SunStar ECLIPSE SIR25, ECLIPSE SIR25-N5, ECLIPSE SIR25-L5, ECLIPSE SIR35-N5, ECLIPSE SIR45-L5 Installation And Operation Instructions Manual

...

!INSTALLER:

This manual is the property of the owner. Please present this manual to the

!!!!

INSTALLATION AND OPERATION INSTRUCTIONS

OWNER / INSTALLER: For your safety this manual must be carefully and thoroughly read and understood before installing, operating or servicing this heater.

SUNSTAR ECLIPSE

INFRARED RADIANT TUBE HEATER

Single Stage Pull Through System (Negative Pressure)

Models: SIR25, SIR35, SIR45 – (N5/L5)

owner when you leave the job site.

▲WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.

IF YOU SMELL GAS: FOR YOUR SAFETY

DO NOT

DO NOT try to light any appliance.

DO NOTDO NOT

!!!! DO NOT

DO NOT touch any electrical switch; DO NOT

DO NOTDO NOT telephone in your building.

!!!! IMMEDIATELY

IMMEDIATELY call your gas supplier from a neighbor's

IMMEDIATELYIMMEDIATELY telephone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department.

!IMPORTANT:

!IMPORTANT: SAVE THIS MANUAL FOR FUTURE REFERENCE.

!IMPORTANT:!IMPORTANT:

Post Office Box 36271 (28236) • 306 West Tremont Avenue (28203) • Charlotte, North Carolina

Phone (704) 372-3486 • Fax (704) 332-5843 • www.sunstarheaters.com • email: info@sunstarheaters.com

SAVE THIS MANUAL FOR FUTURE REFERENCE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.SAVE THIS MANUAL FOR FUTURE REFERENCE.

FOR YOUR SAFETY

FOR YOUR SAFETYFOR YOUR SAFETY

DO NOT use any

DO NOTDO NOT

SUNSTAR HEATING

SUNSTAR HEATING PRODUCTS, INC.

SUNSTAR HEATING SUNSTAR HEATING

DO NOT

DO NOT store or use gasoline or other

DO NOT DO NOT flammable vapors and liquids in the vicinity of

flammable vapors and liquids in the vicinity of

flammable vapors and liquids in the vicinity of flammable vapors and liquids in the vicinity of this or any other appliance.

this or any other appliance.

this or any other appliance.this or any other appliance.

PRODUCTS, INC.

PRODUCTS, INC.PRODUCTS, INC.

store or use gasoline or other

store or use gasoline or other store or use gasoline or other

Form 43471010

Sept 2011

TABLE OF CONTENTS

SECTION DESCRIPTION PAGE

1.0) Safety ................................................................................................................................................... 2

2.0) Installer Responsibility ...................................................................................................................... 2

3.0) General Information........................................................................................................................... 2

4.0) Minimum Clearances to Combustibles ........................................................................................... 4

5.0) Specifications...................................................................................................................................... 5

6.0) Packing List ......................................................................................................................................... 5

6.1) Accessory Packages .......................................................................................................................... 6

7.0) Dimensions – SIR Series ................................................................................................................... 7

8.0) Heater Assembly Overview ............................................................................................................... 8

9.0) Typical Suspension Methods ............................................................................................................ 9

10.0) Heater Assembly .............................................................................................................................. 10

11.0) Gas Connections and Regulations ................................................................................................. 13

12.0) Instructions for Pressure Test Gauge Connection ....................................................................... 15

13.0) Electrical Connections ..................................................................................................................... 16

14.0) Venting ............................................................................................................................................... 19

15.0) Air for Combustion ........................................................................................................................... 24

15.1) Direct Outside Air for Combustion ................................................................................................. 24

16.0) Lighting and Shutdown Instructions .............................................................................................. 26

17.0) Sequence of Operation .................................................................................................................... 26

18.0) Control Component Location .......................................................................................................... 27

19.0) Cleaning and Annual Maintenance ............................................................................................... 28

20.0) Troubleshooting Guide..................................................................................................................... 29

21.0) Replacing Parts ................................................................................................................................ 32

21.1) Removal of Spark Electrode ........................................................................................................... 32

21.2) Removing Main Burner and Gas Valve ......................................................................................... 33

21.3) Air Switch Pressure Check .............................................................................................................. 33

21.4) Ignition System Checks ................................................................................................................... 34

21.5) Motor and Blower Wheel Check ..................................................................................................... 35

22.0) Installation Data ............................................................................................................................... 35

23.0) Replacement Parts Guide ............................................................................................................... 36

This heater complies with ANSI Z83.20 (current standard) and CSA 2.34. Copies of the National Fuel Gas Code (ANSI Z223.1-latest edition) are available from the CSA at 8501 East Pleasant Valley Road, Cleveland, Ohio 44131 or 55 Scarsdale Road, Don Mills, Ontario M3B 2R3. All NFPA codes are available from the National Fire Protection Association, Batterymarch Park, Quincy, Massachusetts 02269.

Form 43471010 Sept 2011 -1-

For installations with mounting heights less than 10 feet, install the heater at the highest possible height for the best radiant energy distribution.

instructions must be followed to prevent or avoid hazards which

Caution

CautionCaution

Caution

instructions must be followed to prevent incorrect operation or

the heater which may cause minor injury or property

1.0) SAFETY

This heater is a self-contained infrared radiant tube heater. Safety information required during installation and operation of this heater is provided in this manual and the labels on the product. The installation, service and maintenance of this heater must be performed by a contractor qualified in the installation and service of gas fired heating equipment.

All personnel in contact with the heater must read and understand all safety information, instructions and labels before operation. The following symbols will be used in this manual to indicate important safety information.

SAFETY REQUIREME

SAFETY REQUIREMENTS

SAFETY REQUIREMESAFETY REQUIREME

•••• The heater area must be kept clear and free from combustible materials, gasoline and other flammable

vapors and liquids.

•••• This heater is designed for use with one type of gas (LPG or Natural). Make sure that the type of gas to be

supplied to this heater matches that shown on the heater rating plate.

•••• DO NOT

DO NOT install this heater directly onto an LPG container or propane cylinder without directions from your

DO NOTDO NOT propane company. LPG containers (propane cylinders) must not be stored indoors or in the vicinity of any gas-burning appliance.

•••• Children and adults should be alerted to the hazards of high surface temperatures and should stay away to

avoid burns or clothing ignition.

•••• Clothing or other flammable materials should not be hung from the heater or placed on or near the heater.

•••• Young children should be carefully supervised when they are in the same space as the heater.

•••• NEVER

NEVER attempt to service the heater while it is plugged in, operating or hot. Any guard or other protective

NEVERNEVER device removed for servicing a heater must be replaced prior to operating the heater.

NTS

NTSNTS

Warning

WarningWarning may cause serious injury, property damage or death.

installation of damage.

2.0) INSTALLER RESPONSIBILITY

The installer is responsible for the following:

•••• The heater and venting, as well as electrical and gas supplies must be installed in accordance with these

installation instructions and any applicable codes and regulations.

•••• Every heater shall be located with respect to building construction and other equipment so as to permit

access to the heater.

•••• Each installer must follow the clearances to combustible materials for the heaters.

•••• Install the heater so that the supports and hangers are correctly spaced in accordance with these

instructions. The heater must be supported by materials having a working load limit of at least 115lbs.

•••• Supply the owner with a copy of these Installation and Operation Instructions.

•••• Where unvented heaters are used, gravity or mechanical means shall be provided to supply and exhaust at

least 4 CFM per 1,000 Btu/hr input of installed heaters.

•••• Never use the heater as a support for a ladder or other access equipment. Do not hang anything from the

heater.

•••• Supply all installation materials necessary that are not included with the heater.

•••• Check the nameplate to make sure that the burner is correct for the gas type in the building and the

installation altitude.

3.0) GENERAL INFORMATION

This heater is a self-contained infrared radiant tube heater for use in locations where flammable gases or vapors are not generally present (as defined by OSHA acceptable limits) and is intended for space heating of garages, vestibules and entry ways, workshops, enclosed patios, golf practice ranges and most industrial and commercial applications. DO NOT vehicles.

DO NOT install this heater in residential bedrooms or bathrooms, mobile homes or recreational

DO NOTDO NOT

-2- Sept 2011

Form 43471010

For indoor installation o

(FOR CANADA ONLY)

a. Installation of this appliance is to be in accordance with latest edi

tion of

CSA B149.1 (

Natural Gas and

For indoor installation only. Not for use in residential dwellings.

For indoor installation oFor indoor installation o

INSTALLATION REQUIREMENTS

INSTALLATION REQUIREMENTSINSTALLATION REQUIREMENTS

nly. Not for use in residential dwellings.

nly. Not for use in residential dwellings.nly. Not for use in residential dwellings.

The installation must conform to local building codes or in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA54 or the Natural Gas and Propane Installation Code CSA B149.1. Heaters shall be installed by a licensed contractor or licensed installer. Clearances to combustibles as outlined in this manual should always be observed. In areas used for storage of combustible materials where they may be stacked below the heater, NFPA54 requires that the installer must post signs that will “specify the maximum permissible stacking height to maintain the required clearances from the heater to combustibles.”

Every heater shall be located with respect to building construction and other equipment so as to permit access to the heater. Each installer shall use quality installation practices when locating the heater and must give consideration to clearances to combustible materials, vehicles parked below, lights, overhead doors, storage areas with stacked materials, sprinkler heads, gas and electrical lines and any other possible obstructions or hazards. Consideration also must be given to service accessibility.

The heater, when installed in aircraft hangars and public garages, must be installed in accordance with ANSI/NFPA 409-latest edition (Standard for Aircraft Hangars), ANSI/NFPA 88a-latest edition (Standard for Parking Structures), and ANSI/NFPA 88b-latest edition (Standard for Repair Garages) with the following clearances:

a. At least 10 feet above the upper surfaces of wings or engine enclosures of the highest aircraft that may be

housed in the hangar and at least 8 feet above the floor in shops, offices, and other sections of hangars communicating with aircraft storage or service areas.

b. At least 8 feet above the floor in public garages. ▲▲▲▲WARNING:

WARNING: Minimum clearances marked on the heater

WARNING:WARNING:

must be maintained from vehicles parked below the heater.

Propane Installation Code).

b. For installation in public garages or aircraft hangars, the minimum clearances from the bottom of the

infrared heater to the upper surface of the highest aircraft or vehicle shall be 50 percent greater than the certified minimum clearance, but the clearance shall not be less than 8 feet.

Although these heaters may be used in many applications other than space heating (e.g., process heating), SunStar will not recognize the warranty for any use other than space heating.

This heater is for Indoor Installation and Covered Patio Installation only and can be used in either Vented or Unvented mode. The term Unvented actually means Indirect Vented. While the products of combustion are expelled into the building, national codes require ventilation in the building to dilute these products of combustion. This ventilation may be provided by gravity or mechanical means.

This heater is not an explosion proof heater.

This heater is not an explosion proof heater. Where the possibility of exposure to volatile and low flash point

This heater is not an explosion proof heater.This heater is not an explosion proof heater. materials exists, it could result in property damage or death. This heater must not be installed in a spray booth where the heater can operate during the spraying process. Consult your local fire marshal or insurance company.

High A

High Altitude:

ltitude:

High AHigh A

ltitude:ltitude: Appliances are supplied as standard for altitudes of O to 2,000 feet (0-610 m). High-altitude ratings are obtained by a change in the orifice size. When ordered for high altitude installations, burners are supplied by the factory ready for high altitude installation. Check the nameplate for altitude before proceeding with the installation. In Canada the adjustment for altitude is made in accordance with Standard CGA 2.17, Gas-Fired Appliances for Use at High Altitudes.

Form 43471010 Sept 2011 -3-

SIR 25

8” 4” 41” * 8” 30” 4”

SIR 35, 45

12” 4” 57” ** 8” 40” 4”

4.0) MINIMUM CLEARANCES TO COMBUSTIBLES

Combustible material must be located outside the clearance dimensions listed.

Failure to do so may result in death, serious injury or property damage.

Minimum clearances to combustibles shall be measured from the outer surfaces as shown in the following diagram. For reduced clearances below the heater, use the Deflector Kit (Part No. 43504010), described in Section 6.1), and maintain the minimum clearances specified in the notes below. Follow the instructions packaged with the kit for installation.

End

* Ceiling

End

Ceiling

Side

Below

Horizontal

Front

Side

Below

45° Angle (Maximum)

Rear

MINIMUM CLEARANCES TO COMBUSTIBLES

MINIMUM CLEARANCES TO COMBUSTIBLESMINIMUM CLEARANCES TO COMBUSTIBLES

Mounted Horizontally

Model No.

Model No.Model No.

Mounted Horizontally Angle Mounted at 45º

Mounted HorizontallyMounted Horizontally

Sides

Sides Ceiling

SidesSides

Ceiling

CeilingCeiling

1111

Below

BelowBelow

2222

Ends

Ends 45

EndsEnds

Angle Mounted at 45º

Angle Mounted at 45ºAngle Mounted at 45º 45º Front

º Front 45º Rear

4545

º Frontº Front

45º Rear

45º Rear45º Rear

The clearance is 12” when installed in an UNVENTED

IN CANADA

IN CANADA, clearances below the heater are:

IN CANADAIN CANADA

UNVENTED configuration in industrial and commercial installations.

UNVENTEDUNVENTED

SIR25: 36” (27” with deflector);

SIR35/45: 48” (36” with deflector)

* The clearance is 33” with deflector.

