Packages

Part #

Part # Each Body Package Includes:

Part #Part #

Alumi----Therm/Aluminized

Therm/Aluminized

AlumiAlumi

Therm/AluminizedTherm/Aluminized

Each Body Package Includes: Qty.

Each Body Package Includes:Each Body Package Includes:

60Ft. System

60Ft. System

60Ft. System60Ft. System

40 Ft. Pkg

40 Ft. Pkg

40 Ft. Pkg40 Ft. Pkg

44137

4413709

090000

4413744137

0909

Qty. Qty.

Qty.Qty.

20 Ft. Pkg

20 Ft. Pkg

20 Ft. Pkg20 Ft. Pkg

441350

44135033330000

441350441350

Qty. Qty.

Qty.Qty.

70Ft. System

70Ft. System

70Ft. System70Ft. System

40 Ft. Pkg.

40 Ft. Pkg.

40 Ft. Pkg.40 Ft. Pkg.

441371

44137111110000

441371441371

Qty. Qty.

Qty.Qty.

30 Ft. Pkg

30 Ft. Pkg

30 Ft. Pkg30 Ft. Pkg

441360

44136055550000

441360441360

Body Fastener Kit (included in body packages)

Body Fastener Kit (included in body packages) 42907210

Body Fastener Kit (included in body packages)Body Fastener Kit (included in body packages)

42907210

4290721042907210

42907190

42907190

4290719042907190

429072

42907222220000

429072429072

42907200

42907200

4290720042907200
42873000 U-Bolt 4 2 5 3
02127110 Hex Nut, 5/16-18 8 5 10 6

UUUU----Bend Package

Bend Package 43208020

Bend PackageBend Package

43208020

4320802043208020

43208020

43208020

4320802043208020
42913020 U-Bend 1 1
43318500 31” Tube Support/Hanger Bracket 1 1
30462980 Tube Coupling 1 1

Qty.

Qty.Qty.

6.1) ACCESSORY PACKAGES

(1 pkg. per SPS Series or 2 pkgs. per SPU Series)

Contains:

End Reflector, #43320000……QTY–2
Speed Clips, #02266010……QTY–8

(Option for SPS Series Only)

Contains:

Form 43343320
Aug 2012 -9-

Elbow, #43175000……QTY–1
#10-16 x ½ Self-Drilling Screws, #02189020……QTY–2
Tube Coupling, #30462980……QTY–1

C.

C.C.

C. Corner Reflector Accessory Package, Part #43342000

Corner Reflector Accessory Package, Part #43342000Corner Reflector Accessory Package, Part #43342000

Corner Reflector Accessory Package, Part #43342000

24

(61cm)

24

(61cm)

D.

D.D.

D. UUUU

----

Bend Package, Part #43208020

Bend Package, Part #43208020Bend Package, Part #43208020

Bend Package, Part #43208020

18

(46cm)

E.

E.E.

E. UUUU

----

Bend Reflector Package, Part #43488000

Bend Reflector Package, Part #43488000Bend Reflector Package, Part #43488000

Bend Reflector Package, Part #43488000

30 3/4 (78cm)

Length = 24 (61cm)

F.

F.F.

F. 31” Hanger/Tube Support, Part #43318500

31” Hanger/Tube Support, Part #4331850031” Hanger/Tube Support, Part #43318500

31” Hanger/Tube Support, Part #43318500

18

(46cm)

Tube Centers

31

(79cm)

G.

G.G.

G. Exhaust Hood Package, Part #42924000

Exhaust Hood Package, Part #42924000Exhaust Hood Package, Part #42924000

Exhaust Hood Package, Part #42924000

4 (10cm)

7 1/2
(19cm)

3 3/4 (10cm)

3 1/2 (9cm)

6

(15cm)

Bird
Screen

Side View

Front View

(Option for SPS Series Only)

Contains:

Corner Reflector Assembly, #43345000……QTY–1
Speed Clips, #02266010……QTY–4

(Option for SPU Series Only)

Contains:

U-Bend, #42913020……QTY–1
#10-16 x ½ Self-Drilling Screws, #02189020……QTY–2
Tube Coupling, #30462980……QTY–1
31” Tube Support/Hanger Bracket, #43318500……QTY–1

(Option for SPU Series Only)

Contains:

U-Bend Reflector, #43490000……QTY–1
U-Bend End Reflector, #43490050……QTY–1
Speed Clips, #02266010……QTY–11
#10-16 x ½ Self-Drilling Screws, #02189020……QTY–4
Installation Form, #43489000……QTY-1

(Option for Angle Mounting of SPU Series)

Contains:

Exhaust Hood Assembly, #42925540……QTY–1
#8-18 x ½ Self-Drilling Screws, #02189030……QTY–2

-10- Aug 2012

Form 43343320

7.0) TYPICAL LAYOUTS – SPS/SPU SERIES

Burner Box

Flue Termination

10 FT. Body Section

30 FT.
SYSTEM

40 FT.
SYSTEM

20 FT.
SYSTEM

50 FT.
SYSTEM

60 FT.
SYSTEM

70 FT.
SYSTEM

10FT.
SYSTEM

5 FT. Body Section

90 Deg. Elbow

180 Deg. U-Bend

LEGEND

EMITTER LENGTH

EMITTER LENGTHEMITTER LENGTH

EMITTER LENGTH

BODY LENGTH

BODY LENGTHBODY LENGTH

BODY LENGTH

Min.

Min.Min.

Min.

Max.

Max.Max.

Max.

Min.

Min.Min.

Min.

Max.

Max.Max.

Max.

SPS 40 10 Ft.

20 Ft.

SPU 40 10 Ft.

10 Ft.

SPS 50 2

0 Ft 4

0 Ft. SPU 50 10 Ft.

20

Ft.

SPS 75 2

0 Ft. 4

0 Ft. SPU 75 10 Ft.

20 Ft

SPS 100 3

0 Ft. 5

0 Ft. SPU 100 1

5 Ft. 25 Ft.

SPS 125 3

0 Ft 6

0 Ft. SPU 125 15 Ft.

30

Ft.

SPS 150 40 Ft.

60 Ft.

SPU 150 20 Ft.

30 Ft.

SPS 175 50 Ft.

70 Ft.

SPU 175 25 Ft.

35 Ft.

SPS 200 50 Ft.

70 Ft.

SPU 200 25 Ft.

35 Ft.

MODEL

MODEL

MODELMODEL

MODEL

MODEL

MODELMODEL

NOTES:

NOTES:

NOTES:NOTES:

1. In all configurations, the control unit must be connected directly to either a) the 24-hole flange of the 10 ft.
aluminized steel starting body section (for 10 ft., 20 ft., and 30 ft. systems) or b) the 6-hole flange of the 10
ft. alumi-therm steel starting body section (for 40 ft., 50 ft., 60 ft., and 70 ft. systems).

2. Joining of two 90º elbows directly together to form a “Z” shape IS NOT permitted.

3. SPS / U 175 - 40 ft length available for special applications.

4. 5 Ft. Body Packages may be utilized on any of these heaters to yield heater lengths from 15 ft. to 70 ft.

5. Any configuration of components not shown in the illustrations may be used except as noted in 1 and 2
above.

Form 43343320
Aug 2012 -11-

Failure to do so may result in death, serious injury, property damage or illness
from Carbon Monoxide poisoning.

The heater must be assembled with the correct number of turbulator sections
and tube length for the rated heat input.

The turbulator must be installed in the last tube section as shown.

POISONOUS GAS AND SOOT HAZARD

7.1) TYPICAL ASSEMBLY LAYOUT – (SPS SHOWN)

10 FT. SYSTEM

20 FT. SYSTEM

30 FT. SYSTEM

Stainless Steel Turbulator closest
to burner SPS/U 40 only.

Model

SPS/U 40
SPS/U 50
SPS/U 75
SPS/U 100
SPS/U 125
SPS/U 150
SPS/U 175
SPS/U 200

2 Ft. Turbulator

Sections

4
5
5
3
7
4
0
1

40 FT. SYSTEM

50 FT. SYSTEM

60 FT. SYSTEM

70 FT. SYSTEM

LEGEND

Burner Box 10ft Aluminized Tube 24

Hole Flange

or
10ft Alumi-Therm Tube
6 Hole Flange

Coupling 10ft Aluminized or HRS

Tube model dependent

2ft Stainless
Steel
Turbulator
sections

-12- Aug 2012

2ft Aluminized
Steel
Turbulator
sections

Form 43343320

8.0) DIMENSIONS – SPS SERIES

Typical Dimensions Up to 60 Ft. Shown.

Burner

Box

13 Tube Support/

Hanger Bracket

Wire Hanger

4 Tube Coupling

(typical)

Bottom View

Wire Hanger

Wire Hanger

13 Tube Support/

Hanger Bracket

13 Tube Support/

Hanger Bracket

108

(274cm)

720

(1829cm)

108

(274cm)

108

(274cm)

108

(274cm)

108

(274cm)

12

(30cm)

12

(30cm)

12

(30cm)

Wire Hanger

Wire Hanger

13 Tube Support/

Hanger Bracket

13 Tube Support/

Hanger Bracket

Wire Hanger

13 Tube Support/

Hanger Bracket

108

(274cm)

12

(30cm)

12

(30cm)

4 Tube Coupling

(typical)

Bottom View

108

(274cm)

600

(1524cm)

108

(274cm)

108

(274cm)

108

(274cm)

108

(274cm)

12

(30cm)

12

(30cm)

12

(30cm)

12

(30cm)

108

(274cm)

Models:

SPS 40 - 75

14

(36cm)

108

(274cm)

240

(610cm)

12

(30cm)

108

(274cm)

480

(1219cm)

108

(274cm)

12

(30cm)

108

(274cm)

108

(274cm)

12

(30cm)

Models:

SPS 50 - 125

360

(914cm)

108

(274cm)

12

(30cm)

12

(30cm)

108

(274cm)

108

(274cm)

Flue

Terminal

10 FT Tube

Assembly

(typical)

Models:

SPS 40

14

(36cm)

108

(274cm)

120

(305cm)

10

(25cm)

14-1/2

(37cm)

Fresh Air

Inlet

1/2 MPT Gas

Connection

9-1/4

(24cm)

End View

Flue Terminal

Burner

Box

120VAC

Power Supply Cord

Models:

SPS 50 - 150

Models:

SPS 100 - 200

Models:

SPS 125 - 200

Form 43343320
Aug 2012 -13-

Ty

pical Dimensions Up to 50 Ft. Shown.

Models:
SPU 40/25 - 75/50

Models:
SPU 50/30 - 125/80

Models:
SPU 50/30 - 175/110

Models:
SPU 100/65 - 200/125

300

(762cm)

108

(274cm)

12

(30cm)

12

(30cm)

Bottom View

Wire Hangers
(typical)

108

(274cm)

12

(30cm)

240

(610cm)

108

(274cm)

180

(457cm)

108

(274cm)

12

(30cm)

48

(122cm)

5 FT Tube
Assembly

14

(36cm)

120

(305cm)

108

(274cm)

Burner
Box

Flue
Terminal

10 FT Tube
Assembly
(typical)

15

(38cm)

108

(274cm)

48

(122cm)

31 Tube Support/
Hanger Brackets
(typical at control end)

Shipped with
U-Bend Package

Wire Hangers
(typical)

U-Bend

13 Tube Support/
Hanger Brackets
(typical)

4 Tube Coupling
(typical)

13 Tube Support/
Hanger Brackets
(typical)

6

(16cm)

Flue Terminal

18 (46cm)

31 (79cm)

End View

Burner
Box

U-Bend

31 Tube Support/
Hanger Bracket

10

(25cm)

14-1/2
(37cm)

Fresh Air
Inlet

1/2 MPT Gas
Connection

120VAC
Power Supply Cord

8.1) DIMENSIONS – SPU SERIES

-14- Aug 2012

Form 43343320

8.2) HEATER ASSEMBLY / JOINING OF TUBE SECTIONS

Typical Assembly Overview

(

SPS

40FT Shown)

4"OD x 10Ft.

Tube

See section

7

for required tubes.

Tube Support Bracket

U-Bolt Clamp &

5/16" Hex Nuts

Mounting

Flange

24 Hole for Aluminized Steel Tubes

6 Hole for Alumi-Therm Steel Tubes

Wire Hanger

Gasket

Burner

Box

Flue

Terminal

5 hanging points to be used for suspension for a typical 40ft

long system. There must be two hanging points on the first

tube and one on each of the other tubes

Maximum 6 distance

from control box to the

tube support/hanger

bracket.

8 - 9 ¼

8 - 10

8 - 10

Not More

Than 10

#10 Self-Drill Screws

(Typical all tube supports,

tube couplings and flue

terminal.)

Typical

Overlap

Turbulator

(See specifications

section 5 for required

quantities.)

Tube Coupling

(Typical each tube joint

.

)

Burner Box

Suspension

Chain

3

(

burner

box to reflector)

2



overlap

1



overlap

1



overlap

Form 43343320
Aug 2012 -15-

Typical Assembly Overview

(SPU 40FT Shown)

Wire Hanger

Flue
Terminal

#10 Self-Drill Screws
(Typical all tube supports,
tube couplings and flue
terminal.)

4"OD x 10Ft. Tube
See section 7
for required tubes.

13 Tube Support Brk.
with U-Bolt Clamp
& 5/16" Hex Nuts

Mounting Flange
24 Hole for Aluminized Steel Tubes
6 Hole for Alumi-Therm Steel Tubes

Gasket

Burner Box

Typical
Overlap

U-Bend

Tube Coupling
(Typical each tube joint.)

Reflector

31 Tube Support Brk.
with U-Bolt Clamp
& 5/16" Hex Nuts

8 - 10

6 hanging points to be used for suspension for a typical
40ft long system. There must be two hanging points
on the first tube and one on each of the other tubes

Maximum 6 distance
from burner box to the
tube support/hanger
bracket.

8 - 9 ¼

#10 Self-Drill
Screws
(2 each)

Turbulator
(See specifications
section 5 for required
quantities.)

Burner Box
Suspension
Chain

-16- Aug 2012

Form 43343320