Sunstar KM-137-A-B, KM-235A-B User Manual

KAA-235i)/B

i^i

High

Speed,

Automatic

KM-137n/B

igs

High

Spee

ss

1-Needle,

Thread

IS

xmm

xiis:?!

xks7i

Lock

Trimmer .

Stitch

Machine

v.-

•

with

April

Printed in Korea

CONTENTS

(^tinSta^

A

B

C

D

E

F

Gi

H

I

Machine

21331^3^

Upper

3^/

Upright

AiiS^515t^

Feed

EIOIE m

Press

¥101

Thread

AISBJI

Reverse

aiB

m

Thread Wiper Mechanism 21

fitOiSI

Lubrication

IS

Body&Thread

^Til

Shaft,

Needle

mW

Bar,

3171/

Thread

Shaft&Lower

3TII

Mechanism

Bar&Tension

Si!

Trimmer

(236BS

Button

SB

se

m (235a§)

m\

essBS)

a;ii

{235a§)

Release

m

Mechanism

Tension

Adjusting

Take-Up,

33S

UOITil

Shaft

Mechanism

Synchronizer

371!

Mechanism

—8

4

10

12

16

18

20

22

Accessories

J

atAiiAfBi

^

Program Unit

Program

isni

a;ii

Unit

Box&Automatic

Si!

Xfl

¥lii

Presser

Foot

El\

Lifter

(235ag)

24

26

Machine

Thread

Body

Tension

&

Adjusting

Mechanism

2IS

31 &Tj|

intiiiHtai'

Ref.No.

A-1

A-1-1

A-l-Z

m

A-3

A-6

A-10

A-11-1

A-li-2

A-12

A-13

A-14

A-15

A-15-1

A-15-2

A-15-3

A-15-4

A-15-5

A-15-6

A-15-7

A-15-8A

A-15-9

A-16

A-16-1

A-16-2

A-17

A-IB

A-19

A-20

A-20-1

A-20-2

A-20-3

A-20-4

A-20-5

A-21

Parts

Ol-OOIA-1370

1

01-001A-235B

01-001A-235A

01-006A-2350

01-007C-2350

01-029M-1230

01-144R-1230

Ol-llOR-1230

01-031C-1230

SC-0120-1230

SC-0174-1230

01-009A-2350

SC-A174-4122

01-030C-1230

SC-0120-1230

40-003P-1230

40-114A-1230

40-104A-1230

40-504A-1230

40-111G-1230

40-404A-1230

40-604S-1230

40-204A-1230

40-304A-1230

40-333G-123A

40-804W-1230

40-104A-2350

40-204A-2350

40-008R-1230

SC-0114-1230

01-127A-1230

40-001A-2700

40-105A-2700

40-101A-2700

40-102A-2700

40-103A-2700

40-104A-2700

SC-0104-5607

No.

A.

A-1.

A. B

A-1.

A.

A-1.

A.

A-1.

A. B

A-1.

Name

of

Parts

Arm.

Bed

Plate

For

Plate

Plug

Guide

(9/64'

(11/64'

For

(11/64'

Guide

Release

Complete

Barrel

Release

Spring

Stud

Screw

Disk

Relese

Spring

For

Adjusting

Barrel

For

Guide

Plate

For

Disk

For

(11/64'

Assembly

A-2

Rubber

For

A-2

Left

n=40)

TakeUpLever

n=40)

For

Arm

n=40)

For

A-15-4

Washer

A-15-10

Knob

A-15-4

A-15

With

For

A-20

n =40)

Cap(L)

Three

Holes

Ih.

(i)

<&.

ails,

(i)

"fa

<34

jL^B^TlKf)

>34

-8=84

2*8^2

44

-S1I71

?I4

7^4^»l

44(11/64'

44^4

44(11/64'

.2842

44 44

•8

^^4

4

^ (137*)

•a

4a4

•a ^

•S A

•a"M=84

I±4

•S

2=844

4s

4

2=844

(4=84)

-8

2=844

*4

44

2=8

44-g-

^

5|2'8

2=844

4^8

-884

22-8

28^4(2)

«-8

'im

22-82844

22828

22 24

22828=^4

44

84

228

448

B/S 2844(11/64' n=40)

fl-9)(3)

44(9/64*

(11/64' n = 40)

2=844

(15/64' n = 28) 1

n =40) 1

n"40)

n =40)

(9/64' n =40)

(2)(137-g-)

4 1

28

42

1

B

Arm

B-1

Arm,

Face

Gasket

Name

Face

Rubber

Thread

Screw

Screw (11/64' n =40)

Screw

B-I

Cover

B-1

Screw (11/64'

Screw

Thread

B

Screw (9/64*

Tension

Check

Tension

Set

Tension

Ratchet

B

Tension

Tension Adjusting Apparatus Ass'y

B-1

Tension

B-1

Cap

Packing

Screw (15/64' n =28)

Thread

Supplementary Tension Ass'y

B-1

Guide

B-1

Shaft

B-1

Tension

B-1

Spring

Nut

B-1

Screw

B-1

Assembly

No.

1

2

1

NOTE:

A=I«4-137A

A-1=KM-235A

B-KM-137B B-1"KM-235B

A

Machine

Thread

£IS

m

Body

Tension

&

Adjusting

SI

Mechanism

Ref.No.

A-22

Parts

01-016A-2350

No.

Note

Guide

NameofParts

Bar

For

Thread

§ a

-a

(235-8-)

Q'ty

1

Assembly

No.

A-23

A-24

A-25

A-26

A-27

A-28

A-29

A-30

A-31

A-32

A-33

A-34

A-35

A-36

A-37

A-38

A-39

Ol-OllA-2350

01-012C-2350

01-019C-1230

SC-0174-1230

01-112R-1230

Ol-llOR-1230

01-006R-2350

Ol-OlOM-2350

01-013M-137A

01-013M-137B

01-013M-235A

01-013M-235B

01-035P-1230

01-035P-7400

Ol-OllC-1230

01-007R-2350

01-034A-1230

A

B

A-1

B-1

A.

A-l,

Top

Cover

Gasket

For

A-23

Oil

Gauge

Window

Screw

For

A-23

Rubber

Plug

(Small)

Rubber

Plug

(Large)

Rubber

Plug

Brand

Mark

For

Arm

Model

Mark

Model

Mark

Model

Mark

Model

Mark

Machine

Number

Plate

Setting

For

A-35

B

B-1

Plug

Rubber

Slide

For

Plate

Plug

Bed

Hole

For

Ass'y

Cable

7)4

^0]

ji^47i|(i)

44

jl-?-47fl(^)

-a ^4^71

4i4a(44-)

£^43

si

43

3^43

a«a43

4^4

434

4^

7}^

4sI|lco|c

4344(2.)

4

q-A).

e^(5)

444

444711

^0)4

?!^!i(3)

314-4711

2^

1

4

6

3

1

A-40

A-41

A-42

A-43

A-44

A-45

A-46

A-47

A-48

A-49

A-50

A-51

A-52

A-53

A-54

A-55

A-56

A-57

A-58

A-59

01-035A-123A

01-035A-123B

01-035A-235A

SC-A119-4119

01-016C-1230

01-017C-1230

01-015C-1230

01-038W-1230

SN-0112-1230

SC-0346-2350

01-015A-2350

SC-0199-2700

Ol-OllC-2350

SC-0365-3710

01-009R-2700

SC-0365-3710

01-009R-2350

SC-0365-3710

12-016M-2350

Ol-llOR-1230

A.

B.

A.

A-l.

A-l,

A-l.

A-l,

A-l

B-1

B

Needle

Screw (11/64' n =40)

Bed

Spring

Nut

Screw

B-1

Cable

B-1

Screw (11/64' n=40)

B-1

Cable

Screw

B-1

Cable

B-1

Screw

B-1

Cable

Screw

B-1

Earth

B-1

Rubber

Plate

Leg

Front

Leg

Rear

Leg

Right

Washer

(M8X1.25)

Cover

Holder

(9/64'

Holder

(9/64'

Holder

(9/64'

Line

Plug

(AL-Type)

For

A-46

(5N)

n = 40)

(6N)

n=40)

44

44(4t4)

44

4-444(11/64'

"His.

44(4)

4b

44(^^)

nijs.

44

"Dh442=4

43

44

LiH(MS X1.25)

43

44^44

444

44

$4343

44-&

44 44

44

J?-4-

C(5N)

44 44

3444(11/64'

44-S-44A(6N)

44

4 4-a-

44

424

(2)

44

3f-47l)(4)

44

•a-3(M8xl.25)

(4)(9/64'

(4)

(4)(9/64'

44(3)

n=40)

1

NOTE:

A»KM-137A A-1°KM-235A

B°KM*137B

B-1°KM-235B

Upper

Shaft, Needle Bar, Thread Take-Up,

Synchronizer

Mechanism

mv\i

4J3^uoi7:i

B-ig

sfTii

B-8B-10

•

B-41-2

I

B-34-10

Ref.No.

B-l-l

B-1-2

B-1-3

B-2

B-3

B-6

B-7

B-8

B-9

B-10

B-11

B-11-1 B-12

B-13 B-14

B-15

B-16

B-17

B-18

B-19

B-20

B-21

B-22-2

B-23

B-24

B-25

B-25-1

B-26

B-27

B-28

B-29

B-30

B-32

B-33

B-34

B-35

B-36 B-37-1

B-37-2

B-38 B-39

B-40

B-41-1

Parts

02-101A-1370

02-101A-2350

02-101A-235A

02-018W-1230

02-(l20M-I230

02-016R-1230

02-015C-2500 02-013R-1230 02-014W-1230

SC-0210-3800

02-125A-1230

02-104A-250A

SC-0507-1230

02-126A-1230

1

SC-0507-1230

02-121A-1230

SC-A129-4515

02-211A-1230

SC-A129-4515

02-027A-1230 SC-0114-1230

02-028C-1230

02-003A-2350

SC-0150-2500

SC-0188-1230

02-110A-235A 02-102A-250A

02-101A-1230

SC-A129-4515

SC-0504-1230

SC-0123-1230

08-002A-123A

08-002A-123B

SC-0507-1230 02-005W-1230 04-006A-1230

04-001A-235A

04-001A-235B

04-108A-1230

04-108A-2350

SC-0110-1230

04-I09A-235A

04-005C-1230

04-002C-1230

No.

IsBBlBgBBroWHITil

B-42

B-43

B-44

B-45

B-46-1 B-46-2

B-47

B-48

B-49

B-50

SC-A131-4522

04-104R-1230

12-5000-SC53

12-0000-4701

01-019P-2350

01-020W-2350

SC-0109-2350

08-006C-2500

A.

A. B.

A-1

A. B,

A-1

A. B. A.

A-1.

A, B A-1.

A-1.

A-1,

A-1.

A-1. A-1,

A-1

Name

of

Parts

Main

B

B-1

A-1

B-i

B

B-1

B-1 B-1

Shaft

Main

Shaft

Main

Shaft

Rubber

For

B-3

Felt

For

B-1

0-Ring

For

B-7

Adjusting

Oil

Washer

Stopper

For

Valve

Rubber

B-8

For

Screw (5/16* n =24)

Main

Shaft

Front

Main

Shaft

Front

Screw (15/64' n =28)

Main

Shaft

Center

Screw (15/64'

Main

Screw (1/4*

Main

Shaft

n=28)

Collar

n=40)

Gear

Screw (1/4* n =40>

Main

Shaft

Rear

Bushing

Screw (15/64* n =28)

Oil

Seal

For

B-1

Pulley

Screw (15/64* n =40) Screw

(5/16* n =28>

Counterweight Counterweight Counterweight

Screw (1/4* n =40) Screw (1/4* n =40) Screw (9/32*

Take-Up Take-Up Take-Up

Oil

Protection

Screw

Thrust

Sliding

Needle

Needle Needle

Screw

Needle

Thread

n=28)

Lever

Complete

Lever

Complete

Lever

Complete

Rubber

(15/64* n =28)

Washer

For

Block

For

Block

Bar

Upper

Bar

Upper

(15/64* r = 28)

Bar

Lower

Guide

"A"

Guide

For

Guide

For

Screw (1/8* n =44)

Needle

Rubber

Cap

For

I

Synchronizer

Guide Washer

Screw

Protection

For

(M6X1.0)

Plate

Ass'y(Servo)

Ass'y

D-46

Lubrication

For

Bushing Bushing

Bushing

B-25.