** The clearance is 42” with deflector / 30” side clearance with deflector.

▲WARNING:

▲WARNING: Certain materials or object

▲WARNING:▲WARNING: could be seriously damaged.

could be seriously damaged. Observe the Minimum Clearances to Combustibles listed in the manual and on the

could be seriously damaged.could be seriously damaged. heater at all times.

heater at all times.

heater at all times.heater at all times. NOTE:

NOTE:

NOTE:NOTE:

1. The clearances specified above must be maintain

The clearances specified above must be maintained to combustibles and other materials that may be

1. 1.

The clearances specified above must be maintainThe clearances specified above must be maintain

damaged by temperatures 90ºF above ambient temperature.

damaged by temperatures 90ºF above ambient temperature. Clearances to combustibles are posted on the

damaged by temperatures 90ºF above ambient temperature.damaged by temperatures 90ºF above ambient temperature. control box.

control box. In areas used for storage of combustible materials where they may be stacked below the heat

control box.control box. NFPA54 requires that the installer must post signs that will “specify the maximum permissible stacking height

NFPA54 requires that the installer must post signs that will “specify the maximum permissible stacking height

NFPA54 requires that the installer must post signs that will “specify the maximum permissible stacking height NFPA54 requires that the installer must post signs that will “specify the maximum permissible stacking height to maintain the required clearances from the heater to combustibles.”

to maintain the required clearances from the heater to combustibles.” SunStar

to maintain the required clearances from the heater to combustibles.”to maintain the required clearances from the heater to combustibles.” adjacent to the heater thermostat

adjacent to the heater thermostat or other suitable location that will provide enhanced visibility.

adjacent to the heater thermostatadjacent to the heater thermostat

2. The stated clearance to combustibles represents a surface temperature of 90

2. The stated clearance to combustibles represents a surface temperature of 90 ºF

2. The stated clearance to combustibles represents a surface temperature of 902. The stated clearance to combustibles represents a surface temperature of 90 temperature. Building materials with a low heat tolerance (such as plastics, vinyle sidi

temperature. Building materials with a low heat tolerance (such as plastics, vinyle siding, canvas, tri

temperature. Building materials with a low heat tolerance (such as plastics, vinyle siditemperature. Building materials with a low heat tolerance (such as plastics, vinyle sidi may be subject to degradation at lower temperatures. It is the installer’s responsibility to assure that adjacent

may be subject to degradation at lower temperatures. It is the installer’s responsibility to assure that adjacent

may be subject to degradation at lower temperatures. It is the installer’s responsibility to assure that adjacent may be subject to degradation at lower temperatures. It is the installer’s responsibility to assure that adjacent materials are protected from degradation.

materials are protected from degradation.

materials are protected from degradation.materials are protected from degradation.

Certain materials or objects, when stored under the heater, will be subjected to radiant heat and

Certain materials or objectCertain materials or object

Observe the Minimum Clearances to Combustibles listed in the manual and on the

Observe the Minimum Clearances to Combustibles listed in the manual and on the Observe the Minimum Clearances to Combustibles listed in the manual and on the

In areas used for storage of combustible materials where they may be stacked below the heater,

In areas used for storage of combustible materials where they may be stacked below the heatIn areas used for storage of combustible materials where they may be stacked below the heat

s, when stored under the heater, will be subjected to radiant heat and

s, when stored under the heater, will be subjected to radiant heat and s, when stored under the heater, will be subjected to radiant heat and

ed to combustibles and other materials that may be

ed to combustibles and other materials that may be ed to combustibles and other materials that may be

Clearances to combustibles are posted on the

Clearances to combustibles are posted on the Clearances to combustibles are posted on the

SunStar recommends posting these signs

SunStarSunStar

or other suitable location that will provide enhanced visibility.

or other suitable location that will provide enhanced visibility.or other suitable location that will provide enhanced visibility.

recommends posting these signs

recommends posting these signs recommends posting these signs

ºF (32

(32 ºC) above room

ºFºF

ºC) above room

(32(32

ºC) above room ºC) above room

ng, canvas, tri----ply, etc.)

ng, canvas, tring, canvas, tri

er,

er, er,

ply, etc.)

ply, etc.) ply, etc.)

-4- Sept 2011

Form 43471010

5.0) SPECIFICATIONS

Minimum *

Minimum *Minimum *

Minimum *

@@@@

SIR 25 25

,000

7/8”

#42741120

#42 (0.094)

1.45mm

(0.057) 8’ 8’

SIR 35 35

,000 1” #4

2741041

#35 (0.110) 1.7

5mm

(0.069) 8’ 8’

SIR 45 45

,000 1-1/8”

#42741031

1/8”

(0.125) 5/64”

(0.078) 8’ 8’

Type

TypeType

Type

Gas Pipe

Gas PipeGas Pipe

Gas Pipe

Tube

TubeTube

Tube

Flue

FlueFlue

Flue

Fresh Air

Fresh Air Fresh Air

Fresh Air

Electrical

ElectricalElectrical

Electrical

Current

CurrentCurrent

Current

Natural

½” MPT

120 Volt,

60Hz,

Spark Module: 2

Amp 250V

Part Description

Part Description Part Description

Part Description

QTY

QTYQTY

QTY

Control Box Assembly

................................

..............................

Draft Induce

r Assembly (with 4” Starting Collar

#40504020

) ................................

.........................

Flue Restrictor Plate (refer to

5.0) for I.D. & part number)

................................

. 1

15” Plastic Vacuum Air Tube (#03988150)

................................

..........................

Control

Fastener Kit

(#42

787000

)

................................

........ 1

Containing:

¼ - 20

Locknuts

(#02167010)

................................

.............................

Gas Connector 5/8” OD x 36”

(#30302360)

................................

.......................

Installation & Operation Instructions

(#43471010) ................................

................................

...........

NATURAL GAS

NATURAL GASNATURAL GAS

NATURAL GAS

PROPANE GAS

PROPANE GASPROPANE GAS

PROPANE GAS

MODEL NO.

MODEL NO.MODEL NO.

MODEL NO.

PART NO.

PART NO.PART NO.

PART NO.

MODEL NO.

MODEL NO.MODEL NO.

MODEL NO.

PART NO.

PART NO.PART NO.

PART NO.

SIR45

-N5

..............................

#43

501

070 SIR45

-L5

...............................

#43

501

080

Part Description

Part Description Part Description

Part Description

QTY

QTYQTY

QTY

3468000

, 8Ft. Body Package

................................

...........

Containing:

#43469

000, Pre

assembled

’ ALC steel tube assembly with re

flectors

..........

#42762010, Control End Reflector

................................

...........

#42761010, Foot End Reflector

................................

................

#02125

30, #10-24x1/2 Screws

................................

..............

#02266010, Speed Clips

................................

...........................

#42769010, Sliding Clamps

................................

......................

Orifice Size

Heat

Heat Heat

Model

Model Model

No.

No.No.

Btu/hr

Btu/hrBtu/hr

Input

InputInput

* MOUNT HEATERS AS HIGH AS POSSIBLE. Minimums are shown as a guideline for human comfort and uniform energy distribution for complete building heating applications. Consult your SunStar representative for the particulars of your installation requirements.

Gas

GasGas

Exchanger

Exchanger Exchanger

Length

LengthLength

16’ 9’-3”

Connection

Connection Connection

Total

Total Total

Heater

HeaterHeater Length

Length

LengthLength

Flue Restrictor

Flue Restrictor Plate

Flue RestrictorFlue Restrictor

I.D. &

I.D. & Part #

I.D. & I.D. &

Diameter

DiameterDiameter

Plate

PlatePlate

Part #

Part #Part #

Connection

ConnectionConnection

Natural Gas

Natural Gas Propane Gas

Natural GasNatural Gas

Orifice Size

Orifice SizeOrifice Size

Connection

ConnectionConnection

Propane Gas

Propane GasPropane Gas

Supply

SupplySupply

Mounting Height

Mounting HeightMounting Height

Horizontal

HorizontalHorizontal

Rating

RatingRating

45º Angle

45º Angle45º Angle

or Propane

(Male) 3” 4” Round 4” Round

Fuse

Fuse Rating:

Rating: Ignition System (direct spark):

FuseFuse

Rating:Rating:

(for 24V Circuit)

Ignition System (direct spark):

Ignition System (direct spark):Ignition System (direct spark):

30 second pre-purge period

1 Phase 2.6 Amp

6.0) PACKING LIST

A. Control/Draft Inducer

Control/Draft Inducer Package

A.A.

Control/Draft InducerControl/Draft Inducer

SIR25-N5 .............................. #43501030 SIR25-L5 ............................... #43501040

SIR35-N5 .............................. #43501050 SIR35-L5 ............................... #43501060

Package

PackagePackage

CONTROL/DRAFT INDUCER

CONTROL/DRAFT INDUCER PACKAGE NUMBERS

CONTROL/DRAFT INDUCER CONTROL/DRAFT INDUCER

PACKAGE NUMBERS

PACKAGE NUMBERSPACKAGE NUMBERS

B. Body Package Descriptions

Body Package Descriptions

B.B.

Body Package DescriptionsBody Package Descriptions

Form 43471010 Sept 2011 -5-

A.A.

A. Exhaust Hood Package, Part #42924000

Exhaust Hood Package, Part #42924000Exhaust Hood Package, Part #42924000

Exhaust Hood Package, Part #42924000

4 (10cm)

7 1/2 (19cm)

3 3/4 (10cm)

3 1/2 (9cm)

6

(15cm)

Bird Screen

Side View

Front View

Deflector

Deflector Bracket

Hanger Bracket (tube & reflector components not shown)

Deflector

10 1/2 (267mm)

5 1/2 (140mm)

6.1) ACCESSORY PACKAGES

Contains:

Exhaust Hood Assembly, #42925540……QTY–1 #8-18 x ½ Self-Drilling Screws, #02189030……QTY–2

B. Deflector Kit, Part #435040

Deflector Kit, Part #43504011110000

B.B.

Deflector Kit, Part #435040Deflector Kit, Part #435040

The Deflector Kit is available for use to reduce the clearances to combustibles below the heater. Refer to the Minimum Clea

Minimum Clearances to Combustibles Table

Minimum CleaMinimum Clea Section 4.0) when using this Deflector Kit. Heater must be mounted

must be mounted ONLY

must be mounted must be mounted when using this kit.

when using this kit.

when using this kit.when using this kit.

rances to Combustibles Table in

rances to Combustibles Tablerances to Combustibles Table

Heater

Heater Heater

ONLY in the horizontal position

in the horizontal position

ONLYONLY

in the horizontal position in the horizontal position

-6- Sept 2011

Form 43471010

7.0) DIMENSIONS – SIR SERIES

15

(381mm)

5 1/2 (140mm)

111 (280cm)

80 (203cm)

10 1/2 (267mm)

5 1/4 (133mm)

Side View

Bottom View

Hanger Bracket (QTY-2)

Emitter Tube

Reflector

8 FT Body Section

18 1/2 (470mm)

7 1/2 (191mm)

Draft Inducer (vertical mounting)

7 (18cm)

1/4 O.D. Tube

9 (23cm)

Strain Relief Bushing

Motor Leads

Plastic Vacuum Air Tube

End View

8 (20cm)

Control Box

Sight Glass

Electrical Connection

8 (20cm)

1/2MPT Gas Connection

Form 43471010 Sept 2011 -7-

8.0) HEATER ASSEMBLY OVERVIEW

Suspension

chain

reflector

Reflector, foot end

10-1/2

U bend

Tube support/

hanger bracket

80

3 OD x 8 tube

5-1/2

(control box to chain)

3

Control box

Suspension chain

Side View

with turnbuckle

3

(control box to reflector)

Reflector

Reflector, control end

U bolt clamp &

5/16 Hex nuts

Reflector clamp

with screw

Mounting flange

(3-hole)

Control Box

Mounting flange

(6-hole)

Restrictor

airplate

Exhauster

assembly

-8- Sept 2011

Form 43471010

9.0) TYPICAL SUSPENSION METHODS

SUSPENSION HAZARD

Burner must be secured to the mounting flange with nuts. All materials used to suspend the heater must have a minimum working load

of 115 lbs. All S Hooks must be crimped closed.

Never use the heater to support a ladder or other access equipment. Failure to do so may result in death, serious injury or property damage.

Various means of suspending the heater can be used. See the following drawings for typical examples.

1. Use only noncombustible materials for suspending hangers and brackets.

2. A minimum No. 2 chain with a working load limit of 115 lbs. is required.

3. Turnbuckles can be used with chains to allow leveling of the heater. All “S” hooks and eye bolts must be

manually crimped closed by the installer.

4. When using rigid means for heater suspension (rod, flat bar, etc.) provide sufficient lengths or swing joints to

compensate for expansion. See Figures b and c.

5. Heaters subject to vibration must be provided with vibration isolating hangers.

6. Heaters must not be supported by gas or electric supply lines and must be suspended from a permanent

structure with adequate load capacity.

SunStar recommends that the tube sections be suspended using chains with turnbuckles. This will allow slight adjustments after assembly and heater expansion/ contraction during operation.

If a “trapeze” method is used for tube support/hanger brackets (shown below), the minimum chain length for the two connecting chains is 36” to minimize any vibration that might be generated by the draft inducer assembly. If these chains must be less than 36”, then do not use the trapeze method and, instead, use individual chains on each tube support/hanger bracket.

Minimum No. 2 Chain

Threaded

Minimum No. 2 Chain

S-Hook (typical)

Rod

3/16 x 1 wide Flat Bar

Turnbuckle

Eyebolt

Turnbuckle

Eyebolt

36 (91cm) Minimum

Form 43471010 Sept 2011 -9-

Sheet metal parts, particularly reflectors and vent have sharp edges. Always use gloves when handling.

Failure to do so may result in death, serious injury or property damage.

CUT HAZARD

10.0) HEATER ASSEMBLY

During field assembly of the heater, the recommended procedure is as follows:

1. Put the suspension in place (according to Section 7.0) using proper suspension method (see Section 9.0).

80

Suspension

Chain

80

18-1/2

chains for suspension

Trapeze Method

Trapeze Method Individual Suspension Method

Trapeze MethodTrapeze Method

2. Lift the tube section and suspend it into place. When lifting, caution should be used to avoid damaging the

assembly. Make sure that the long axis of heater is level.

Individual Suspension Method

Individual Suspension MethodIndividual Suspension Method

Tube Flange

The long axis of heater

Level indicator

Side View

-10- Sept 2011

Form 43471010

3. Assembly the reflector onto the tube section. Leave 3” space between the tube flange and the reflector for

later mounting of control box and draft inducer.

4. Place the flanges of the control end reflector flush with the end of the first reflector. Secure by sliding speed

clips onto reflector edges. Evenly space 6 speed clips on sides and top of reflectors to provide a snug fit. Place foot end reflector on the opposite end of the reflector and secure as above.

Suspension chain

reflector

Speed Clip

Tube Flange

3

Side View

5. Attach the control box to the right-hand control tube flange and secure with 1/4-20 locknuts. The control box

must be mounted with the perforated fresh air plate on top, facing the ceiling.

6. Attach the draft inducer assembly to the left-hand draft inducer tube flange and secure with 1/4-20 locknuts.

A flue restrictor plate is attached to the draft inducer weld studs. DO NOT DISCARD RESTRICTOR PLATE

DO NOT DISCARD RESTRICTOR PLATE and

DO NOT DISCARD RESTRICTOR PLATE DO NOT DISCARD RESTRICTOR PLATE

make sure this remains in place while the draft inducer is being attached to the heater body.

Flue Restrictor Plate Do Not Discard.

Tube Flange (draft inducer)

1/4-20 Locknuts

Draft Inducer (vertical position)

Form 43471010 Sept 2011 -11-

Control Box

Tube Flange (control)

Access Panel

Plastic Vacuum Air Tube

1/4 O.D. Tube

Motor Leads (to L1 and L2 of the terminal block)

Strain Relief Bushing

The reflector clamps MUST be install

The reflector clamps MUST be installThe reflector clamps MUST be install

The reflector clamps MUST be install

ed per reflector

ed per reflector ed per reflector

ed per reflector

Do not relocate the tube support/hanger bracket at the control box end of

Do not relocate the tube support/hanger bracket at the control box end of Do not relocate the tube support/hanger bracket at the control box end of

Do not relocate the tube support/hanger bracket at the control box end of

er tube and can result

er tube and can result er tube and can result

er tube and can result

7. Slip the plastic vacuum air tube over the 1/4” O.D. aluminum tube end of the draft inducer and the air

switch probe in the control box. The air tube should be shortened to prevent a downward sag which could allow condensation build-up in the tube.

8. Insert motor lead wires through the strain relief bushing of the control box and connect to L1 and L2 of

terminal block. Refer also to the wiring diagram in Section 13.0).

9. Fasten the reflector to the tube support/hanger bracket with (2) #10 sheet metal screws according to Detail

“A”. Mount the sliding reflector clamps (#42769010) per Reflector Clamp Installation (Detail “B”) on both tube support/hanger brackets. Make sure the reflector can slide under the clamp during heater operation.

clamp installation detail which allows the reflector to

clamp installation detail which allows the reflector to clamp installation detail which allows the reflector to slide under the clamp during heater operation.

slide under the clamp during heater operation.

slide under the clamp during heater operation.slide under the clamp during heater operation.

DETAIL B

Reflector Clamp

Reflector

Tube Support & Hanger Bracket

Reflector Clamp Installation

See Detail B

DETAIL A

Clamp Screw

Fasten screws to tube

hanger/support bracket and reflector

See Detail A & B

(only the tube hanger/support

bracket closest to the control end)

#10 x 1/2 SHEET METAL

SCREWS (QTY - 2)

the heater. This will increase the weight on the emitt

the heater. This will increase the weight on the emittthe heater. This will increase the weight on the emitt

in premature tube failure.

in premature tube failure.in premature tube failure.

-12- Sept 2011

Form 43471010

ANGLE MOUNTED HEATERS ONLY

ANGLE MOUNTED HEATERS ONLYANGLE MOUNTED HEATERS ONLY

10. The heater can be mounted horizontally or up to an angle of 45º maximum from horizontal. When the heater

is to be angle mounted adjacent to a sidewall, make sure the draft inducer assembly is on the lower side of the heater so that the control box access panel is easily accessible. Make sure the long axis of heater is level. Multiple draft inducer positions can also be used as shown in the diagrams. This allows for the desired configuration of flue venting.

Vertical

45 Deg. (maximum)

Horizontal

Horizontal Mounting

11.0) GAS CONNECTIONS AND REGULATIONS

IMPORTANT BEFORE CONNECTING THE GAS TO THE HEATER

IMPORTANT BEFORE CONNECTING THE GAS TO THE HEATERIMPORTANT BEFORE CONNECTING THE GAS TO THE HEATER

1. Connect to the supply tank or manifold in accordance with the latest edition of National Fuel Gas Code (ANSI

Z223.1), and local building codes. Authorities having jurisdiction should be consulted before the installation is made. (In Canada, refer to the latest edition of CSA Standard B149.1, Natural Gas and Propane Installation Code.)

2. Check that the gas fuel on the burner rating plate matches the fuel for the application.

3. Check that the gas supply piping has the capacity for the total gas consumption of the heaters and any other

equipment connected to the line.

4. Check that the calculated supply pressure with all gas appliances and heaters operating will not drop below

the minimum supply pressure required for these heaters. Check inlet supply pressures on Section 12.0).

5. All gas supply lines must be located in accordance with the required clearances to combustibles from the

heater as listed on the clearances label of the heater and Section 4.0) of this manual.

6. Pipe joint compounds must be resistant to the action of liquefied petroleum gases.

7. Tube heaters will expand/contract during operation. Where local codes do not prohibit, a CSA or U.L.

approved flexible connector supplied with this heater is required for connections between the rigid piping and the heater. A union should be installed before the control box inlet. An approved shut off valve should be installed within 6 feet of the union.

8. The gas pipe, flexible hose and connections must be self supporting. The gas pipe work must not bear any of

the weight of the heater or any other suspended assembly.

9. This appliance is equipped with a step-opening, combination gas valve. The maximum supply pressure to the

appliance is 14” W.C. or 1/2 P.S.I.

appliance is 14” W.C. or 1/2 P.S.I. If the line pressure is more than the maximum supply pressure, then a

appliance is 14” W.C. or 1/2 P.S.I.appliance is 14” W.C. or 1/2 P.S.I. second stage regulator which corresponds to the supply pressure must be used.

Form 43471010 Sept 2011 -13-

Angle Mounting

Tighten flexible gas hose and components securely.

Flexible metal gas hoses must be installed without any twists or kinks in them. The hose will move during operation of the heater and it can crack if it is twisted.

Failure to do so may result in death, serious injury or property damage.

The maximum supply pressure to the

The maximum supply pressure to the The maximum supply pressure to the

” configuration. Use only

” configuration. Use only ” configuration. Use only

” configuration. Use only

10. After all gas connections have been made, make sure the heater and all gas outlets are turned off before

the main gas supply is turned on slowly

main gas supply is turned on slowly. Turn the gas supply pressure on and check for leaks. To check for

main gas supply is turned on slowlymain gas supply is turned on slowly

leaks, check by one of the methods listed in Appendix D of the National Fuel Gas Code.

11. If a 2nd stage regulator is used, the ball valve down stream in the supply line must be closed when purging

the gas lines to prevent gas seeping through it. If initial gas pressure is higher than 14” w.c. the redundant combination gas valve is designed to lock out. Pressure build-up in the supply lines prior to the heater must be released before proper heater operation.

DO not use an open flame of any kind to test for leaks.

not use an open flame of any kind to test for leaks.

DO DO

not use an open flame of any kind to test for leaks.not use an open flame of any kind to test for leaks.

KEY DIMENSIONS AND COMPONENTS OF THE GAS CONNECTIONS

Alternate Supply Locations

Movement

END VIEW

Movement

Approved Flexible Connector 36

14 to 17

(36 to 43cm)

2 (5cm) Max. Displacement

* Available as Accessories

INCORRECT POSITIONS

*Second Stage Regulator with Vent Leak Limiter to reduce the Supply Pressure below 14 W.C.

Burner Movement

SIDE VIEW

Gas Pressure = 2 PSIG

Gas Supply Piping

*Manual Gas Shut Off Valve

Sediment Trap (Drip Leg)

WRONG

US ONLY:

for Gas Appliances, ANSI Z21.24/CSA 6.10 is sup

for Gas Appliances, ANSI Z21.24/CSA 6.10 is supplied for installation in US only. The gas connector is 36” long

for Gas Appliances, ANSI Z21.24/CSA 6.10 is supfor Gas Appliances, ANSI Z21.24/CSA 6.10 is sup and

and 1111////2222” nominal ID, and must be installed as shown above, in

and and twists.

twists.

twists.twists.

A gas connector certified for use on a tubular type infrared heater per the standard for Connectors

A gas connector certified for use on a tubular type infrared heater per the standard for Connectors A gas connector certified for use on a tubular type infrared heater per the standard for Connectors

” nominal ID, and must be installed as shown above, in one plane, and without sharp bends, kinks or

” nominal ID, and must be installed as shown above, in” nominal ID, and must be installed as shown above, in

CANADA ONLY:

Standard for Elastomeric Composite Hose and Hose Couplings for Conducting Propane and Natural Gas

Standard for Elastomeric Composite Hose and Hose Couplings for Conducting Propane and Natural Gas Standard for Elastomeric Composite Hose and Hose Couplings for Conducting Propane and Natural Gas (CAN/CGA 8.1) and is of length of 36+/

(CAN/CGA 8.1) and is of length of 36+/---- 6 in (90+/

(CAN/CGA 8.1) and is of length of 36+/(CAN/CGA 8.1) and is of length of 36+/ above

above, in one plane, and w

, in one plane, and without sharp bends, kinks or twists.

aboveabove

, in one plane, and w, in one plane, and w

A Type I hose connector should be used that is certified as be

A Type I hose connector should be used that is certified as being in compliance with the

A Type I hose connector should be used that is certified as beA Type I hose connector should be used that is certified as be

ithout sharp bends, kinks or twists.

ithout sharp bends, kinks or twists.ithout sharp bends, kinks or twists.

Movement

WRONG

US ONLY:

US ONLY: Connector MUST be ins

US ONLY:US ONLY: the 36” long connector that was furnished with this heater.

the 36” long connector that was furnished with this heater.

the 36” long connector that was furnished with this heater.the 36” long connector that was furnished with this heater.

6 in (90+/---- 15 cm).

6 in (90+/6 in (90+/

Connector MUST be installed in “

Connector MUST be insConnector MUST be ins

plied for installation in US only. The gas connector is 36” long

plied for installation in US only. The gas connector is 36” long plied for installation in US only. The gas connector is 36” long

-14- Sept 2011

WRONG

talled in “⊃⊃⊃⊃

talled in “talled in “

one plane, and without sharp bends, kinks or

one plane, and without sharp bends, kinks or one plane, and without sharp bends, kinks or

15 cm). The gas connector

15 cm).15 cm).

The gas connector must be installed as shown

The gas connector The gas connector

Movement

ing in compliance with the

ing in compliance with the ing in compliance with the

must be installed as shown

must be installed as shownmust be installed as shown

WRONG

Form 43471010

12.0) INSTRUCTIONS FOR PRESSURE TEST GAUGE CONNECTION

SUPPLY PRESSURE

SUPPLY PRESSURESUPPLY PRESSURE

1. The installer will provide a 1/8” N.P.T. tapped plug, accessible for test gauge connection immediately

upstream of the gas supply connection to the heater.

MANIFOLD PRESSURE

MANIFOLD PRESSURE –––– COMBINATION GAS VALVE IS FACTORY SET

MANIFOLD PRESSURE MANIFOLD PRESSURE

1. Turn the gas valve to the “OFF” position. Remove the 1/8” plug from the combination gas valve at the Outlet

Pressure T

Pressure Tap

Pressure TPressure T

ap shown below and connect a 1/8” nipple to the tapped hole. Connect the test gauge to the

apap

nipple. Turn on the gas supply.

Pressure Regulator Adjustment (under cap screw)

1/8 NPT Inlet Pressure Tap with 3/16 Hex Allen Wrench Plug

COMBINATION GAS VALVE IS FACTORY SET

COMBINATION GAS VALVE IS FACTORY SETCOMBINATION GAS VALVE IS FACTORY SET

CAUTION Never jumper these terminals. This shorts out valve coil and may burn out heat anticipator in thermostat.

Wiring Terminals (2)

Ground Terminals (2)

Outlet

Outlet Outlet

INLET

STEP-OPENING GAS CONTROL VALVE

OFF

Gas Control Knob

1/8NPT Outlet Pressure Tap with 3/16 Hex Allen Wrench Plug

OUTLET

2. With the main burner operating, check the burner manifold pressure using a water column manometer.

Gauges that measure pressure in pounds per square inch are not accurate enough to measure or set the manifold pressure. All measurements MUST BE

MUST BE made when this heater and all other gas burning equipment

MUST BEMUST BE

that is connected to the gas supply system are operating at maximum capacity.

3. The combination gas valve is factory set and should not require adjustment.

The combination gas valve is factory set and should not require adjustment. If full rate adjustment is

The combination gas valve is factory set and should not require adjustment.The combination gas valve is factory set and should not require adjustment. required, remove the cover screw. Using a small screwdriver, turn the adjustment screw clockwise  to increase or counterclockwise  to decrease the gas pressure to the burner. Replace the cover screw. NOTE: The step opening pressure of

The step opening pressure of this gas valve is not adjustable.

The step opening pressure of The step opening pressure of

this gas valve is not adjustable.

this gas valve is not adjustable.this gas valve is not adjustable.

NOTE:

NOTE: NOTE:

4. Check the burner at step pressure, observing burner ignition and flame characteristics. The burner should

ignite properly and without flashback to the orifice, and should remain lit.

GAS PRESSURE TABLE

GAS PRESSURE TABLEGAS PRESSURE TABLE

SUPPLY PRESSURE

SUPPLY PRESSURESUPPLY PRESSURE

GAS TYPE

GAS TYPE MANIFOLD

GAS TYPEGAS TYPE

MANIFOLD PRESSURE

MANIFOLDMANIFOLD

PRESSURE

PRESSUREPRESSURE

Minimum*

Minimum* Maximum

Minimum*Minimum*

Maximum

MaximumMaximum

Natural Gas 3.5” W.C. 5” W.C. 14” W.C.

Propane Gas 10.0” W.C. 11” W.C. 14” W.C.

* Minimum permissible gas supply pressure for purpose of input adjustment.

Form 43471010 Sept 2011 -15-

INTERNAL CONNECTION WIRING DIAGRAM

INTERNAL CONNECTION WIRING DIAGRAM INTERNAL CONNECTION WIRING DIAGRAM

INTERNAL CONNECTION WIRING DIAGRAM

————

Direct Spark Ignition

Direct Spark IgnitionDirect Spark Ignition

Direct Spark Ignition

WIRE LEGEND

ENGLISH FRANCAIS

BK BLACK NOIR W WHITE BLANC R RED ROUGE BL BLUE BLEU G GREEN VERT V VIOLET VIOLET A AMBER AMBRE

42706000 Rev. J 1/2012

BKBK

DRAFT

INDUCER

MOTOR

GAS VALVE

AIR SWITCH

TRANSFORMER

120V PRIMARY

24V SECONDARY

HIGH VOLTAGE

CABLE

ELECTRODE

GAP 3/16

CONTINUE TO

ADDITIONAL

HEATERS

NEUTRAL

120V THERMOSTAT

GROUND

TERMINAL

BLOCK

FACTORY WIRING

FIELD WIRING

CONNECTION WIRING DIAGRAM

CONTROL CABINET

If any of the original wire as supplied with the appliance must be replaced. It must be replaced with wiring material having a temperature rating of at least 105oC. (18 AWG. - UL / CSA 600V Type TEW)

When connecting the supply circuit to the heater, wiring material having a minimum size of 14 AWG and a temperature rating of at least 90oC shall be used.

MONITORING LIGHTS

Schéma de circuit de connexion

Circuit d'origine

Connexions client

Lampes témoins

Neutre

Terre

Vers les autres

radiateurs

Plaque à

bornes

Transformateur

bobine primaire 120ÊV

bobine secondaire 24ÊV

pressostat

Robinet à gaz

Écartement d'électrode

4,7Êmm

Haute tension

Armoire de commande

Moteur

d'amorce

d'aspiration

S'il faut remplacer un fil de l'appareil d'origine, utiliser exclusivement des fils à température de service nominale d'au moins 105C (18 AWG. - UL / CSA 600ÊV Type TEW).

Pour raccorder le circuit d'alimentation au radiateur, utiliser des fils de calibre 14 AWG ou plus à température de service nominale d'au moins 90C.

FUSE

IGNITION MODULE

GND

(BURNER)

25V

Bloc d'allumage

VALVE

13.0) ELECTRICAL CONNECTIONS

ELECTRIC SHOCK HAZARD

Disconnect electrical power and gas supply before servicing.

This appliance must be connected to a properly grounded electrical source.

Failure to do so may result in death or serious injury.

1. All electric wiring shall conform to the latest edition of the National Electrical Code (ANSI/NFPA No. 70), or

the code legally authorized in the locality where the installation is made.

2. The unit must be electrically grounded in accordance with the National Electrical Code (ANSI/NFPA No.

70-latest edition). In Canada, refer to current standard C22.1 Canadian Electrical Code Part 1.

3. The wiring providing power to the heater shall be connected to a permanently live electrical circuit, one that

is not controlled by a light switch.

4. The power supply to the unit should be protected with a fused disconnect switch or circuit breaker. A service

switch, as required by local codes, shall be located in the vicinity of the heater (check local codes for allowable distances) and should be identified as Heater Service Switch. All electrical wiring must be located in accordance with the required Clearances to Combustibles from the heater as listed on the nameplate on the heater.

5. When connecting the supply circuit

temperature rating of at least 90°C shall be used.

supply circuit to the heater, wiring material having a minimum size of 14 AWG and a

supply circuitsupply circuit

NOTES:

NOTES:NOTES:

1. If any of the original wire as supplied with the appliance must be replaced, it must be replaced with wiring

material having a temperature rating of at least 105ºC. (18 Ga. CSA 600V Type TEW)

2. When connecting the supply circuit to the heater, wiring material having a minimum size of 14 AWG and a

temperature rating of at least 90ºC shall be used.

3. A replaceable 2-amp fuse (1-1/4” long) is located inside the control box.

-16- Sept 2011

Form 43471010

SCHEMATIC

SCHEMATICSCHEMATIC

SCHEMATIC

WIRING DIAGRAM

WIRING DIAGRAM WIRING DIAGRAM

WIRING DIAGRAM

————

Direct Spark Ignition

Direct Spark IgnitionDirect Spark Ignition

Direct Spark Ignition

120V

MOT

TRANS

MOT Motor GL Green Light Témoin vert TRANS 24V Transformer Transformateur 24ÊV RL Red Light Témoin rouge AS Air Switch pressostat SM Ignition Module Bloc d'allumage IG/S Ignitor / Sensor électrode V Gas Valve Robinet à gaz AL Amber Light Témoin ambre

Moteur

SCHEMATIC WIRING DIAGRAM

25V GND25V

42785000 Rev. C 10/04

FIELD CONNECTION

FIELD CONNECTION AND THERMOSTAT

FIELD CONNECTION FIELD CONNECTION

A. LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS

LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS –––– SINGLE HEATER

A.A.

LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS

AND THERMOSTAT WIRING DIAGRAMS

AND THERMOSTAT AND THERMOSTAT

WIRING DIAGRAMS

WIRING DIAGRAMSWIRING DIAGRAMS

SINGLE HEATER PER THERMOSTAT

SINGLE HEATERSINGLE HEATER

Ground Neutral Hot (120VAC)

Fused

Disconnect

Switch

Thermostat

Service Switch

IG/S

Thermostat

PER THERMOSTAT

PER THERMOSTATPER THERMOSTAT

Continue To Additional

Service Switch

Heaters

B. LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS

LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS –––– MULTIPLE HEATERS

B.B.

LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS LINE VOLTAGE (120V) THERMOSTAT CONNECTIONS

Ground Neutral Hot (120VAC)

Fused

Disconnect

Switch

Form 43471010 Sept 2011 -17-

Thermostat

Service Switch

Heater 1

MULTIPLE HEATERS PER THERMOSTAT

MULTIPLE HEATERSMULTIPLE HEATERS

Heater 1

PER THERMOSTAT

PER THERMOSTATPER THERMOSTAT

Service Switch

Heater 2

Continue To Additional Heaters

Heater 2

WIRE LEGEND

ENGLISH FRANCAIS

BK BLACK NOIR W WHITE BLANC R RED ROUGE BL BLUE BLEU G GREEN VERT V VIOLET VIOLET A AMBER AMBRE

42706990 Rev. D 1/2012

If any of the original wire as supplied with the appliance must be replaced. It must be replaced with wiring material having a temperature rating of at least 105oC. (18 AWG. - UL / CSA 600V Type TEW)

When connecting the supply circuit to the heater, wiring material having a minimum size of 14 AWG and a temperature rating of at least 90oC shall be used.

S'il faut remplacer un fil de l'appareil d'origine, utiliser exclusivement des fils à température de service nominale d'au moins 105C (18 AWG. - UL / CSA 600ÊV Type TEW).

Pour raccorder le circuit d'alimentation au radiateur, utiliser des fils de calibre 14 AWG ou plus à température de service nominale d'au moins 90C.

BL BL

BKBK

DRAFT

INDUCER

MOTOR

GAS VALVE

AIR SWITCH

TRANSFORMER

120V PRIMARY

24V SECONDARY

HIGH

VOLTAGE

CABLE

ELECTRODE

GAP 3/16

CONTINUE TO

ADDITIONAL

HEATERS

NEUTRAL

120V

GROUND

TERMINAL

BLOCK

FACTORY WIRING

FIELD WIRING

CONTROL CABINET

MONITORING

LIGHT

3 4

LOW VOLTAGE

THERMOSTAT (24V)

FIELD INSTALLED RELAY KIT

FUSE

Circuit d'origine

Connexions client

Lampes témoins

Neutre

Terre

Vers les autres

radiateurs

Plaque à

bornes

Transformateur

bobine primaire 120ÊV

bobine secondaire 24ÊV

pressostat

Robinet à gaz

Écartement

d'électrode

4,7Êmm

Haute tension

Armoire de commande

Moteur

d'amorce

d'aspiration

IGNITION MODULE

GND

(BURNER)

25V

Bloc d'allumage

VALVE

C. LOW

LOW VOLTAGE (

C.C.

VOLTAGE (24

LOWLOW

VOLTAGE (VOLTAGE (

24V) THERMOSTAT CONNECTIONS

V) THERMOSTAT CONNECTIONS –––– SINGLE HEATER PER THERMOSTAT

2424

V) THERMOSTAT CONNECTIONS V) THERMOSTAT CONNECTIONS

SINGLE HEATER PER THERMOSTAT

SINGLE HEATER PER THERMOSTATSINGLE HEATER PER THERMOSTAT

Order

Order 24V Relay Kit (Part No. 4327402

24V Relay Kit (Part No. 43274020) for Low Voltage (24V) thermostat connection.

OrderOrder

24V Relay Kit (Part No. 432740224V Relay Kit (Part No. 4327402

NOTES:

NOTES:NOTES:

1. If any of the original wire as supplied with the appliance must be replaced, it must be replaced with wiring

material having a temperature rating of at least 105ºC. (18 Ga. CSA 600V Type TEW)

2. When connecting the supply circuit to the heater, wiring material having a minimum size of 14 AWG and a

temperature rating of at least 90ºC shall be used.

3. A replaceable 2-amp fuse (1-1/4” long) is located inside the control box.

D. LLLLOW

OW VOLTAGE (

D.D.

VOLTAGE (24

OWOW

VOLTAGE (VOLTAGE (

Ground Neutral

Hot (120VAC)

Fused Disconnect Switch

Fan Center Relay Part No. 30169000 Contact Rating: 120V, 40VA, 12A (maximum of 6 heaters per relay)

24V) THERMOSTAT CONNECTIONS

V) THERMOSTAT CONNECTIONS –––– MULTIPLE HEATERS

2424

V) THERMOSTAT CONNECTIONS V) THERMOSTAT CONNECTIONS

0) for Low Voltage (24V) thermostat connection.

0) for Low Voltage (24V) thermostat connection.0) for Low Voltage (24V) thermostat connection.

MULTIPLE HEATERS PER THERMOSTAT

MULTIPLE HEATERSMULTIPLE HEATERS

coil

Low Voltage Thermostat (24V)

-18- Sept 2011

Service Switch

Heater 1

PER THERMOSTAT

PER THERMOSTATPER THERMOSTAT

Continue To Additional Heaters

Service Switch

Heater 2

Form 43471010

14.0) VENTING

Failure to do so may result in death, serious injury, property damage or illness from Carbon Monoxide poisoning.

Heaters installed in an unvented mode require a minimum ventilation flow of 4 CFM per 1,000 Btu/hr of total installed capacity.

In buildings with airborne contamination the heater must be installed with fresh air for combustion.

CARBON MONOXIDE HAZARD

Heat

HeatHeat

Heat

Maximum Fresh air

Maximum Fresh air Maximum Fresh air

Maximum Fresh air

SIR 25

100 75 50

SIR 35

100 75 50

SIR 45

100 75 50

A. BASIC FLUE VENTING

BASIC FLUE VENTING — Venting must comply with the latest edition of the National Fuel Gas Code (ANSI

A.A.

BASIC FLUE VENTINGBASIC FLUE VENTING Z223.1-latest edition) or the authority having jurisdiction. Other venting references are in the equipment volume of the ASHRAE Handbook.

Model

ModelModel

SINGLE HEATER VENTING

SINGLE HEATER VENTINGSINGLE HEATER VENTING Note:

Note: For residential applications, the heater must not be connected to a separate chimney, but must be

For residential applications, the heater must not be connected to a separate chimney, but must be

Note:Note:

For residential applications, the heater must not be connected to a separate chimney, but must be For residential applications, the heater must not be connected to a separate chimney, but must be

installed using the venting system specified below.

installed using the venting system specified below.installed using the venting system specified below.

1. When venting the heater to outside of building through a roof, use single-wall metal pipe. This is to be

constructed of galvanized sheet metal or other approved noncombustible corrosion-resistant material as allowed by state or local codes.

2. A vent passing through a combustible roof shall extend through an approved clearance roof thimble. Double-

wall, Type B vent must be used for the portion of the vent system which passes through the combustible roof. An approved vent cap must be attached to end of the flue.

3. The maximum equivalent length of vent pipe should be carefully observed. A safety switch in the heater is

designed to shut the heater off before excessive flue restriction causes bad combustion. Refer to the Vent Sizing Table for maximum vent lengths and vent pipe diameter.

• Minimum Equivalent Length = 5 ft. of pipe

• Maximum Equivalent Length = 75 ft. of pipe

Use the following correction factors to obtain the equivalent length:

• Subtract 15 ft. if the run is horizontal.

• Subtract 10 ft. for an approved vent cap.

• Subtract 10 ft. for each elbow beyond 15 ft. from the heater.

• Subtract 15 ft. for each elbow within 15 ft. of the heater.

4. Joints between sections of piping shall be fastened by sheet metal screws or other approved means and

should be sealed to prevent leakage of flue gas into building. For Residential Installations: the length of the piping and the joints between sections of piping should be sealed to prevent a potential leakage of flue gas into building. Use 100% RTV Silicone Rubber Adhesive sealant suitable for 500 ºF. For Commercial and Industrial Installations:

Commercial and Industrial Installations: Use aluminum or Teflon tape suitable for 550ºF (3M Company

Commercial and Industrial Installations:Commercial and Industrial Installations: tapes 433 or 363) or RTV silicone sealant.

5. Avoid locating elbows in the first 5’ of vent pipe whenever possible. Limit to (2) 90° elbows. When vent pipe

is in a horizontal run, it must have 1/4 inch per foot rise.

6. All portions of the vent pipe shall be supported to prevent from sagging (6’ spacing is recommended).

7. When the vent pipe passes through areas where the ambient temperature is likely to induce condensation

of the flue gases, the vent pipe should be insulated and a condensation drain should be provided.

8. Minimum clearance for single-wall flue pipe to combustible material shall be 6 inches. This may be reduced

when the combustible material is protected as specified in the National Fuel Gas Code or the authority having jurisdiction.

9. Single-wall metal pipe shall not originate in any unoccupied attic or concealed space and shall not pass

through any attic, inside wall or concealed space, or through any floor. For the installation of a single-wall

Form 43471010 Sept 2011 -19-

exchanger

exchanger exchanger

length ft

length ftlength ft

(VERTICAL THROUGH THE

(VERTICAL THROUGH THE ROOF)

(VERTICAL THROUGH THE(VERTICAL THROUGH THE

Maximum vent length ft. (4” diameter

Maximum vent length ft. (4” diameter))))

Maximum vent length ft. (4” diameterMaximum vent length ft. (4” diameter

Vertical Venting

Vertical Venting Sidewall Venting

Vertical VentingVertical Venting

ROOF)

ROOF)ROOF)

Sidewall Venting

Sidewall VentingSidewall Venting

For Residential Installations: The seams along

For Residential Installations:For Residential Installations:

intake length ft

intake length ftintake length ft

(4” diameter)

(4” diameter)(4” diameter)

For

For For

Vent Cap

Flashing

2 (5cm) Clearance Thimble

Seal Joint and Annular Space

10 ft (305cm)

or less

2 ft (77cm)

minimum

2 ft (77cm) minimum

(when no wall or

parapet exists)

4 Diameter

Vent

Wall or

Parapet

#10 Self-Drill Screws (typical)

4 Vent Pipe (vertical position)

Draft Inducer

(vertical position)

Not less than 8ft. (244cm)

2ft. (61cm) minimum

minimum

Vertical Wall

10ft. (305cm) or less

2ft. (61cm) minimum

Vent Cap Type B

Vent Pipe Type B (Double Wall)

Storm Collar

Boot

Flashing

Vent Pipe (Single Wall)

2 (51mm) Clearance

Seal Joint & Annular Space

MINIMUM HEIGHT

MINIMUM HEIGHTMINIMUM HEIGHT

MINIMUM HEIGHT

metal pipe through an exterior combustible wall, refer to latest edition of the National Fuel Gas Code or the authority having jurisdiction.

10. A venting system shall terminate at least 3 ft. above any forced air inlet located within 10 ft.

VENT TERMINATION (RES

VENT TERMINATION (RESIDENTIAL INSTALLATIONS)

VENT TERMINATION (RESVENT TERMINATION (RES

IDENTIAL INSTALLATIONS)

IDENTIAL INSTALLATIONS)IDENTIAL INSTALLATIONS)

1. The vent terminal shall terminate above the roof line so that no discharge opening is less than 2 feet (0.6m)

horizontally from the roof surface. The lowest discharge opening will be no closer than the minimum height specified in the following table. These minimum heights may be used provided the vent is not less than 8 feet (2.4m) from any vertical wall or similar obstruction.

2. All other gas vents shall terminate not less than 2 feet (0.6m) above the highest point where they pass

through the roof and at least 2 feet (0.6m) higher than any portion of a building located within 10 feet (3.1m) as shown in the illustration below.

Flat to 6/12 1.0 Feet Over 6/12 to 8/12 1.5 Feet Over 8/12 to 10/12 2.5 Feet Over 10/12 to 12/12 4.0 Feet Over 12/12 to 16/12 6.0 Feet Over 16/12 to 20/12 7.5 Feet Over 20/12 to 21/12 8.0 Feet

FROM ROOF TO LOWEST DISCHARGE OPENING

FROM ROOF TO LOWEST DISCHARGE OPENINGFROM ROOF TO LOWEST DISCHARGE OPENING

Roof Pitch

Roof Pitch H (min)

Roof PitchRoof Pitch

-20- Sept 2011

H (min)

H (min)H (min)

Form 43471010

SINGLE HEATER VENTING

#10 Self-Drill Screws (typical)

4 Vent Pipe (horizontal position)

2 (5cm) Clearance Thimble

No less than 1/4 (6mm) fall per foot (0.3m) toward vent terminal

18 (46cm)

minimum

Draft Inducer

(horizontal position)

Sidewall Vent Cap (Part No. 30297040)

SINGLE HEATER VENTING

SINGLE HEATER VENTINGSINGLE HEATER VENTING This heater, when horizon

This heater, when horizontally vented, must be installed with the approved venting system.

This heater, when horizonThis heater, when horizon

(HORIZONTAL THROUGH SIDEWALL)

(HORIZONTAL THROUGH SIDEWALL)(HORIZONTAL THROUGH SIDEWALL)

tally vented, must be installed with the approved venting system. When venting the

tally vented, must be installed with the approved venting system.tally vented, must be installed with the approved venting system. heater horizontally through a combustible outside sidewall, the same requirements listed previously for venting Vertical Through The Roof

Vertical Through The Roof apply except as follows:

Vertical Through The RoofVertical Through The Roof

1. For horizontal venting, the vent lengths may be as follows:

• Minimum Equivalent Length = 5 ft. of pipe

• Maximum Equivalent Length = 75 ft. of pipe

Use the following correction factors to obtain the equivalent length:

• Subtract 15 ft. if the run is horizontal.

• Subtract 10 ft. for an approved vent cap.

• Subtract 10 ft. for each elbow beyond 15 ft. from the heater.

• Subtract 15 ft. for each elbow within 15 ft. of the heater.

NOTE:

NOTE: To minimize problems associated with condensation in long horizontal runs, vent pipe can be insulated.

NOTE:NOTE:

2. The horizontal venting system approved with this heater consists of the following components: one 4” Vent

Cap (Part #30297040, one 4” x 36” ‘B’ Vent Section (Part #30496360), and one 4” Wall Thimble (Part #30500040). Please specify the appropriate number of 24-inch sections of single-wall vent pipe and elbows when ordering: Vent Pipe (Part #30497240), 90º Elbows (Part #30498040), and 45º Elbows (Part #30499040).

3. Avoid locating elbows in the first 5 feet of vent pipe whenever possible. Limit the quantity of 90º elbows to

two (2). When vent pipe is in a horizontal run, it must be pitched downward

downward 1/4 inch per foot towards the

downwarddownward

vent terminal. The heater must be installed level.

4. A minimum clearance of 18 inches must be maintained between the outside wall and vent cap (18”

clearance will provide stability under high wind conditions).

5. The horizontal venting system shall not terminate:

• Less than 4 ft. (1.2m) below, 4 ft. (1.2m) horizontally from or 1 ft. (30cm) above any door, operable window or gravity air inlet into any building. The bottom of the vent terminal shall be located at least 7 ft. (2.1m) above grade or above snow accumulation level as determined by local codes.

• Less than 3 ft. (0.9m) from a combustion air inlet.

• Less than 3 ft. (0.9m) from any other building opening or any gas service regulator.

• Less than 7 ft. (2.1m) above public walkways.

• Directly over areas where condensate or vapor could create a nuisance or hazard or be harmful to the

operation of gas utility meters, regulators, relief valves, or other equipment. Building materials should be protected from flue gases and condensate.

• Less than 12” (0.30m) when directly below a combustible overhang.

6. In regions of the country where prevailing winds are consistently higher than 40 mph, it may be necessary to terminate the vent system above the roof level.

MULTIPLE HEATER VENTING

MULTIPLE HEATER VENTINGMULTIPLE HEATER VENTING

(CONNECTIONS INTO A COMMON VENT OR MANIFOLD) Requirements for venting of multiple heaters are the same as described for SINGLE HEATER VENTING follows:

1. The common vent size and total vent height is normally determined by the number of heaters per common

vent, length of horizontal connector runs, and connector rise. Connector lengths should be as short as possible and have a minimum 1/4 inch per foot rise. Without regard to connector rise and total vent height due to many possible venting configurations, the following should be observed:

• Common vent pipe & vent connector diameter should be no less than that shown in the following Vent Sizing Table.

Form 43471010 Sept 2011 -21-

(CONNECTIONS INTO A COMMON VENT OR MANIFOLD)

(CONNECTIONS INTO A COMMON VENT OR MANIFOLD)(CONNECTIONS INTO A COMMON VENT OR MANIFOLD)

SINGLE HEATER VENTING except as

SINGLE HEATER VENTINGSINGLE HEATER VENTING

If any heater connected to a common vent system for multiple

If any heater connected to a common vent system for multiple If any heater connected to a common vent system for multiple

If any heater connected to a common vent system for multiple

m m

Total

vent

height

Vent Cap

Flashing

2 (5cm) Clearance Thimble

Seal joint and annular space

10 ft (305cm)

or less

2 ft (77cm)

minimum

2 ft (77cm) minimum

(when no wall or

parapet exists)

4 diameter

single wall vent

Wall or

Parapet

See Vent

Sizing Table for

diameter

Connections to the common vent must be arranged to avoid direct opposition of exhaust products.

Plan View

• The connector length should be no more than 75% of the vertical portion of vent above the connector.

• Where possible, use a Y-connector to the common vent.

2. Material for connectors should be constructed of galvanized sheet metal or other approved noncombustible corrosion resistant material as allowed by state or local codes. All common vent pipe should be insulated flue pipe or double-wall, Type B vent.

3. Avoid unnecessary bends. Limit to two (2) 90º elbows.

4. The entire length of vent connector shall be readily accessible for inspection, cleaning and replacement.

5. Groups of heaters with a common vent must be controlled by a common thermostat.

heaters is found inoperative, the heater should be disconnected fro

heaters is found inoperative, the heater should be disconnected froheaters is found inoperative, the heater should be disconnected fro the vent system and its entrance into the vent system capped.

the vent system and its entrance into the vent system capped.

the vent system and its entrance into the vent system capped.the vent system and its entrance into the vent system capped.

Multiple Heater Vertical Venting Arrangement

Multiple Heater Horizontal Venting Arrangement

-22- Sept 2011

Form 43471010

Multiple Heater Venting (Connections into a Manifold)

Total

vent

height

Connector

rise

1111

2222

3333

4444

5555

SIR 25

4” 4” 4” 5” 5”

SIR 35

4” 4” 5” 5” 6”

SIR 45

4” 4” 5” 5” 6”

COMMON VENT DIAMETER

COMMON VENT DIAMETERCOMMON VENT DIAMETER

COMMON VENT DIAMETER

VENT SIZING TABLE

VENT SIZING TABLE ———— Multiple Hea

VENT SIZING TABLEVENT SIZING TABLE

Multiple Heater Venting

Multiple HeaMultiple Hea

Number of Heaters

Number of HeatersNumber of Heaters

ter Venting

ter Ventingter Venting

(If a size is not available use the next larger size.)

THE ABOVE ILLUSTRATIONS AND TABLE OF VENT SIZES FOR COMMON VENTING OF MULTIPLE HEATERS ARE IN ACCORDANCE WITH THE NATIONAL FUEL GAS CODE ANSI Z223.1-LATEST EDITION, NFPA 54-LATEST EDITION, EQUIPMENT VOLUME OF 1988 ASHRAE HANDBOOK, CURRENT CAN/CGA-B149.1/2-M86 INSTALLATION CODE, AND AGA PUBLICATION NO. 10M5.85 2.5-2 ON FUNDAMENTALS OF GAS APPLIANCE VENTING AND VENTILATION-REVISED BUT ARE NOT A PART OF THE CSA CERTIFICATION.

B. INDIRECT VENTING

INDIRECT VENTING

B.B.

INDIRECT VENTINGINDIRECT VENTING

(UNVENTED HEATERS)

(UNVENTED HEATERS) — COMMERCIAL AND INDUSTRIAL INSTALLATIONS ONLY

(UNVENTED HEATERS)(UNVENTED HEATERS)

COMMERCIAL AND INDUSTRIAL INSTALLATIONS ONLY ———— This

COMMERCIAL AND INDUSTRIAL INSTALLATIONS ONLY COMMERCIAL AND INDUSTRIAL INSTALLATIONS ONLY heater requires ventilation in the building to dilute the products of combustion and provide fresh air for efficient combustion. Where unvented heaters are used, gravity or mechanical means shall be provided to supply and exhaust at least 4 CFM per 1,000 Btu/hr input of installed heaters. Exhaust vents must be located at the highest point above and in the vicinity of the heaters, and the inlet vents must be located below the level of the heaters. An exhaust hood (Part #42924000) must be placed on the outlet collar of the draft inducer or on the existing 4” starting collar when used unvented and must be mounted only in a upright

upright position

uprightupright

position and directed towards the reflector body

position position

and directed towards the reflector body as shown.

and directed towards the reflector body and directed towards the reflector body

Exhaust Hood

-Required for UNVENTED use-

as shown.

as shown.as shown.

must be mounted only in annnn

must be mounted only in amust be mounted only in a

Draft Inducer (vertical position)

Form 43471010 Sept 2011 -23-

Flue vent termination must be 1 ft. (30cm) higher than combustion air inlet cap

Perforated Cover

(Remove)

The combustion air inlet should be not less than 3 ft. (0.9m), either vertically or horizontally, from the flue vent termination.

15.0) AIR FOR COMBUSTION

If indoor combustion air is to be supplied for a tightly enclosed area, one square inch of free area opening shall be provided below the heater for each 1,000 Btu/hr per hour of heater input. When outside air is used, the opening below the heater shall be one square inch of free area for each 4,000 Btu/hr of heater input. In contaminated atmospheres or high humidity areas, optional outside air for combustion is recommended. Adequate clearances around the perforated fresh air plate must be maintained at all times. In larger open areas of buildings, infiltration normally is adequate to provide air for combustion.

15.1) DIRECT OUTSIDE AIR FOR COMBUSTION

Outside combustion air should be supplied directly to the heater when the building is subject to negative pressure, or when contaminants or high humidity are present in the building air. These contaminants include paints, solvents, corrosive vapors or any other foreign particles that may cause damage to the heater or result in poor combustion.

Outside combustion air can be brought directly to the heater by a 4” diameter duct less than 50 ft. long or equivalent (see table in Section 14.0) based on selected model and heat exchanger lengths). This is attached to the 4” diameter starting collar. The starting collar is fitted to the top of the control box cabinet after first removing and discarding t

removing and discarding the perforated cover

removing and discarding tremoving and discarding t outside combustion air inlet pipe. The combustion air inlet should be not less than 3 ft. (0.9m), either vertically or horizontally, from the flue vent termination. The air intake terminal must be located not less than 1 ft. (30cm) above grade. It is good installation practice to supply combustion air from the same pressure zone as the vent outlet. Avoid bringing combustion air to the heater from an attic space. There is no guarantee that adequate combustion air will be supplied.

In colder climates, where necessary, insulate the outside combustion air duct. Avoid locating the outside combustion air duct directly above the control box. Provide a capped cleanout T as necessary. In high humidity applications, the control box should be sealed with silicone sealer.

In multiple heater applications

multiple heater applications, the combustion air intake may be ducted individually or common ducted in the

multiple heater applicationsmultiple heater applications same configuration as shown for venting in Section 14.0). For combustion air intake duct sizing, please refer to the Vent Sizing Table

Vent Sizing Table and use the diameter indicated, based on the number of heaters per duct.

Vent Sizing TableVent Sizing Table

he perforated cover. An approved vent cap must be placed directly on the end of the

he perforated coverhe perforated cover

after first

after first after first

-24- Sept 2011

Form 43471010

Vertical

Through the roof

Combustion Air Cap (Leslie VersaCap Type B)

3 ft. (91cm) Minimum

4 Diameter Single-Wall Pipe

Horizontal

Through Sidewall

Flashing

1/2 (12mm) fall per 20ft (6m) toward vent terminal

4 Starting Collar

(field supplied)

Control Box

Perforated Cover

6 (15cm) Minimum

(Remove)

Form 43471010 Sept 2011 -25-

16.0) LIGHTING AND SHUTDOWN INSTRUCTIONS

Never operate the heater with the access panel open or removed.

The access panel must be closed tightly during operation.

Failure to do so may result in death, serious injury or property damage.

1. Turn on the gas and electrical supply. Rotate the gas valve knob counter-clockwise  to the “ON” position.

2. Set the thermostat to call for heat. The blower motor will energize.

3. Ignition should occur after the 30-second air pre-purge.

4. If ignition fails, the unit will spark for approximately 21 seconds and go into safety lockout. Turn the

thermostat (power) off for 60 seconds to take the system out of lockout.

5. If the heater does not light, manually reset the thermostat or shut off power completely for 5 minutes before

attempting to relight.

6. To permanently shut down the heater, rotate the gas valve knob clockwise  to the “OFF” position and turn

off the gas and electrical supply.

NOTE:

NOTE: TTTThe lighting and shutdown instructions are also shown on the permanent nameplate label attached to the

NOTE: NOTE: heater co

heater control box.

heater coheater co

he lighting and shutdown instructions are also shown on the permanent nameplate label attached to the

he lighting and shutdown instructions are also shown on the permanent nameplate label attached to the he lighting and shutdown instructions are also shown on the permanent nameplate label attached to the

ntrol box.

ntrol box.ntrol box.

17.0) SEQUENCE OF OPERATION

The chart below shows the sequence of operation for the normal operating cycle.

Thermostat

Blower

Green power light

Air switch

Red light

Ignition

Gas valve

Flame sensing

Amber valve light

Call for heat, Thermostat on

30 secs pre-purge

21 secs trial for ignition

Normal operation flame sensing

Thermostat off, Heater OFF

T0 T1 T2 T3 T4

If the flame is not sensed during sequence T3 then the burner will automatically begin ignition sequence T2. If the flame is not re-established the heater will go to lockout.

Function ON Function OFF

-26- Sept 2011

Form 43471010

18.0) CONTROL COMPONENT LOCATION

11 12 13

1 Cabinet Assembly 2 Air Inlet Plate 3 Sight Glass 4 Monitoring Light, Green 5 Monitoring Light, Red 6 Monitoring Light, Amber 7 Access Panel 8 Restrainter Nipple, 5 Long 9 Terminal Block and Shield

10 Air Switch 11 Gas Valve 12 Orifice 13 Main Burner 14 Burner Clamp 15 Spark Electrode 16 Ignition Cable 17 Ignition Module 18 Transformer (120/24 VAC)

NOTE:

NOTE: Access panel

Access panel only

NOTE: NOTE:

Access panel Access panel

only opens

opens to

only only

opens opens

Form 43471010 Sept 2011 -27-

to 90

90°°°°....

to to

9090

19.0) CLEANING AND ANNUAL MAINTENANCE

ELECTRIC SHOCK & EXPLOSION HAZARD

Disconnect electrical power and gas supply before servicing.

Failure to do so may result in death or serious injury.

This heater must be cleaned and serviced annually by a qualified contractor before the start of each heating season and at any time excessive accumulation of dust and dirt is observed. Maximum heating efficiency and clean combustion will be maintained by keeping the heater clean. To clean the heater, turn off all electrical and gas supply to the heater.

The contractor shall check the following during periodic maintenance.

•••• Clearances to combustibles:

Clearances to combustibles: Check that clearances are being maintained. Make sure there are no

Clearances to combustibles:Clearances to combustibles: flammable objects, liquids or vapors near the heater. See also Section 4.0).

•••• Reflectors:

Reflectors: Reflectors should be kept clean, at a minimum blow off the reflectors. (Dirty reflectors may

Reflectors:Reflectors: reduce heat output).

•••• Heat exchanger tubes:

Heat exchanger tubes: Inspect the heat exchanger tubes to make sure they are not cracked, sagging or

Heat exchanger tubes:Heat exchanger tubes: showing signs of fatigue.

•••• Combustion air intake:

Combustion air intake: Disconnect combustion air intake from the control box and inspect internally using a

Combustion air intake:Combustion air intake: flashlight to make sure no foreign material has collected in the tubes and that there is no obstruction around the air intake openings. Clean any foreign materials. Inspect any joints to make sure they are completely sealed. See also Section 15.0).

•••• Venting System:

Venting System: Disconnect vent pipe and inspect internally using a flashlight to make sure no foreign

Venting System:Venting System: material has collected in the pipes. Check the external vent cap and make sure that there is no obstruction around the exhaust openings. Clean any foreign materials. Inspect any joints to make sure they are completely sealed. See also Section 14.0).

•••• Gas lines:

Gas lines: Make sure that the gas lines are not leaking. Check the gas connection to the heater for any signs

Gas lines:Gas lines: of damage, fatigue or corrosion. If there are any signs of damage to the gas connection or leaks found in the gas piping, immediately stop using the heater until the gas pipe and connections have been repaired or replaced. Check that the gas lines are not bearing the weight of the heater. See also Section 11.0).

•••• Control

Control Box:

ControlControl level. Check that the control box is level. Clean the access panel, and the inside of the control box.

•••• Blower wheel and housing:

Blower wheel and housing: Check that the blower wheel spins freely, blow out any dust or dirt with

Blower wheel and housing:Blower wheel and housing: compressed air. A dirty wheel can reduce the volume of air pulled and can result in premature tube failure.

•••• Electrode condition:

Electrode condition: Visually check that the electrode gap is maintained at 3/16” and that the tips of the

Electrode condition:Electrode condition: flame sensor and spark electrode are free from deposits. Clean off any deposits. Check that the electrode ceramic is free from cracks. adjustments must be done with care.

adjustments must be done with care. See Section 21.1).

adjustments must be done with care.adjustments must be done with care.

•••• Suspension system:

Suspension system: Check that the suspension system is holding the heater level. Make sure that the heater

Suspension system:Suspension system: is hanging securely, look for any evidence where the heater may have been hit accidentally and tighten any loose hanging points. Check that S hooks are closed. Check that there is no evidence of wear on the chain at the connection to the heater and at the ceiling.

•••• Main Burner and Orifice:

Main Burner and Orifice: Check the Main burner and orifice; remove any dirt or debris including spider webs.

Main Burner and Orifice:Main Burner and Orifice: See Section 21.1).

Box: In order to extend the longevity of the heater, the heat exchanger tube and the burner must be

Box:Box:

. CAUTION: The ceramic portion of the electrode is very fragile so any cleaning or

CAUTION: The ceramic portion of the electrode is very fragile so any cleaning or

. .

CAUTION: The ceramic portion of the electrode is very fragile so any cleaning or CAUTION: The ceramic portion of the electrode is very fragile so any cleaning or

-28- Sept 2011

Form 43471010

20.0) TROUBLESHOOTING GUIDE

Reduce them within

the maximum

permissible.

Yes

Remove blockage.

Restart

troubleshooting.

Yes

Replace the air

switch.

Readjust blower

wheel on shaft &

retighten set crew.

Check vent and fresh

air lengths. Are they

within the maximum

permissible?

Check the air intake

and vent. Are there

any blockages?

Yes

Check the pressure at

the air switch. Is it

higher than the

minimum required?

Check blower wheel.

Is there any damage?

Yes

Move the red wire to

air switch terminal C.

Yes

Check the blower

wheel. Does it turn

freely?

Yes

Is the red wire from

transformer securely

connected to air

switch terminal C?

Yes

Check the voltage

between air switch

terminal C and

ground, is it 24 vac?

Replace motor

Yes

Check the red wire

from transformer for

continuity.

Replace it if no

continuity.

Check the terminal

block for continuity;

replace it if no

continuity.

Yes

Remove the blower.

Is the wheel free from

dirt and dust? No

Clean the blower

wheel.

Restart

troubleshooting.

Yes

Check the air sensing

tube and hose. Are

they clear and

unobstructed?

Clean out hose and

probe.

Yes

Does the blower turn

freely?

Replace the blower

assembly.

Is the air hose

securely connected to

the air switch and the

air sensing tubing at

the blower?

Yes

When the blower is

running, is there 24

vac between air

switch terminal NO

and ground ?

Yes

Check the restrictor

plate stamped ID. Is

it correct for the

heater?

Replace the restrictor

plate.

Repair connections.

Replace the red

monitoring light.

Contact factory for

assistance.

Replace the green

light.

Yes

Are the black lead

wires of the green

light securely on the

terminals?

Yes

Is there 120V

between the L1 and

L2 terminals on the

terminal block in the

control cabinet?

Turn on line voltage

and thermostat. Does

the green monitoring

light come on?

Replace blower

wheel.

Repair connection.

Check line voltage at

thermostat and line

Yes

Disconnect the power

and check motor lead

wires. Any wire

broken?

Yes

Is 120V on the

terminal of the black

lead wire of the draft

inducer motor?

Yes

voltage curcuit. Repair

fault.

Are the black and

white lead wires of the

draft inducer securely

on the terminals L1

Yes

Is the draft inducer

on?

and L2?

Repair broken wires.

Check terminal block

for continuity. Replace

it if no continuity.

Repair connection.

Is there120 vac on the

Is there 24 vac

Yes

Does the red

Are the black and

white wires to the

transformer securely

primary side of the

transformer?

between terminals of

the transformer on the

monitoring light come

on?

on the terminals?

Yes

secondary side?

Repair connection.

Replace transformer.

Is the other wire of the

red light connected to

the terminal common

of transformer?

Yes

Is one wire of the red

light connected to air

switch terminal NO?

Connect this wire of

the red light to the

transformer terminal

along with the white

wire from ignition

Move the wire to air

switch terminal NO.

module.

Yes

Troubleshooting

continued on the next

page.

Form 43471010 Sept 2011 -29-

Replace the ignition

module & ignition

Replace the spark

electrode.

Replace the spark

electrode.

cable.

Yes

Replace the amber

light.

Yes

Are the two wires to

the amber light

securely hooked to

the terminals of the

gas valve?

Yes

Repair connection.

Replace the fuse.

Yes

Replace ignition

module.

Restart

troubleshooting.

Yes

Is the white wire from

ignition module

25V(GND) hooked to

transformer?

Yes

Is the red wire from

ignition module 25V

terminal hooked to air

switch terminal NO?

Yes

Check the flame

current at the ignition

module. Is it over

1.5mA with flame?

Adjust the electrode

tip into the flame.

Move the white wire

to the transformer

terminal.

Move the red wire to

air switch terminal

NO.

Is there continuity

between electrode

sensor and ground

stud in the cabinet?

Yes

Is the electrode tip

directly in the flame?

Yes

Spark stops when

burner is lit?

Yes

Is the spark gap

3/16?

Adjust the spark gap

to 3/16.

Restart

troubleshooting.

Turn the knob to ON

position.

Is the ceramic

insulator OK on the

spark electrode?

Yes

Is the ground wiring

between the ignition

module and the

control box OK?

Replace the spark

electrode.

Fix the grounding

problem.

Is the fuse OK on

30 seconds after

startup, check the

30 seconds after

Troubleshooting

startup, does the

continued from the

previous page.

voltage across valve

terminals on ignition

module. Is it 24 vac?

amber monitoring light

come on?

ignition module?

Yes

Is there 24 vac across

25V(GND) and 25V

terminals on ignition

module?

Yes

Replace the ignition

module.

-30- Sept 2011

while the amber light

is on, through the

inspection window, is

there a flame visible?

Yes

Does the amber light

stay on until call for

heat ends?

Is the knob on the gas

valve in the ON

position? (Its shipped

from the factory at

OFF position)

Yes

Is there a spark

across igniter/sensor

gap?

Yes

See next page for

troubleshooting

sequence.

Yes

Form 43471010

Troubleshooting

continued on the next

page.

Call factory for

assistance.

Yes

After an initial step

opening, is the

manifold gas pressure

correct?

Check orifice and

holder for blockage

(i.e. spider web). Is

there any blockage?

Adjust manifold gas

pressure. Restart

troubleshooting.

Yes

Clear blockage.

Troubleshooting

continued from the

previous page.

Recheck thermostat

and wiring.

Yes

Remove valve lead at

ignition module. Does

valve close?

Yes

Is the green light still

on?

Call for heat ends and

the heater shuts off?

Turn off gas &

electricity

immediately.

Replace the gas

valve.

Thermostat is not

working properly.

Replace it if

necessary.

Yes

Troubleshooting ends.

Troubleshooting

continued from the

previous page.

Yes

Check the manifold

gas pressure during

startup. Is it zero

inches?

Yes

Check the inlet

pressure to the gas

valve. Is it between

minimum and

maximum for the gas

type?

Yes

Has all the air been

purged from the gas

supply lines?

Yes

Check the spark gap.

Is it 3/16?

Replace gas valve.

Adjust supply gas

pressure.

Restart

troubleshooting.

Purge the gas supply

line.

Adjust the spark gap

to 3/16.

Form 43471010 Sept 2011 -31-

Access panel only opens to 90 .

3/16

21.0) REPLACING PARTS

ELECTRIC SHOCK & EXPLOSION HAZARD

Disconnect electrical power and gas supply before servicing.

Failure to do so may result in death or serious injury.

Only use genuine SunStar replacement parts. Parts are available from the factory for replacement by a licensed person. Refer to the Replacement Parts Guide in Section 23.0) for all replacement parts.

21.1) REMOVAL OF SPARK ELECTRODE

1. Disconnect electrical supply and open access panel.

2. Pull out the ignition cable hooked to spark electrode.

3. Remove two mounting screws.

4. Take out the spark electrode. Check that the spark gap is 3/16”.

5. Check spark electrode. Spark electrode should be clean and free from debris.

6. Check ceramic on the spark electrode. It should be free from cracks.

-32- Sept 2011

Form 43471010

21.2) REMOVING MAIN BURNER AND GAS VALVE

The main burner can be inspected without removing the burner housing from the heat exchanger tube.

1. Disconnect electrical supply and gas connection at the restrainer nipple.

2. Open the access panel and disconnect the wires from gas valve.

3. Remove the burner clamp and screws.

4. Remove the burner and gas valve assembly from the cabinet.

5. Unscrew the burner from the manifold.

6. Check the orifice. If the gas valve is to be replaced, the pipe joint compounds must be resistant to the action

of liquefied petroleum gases.

21.3) AIR SWITCH PRESSURE CHECK

Air sensing tube bracket

Connector Tee

Control Box

Plastic Vacuum Air Tube

Temporary 1/4 ID Silicone / plastic tubing for pressure test.

1. Open hinged access panel.

2. Add tubing to connect the air switch with the connector tee and the existing tubing.

3. Connect plastic tubing of a digital or inclined water manometer with a 0-2” scale onto the connector tees.

4. Turn heater on and wait until blower motor is activated.

5. Observe air pressure from manometer. This should be higher than the set point 0.16” w.c. for correct

operation.

All pressures are with the heater in operation for at least 15 minutes.

All pressures are with the heater in operation for at least 15 minutes.All pressures are with the heater in operation for at least 15 minutes.

0.16 WC

Digital or Inclined Water Manometer scale 0-2w.c.

Form 43471010 Sept 2011 -33-

Steady On

Internal Control Fault

2 Flashes

Flame Sense Fault

3 Flashes

Ignition Lockout

MULTIPURPOSE METER

USE MICROAMP SCALE

BLACK (-)

RED (+)

LED Display

VALVE GND (BURNER)

FCFC+

VALVE

25V

Ignition Module - Alternate (Fenwal #35-6087J1-034)

21.4) IGNITION SYSTEM CHECKS

TO CHECK

TO CHECK IGNITION CABLE

TO CHECK TO CHECK a. Make sure that the ignition cable does not touch any metal surface.

b. Make sure that connections to the stud terminal and the igniter/sensor are clean and tight.

c. Make sure that the ignition cable provides good electrical continuity.

TO CHECK

TO CHECK IGNITION SYSTEM GROUNDING

TO CHECK TO CHECK (Nuisance shutdowns are often caused by a poor or erratic ground.) A common ground is required for the module, igniter, flame sensor and main burner. a. Check for good metal-to-metal contact between the igniter bracket and the main burner.

b. Check the ground lead from the GND (BURNER) terminal on the module to the igniter bracket. Make sure

c. Replace igniter/sensor with factory replacement part if insulator is cracked.

TO CHECK

TO CHECK SPARK IGNITION CIRCUIT

TO CHECK TO CHECK ▲WARNING:

▲WARNING: The ignition circuit generates a 20,000 Volt open circuit and electrical shock can result.

▲WARNING:▲WARNING: a. Check ignition cable.

b. Check external fuse located inside the control box.

c. Verify power (24V) at module input terminals and output terminal to gas valve.

d. Replace spark module if fuse and power are OK.

IGNITION MODULE DIAGNOSTICS

IGNITION MODULE DIAGNOSTICS (Fenwal #35

IGNITION MODULE DIAGNOSTICS IGNITION MODULE DIAGNOSTICS

IGNITION CABLE....

IGNITION CABLEIGNITION CABLE

IGNITION SYSTEM GROUNDING....

IGNITION SYSTEM GROUNDINGIGNITION SYSTEM GROUNDING

connections are clean and tight. If the wire is damaged or deteriorated, replace it.

SPARK IGNITION CIRCUIT....

SPARK IGNITION CIRCUITSPARK IGNITION CIRCUIT

(Fenwal #35----6087J1

(Fenwal #35(Fenwal #35

The LED

LED located on the ignition module will flash ON

LEDLED

6087J1----034 module only)

6087J16087J1

034 module only)

034 module only)034 module only)

ON for ¼ second, then OFF

ONON

OFF for ¼ second during a fault

OFFOFF

condition. The pause between fault codes is 3 seconds.

LED Indication Error Mode

TO CHECK FLAME SENSOR CIRCUIT

TO CHECK FLAME SENSOR CIRCUIT (Fe

TO CHECK FLAME SENSOR CIRCUITTO CHECK FLAME SENSOR CIRCUIT

The flame current is the current that passes through the flame from the sensor to the ground. The minimum flame current necessary to keep the system from lockout is 0.7

a. To measure the flame current, connect an analog DC micro-ammeter to the FC

diagram. The meter should read 0.7

b. If the meter reads below zero

leads for proper polarity.

c. Remove micro-ammeter. Return system to normal operation.

(Fenwal #35

nwal #35----6087J1

(Fe(Fe

nwal #35nwal #35

0.7 micro-amps or higher when the burner is running full on.

0.70.7

zero, the meter leads are reversed. Disconnect power and reconnect the meter

zerozero

6087J1----034 module only)

6087J16087J1

034 module only)

034 module only)034 module only)

0.7 micro-amps.

0.70.7

FC---- and FC+

FCFC

-34- Sept 2011

FC+ terminals per

FC+FC+

Form 43471010

Date of

# of Heaters in

Serial

N = Natural Gas

21.5) MOTOR AND BLOWER WHEEL CHECK

If draft inducer motor fails to run:

a. Check power supply to junction box.

b. Check for loose or broken motor lead wire.

c. Check to see that blower wheel turns freely and is not rubbing housing. Blower wheel may have worked

loose from shaft and jammed against housing.

d. Check for blower wheel damage; replace if necessary. If no damage, readjust blower wheel on shaft &

retighten set screw.

e. If all above does not correct, replace motor.

22.0) INSTALLATION DATA

Installation:

No.

Model: SIR

SIR

SIRSIR

System:

L = Propane Gas

Form 43471010 Sept 2011 -35-

1 42737000

Draft Inducer Assembly

1a 42928000

Motor Replacement Kit

2 03721000

Motor

6 43221000

Draft Inducer Gasket

7 42744000

Sensin

g Tube, Draft Inducer

23.0) REPLACEMENT PARTS GUIDE

DRAFT INDUCER COMPONENTS

DRAFT INDUCER COMPONENTSDRAFT INDUCER COMPONENTS

Item No.

Item No.Item No.

3 30347000 Motor Spacer (4 per motor) 4 4 42740000 Motor Plate 1 5 03723000 Blower Wheel 1

8 42742000 Sensing Tube Bracket 1

9 42739000 Blower Housing Sub-Assembly 1 10 40504020 4” O.D. Flue Pipe Starting Collar 1 12 42741120 Restrictor Plate, 7/8” I.D. (SIR25) 1 13 42741041 Restrictor Plate, 1” I.D. (SIR35) 1 14 42741031 Restrictor Plate, 1-1/8” I.D. (SIR45) 1

Part No.

Part No. Des

Part No.Part No.

Description

DesDes

cription Qty.

criptioncription

Qty.

Qty.Qty.

12,13,14

(Not included in Draft Inducer Assembly)

DRAFT INDUCER

COMPONENTS

-36- Sept 2011

Form 43471010

15 03988150

Plastic Vacuum Air Tube, 15” long

16 42750000

Cabinet Assembly

20 42837040

Air Switch

Kit

, set @0.11” W.C., #

NS2-0307

-00 1

22 30279980

Transformer, AT120B1051

xxx

xxxxxx

xxx

42 42785000

Label, Ladder Wire Diagram

CONTROL

Item No.

Item No.Item No.

CONTROL COMPONENTS

CONTROLCONTROL

Part No.

Part No. Description

Part No.Part No.

COMPONENTS

COMPONENTSCOMPONENTS

Description Qty.

DescriptionDescription

17 42751000 Access Panel 1 18 42752000 Air Inlet Plate (Perforated) 1 19 42447000 Sight Glass 1

23 42709000 Terminal Block Shield 1 24 30281000 Terminal Block, EK-204 1 25 42759000 Electrode Bracket 1 26 30295000 Electrode PSE-GF1 (Igniter/Sensor) 1 27 30314070 Ignition Cable, 7” long 1 28 30632060 Spark Module – Fenwal #35-608711-034 1 29 42398040 Monitoring Light, Green 1 30 42398060 Monitoring Light, Red 1 31 42398050 Monitoring Light, Amber 1 32 42757000 Restrainer Nipple, 5” long 1 33 30333070 Valve - - VR8205P-2408 @3½” W.C. (Natural Gas) 1 34 30333080 Valve - - VR8205P-2416 @10” W.C. (Propane Gas) 1 35 42701000 Orifice Fitting & Test Gauge Connection 1 37

03259

Orifice (State Model & Gas Type for S

(State Model & Gas Type for Size)

(State Model & Gas Type for S(State Model & Gas Type for S

ize) 1

ize)ize) 38 42700000 Main Burner 1 39 30148000 Universal Bushing, 7/8” 1 40 42755000 Burner Bracket Sub-Assembly 1 41 42753000 Burner Clamp 1

Qty.

Qty.Qty.

Labels / Manual

Labels / ManualLabels / Manual

Item No.

Item No.Item No.

Part No.

Part No. Description

Part No.Part No.

Description Qty.

DescriptionDescription

43 42706000 Label, Connection Wire Diagram 1 44 43471010 Installation and Operation Instructions (not shown) 1 45 43344050 Label, Gas Connector Warning 1 46 43470010 Label, Clearance to Combustibles 1 47 42848040 Label, Nameplate 1 48 42013010 Label, “SunStar” Logo 1 49 43470030 Label, Warning (residential) 1 50 42834000 Label, 120V Caution 1 51 42875000 Label, Warning 1 52 43470040 Label, Operating Instructions 1 53 43470050 Label, Caution/Attention 1 54 43470060 Label, Horizontal Venting 1

Qty.

Qty.Qty.

Form 43471010 Sept 2011 -37-

CONTROL COMPONENTS

33,34

SCHEMATIC WIRING DIAGRAM

MOT Motor

Moteur

GL Green Light Témoin vert TRANS24V Transformer Transformateur 24ÊV RL Red Light Témoin rouge AS Air Switch pressostat SM Ignition Module Bloc d'allumage IG/S Ignitor / Sensor électrode V Gas Valve Robinet à gaz AL Amber Light Témoin ambre

MOT

120V

TRANS

IG/S

42785000 Rev. C 10/04

25V GND25V

Alternate Supply Locations

TYPICAL GAS CONNECTION

END VIEW

Movement

14 - 17 (356 - 432mm)

Control Box

SIDE VIEW

Flexible Connector

Optional Second Stage Regulator with Vent Leak Limiter if required to reduce the Supply Pressure below 14 W.C.

Recommended Gas Pressure 2 PSIG

Gas Supply Piping

Sediment Trap (Drip Leg)

43344050 Rev. C 3/09

Install the gas flexible hose as shown in the diagram below: Sharp bends, kinks, twists and tension in the hose may cause failure resulting in a gas leak. Failure to follow these instructions may result in death, serious injury or property damage.

Combustible material must be located outside the clearance dimensions listed.

Ceiling Clearance is 12 (30cm) when installed in an UNVENTED configuration. Ceiling clearance is 18 (46cm) when the optional corner reflectors are not used on ETS or LTS.

Failure to do so may result in death, serious injury or property damage

Models LTS/LTU/ETS/ETU

43344000 Rev. B 10/04

Le dégagement au-dessus de l'appareil doit être d'au moins 30 cm quand l'appareil est installé SANS ÉCHAPPEMENT.

Le dégagement au-dessus de l'appareil doit être d'au moins 46cm

quand les réflecteurs d'angle optionnels ne sont pas utilisés sur l'ETS ou le LTS.

Dessous, 6m du brûleur

Below 20ft from burner

20ft (6m)

Model No A B C D E F C* 40,50 27 6 40 30 48 12 -

(69cm) (15cm) (104cm) (76cm) (122cm) (30cm)

60,75 27 6 60 30 48 12 -

(69cm) (15cm) (145cm) (76cm) (122cm) (30cm)

80,90 52 6 84 30 52 12 72

(132cm) (15cm) (145cm) (76cm) (122cm) (30cm) (183cm)

100 66 6 88 40 66 20 72

(168cm) (15cm) (224cm) (102cm) (168cm) (30cm) (183cm)

110,120, 66 6 101 40 66 20 72 125,130 (168cm) (15cm) (257cm) (102cm) (168cm) (51cm) (183cm) 140,150, 84 6 106 48 84 24 72 160,175 (213cm) (15cm) (269cm) (122cm) (213cm) (61cm) (183cm) 180,200, 84 18 132 48 84 24 72 225,250 (213cm) (46cm) (335cm) (122cm) (213cm) (61cm) (183cm)

Horizontal

A A

45 degrees

Montage horizontal

Montage à 45°

GAS TYPE

SUPPLY PRESSURE

Pression de Sortie

Type de Gaz

MAXIMUM

MINIMUM

MANIFOLD PRESSURE

Pression a lechappement

INPUT Btu/Hr

Consommation Btu / Hr

ORIFICE SIZE

Dimensions bec Veilleuse

MODEL NO.

No. de Modelè

Installation in:

1. Aircraft hangars must be in accordance with the standard for Aircraft Hangars. ANSI/NFPA 409 (latest edition).

2. Public garages must be in accordance with the standard for parking structures, ANSI/NFPA 88a (latest edition), or with the standard for repair garages, ANSI/NFPA 88b (latest edition)

SERIAL NO.

No. de Série

LIGHTING & SHUTDOWN INSTRUCTIONS

1. Turn on gas & electrical supply.

2. Set thermostat to call for heat.

3. Ignition should occur after prepurge.

4. If ignition fails, the unit will spark for approximately 21 seconds & go into safety lockout. Turn thermostat (or power) off for 60 seconds to take out of lockout.

5. If heater does not light, shut off gas completely for 5 minutes before attempting to relight.

6. To shut down the heater, turn off the gas & electrical supply.

Infrared Radiant Tube Heater

Radiateur à tuve rayonnant à infrarouge

Gas Fired products Inc. Charlotte, NC

INSTRUCTIONS DALLUMAGE ET DE FERMETURE

1. mettre la valve a gaz et linterrupteur a ON.

2. Creer une demande de chauffage au thermostat.

3. Lallumage devrait se produire apres de prepurge.

4. Si lallumage ne se fait pas, le controle dallumage continu de produire des etincelles sur une periode de 21 sec. et ensuite tomber en securite. Mettre le thermostat (ou le courant) en position darret (OFF) pour une periode de 60 sec. a fin dinterrompre le processus de securite.

5. Si lappareil ne sallume pas, fermez le gaz completement pour une period de 5 min. avant deffectuer une nouvelle tentative dallumage.

6. Pour fermer lappareil, fermez le gaz et le courant electrique.

For indoor installation only

Installer à lintérieur seulement

Vented or Unvented

ELECTRICAL:

ALTITUDE

ANSI Z83.20 / CSA 2.34 - 2008 Tel: 1800 438 4936 e-mail info@spaceray.com

CODE DATE

42848000 Rev. K 1/09

MAX ANGLE:

Max Angle

Electrique

4748

ELECTRICAL SHOCK

HAZARD

DISCONNECT POWER

BEFORE OPENING COVER

CAUTION

120 VOLTS

42834000

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the Installation, Operating and Maintenance Instruction thoroughly before servicing this equipment.

AVERTISSEMENT: Une

installation, un r

églage, une

modification, une r

éparation ou un entretien incorrect peut entraîner des dommages matérials, des blessures ou la mort. Lisez attentivement les instructions dinstallation, de fonctionnement et dentretien avant de procéder à linstallation ou à lentretien de cet équipment.

WARNING: If not installed, operated and maintained in accordance with the manufacturers instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects or other reproductive harm.

WARNING: This product contains a chemical known to the state of California to cause cancer.

This heater can be installed in various configurations as shown in the heater layout section of the instructions

42875000 Rev. E 10/04

WIRE LEGEND

ENGLISH FRANCAIS

BK BLACK NOIR W WHITE BLANC R RED ROUGE BL BLUE BLEU G GREEN VERT V VIOLET VIOLET A AMBER AMBRE

42706000 Rev. G 1/05

BL BL

BKBK

DRAFT

INDUCER

MOTOR

GAS VALVE

AIR SWITCH

25V (GND)

25VGND

(BURNER)

VALVEVALVE

TRANSFORMER 120V PRIMARY 24V SECONDARY

IGNITION MODULE

HIGH VOLTAGE

CABLE

ELECTRODE GAP 3/16

CONTINUE TO ADDITIONAL

HEATERS

NEUTRAL

120V THERMOSTAT

GROUND

TERMINAL BLOCK

FACTORY WIRING

FIELD WIRING

CONNECTION WIRING DIAGRAM

CONTROL CABINET

If any of the original wire as supplied with the appliance must be replaced. It must be replaced with wiring material having a temperature rating of at least 105oC. (18 AWG. - UL / CSA 600V Type TEW)

When connecting the supply circuit to the heater, wiring material having a minimum size of 14 AWG and a temperature rating of at least 90oC shall be used.

MONITORING LIGHTS

Schéma de circuit de connexion

Circuit d'origine

Connexions client

Lampes témoins

Neutre

Terre

Vers les autres

radiateurs

Plaque à bornes

Transformateur bobine primaire 120ÊV bobine secondaire 24ÊV

pressostat

Robinet à gaz

Écartement d'électrode

4,7Êmm

Haute tension

Armoire de commande

Bloc d'allumage

Moteur d'amorce

d'aspiration

S'il faut remplacer un fil de l'appareil d'origine, utiliser exclusivement des fils à température de service nominale d'au moins 105C (18 AWG. - UL / CSA 600ÊV Type TEW).

Pour raccorder le circuit d'alimentation au radiateur, utiliser des fils de calibre 14 AWG ou plus à température de service nominale d'au moins 90C.

PN 4347003 rev6/94

WARNINGS

 This heater must be installed in accordance with local codes, if any; if not,

follow ANSI Z223.1/NFPA 54 or CAN1-B149. Cet appareil doit etre installe conformement aux exigencies des codes locaux. Sil nexiste aucun code local, se conformer a la norme CAN1-B149.

 The minimum Clearances to Combustibles shown on the heater must be

strictly maintained from vehicles or other objects directly below the heater to prevent damage from excessive heat.

 WARNING: Operation of this heater, when not connected to a properly installed

and maintained venting system, can result in Carbon Monoxide (CO) poisoning and possible death.

 This heater must be properly connected to a venting system. Cet appareil

doit

être raccorde correctement a un systeme devacuation des gaz.

 This heater needs fesh air for safe operation and must be installed so there

are provisions for adequate combustion and ventilation air. Par mesure dair frais et doit

être installe de facon a assurer un approvisionment suffisant dair

de combustion et de ventilation.

 Due to high surface temperature, keep children, clothing and furniture away.

A cause de la temperature elevee des parois, tenir eloignes les enfants, les vetements et les meubles.

 Keep burner and control compartment clean. See installation and operating

instructions accompanying appliance. Maintenir propres le bruleur et le compartiment de commande. Voir les instructions relatives a linstallation et au fonctionnement qui accompagnent lappareil.

 This heater must be installed at least 6 feet above a finished floor/ground.  This heater must be equipped with a Lower Mounting Height Kit when installed

less than 8ft above the floor/ground.

 Combustible materials must not be stored under this heater while it is in

operation.

43470050 Rev. A 4/09

CAUTION:

Hot while in operation. DO NOT touch. Keep children, clothing, and furniture away.

ATTENTION:

Chaud pendant le functionnement, ne touchez pas. Tenir eloignes les enfants, les vetements et les meubles.

For Horizontal Venting, the vent lengths are as follows: Minimum Equivalent Length = 5ft of pipe Maximum Equivalent Length = 75ft of pipe Refer to the manual for additional information.

Pour laeration sur le plan horizontal, les longuers de conduits daeration peuvent etre comme suit: Longueur equivalente minimum = 5 pi de tuyau Longueur equivalente maximum = 75 pi de tuyau

43470060 6/05

18 (46cm) minimum

Wall

Mur

INSTRUCTIONS FOR HORIZONTAL VENTING ONLY

Item # Part# Description 1 41000020 4 Vent Cap 2 30496360 4 x 36 Type B Vent Section 3 30496020 4 Single Wall Vent Pipe 4 30500040 4 Wall Thimble 5 30498041 4 90 degree Elbows 6 30499041 4 45 degree Elbows

Item# Part# Description 1 41000020 Chapeau daeration de 4 po 2 30496360 Section daeration de type B de 4 po x 36 po 3 30496020 Tuyau daeration 4 30500040 Mur a gaine de 4 po 5 30498041 Coudes a 90 6 30499041 Coudes a 45

-38- Sept 2011

Form 43471010

Item

Item Item

Item

02266010

Reflector Speed Clip

42769011

Reflector Clamp with screw

(4 per heater)

42763080

Reflector, 8’ long

(1 per heater)

42762010

Reflector, control end

Note:

BODY COM

BODY COMPONENTS

BODY COMBODY COM

No.

No.No.

3a 02127110 “U” Bolt Hex Nut, 5/16-18 (2 per “U” Bolt)

10 42764000 U Bend, 3” OD x 3-3/4” centerline radius 11 02251040 Set Screw, 5/16-24 x 1/2” (2 per heater)

Part No.

Part No. Description

Part No.Part No.

3 42770000 “U” Bolt Clamp, 3” OD Tube (6 per heater)

4 42773000 Tube Support/Hanger Bracket, 18-1/2” (2 per heater)

7 42761010 Reflector, foot end 8 44028130 7-1/2’ Tube Replacement Kit, 3” OD, ALC w/one 3-hole flange (Firing tube) 9 44028131 7-1/2’ Tube Replacement Kit, 3” OD, ALC w/one 6-hole flange (Exhaust tube)

PONENTS

PONENTSPONENTS

Description

DescriptionDescription

(Firing tube)

(Firing tube)(Firing tube) (Exhaust tube)

(Exhaust tube)(Exhaust tube)

1) Screws, Nuts and Washers are standard hardware items and can be purchased at any local hardware store.

2) Please order by PART NUMBER – not by Item Number.

3) Replacement Part Prices are available when ordering.

4) Please refer to complete Model Number when ordering.

ALL ILLUSTRATIONS ARE INTENDED TO GIVE THE GENERAL IMPRESSION OF UNITS ONLY. WE RESERVE THE RIGHT TO ALTER ANY SPECIFICATION WITHOUT NOTICE.

Form 43471010 Sept 2011 -39-

SunStar ECLIPSE SIR25, ECLIPSE SIR25-N5, ECLIPSE SIR25-L5, ECLIPSE SIR35-N5, ECLIPSE SIR45-L5 Installation And Operation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual