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LEGEND 4500D
GAS BARBECUES
ASSEMBLY, OPERATION AND
MAINTENANCE INSTRUCTIONS
FOR OUTDOOR USE ONLY
Made In China For
ARLEC BARBEQUES PTY LTD
274 Maroondah Hwy
Mooroolbark, VIC 3138
Australia
Please read and understand the contents of this man ual fully before operating the barbecue. Failure to do so and follow the instructi ons could result in fire or explosion.
Retain These Instructions For Future Use
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SAFETY PRECAUTION
• This grill is designed for outdoor use only. THIS APPLIANCE SHALL NOT BE
INSTALLED OR USED INDOORS.
• The area surrounding your new grill should be kept clean, and free from flammable liquids
and other combustible materials such as mops, rags, brooms, as well as solvents,
cleaning fluids, and gasoline.
• Never locate this appliance in an enclosed room or under sealed overhead structure or
any type of enclosed area such as a garage, shed, or breezeway. Keep clear of trees and
shrubs.
• Never let clothing, potholders or other flammable materials come in contact with or close
to any grate, burner or hot surface until it has cooled. Fabric may ignite and result in
personal injury. Certain materials or items, when stored under or near the appliance, will
be subjected to radiant heat and could be seriously damaged.
• BURNERS: Check to ensure no insects or blocking the venture tubes. Use a special
venture brush to clean. Use a pin or a toothpick to clean the orifice on the gas valve. DO
NOT ENLARGE THE HOLE.
SAFETY INSTRUCTION
• FOR OUTDOOR USE ONLY.
• READ THE INSTRUCTIONS BEFORE USING THE APPLIANCE.
• WARNING! : ACCESSIBLES PARTS MAY BE VERY HOT . KEEP YOUNG CHILDREN
AWAY. This appliance gets very hot. Take special care when children or elderly people
are present. Particular care must be taken when removing the drip tray. Hot fat causes
several injury.
• DO NOT MOVE THE APPLIANCE DURING USE.
• TURN OFF THE GAS SUPPLY AT THE GAS CONTAINER AFTER USE. Turn off all
burner controls valves after use.
• ANY MODIFICATION TO THE APPLIANCE MAY BE DANGEROUS.
• THIS APPLIANCE SHALL BE KEPT AWAY FROM FLAMMABLE MATERIALS. There
should be no combustible materials less than250 mm from the sides of barbecue and less
than 1500 mm above the cooking surface of the barbecue.
• Protective gloves should be worn if hot parts or utensils are to be handled.
• People with flammable clothing such as nylon should keep well away from the barbecue
when alight.
• DO NOT allow unburnt gas to build up.
• In the event of gas leak, TURN OFF GAS SUPPLY AT THE CYLINDER.
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• In the event of fat fire, DO NOT DOUSE WITH WATER. Turn off gas supply at the
cylinder.
• Every time the cylinder is reconnected, do a leak test.
• Never leave burners on high for more than 10 minutes unless actual cooking.
NATIONAL AUTHORITY REQUIREMENTS
All gas fitting work, service and repairs (including works on any part of
part of the gas circuit) can only be performed by an authorized gas fitter in accordance with
national regulations. All replacement parts must meet Sunshine specification.
GAS TYPES
The barbecues are both category 13+(28-30/37) and I3B/P(30) appliances. Gas
consumption, inlet pressure and injector orifice sizes are shown in the following tables.
HZ46 HZ47
Gas Butane Butane
Inlet Pressure (mbar) 27.5 27.5
Heat Input (kW) 12.78 12.78
Injector Orifice (mm) 1.00 1.00
Gas Rate (g/h) 930 930
Note: The size of the injector orifice is stamped on one of the hexagon faces (eg: “100” for
1.00 mm injector).
ASSEMBLY INSTRUCTIONS FOR
BBQ TROLLEY
TROLLEY PARTS LIST
Metal parts required to complete the trolley assembly are packed in the barbeque box.
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A Servery Assembly Na RH Front Inner Leg
B Metal Bottom Base O LH Rear Inner Leg
C Timber Bottom Base Oa RH Rear Inner Leg
D Timber Side Panel P M6 X 50 Hex Pan Screw
E Metal Rear Panel Q ‘D’ Handle
F Metal Front Door R Plain Washer
G Top Shelf Slat End Formed S M6 x 45 Bolt Cap Head
H Hinge Fix To Timber T Castor Bracket
I Top Shelf Slat Drilled U Front Castor
J Cross Rail V 8G x 35 Chipboard
K BBQ Bracket W Hex Nut
Ka Anti-Rocking Bracket X Rear Castor
L Stretcher Rail Y 8G x 15 Screw
M LH Front Outer/RH Rear Outer Leg Z Towel Rack Assembly
Ma RH Front Outer/LH Rear Outer Leg Zi 8G x 15 Countersunk Screw
N LH Front Inner Leg
TROLLEY ASSEMBLY
Assemble the barbecue trolley following steps as indicated below.
You will require the following tools to assemble the trolley, bbq body and hood.
1. Philips drive Screwdriver
2. Spanner
3. Adjustable Wrench
Metal parts required to complete the trolley assembly are packed in the barbeque box.
Step 1 Step 2
Step 3 Step 4
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Step 5 Step 6
Step 7 Step 8
Step 9 Step 10
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Step 11 Step 12
Step 13
Legend 4500D Trolley (Assembled)
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ASSEMBLY INSTRUCTIONS FOR
LEGEND 4500D BARBECUE
BBQ BODY PARTS LIST
Remove all components from the carton and check against Parts List.
NOTE: Check 'Gas Type' and specification plate on left-hand side of barbecue.
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HOOD PARTS LIST
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Assemble Your Barbecue
Body And Trolley
1. Remove the fat tray from the barbecue body. Place fat tray to one side until the barbecue is
placed into the trolley.
2. Remove and place to one side the hot plate, grill plate and flame tamer.
3. Raise the barbecue above the trolley with the gas inlet to the left-hand side (figure 1). Lower
the barbecue into the trolley so that that the trolley support brackets locate in the holes
provided on the underside of the barbecue.
Figure 1
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Hood And Body Assembly
4. Position the hood base (1) towards the top rear of barbecue and secure using two M5 x 12
mounting screws (5) as illustrated in Fig 2.
5. Re-secure the Side Heat Shield and the front bracket of the Hood Base using the previously
removed Heat Shield mounting screw (A). Repeat procedure on the opposite side.
6. Fit hood pivot bushes (6) to each side of the hood base. Place hood top (2) within the hood
base and fit a pivot screw (9) on each side through a washer (10) then through both side
panels of the hood base, pivot bush and hood top. Fasten tightly with a star (7) and a hex nut
(8).
7. Assemble together the oven hood top and handle as shown in Fig 3. Make sure that the small
spacers (14) are located between the heat shield (4) and the front face of the oven hood.
Also make sure that the heat shield bends are pointing towards the oven hood.
8. Check the operation of the oven hood by opening it and then closing it. The oven top should
roll back smoothly and rest in the vertical position while opened.
Figure 2
Figure 3
9. Fit the flame tamer to the right-hand side of the barbecue.
10.
Replace both the hot plate and grill plate. The grill plate should be positioned above the flame
tamer on the right-hand side.
11. Line the fat tray with aluminum foil and slide the fat tray in position. Do not fill the fat tray with
sand or kitty litter.
12. Remove the sticker from the front of the hood before use.
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LEGEND 4500D COMPLETE ASSEMBLY
1162mm
1155mm
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APPLIANCE DETAILS
Gas Type: L.P.G N.G
Inlet Pressure: 2.70 Kpa 1.00 Kpa
Injector Diameter: Ø1.0 mm Ø1.6 mm
Heat Input: 51 Mj / Hr 51 Mj / Hr
Legend 4000
4500
Note: The size of the injector diameter is stamped on one of the hexagon faces (e.g. '160' for
Ø1.60mm injector).
GAS CONNECTIONS
LOCAL AUTHORITY REQUIREMENTS
Check Gas Type and specifications plate on the left-hand side of the barbecue. All gas fitting
work, service and repairs can only be performed by an authorized gas fitter in accordance with
local gas regulations.
NATURAL GAS
The appliance is connected to natural gas supply using an approved 1/2" flexible hose assembly
with bayonet fitting.
FOR L.P.G. CYLINDER CONNECTION
1. To achieve the optimum performance from your Sunshine Barbecue, an approved gas
cylinder (POL fitting) of at least 4.0kg capacity must be used.
2. Do not connect gas to a barbecue that is not secured in a trolley, or built into brickwork.
3. Connect the cylinder to the barbecue, via the hose and regulator. Firmly tighten joints, but do
not over-tighten. Take care not to damage the regulator fitting.
4. The cylinder sits on the gas bottle platform inside the trolley.
LEAK TESTING
1. Make sure gas cocks are Off and turn the cylinder valve On.
2. Check for leaking joints by brushing with solution of half-liquid detergent and half water. If a
leak is present, bubbles will appear. Retightening connections can generally repair a leaking
joint.
DO NOT USE NAKED FLAME FOR LOCATING GAS LEAKS.
IF A LEAK PERSISTS CALL AN AUTHORISED GAS FITTER.
OPERATING INSTRUCTIONS
For further information on gas connections and pipe sizing, please refer to AS5601/AG601.
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GAS TYPE AND CONSUMPTION
The barbecues are designed to operate on LP and NG Gas (gas type must be specified at time
of purchase). Gas consumption, Pressure and Injector Orifice size are shown on the Data Plate
found on the left-hand side of the barbecue.
GAS COCK KNOBS
The gas cock knob locks in both the Off and High positions. By depressing the knob and turning
anti-clockwise, gas flow will gradually increase until the High position is reached. Continue
turning in this direction and gas flow will decrease until a simmer level is reached at Low. To turn
gas flow off the gas cock knob must be turned clockwise from Low, depressed at High and
turned until the Off position is reached.
FLAME TAMER
Prior to using the barbecue, ensure the flame tamer is in the correct position below the grill plate.
HOT PLATE & GRILL PLATE
Prior to using the barbecue, it's advisable to cure the cooking surface. Wash the hot plate and
grill plate, then cover with olive or vegetable oil, light all burners and leave on until oil is
absorbed, then wipe with a dry cloth.
FAT TRAY
Prior to use check that the fat tray is clean and lined with aluminum foil.
Under no
circumstances must sand or kitty litter be used in the fat tray
LIGHTING PROCEDURE
• Read all operating instructions before lighting.
• Remove weatherproof lid.
• Make sure all gas cock knobs are in the 'Off' position and open cylinder valve.
Lighting the NG45D Barbecues.
The NG45D barbecue is compartmentalized into the grill plate (right-hand side) and the hot plate
(left-hand side). Each side having two burners and a piezo ignition button located in the centre of
the burner control knobs.
Grill plate ignition
To ignite the grill plate turn either of the two right-hand control knobs to the 'High' position,
repeatedly push the piezo igniter button until that burner has lit. If the burner does not ignite
within 10 seconds, turn gas cock Off and allow the unburned gas to dissipate before attempting
ignition again. Turn the second burner control knob to 'High' and the burner will ignite from the
burner previously lit.
Hot plate ignition
To ignite the hot plate turn either of the two left-hand control knobs to the 'High' position,
repeatedly push the piezo igniter button until that burner has lit. If the burner does not ignite
within 10 seconds, turn gas cock Off and allow the unburned gas to dissipate before attempting
ignition again. Turn the second burner control knob to 'High' and the burner will ignite from the
burner previously lit.
Manual ignition
To light the barbecue manually, the fat tray is removed. Any burner can then be lit by a match
from below. Once lit, the fat tray is replaced in position.
If you still have trouble lighting the burners, please refer to the maintenance section of this
booklet.
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COOKING
A fairly protected location is desirable for pleasant and efficient cooking. Strong winds will
drastically reduce cooking efficiency. Allow 10 minutes for burner to heat cooking area. A little
cooking fat (or olive oil) on the grill will prevent sticking. Cooking time for normal thickness steaks
on the char grill is approximately 15 minutes. Turn burners down a little when full heat is not
required and to LOW when not cooking.
During cooking, fat and scrapings will drip through to the fat tray. Do not allow excess fat to build
up in the fat tray. Clean the fat tray and replace the aluminum foil before use.
AFTER COOKING
1. When finished, make sure burner control knob is turned OFF.
2.
TURN OFF THE GAS SUPPLY AT THE CYLINDER.
3. Immediately after cooking and whilst the barbecue is still warm, remove scraps from the grill
with a scraper.
4. Excess fat and meat scraps can be scraped off the flame tamer by removing the grill to gain
access.
WARNING: Some surfaces may still be hot.
5. Clean the fat tray and replace the aluminum foil after or before each use of the appliance.
6. Once the barbecue is cool replace the cover and wipe off any fat splatter from the trolley with
a clean rag.
CLEANING
Painted surfaces can be cleaned using a household detergent or cleaner. It is advisable to test
cleaners on a small section of the appliance first.
NEVER use paint thinners or similar solvents for cleaning and NEVER douse hot surfaces with
water.
STORAGE
When the appliance is not in use, the cylinder valve must be turned OFF, the appliance and the
cylinder together must be stored outdoors in a well ventilated area. However it is permissible to
store the appliance (but not the cylinder) indoors. Ensure a small amount of fat or oil is on the
barbecue plates to prevent rust.
WARNING:
STORE CYLINDER IN A WELL VENTILATED AREA
OUT OF REACH OF CHILDREN
When the gas cylinder is disconnected, replace the plug or cap on the valve outlet.
For extended storage it is suggested that the primary air port of the burner be covered against
the penetration of insects or vermin. Also a barbecue cover can be placed over the appliance for
added protection.
TROUBLESHOOTING
Burner will not ignite when using the igniter:
Cylinder valve is not on Turn cylinder valve on (page 10)
Cylinder is empty Replace with a full cylinder (page 10)
Igniter is not sparking Remove plate and visually check ignition box for a spark.
If there is no s
p
ark contact authorized service agent.
Igniter button is not working Contact authorized service agent
Injector is blocked
Clean injector with a toothbrush. Do not drill out or use
wire. Do not remove injector. Contact authorized service
agent
Burner flame is erratic:
Burner is blocked Remove burner and check for obstruction
Flame is burning inside
burner (hissing sound)
Turn off burner, allow to cool and re-ignite (page 2)
Regulator is faulty Contact authorized service agent
Injector is partially blocked
Clean injector with a toothbrush. Do no drill out or use
wire. Do not remove
injector. Contact authorized
service agent.
Gas is leaking from connections:
Connections are loose Tighten loose connections (do not over-tighten) and leak
test under pressure with soapy water solution (page 7)
Hose has deteriorated Replace hose
Gas valve is faulty Contact an authorized service agent
Threads are damaged Contact an authorized service agent
MAINTENANCE
It is recommended that, at the commencement of each barbecue season the following
maintenance be conducted. This maintenance is required throughout the life of the barbeque
BURNER
1. Inspect the port holes, primary air inlet and mixing throat for any signs of blockage. Clean out
with compressed air or a length of wire if necessary.
2. Wire brush the outside of the burner to remove rust and dirt.
3. Replace the burner.
GAS SUPPLY
1. Inspect the gas supply hose for any deterioration and replace it if necessary.
2. Test the gas circuit for leaks and remedy any found.
TROLLEY
1. Check all fasteners for tightness and re tighten where necessary to ensure rigidity of the
structure.
2. Re coat the timber with a suitable finish.
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