B-35

Bushing Bushing

Bushing

B-35,

B-37-1,

(NP)

B-1

36

26

37-2

44 44 44 44

*4

2*

24 44 44

44

244

24

44

244

44

7lf"46i

24

7lt4»l

2251

44

7|f4o|

2444(5/16*

44

44(137A,

B, 235B)

*-'J(235A)

i^v}4(15/64'

B/S

4^

f

B/S (15/64* n =28)

4

«-to|

4't'44(l/4'

44

7H

(44)

•^#44(1/4'

44^*4

2444

(15/64* n= 28)

44

2^

4

fel

2|

t3j

2444

(15/64* n = 40)

•fel

2444

(5/16* n =28)

4a4

(137A)

444

4444(1/4'

451|7|4

2444

(1/4* n = 40)

424

^14

2444

447]

(137A)

447]

(235A)

4471

7lf4«t

2f

B/S

2444

(15/64* n = 28)

424

44

(137A,

4*4

iVvH

(235A)

4*4

4*44*4

4*4

B/S

44

4*44*4

4*4

44

W

4*4

4^4

(137A.

4*4

4^0]

(235A. B)

i-i']

44

4*44(1/8'

4*

4*44-*4

I422 444(2)

422

422 444

B/T

424

rtjoli

tsiUojH

444

44

7|f4

s/T

Servo

44

24tl!

n =24)

n = 28)

n=40)

(9/32* n = 28)

B, 235B)

B)

n=44)

444

(M6X1.C);

Assembly

No.

c

Upright

Shaft

Ql

mm

&

Lower

H

Shaft

Mechanism

C-29-2

C-28

C-27-2

C-26-2

0-27-1

C-26-1

C-6-2

yC-9

I

0-8

C-10

C-1-2

• I

C-12-2

(0)0-11

0-12-1

• I I

0-14

Tm®"!

r

I

r"

L

C-24

Cj:22

C-20

C-23I

W * '

P_

• j

I

C-19

C-17

C-21

0-25j

n

C-29-1

0-32

C-28

C-31

C-2

C-6-1

0-30

0-1-1

0-3

C-11

m

0-13

1 I

0-15

Ref.No.

Parts

No.

Note

NameofParts

§ €

Q'ty

Assembly,

No.

C-l-l

C-1-2

C-2

C-3

C-6-1

C-6-2

C-7

C-8

C-9

C-10

C-11

C-12-1

C-12-2

C-13

C-14

C-15

07-103A-1230

07-103A-2350

07-005M-1230

07-004S-1230

07-104A-1600

10-102A-2700

SC-0114-1230

07-015G-1230

SC-0361-1230

07-101A-2700

44-025A-1230

SC-0512-1230

07-110A-1230

SC-0507-1230

02-214A-1230

A,

A-l,

A.

A-l.

A.

A-l.

B

B-1

Lower

Shaft

Lower

Shaft

Felt

For

C-1

Set

Screw

Lower

Shaft

Lower

Shaft

Screw

(15/34' n = 28)

Spring

For

Screw (3/16'

Lower

Shaft Bushing

Coiiar(B)

For

Screw (11/64'

Lower

Shaft

Screw

(15/64'

Lower

Shaft

For

Bushing

C-7

n=32)

Rear

Gear

C-2

(Front)

(Center)

C-1

n=40)

Bushing

n=28)

(137A.B)

(235A. B)

4^

44

*-8

S\S. ^

jl^44

44

i-a

ia

Jta

i^44

4

44

aojs

"Ss

aojH44(11/64* n = 40)

44

B/s

J''844

44

44(44)

(137A. B)

(235A. B)

(15/64' n =28)

(3/16* n =32)

(B)

44

(11/64*

n=40) 2

1

2

1

C-16

C-17

C-18

C-19

C-20

C-21

C-22

C-23

C-24

C-25

C-26-1

C-26-2

C-27-1

C-27-2

C-28

C-29-1

SC-A129-4515

03-101A-1600

03-102A-1230

SC-0507-1230

03-103A-1230

SC-0507-1230

02-212A-1230

SC-A129-4515

02-213A-1230

SC-A129-4515

07-007A-123A

07-003A-270A

07-007A-123B

07-003A-270B

07-005A-2700

07-106A-123A

Screw

Upright

Vertical

Screw (15/64'

Upright

Screw (15/64'

Upright

Screw

Upright

Screw

A

A-l

B

B-1

Rotary

Bobbin

A.

B Bobbin Case

(1/4'

Shaft

(1/4*

Shaft

(1/4'

Hook

(Ai)

n=40)

Upper

n=28)

Lower

n=28)

Upper

n=40)

Lower

n = 40)

Ass'y

Bushing

Gear

4444(1/4'

<34

4

44

B/s

2^44(15/64'

<3444-8

44

B/S

2=844

<3447)4(44)

440]

<3444(1/4*

<3447|o)(44)

444

<3444(1/4*

7}V\

7)4

71-4

7|-4

Ji"}]

n =40)

n =28)

(15/64* n =28)

n=40)

1

C-29-2

C-30

C-31

C-32

07-104A-2700

07-013A-1230

07-011W-1230

SC-A174-4122

A-l.

B-1

Bobbin

Case

Hook

Retainer

Spring

Washer

Screw (11/64*

Ass'y

For

n=40)

C-32

7)44<»1

7)444

7)4

44

(11/64*

n=40)

1

note:

A-i<M-137A

A-1»KM-235A B=KM-137B

B-1°KM-235B

Feed

mOlH

Mechanism

•

•D-73

D-7ll

0-74-1

D.76 D-75-1

n n

Ob

0-105-1

0-107-111

U

Y O

\ :

Vf

H ;

D-77-1

SD-78-1

^wSwwS

D-84

D-87D-86

OO-86-I

_

^ O

D-85-2

1^9

D-80-1 /

D-79-1

0-91-1

; © o o L

D-95 D-97

1 I i

O-106-1

0-96

0-98 T

D-88

J

0-101

jm

1

D-102

°-i

' 0-63 0-76

0-62

toS» O Q 0

0-53

0-55

0-105-2

J, k

0-106-2

•

0-78-2

I,

0-91-2

D-25

/•

StinStai'

D-1

06-112A-2350

D-2

06-113A-2350

D-3

SC-0114-1230

D-4

01-037R-1230

D-5

06-140A-1230

D-6

SC-0114-1230

D-7

06-021R-1230

D-8

06-008A-2350

D-9

SC-0307-1230

D-10

44-009C-1230

D-11

SC-0133-1230

' D-12

D-13

D-14

D-15

D-16 D-17

D-18 D-19

D-20

D-21

D-22 D-23 D-24 D-25 D-25 D-27

D-2B

D-29

06-015A-2350

06-n4A-2350 06-002W-2350

SC-0122-1230 06-107A-123A

06-107A-123B

06-107A-235A

SC-0130-1230 06-117A-1230

06-311A-2350 SC-0497-1230 06-104P-2350 SC-0496-3710

06-105A-2350

06-106A-2350

06-109P-2350

06-103A-2350 06-i08P-2350

EED^HEl

ESSa^KBMI

D-31

06-107P-2350

D-32

06-110P-2350

D-33

SC-0175-1230

D-34

06-023P-23S0

D-35

SC-0175-1230

D-36

06-116A-2350

D-37

06-139A-1230

D-38

SC-0114-1230

D-39

01-037R-1230

D-40

06-140A-1230

D-41

SC-0114-1230

D-42

06-128A-2350

D-43

06-119S-1230

D-44

06-020S-1230

D-45

06-038A-235A

D-46

06-041A-23SB

D-47

06-119S-1230

D-48

06-037P-1230

D-49

SC-0175-1230

D-50

44-0000-1230

D-51

44-029M-1230

D-52

06-050A-2350

D-53

06-044A-2350

D-54

06-045A-2350

D-55

SC-0109-2350

D-56

01-020W-2350

D-57

06-048A-235A

D-58

SC-0166-2350

D-59

n-0i9M-2350

D-60

11-018M-2350

A.

B.

A. B A-I.

A. B.

A-1.

A-1. A-1. A-1. A-1. A-1. A-1. A-1. A-1,

Note

B

A-1

B-1

A-1

B-1

Feed

Bushing(Front)

Screw

Rubber Rear

Screw

Rubber

Feed

Screw

Retainer

Screw (1/8* n =44)

Feed Feed Washer

Screw

Feed Feed

Feed Screw (1/8*

Sliding

Crank(Rear)

Screw (3/16* n = 28)

Pin(A)

Screw (11/64* n =40)

Feed Feed Pin(B)

Feed

Hinge Screw

Screw (1/4* n =40)

B-1

Hinge

Pin(C)

Screw (11/64*

Hinge

Screw

Feed Front

Screw

Rubber Rear

Screw

Feed

Screw (3/16* n =28)

Screw

Rear Rear

Screw

Hinge

Screw

Oil Holder

B-1

Crank

Stopper

B-1

Bracket

B-1

Screw

B-1 B-1

Spring

Backtack Soienoid

B-1

Screw

B-1 B-1

Tube

Plug

B-1

Name

Roker

Shaft

(15/54*

Cap

For

Bushing

(15/64* n =28)

Flange

Rocker

(3/16* n = 32)

Piate

Bar Bar

Shaft

For

D-13

(15/64* n = 28)

Dog Dog

Dog(AL-Type)

n=44)

Block

For

D-25

Connecting Connecting

For

D-25. 26

Regulation

Pln(B)

(15/64*

Pin(A)

For

D-26

For

(11/64* n = 40)

Lifting

Bushing

(15/64* n = 28)

Cap

For

Bushing

(15/64* n = 28)

Lifting

(3/16* n =32)

Crank

For

Crank

For

(3/16* n =28)

For

(11/64*

Wick

For

Oil

Ass'y

For

D-52

For

D-57

(M6x

1.0)

Washer

(M5X0.8)

For

D-57

For

D-57

n=28)

For

and

For

n=28)

For

n=40)

Shaft

For

Bell

n=40)

For

D-1

For

Link(A) Llnk(B)

Link

D-74

For

D-36

D-45.

Wick

For

D-1

Shaft

D-1

D-28

D-36

Arm

B/T

Ass'y

of

D-1

Oil

D-36

46

D-55

Parts

Wick

For

Soienoid

D-12

iJiH ? U

sU^

i^>44

f-atJl

4U47t|

ftH

f-ad^)

a!£^

£^44

(15/64* n = 28)

fasi

ji^-4'ii

fl-M

3«il3

2^2

^44

(3/16* n =32)

-a*]

4'|ttl

-5)4

%\7]tS\44(1/8* n =44)

#4

14

11?

4

14

11?144

14

11? 4

2?44

(15/64* n = 28)

14 14

14(411)

14

?44

(1/8* n = 44)

14

4?

*4

4?

tA

2^2(1)

fell?

2?44(3/16'

41Si4?

sl«l=

-it

44^

442

'y?

4o|H

2?

442

2?

42«S

2?44

14442?44

442

2?

4012

4?

4-412a.?'4

4el£

2?

?44(11/64'

^2(A) ^2(B)

?2

»!(B)

?a ?2

ll4»i(B)

(15/64* n =28)

(1/4* n =40)

?2

444(A)

?2

4(c)

44

4?

l£

n=28)

(11/64*

444

4-412£7^444(11/64*

14

11!(4)

42?

2?44

(15/64* n =28)

144

l?4tl

14

14(1) 42?2?44 14

242(4)

14

2?2(4) 14

4?

14

2?2(1) 14

2?3(1) 14

2?3(?) 1?4 4-o|l2

i<y

^J;»|

24

?4 4?

IsK^olc

2?2

14

244

224

(15/64* n =28)

2444

2?44

4

44

(11/64* n = 40)

2?2{£)

(3/16*

(3/16* n =32)

224

4? B/T ?22

4?

14242

14242 14242

14242(2)

14201c

>4142

12

142

«41!

24"?!

j^.af

44

Servo

i44

?44

(M5X0.8)

n=40)

(M6xl,0)

n=40)

n=28)

Assembly

No.

note:

A-KM-137A A-1BKM-235A B-KM-137B B-1=KM-235B

Sunstar KM-137-A-B, KM-235A-B User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual