Sunstar KM-2300 User Manual

~
...
.
..
-
.J,
·tar
i;Lll1•
.
~.)
I
,
/
PME-060619
KM
-2300
9
' -
KM
Code
F
s
M
:d Only
..
-2300
~
E.
F
s
M
.
Lubrication type
Full-Dry type
Semi-Dry type
Micro-Lubrication type
use
"B"(Hl!avy
9
~c
AilDl~2.fOl(tif~CH
materials)
,
ig~
a.ff-
2-fOl(-'?iHf
.!il-Bfr
DI
Ail
Eff
tg~
code
- _,
ig~)
tg~)
for
the
Code
A
G
8
form
ol
"M"(Mi<.:ro-Lubric.irion
~
A
G
8
E.
··-··
"
Application
Light materials
General materials
Heavy materials
type)
muchinc
.
- '
,.
l:Hc.a
-,20
~~*
'ZS
c::,
.a
-refo
*'
"R"(¾
~%~
-)
.i!
==-
-c
'M'(uJ.
{ilih'Hn
--
-
UJ-~
9j
iH
*
71
oJIAn!-
A~t .
CONTENTS
S!
-.
Machi/le Body Paris
~~~N
A
Upper Sha.ft & Needle Bar Mechallism
B
~~.
Thread Winder Mechanism
C
@!~71
Feed
D
TII
O I c
~Jl1 ....
@!Xff71.
E!Jl1······
Adjusti11g
~
~
t!!
XI
........
tH~CH
···············································································
Mecha11is111
Jll
· · · · · ·
..
...
...
..................
~Jll·········
· · · · · · · · · ·
..
· · · · · · · · · · · · · · · · · · · · · · ·
.....
·····
···················
...................................
···
···
····
····
······
·····················B
...
· · ·
..
· · · · · ·
..
· · · ·
....
· · · · · · ·
.....
..
.........
····
······12
· · · · · · · · · ·
...
14
4
E
F
G
H
I
J
K
L
M
Lower
o~~
Feed Mechanism
TIIOI~
Presser Foot &
.z~~
Lubricatio11
'S~
Thread Trimmer
A~~
Oil
2~E!!
Reverse Buttoll
~~
Thread
Q.1-01
Auto
:;x;:~~~
Sita.ft
t!!
~Jl1·················
t!:1-Jll
Pa11 & K11ee
l:H
TI~
K11ee
Mechallism
Jll
..........
t!!Jll··················
~
@!~~71
Mechallism
························
~ ~~~
e ~Jll ···············
Wiper
Mec/ia11ism
t!:1-Jl
l ·········
Lifter Solelloid Mecliallism (Option)
~~E:I
.....
...................................................................................
···
··········································································
Te11sion
Mecha11is111
Lifting Mechanism
Mecha11is111
t!!Jll
Release
t!:!"Jll
..........................................................................
·········
·······
~
t!:!-Jl1··············
··
····· ······
·· ············· · ·
(~ ~) ....
Mecha11is111
·······························································
···································································24
····························································26
········································································28
·· ··
·····
··
...
.....
····················
......
........................................................
·····
··
···················
······
···
16
18
20
22
.30
32
Accessories
Qt
Ail
A~
2.1
t!:1-
Jll
N
~
~:,;:~~ Parts Book
This
...........................................................................................
0
£ Xil~.£1~~0£ Oll!fr~£ N~
is
a parts book.
It
cannot
be
used as a manual.
34
~:;,~mua.
Machine
~~
2P8
Body
t!Pfl
A-4
Parts
A-11
A-10
~ -
A-9
-0
A-17
A-3
)
(
I
I
I
I
'
I
'
./
A-13
A-60
A-14
- , , I
'1-6!
~,.
~ i
~-
A-65 I
-~~~~0-46
'
1
I
'
~'
!
,
/,/
,
'--
A"
A-S8~-52
'
~
~A-48
A-24
~
A-54
A-53
A-56 A-57
A-32,62
A"
A-59
A-55
I
AS-,OH'i!HKI
A-
I
G1"-,MJ()l;i1:HJO
A-l
,,-:1
G p-, K
A--
1
SC--<GZ..l-12.l!I 01-1 .,~n-12:lli
A--5
01-1101{-12'.\0 Huhl>cr Co p ( M )
A-fi
A-7
t"IH:l!JC-250(1
,H I SC'-O:i48-7•
G P-<IOOill:d
A-!I
(IJ-142A-2:>ii\ Co,,! Hold
A-Ill
l{l77:,·iKJ
1tlll
Kl
Arm
· Bed
Fucu Pluh
,
l"ua• Pl:tk
~
Gu~kot
Scn
,w [:vu;· n =2R. L=ll]
~·n,-c
Plate Huhlwr Cup (
Thn~rl
Tn
lu- up
L.t'Vt
& n
,w
R
r.a
[:;/If;· n =
t Cover
211
.. A ..
!!
r
'r Cover
]
1y
---------------------------~
FA
0
~'*
•II
~
'l! 'l!
nJ l(! ?1-~ ,
~
L)
~
:i!
.A
J ~j 7j
.AJ;
~.!,
5'.
'-l·'~
~
.1-
:I!
:!/-
11~711
ij
11
.~
; ~j-
-¥·
:i'
;,
ol
J!
..
(
lu-J
juj
··
~,
11
Ml
~!'-IA
.\
..
(L)
I
I
I I
I
I I
I
I
I
l!i
I
I
I I I I
7
'
I I
I
I
:
l
I
I I I I I I
I I
I
I
I I
SG
FG
SA
MA
I
I I I I
I I I
l:i
7
I
I
1 I l
I I I
I
I I I
I I I
I!,
JS
15
I
I I I
7
7
7
l
l
I
1
I
I
1
MG
l!'i
7 7
I I I I I
I
MB
Hi
I
I
I
i
e-
I
Machine
~~
21'8
Body
fPII
Parts
-0
4
~ -
A-13
A-10
',,
A-26 A-6
A-9
I
I
I
i ~ !
A-51
I
A-48 '
~
I
A-65
I
I
A-11
I'-
I
tJA-49
-----
~
<~-
~A-46
, A-40-46
-
&~
1
A-6
'-(('~
A-24
~~
A-58
,/
,/
~
,.,
A 52 A-59
54
A-55
A-12
&l
A-
66
..
A-3
A·14
A-
35
A-
60
A·56 A-57
-
I
A
-!"
,l
A
-!"
>l
A-:>S
-!"
xo
A A-57 SC
A-
58
A-5H
A-l~l G P­A-Iii A-l
i2 A-f.l A-Ii.I
G
i>-IXKl
7K2
-IKI
G
P-IXKl7K:HKI
SC
-IKNK177-<XI
GP-OOIKSK-00
-<!00174-IIO
GP
·00078HJO
SC-llli
fi-12.
10
Olr2!
155-
IXI GP-<XJ.17!MHXI AS-IXH
57
HJO
•IIH
l!l,IA-~7U
01-01
2n -
:mo
8ofoty 8w; 8ufrty Sw itch Spring &u,•ty Switch Hi Snfcty Switch &rrw Suf Scrrw (11/(i,I' n = , Oil Cnulion
Dctlotion Bushing Cop Cnution Lobel Sub Upper Threud Tensi Thread
Rubber Cop
Lch
Piute
(M
2, I.= 1
Pl)'
Switch Sub Bruckl'l
Lube!
Te11sion
llRt
' Scn,w
2)
Ill
)
Control
on
Control As.<
AKS'y
(LiRht)
0
,H! ~'11~1'!!-
~H!
~
oJ-:<.:!
~
~H!
6-
oJ-~J
::'.:: ~'11*1
~H!
~'11.;.I
oJ-11
-2-'l!
;;,..3-
-t
i-7
1
'?-~
)'
.!;!.3:.
1!£11
1l
ii:.
"\"!
1111
.s :i!JI-
-'11~1
6-
~I~\
cJ1.+A~
~l*I
'11*1
il'-1-'+
!Li!:.
utl0l~=tl'-IA
7JJ!
n~1H
;,,/--*I
(ii:.)
"J-;\j
o~,n
.!!'."J
.!li!~,:J!
i!~"!!
;>J
..
i!
<&>
:
-----------------------
FA
FG
I
I
I I
I
I I
I I I
2
I
2
4"11
"-Ht¾
I I I I I I I I
I I I
I
I
I I I I
Q'ty
SA
MA
SG
I
I I I I I I
I
I
I I I I
I
I I I I
I
2
2 2 2 2 2
I
I I
2
2 2 2 2 2
(
I
I
I
I
I
----
MG
I I
I I I
I I
I
I
I
I
I
MB
I I
I I
I
I
--
I
I I I I
I l l I l
I l I
:
I I I I I I I I I I I I I I I I I I I I
I
I
I I I I I I l I I I l I I I l l I
Upper Shaft &
11~.
~iu,1, ttt.QI
Needle
a::.it1
Bar
Mechanism
-0
B-22,23,25 , , 8·
B-68-69 _/
B-
21
o9
)-!_/-
, , ,---~~.-{
B-46
~
~
I
1 ' )
, B-70 ' /
I
47
~
, , .
,
/~
('
~-~-,---
'
~1
/ '
L~~"'o
~B-51
~
,1
BO
' / i
)
....
..,.·
.....
.....
/'
.,
/'
-
-•B-34
33
~ -------
3:·
8129 .
/ 8-3537 ' j
B·Jl!-1
,/..,.
i
--·
8-JY
'°'
! . .J!Ujl
v B-43
,
/14
, I
/
0·33,
34
tr-r
-----
.
>7
0
.,.,
21\
. I
~I
8
2
•26,
1
B-29 I -
--
_,/
__
/
B-45
.
,
I B-44 , .
' I
,,.....-
----
.I
1
.....
..,..,.,
J-
· ·
: (
_,,.,
Ii
I I
,
L I
-.-----7"'--
j
i...·
.....
/
5·3
..,.
-
/
_,.-
8-6~
:
~
~
.,.,j'
·1
/
j
_,,,.
-11,12
8-65
.
/
B-13
63
'
'
j
B-14
8·64
8-60
BB
1
,......
.
.,
. !
4b
B-56
8·52-54 8-71
8-55
8-57-59
B-21
No.
IH
B-2 B­D-ol B-5 sc-A:inB-4517 Screw (1/4" IHi B-7
D-11 B-!I 8-10 B-11 B-12 B-13
13-14
B-15
8-IG
B-17
8-18 8-1!) B-20
B-21
13-2'2
B-2:1
8-2.~
B-21i
B-27
B-2fl B-29 0IJ\142S-811H 8-30 B-31 G
a-:
B-:l.'l
B-:\.1
B-3.; B-37 B-38
B-39 B-40 B-41 B-42 B­B-44 B-45 SC-01 8-46 B-47 G B--48 B-49 B-50 B-51 B-52
•01 : Selocltve Purl
Paris
No.
(1
P-<KKJ7117-IWI
(1
P-<KXl781HXI
:1
SC-<nl.'i-: SC-0112-2:lO'.!
lW-000798·00 Moin Shuft Beoring Support
02-tll!IA-2(170
<r2
-0
UiA-
G
P-tXlf,3112-IXI
SC-<J.19!1-12:i0
GP·lXll!l41HXl GP-IX1Hl74-00
BE-000008·00
GP-00149!HXJ Ol!o:l7SC-120D
M'l'-<KXKr27-tKI
02-020S-120D Screw [M5. 07-01 I W-12:~l
10-020W-2700
AS--000'255--00 SC-0:ll?-2700 AS-{)(X).1.1.'HJO AS-000:l:~l-{)0 ,\S-tl{l(WIHIO GP-!Xlll79Hl0
G
P-<Mll
422-00
l3R-oooo40-00
G P·00079Z-00
P-()(l079:HXI
12
GP-001,,15-00 GP-<Xl07!14-()(l
()<JA015S-811H G P-000795-00 G P-001524-00 Gl'-0007!l(j-00
Cl
P-()()()797-00 08--f,07S-123A GP-00155:HJO Needle Bar Holder SC-0128-74(){J
4..'l
04Sl06S-:«l6H Slide Block
L-OOOOIR-00
C
i&-1230
SC-0120-1230
P-0007GIHX1
c;
P-0007Gi-00
G
P-<MI07G8-<JO P-<Xl
1566-<Xl
G
04-D04C-2500 Thread Guide
GP-001110-00
M:!
Upper Shufl Link Cum &n
1710
Screw
Bearing [f.2047.ZC:lNR]
HM;L
Dearing [!,~l4ZZC:lNR] Bobbin Winder Driving Wheel
Screw
Timing Pullc_v-Uppcr-A Timing Pullcy-Uppcr-O Timin~ Belt
CouplinR Screw
Motor-Hollow .5!.E-j-"J~
Spring W ushcr Wosher
Pulley Screw 115/64" Thrcod Thread Thread Thread Tuke-up ( Generull Thread Toke-up (Hcnvy) BearinR Bearing [ Thread Thread Taite-up Crank Shaft Thread Take-up Cronk Shaft( Full-Dry) Bcarinr Support Bc:irinR N<-cdle N<'Cdlc Needle Bar Crank Hod Needle
Screw [9/G,( n =
Screw (9/fi.( n =
Thrust Screw Screw [9/fi.J' n Needle r',;eed]e Needle Bar Bushing. Needle Bor Bushing. Lower( Heavy)
Needle Bor(Micro Lubrication)
"'I
JI-¼)
Nama
,w
(Al
{nr.-ri·
(D)
(9;:12· n=:!8.
n=40,
[ll/(;4·
n=40.
[MG. L=II]
L=25]
n=28, L=i.5]
Tak.-u1,
Lever
Take-up
Lever
Take-up
Lever
[60~0 D]
f,081) D]
Take-up
Crank
[KT
71010] Bar Cmnk( G~ncrnll Bur Crank( Heavy)
Bar
Crank
40]
40]
Collar[D = ;
[11/64'
n=-IO]
=
40]
Bar
Bushing. Upper
Bnr
Bushing.
Lower(Micro
for
Needle
of
Paris
n=21!. I.=
L=
l.=G]
L=4]
Type Type
A,,;,
(r'ull·Dry.(;em,ral)
Asiy (
As.sy
Rud
Bllllhing
7.
\V = 8]
Lower(
Bar
16]
IG]
Micro.General)
(Heavy)
Lubrication)
Full-Dry)
Bushing
*
'i!I
AJ~
i!J=J.'.~
i!J
3.•,'j
_"i!.''J
1-j-A\-
(A)
"J.::L'.'l
.J!7J'4A\-
jPJ'-\-A\-
';M·
111101
"J~
7J
"J~ i"
7
1!
J7l
=i-"f
117J7l
-i'--i-
Ej-oJnJ
-ft-i!j-AJ--S5M-A-t.J
Ej-oJ0J ¼cJ-'l!--SSM-O'tJ E\-<>J'\I
'~!:.. I I I I I I ' I I
;,J-ff-aJ
7}*'11
3pJ4A\- G
£.E-j
f'4Aj-
.5!.E-j
.J!"J4Aj-
.£,E-j
j!7J'4Aj-
¼cl
jpJ4Aj-
¼cl
"',M7l(3:.J AJ.,Q71(3':)
'1!~71(3':)
1M71(~'!~¾l 1 AJ
;iff
7)
(-l-{t¾)
",l*ff71(AJ-) AJ;j)71(3\-) AJ;iff7)
.::F§.=L
"J.~171
3."ll.=L~
AJJtff7l
.=L"j.=L~(-¥-iH\-)
"11<>-li!J
7}-0)_!::.
1!;JJ7l
.=t-!=t~
ll\--\f'-.:!I
.=!.°!=!.(~".!¾)
UJ.-'1!--.:JI
.=!."1/.:!(-l-i·¼)
11\--\tt!I
.=t"ll.:i
t1\-u-<ll
.=ti
11
t"ft'<l)
.::f.1.:i-1!'4A}-
uj--n,<ll
'!}oJ
t1J.-'it-.:JI
'!}ol
11
\-~tll
'tl-'-11
AJ~
7)
.::f.")l
AJ~7)
.:f.'i!.:f.
0
.:r.ej~
11\-•tll
~*AJ
11
1-f!'t!I
-a-l-¥J<
"t-\t-.:!I
-tH!·"J
11~~-.:JI
'&j-*AJ
llJ-'it<lf
-&J.¾AJ
u~.iit<lf(oJAJlih°r)
(B)
"J
*AJ
•lloJaJ
•ll0l"J
~
.J!"Jl-\-A\-
~
~i!J.2\-Ai .2\--"J
(-!i--g--ll-.'l1
[a)-'llv-Jl-,'l/".!¼]
[-l--lt¼]
uJl<>l"J IIJl<>l"J
'-Hi-uJl<>li!J
~E.
.=L
~~
'lNA\-
-U-.il-
3.
~
:7}-cJ,
~
ft-*
x1..+A\-
\-1R4AJ.
0
1•UiH->
(-¥-v¼ l
(-l-,&--@-)
AJoJyj
*"J
---,---,---,---,---,---T---·
FA
FGisAlsGlMA!MG!MB
I
I
I I I I I I
I
I I I I I I I
II II II II II 8
.
2
"
I I
I I
I I I I I I I I I I
2
2
"
I I I I I I I I I I I I I I I I
I I
G
G
I I I I
4
•I
·I
4 4 4 4
4
4 4 4
4
I
I
I I I I : I
I
4 4
4
I I
1
1H-l
J
I
'
I I
I
I
1
I I I I
2
2
2 2 I 2
I
I
I
I
I
1
l
'
I
2 2
2
I
I 2 I
2
2
I I I
1
I
'
I
I I I
I I
I I
'
I I
1
I
I 1
'
I
I
l
l
I
I I
I '
I
I
I
I
I
l
I
I
I I
I I
1
1
l
2 2
2
I I
I
1
l l 1
I I
I
I I
I
I I I I
'
Q'ty
I
I I
I I I I
I I I
2 2 2 2
I
I
I
I I
I
I
I
I
'
I I
'
I I
I
'
I
I
'
I
I
I
'
I
I I
I I
I
:
I I I I
' I I ' I '
I I
I
'
I
'
I
I
2
I I I
2
I I I
'
I I I
I
I
I
I
I
I
I
I I
(i
Ii
I I
I
I
•I
4 •I
4 4
4
4 4 4
I
1
'
I
' I '
'
I
'
I
'
I
'
i
I
1
I
'
'
I
: '
I
I
1
'
I
'
I
'
I
I
I
1
I
.,
2
~
2 2 2 1 I
l
'
I
'
' '
I
l
:
I
I ' l ' I
1
I
l
I
I
I ) '
I
l
I
I
2
2
' 2 '
' '
I
I
I
1
I
I
I
' '
I
1 '
' '
:
' ' '
'
I
'
I
I I
I I
I
I
I I
I I
I
I
I
'
I I
I
I
I
I
2
I
I
G
I
I
I
'
'
I
'
'
I
'
I
'
'
'
I
I
'
I
I
'
'
:
'
I
:
2 I
I
I
2 2
'
'
I
1
'
I
I
'
I
'
I
'
' '
I
'
: I
'
I
'
'
'
I I
:
'
I
I
I l
2
1
I I
2 I I
l I l I
I
I I I
I
8
2
I I
2
I
I
(i
I
•I
4
4
4
I
I
I
2
I I
A!l1ale
•01
•01
0-
Upper Shaft &
"b"=,
~lff
, I , tt
Needle
1W
QI
t!PII
Bar
Mechanism
B-6~~B-:
~
B-
65
B-62
-~.
B-64
B-63
B-52- 54 B-71
B-55
B-57-59
•01 .
No.
B-:•I
8-:>l B-:,,
13-:,6
13-57
B-58
R
8--1~) B--<il B--<i B-fi:l B--1">1
B-65
B--lili B--<
8--l"oll
B-m 8 -70 8 -
Paris
No.
GP-lXll42<HWI GP--IXJW7!Hl0
2:
~IA
ll•l-ltl6C-
SC- Al:ll-4
!i22
-
-
-!"
,!I
2
i7
71
S.-
lcctive P
..
GP·-OO
OIU'i
--()(l
SC
-<J()()(J7H-00
G
P-!JU0/1:lfr·OO
15-1)27
A-21170
15-ll21<C-2070
OOOIOMC-4135 SC--0523-1230 Screw [:l/Hi • n = GP-OOZ:ll<Hl<l AS--<J01:i77--1Kl AS-<WJl!;78--I)()
G
P--<X6!J50-00
GP-00:'iOOHlO Needle
nrl
(
~
i;!J-¥--f-)
-
Name
N<'<•llc
13or
( Heo,•y)
Needle
Bur
( Full-Dry)
N11<.slk,
Bur 'l'hnmd Guid,•
Screw [ 1/K • n = 44)
Nredle ( DB x Needle Noodle ( Sync. Sensor Slit
Screw
Syn
c.
Sy
nc.
Sensor Brocket
Scr<>w
Cable C.uide
1'hreod
Thread Tuke-up
Nt
't.
-dlc Bur Crunk(L
(DBX
I)
Bx
[MC.]
Scnoor Bu
Sens
or
[M3. L =
Toke-up
Bnr
-AL
lS~'(KN) 1
#14)
I
#21)
se
JO)
Rubber
I.ever
Lem
28]
of
,\11sy
Paris
Ao.,iy
iitht)
#
JI)
(fo
(Micro.
l·Dr
y.
Lighl)
Li&hl)
*
'i!I
1
t-h-<ll<
.:f.it¼) ut..,-tJl(Jf-it¾) ut-\-J-<11
UHt
llt-\-J-(•.tt-ft-¼)
11t-r.-(O,!'J
"Ht<.:f.-!t¼J
>,!!Aj ~A·)
-'.!JAl
-\!!
•.!!Ai
-ti!
A_!Al
11)
1!jJ)71(£)
-'J.,1)71{~) ut
llt-\!-<lJ
0
1!
J•I!
.1!.
•J
'-fAt
~¼)
7J;,p,j
7J;tl'1!
~ \-·A~
11J10)~
Al I
!!
A"J!
•l
~·-1-•t ttJlo)6 'f!'-t,q
o)-!1-
7to)
E.
:;!,¥-
[-¥-it.J\-.l!J--5-¼l
[a)
...
it-!\-.IIJ-~¼J
-1:i-
tJI
3."lf3.
(>tl--i-~
0
-
JJjLt1I-U-
-l
---,---,---,---,---~---T---·
Q'ty
FA!FG!sA!sG!MA!MG!MB
I
I I I I
'
I I I I I I
I f I I
I
I
I
I
I I
1 1 I 1 I 1 1
I
I I
1 I 1
I I
2
I I
1 I 1 1 I
I I I
I I I
I
1
I I
I I
I
I
2
I I I I
I
I I I
1
1
I 1 1 I
I I
I I
I
:
I
: :
I I I
I I I I
I I I
I I I I 1 I
I I I I
1 I I
1
'
I
I
I
1
' I
I I I I
I I
I I I
1
I
I
I
I
I
1
I I
I i
I I
I
1
1 I I 1 1
I I I
2
2
2
2
1 1 1 1
I 1 1 1
2
1 1 I
I 1 I
I I I I I I
I
I
I I I I
I
I I
I I
I
I I I I
I I I I
I I
I I I
I I I
I I I
I I
1
1
I I I I
I I I I I I I
I I I I I
I 1
I
1
1
I
1
,,
I
2
2
I
1 1 ' 1 I
I I I
I
I
1
1 I
I
I I I I
1
I I
1
I I I I I
I I
I I I I I I
I
:
I I I
I
I
I
'
I I
'
'
'
1
I
I
I I
I
1
'
'
I I
'
1
'
I
'
I
1 I I
1
I I
1 I
I I
I
I
1
I I
I 1 I
I
I
2
I
I
1
I
I
I 1
I
1
I
2
1
I
I
i I
I
I I I I
I
I i I I
I I
I I I
I
!
I I
'
i I
I I
' '
:
I
'
I
: :
I I I
'
:
I I
: :
I I
'
I
I
I
I
I
I
1
I
I I
I
.,
1
1 1
..
I
I
:
I I
I
I
'
!
I
I
!
I
'
I
'
I
I
I
I
1
: I
I
:
I
I
I
I
I
'
I
:
I
'
I
'
'
'
'
'
I
I I
I
ll'lr9ll9
Loading...
+ 24 hidden pages