Sunrise IW-60H Instruction Manual

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INSTRUCTION MANUAL
IW-60H
Hydraulic Punch &
Shear (415V)
60 Tonne
P173
Instruction Manual for IW-60H (P173)
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IW-60H
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Sunrise Ironworker Parts List
Model: IW-60H Part: Cover Plates Date: 02/2012
Item
Part Number Description
產品名稱
Q’ty Memo
1 211902003B Top Cover A
護蓋 A
1
2 211902004D Top Cover B
護蓋 B
1
3 211902012D Limit Switch Cover
微動開關護板
1
4 211302021A Scrap Box For Punching
沖孔鐵屑盒
1
5 211802900
211802011B 211302025C 211802012A 52414APL93902
Electrical Box
電氣箱總成
1
6 211902019A Front Base Cover
電氣箱底座護蓋
1
7 211902001 Front Base Cover
底座前蓋
1
8 211902002A Rear Base Cover
底座後蓋
1
9 211902008 Safety Guard for Angle Shear
剪角鐵護板
1
10 211902010A Safety Guard for Bar Shear
剪圓方護板
1
11 211902009A Safety Guard for Flat Shear
剪平板護板
1
12 211902011B Flat Bar Shear Back Plate
滑料片
1
13 211902026A Notching Station Cover
剪角側安全護蓋
1
14 211902027A Safety Guard For Notching
剪角安全護板
1
15 42STBH003 Notching Clear Cover
剝料器安全護板
1
16 211302022 Scrap Box For Notching
剪角鐵屑盒
1
17 211902006A Wire Cover for Limit Switch
微動開關配線蓋
1
18 211902017 Wire Cover
配線蓋
1
19
213010005 211310008B
Adjust Pushing Screw Adjust Pushing Nut
壓塊固定螺絲 壓塊固定螺帽
5
20 211910001B Main Pivot Pin
支持點心軸
1
21 56314118036M10 Waist Shaped Knobs 1180-36-M10
凹槽式旋鈕
22 52413YC135D Foot Switch YC-135D(CE)
腳踏開關
1
23 213210008 Foot Switch Handle
腳踏開關提桿
1
24 56320G0061800A Foot Switch Cable 1800mm
電線保護管 1800mm
1
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Punching Station for IW-45M//60H
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Instruction Manual for IW-60H (P173)
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Sunrise Ironworker Parts List
Model: IW-60H Part:Punching Station Date: 02/2012
Item
Part Number Description
產品名稱
Q’ty Memo
1 211505001D Retaining Thread Support
螺紋塊固定座
1
2 56301A0014035 Hex Bolt M14X35
六角承窩頭螺栓
2
3
212211009 Copper Piece
定位銅片
1
4
211305005B Stripper Adj. Screw (2)
剝料器調整螺桿()
1
5
56301C0006010
Set Screw M6X10
止付內六角螺栓
1
6
211305006
Stripper Spring
沖孔剝料器彈簧
1
7
56303D00012024045
Flat Washer M12
平墊圈
2
8
211305090
56301A0012090
Hex Bolt M12X90
六角承窩頭螺栓
1
9 211305004B Stripper Adj. Screw (1)
剝料器調整螺桿()
1
10 213205010 Copper Piece
銅墊
2
11 56301C0010012 Set Screw M10X12
止付內六角螺栓
2
12
42STMC003B Stripper
沖孔剝料器
1
13
42STMC002 Stripper Clear Cover
剝料器護板
1
14
56303A00005 Spring Washer M5
彈簧墊圈
4
15
56301A0005012 Hex Bolt M5X12
六角承窩頭螺栓
4
16
42STBC004 Washer
墊片
2
17
56301I0005008 Cap Screw M5X8
半圓內六孔
2
18
42STMD
42STBC003A-20 42STBC003A-42
Stripper Exchangeable Plate
剝料器底板
1
19
212905001A Punching Table A (Main)
沖孔工作板(A)
1
20
211605004C Punching Table B (Front)
沖孔工作板(B)
1
21
56301A0008016 Hex Bolt M8X16
六角承窩頭螺栓
3
22
211305009B Table Connecting Plate
工作板連接塊
2
23
56301A0010025 Hex Bolt M10X25
六角承窩頭螺栓
2
24
56303A00010 Spring Washer M10
彈簧墊圈
6
25
56315404163M1025 Clamp Handle M10X25
萬向把手
2
26
56303B11012025 Flat Washer M10
平墊圈
2
27
211605008A Stopper Plate
工作板定位塊
2
28
211605009A
Clamping Plate
定位板固定滑塊
2
29
56301A4010040 Hex Bolt M10X40
六角承窩頭螺栓
4
30
211905003A
Punching Stopper Guide Ruler
沖孔工作板 Y 軸標尺
2
31
211905100
211605011A Punching Table Ruler
沖孔工作板 X 軸標尺
1
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Model: IW-60H Part:Punching Station Date: 02/2012
Item
Part Number Description
產品名稱
Q’ty Memo
32 42RTAQA Retaining Thread
螺紋塊
1
33 56305D00606018 Locating Key
雙頭圓鍵
1
34 56301A0010025 Hex Bolt M10X25
六角承窩頭螺栓
4
35 42RNAQA Retaining Nut
沖頭鎖緊螺帽
1
36 41RP1 Punch
圓孔上模
1
37
42RSAQ30B 42RSAQM40B
Quick Change Sleeve
快拆上模套環
1
38 211902024 Stripper Rear Guard
剝料器護板
1
39 56301A0005012 Hex Bolt M5X12
六角承窩頭螺栓
4
40 56303A00005 Spring Washer M5
彈簧墊圈
4
41 52411TZ7312
Limit Switch
微動開關
1
42
56301A0004025 Hex Bolt M4X25
六角承窩頭螺栓
2
43
56303B10005010 Flat Washer M4
平墊圈
2
44 43A2SMB Die Holder
單孔下模座
1
45 43BS1C
Die Bushing
下模襯套
1
46 41RD1 Die
圓孔下模
1
47 56301C7010045 Set Screw M10X45
止付內六角螺栓
1
48 56302B0110 Nut M10
螺帽
1
49 211305011 T-Shaped Nut M16
T 型螺帽
4
50 56301A0016050 Hex Bolt M16X50
六角頭螺栓
4
51 56303A00016 Spring Washer M16
彈簧墊圈
4
52 56303D00016032045 Flat Washer M16
平墊圈
4
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Angle and Bar Shear Station for IW-60H
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Instruction Manual for IW-60H (P173)
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Sunrise Ironworker Parts List
Model: IW-60H Part:Angle and Bar Shear Station Date: 02/2012
Item
Part Number Description
產品名稱
Q’ty Memo 211907001D 211907002
1 211907901
211902014B
Angle Shear Holddown
角鐵剪切座
1
2 211507005A Angle Holddown Adjusting Plate
L
型鐵座調整壓塊
2
3 211810005 Angle Holddown Screw
L
型鐵座調整螺桿
1
4 56301A0010020 Hex Bolt M10x20
六角承窩頭螺栓
4
5 56303A00010 Spring Washer M10
彈簧墊圈
4
6 56301A0020030 Hex Bolt M20X30
六角承窩頭螺栓
5
7 56303B00020037040 Flat Washer M20
平墊圈
5
8 56303A00020 Spring Washer M20
彈簧墊圈
5
9 211807004B Angle Shear Moving Blade(2)
剪角鐵刀具(活動
2)
1
10 211507003C Angle Shear Moving Blade(1)
剪角鐵刀具(活動
1)
1
11 56301A0014050 Hex Bolt M14X50
六角承窩頭螺栓
5
12 56303A00014 Spring Washer M14
彈簧墊圈
5
13 211507001B Angle Shear Stationary Blade(1)
剪角鐵刀具(固定
1)
1
14 211507002C Angle Shear Stationary Blade(2)
剪角鐵刀具(固定
2)
1
15 56301A0014045 Hex Bolt M14X45
六角承窩頭螺栓
6
16 56303A00014 Spring Washer M14
彈簧墊圈
6
17 56301C8010030 Set Screw M10X30
止付內六角螺栓
8
18 56302B0110 Nut M10
螺帽
8 211909003 211902015
19 211909900
211902016
Rd/Sq Shear Holddown
圓方壓板
1
20
211810006C Shear Holddown Screw
平板,圓方壓板調整螺桿
21
211810009
Handle for Screw
調整螺桿握把
1
22
211810900A
56301C0008006 Set Screw M8X6
止付內六角螺絲
23 56314DIN633576
Fix Nut for Holddown
十字旋鈕(不銹鋼)
2
24 56303B11020040 Flat Washer M16
平墊圈
2
25 211909001 Rd/Sq Shear Stationary Blade
圓方刀具(固定
)
1
26 211909002 Rd/Sq Shear Moving Blade
圓方刀具(活動
)
1
27 211309004 Rd/Sq Shear Blade Fix Plate
圓方刀具固定塊
2
28 56301A0012020 Hex Bolt M12X20
六角承窩頭螺栓
4
29 56302B0110 Nut M10
螺帽
4
30 56301C8010040 Set Screw M10X40
止付內六角螺栓
4
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Flat Shear Station for IW-60H
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Instruction Manual for IW-60H (P173)
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Sunrise Ironworker Parts List
Model: IW-60H Part: Flat Shear Station Date: 02/2012
Item
Part Number Description
產品名稱
Q,ty Memo
1 211908001 Flat Shear Holddown
平板剪切壓板
1
2 56314DIN633576
Fix Nut for Holddown
十字旋鈕(不銹鋼
)
2
3 56303B11020040 Flat Washer M16
平墊圈
2
4 211810006C Shear Holddown Screw
平板,圓方壓板調整螺桿
5 211810009 Handle for Screw
調整螺桿握把
6
211810900A
56301C0008006 Set Screw M8X6
止付內六角螺絲
1
7 211308001C Flat Shear Lower Blade
平板剪切刀具(固定
)
1
8 211308002C Flat Shear Upper Blade
平板剪切刀具(活動
)
1
9 56301A0012035 Hex Bolt M12X35
六角承窩頭螺栓
3
10 56301A0012045 Hex Bolt M12X45
六角承窩頭螺栓
3
11 56303A00012 Spring Washer M12
彈簧墊圈
3
12 56301C8010030 Set Screw M10X30
止付內六角螺絲
4
13 56302B0110 Nut M10
螺帽
4
14 211908002 Flat Shear Table
平板支持座
1
15 213208002A Flat Shear Stopper
平板固定塊
2
16 56301A0012035 Hex Bolt M12X35
六角承窩頭螺栓
4
17 56303D00012024045 Flat Washer M12
平墊圈
4
18 211305012 T-Shaped Nut M12
T
形螺帽
4
19 56301A0012040 Hex Bolt M12X40
六角承窩頭螺栓
6
20 56303A00012 Spring Washer M12
彈簧墊圈
6
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Notching Station Assembly for IW-50A60H
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Instruction Manual for IW-60H (P173)
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Sunrise Ironworker Parts List
Model: IW-50A////60H Part:Notching Station Date: 02/2012
Item
Part No Description
產品名稱
Q’ty Memo
1 213206001A Notcher Top Blade
方型剪角刀具
1
2 56301A0018035 Hex Bolt M18X35
六角承窩頭螺栓
1
3 211306004A Notching Stripper (left)
剪角剝料器(左
)
1
4 211306005A Notching Stripper (right)
剪角剝料器(右
)
1
5 56301A0012030 Hex Bolt M12X30
六角承窩頭螺栓
4
6 56303A00012 Spring Washer M12
彈簧墊圈
4
7 56301A0008050 Hex Bolt M8X50
六角承窩頭螺栓
2
8 56302B0108 Nut M8
六角螺帽
2
9
211606003A Notching Table
剪角工作板
1
10
56301A0008016 Hex Bolt M8X16
六角承窩頭螺栓
4
11
211605008A Stopper Plate (short)
工作板定位塊(短
)
1
12
211606007 Stopper Plate (long)
工作板定位塊(長
)
1
13
211605009A Clamping Plate
定位板固定滑塊
2
14
56301A0010040 Hex Bolt M10X40
六角承窩頭螺栓
4
15
211606100
56303A00010 Spring Washer M10
彈簧墊圈
4
16 211306008D Notching Bolster
方型剪角下模座
1
17 211306002F Notcher Side Blade
方型剪角側刀
2
18 211306003C Notcher Front Blade
方型剪角前刀
1
19 56301A0010020 Hex Bolt M10X20
六角承窩頭螺栓
4
20 56301A0010035 Hex Bolt M10X35
六角承窩頭螺栓
1
21 HW-BTD12055 Hex Bolt M12X55
六角頭螺栓
2
22 56303D00012024045 Flat Washer M12
平墊圈
4
23 56302B0112 Nut M12
六角螺帽
6
24 211305012 T-Shaped Nut M12
T
形螺帽
4
25 56301A0012050 Hex Bolt M12X50
六角承窩頭螺栓
4
26 56303D00012024045 Flat Washer M12
平墊圈
4
27 56303A00012 Spring Washer M12
彈簧墊圈
4
28 56301C0012025 Set Screw M12X25
止付內六角螺栓
4
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Stroke Adjustment for IW-50A & IW-60H
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Instruction Manual for IW-60H (P173)
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Page 65
Sunrise Ironworker Parts List
Model: IW-60H Part: Shear Station Limit Switch Adjustment Date: 02/2012
Item
Part Number Description
產品名稱
Q’ty Memo
1 211904001 Shear Stroke Adjustment Screw
剪切限動桿螺絲
1
2 211304900A Shear Stroke Adjustment Rod
剪切限動桿
1
3 56304S0012 S Clip S-12
S型扣環
1
4 52411XCKN2118G11 Limit Switch
微動開關
3
5 56301A0004030 Hex Bolt M4X30
六角承窩頭螺栓
6
6 213204007 Limit Switch Actuator
限動觸塊
3
7 213204008 Indicating Pointer
限動桿指針
3
8 56315404045M625 Clamp Handle M6X25
萬向把手
3
9 211304004A Stroke Adjustment Rod End Base
限動桿轉軸座
1
10 211304005A Stroke Adjustment Rod End Locator
限動桿轉軸
1
11 56301A0006016 Hex Bolt M6X16
六角承窩頭螺栓
3
12 56301H0004008 Cap Screw M4X8
丸頭內六角螺絲
3
13 56303B10005010 Flat Washer 5/32”
平墊圈
6
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Cylinder Assembly IW-50A60H
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Instruction Manual for IW-60H (P173)
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Sunrise Ironworker Parts List
Model: IW-60H Part: Cylinder Assembly Date: 02/2012
Item
Part Number Description
產品名稱
Q’ty Memo
1 211903007A Y Rod End
Y接頭
1 2 213210003 Cylinder Rod End Pin ROD END PIN 1 3 56304S0065 S Clip S-65
S型扣環
2 4 56301C0008010 Set Screw M8X10
止付內六角螺栓
2 5 211903001A Piston Rod
活塞桿
1 6 211903002A Cylinder Rod Cover
前蓋
1 7 211903003C Piston
活塞
1 8 211903902C Cylinder Pipe
缸管
1 9 211910002 Cylinder CA Pin CA PIN 1
10 56304S0065 S Clip S-65
S型扣環
2
11 53403G060 O-Ring
O型環
1
12 53406H3000 Dust Seal
防塵油封
1
13 53407W232500500 Wear Ring
耐磨環
2
14
5340525003000375B 534040889076303
U Packing + Back Up Ring
U型油封+背托環
1
15
534032437 534048437
O-Ring + Back Up Ring
O型環+背托環
1
16 53407W265000500 Wear Ring
耐磨環
2
17
534011903900B
534020203R538106500379A Piston Ring
活塞環
1
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Instruction Manual for IW-60H (P173)
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Hydraulic Components for IW-50A / 60H
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Sunrise Ironworker Parts List
Model: IW-60H Part: Hydraulic Components Assembly Date: 02/2012
Item
Part Number Name
產品名稱
Q’ty Memo
211902018D
1 211902910A
211802026
Oil Tank
油箱
1
2
53702HY08A
Breather & Filler
注油器
1
3
53701LG4
Oil Level Gauge
油面計
1
7.5HP 50Hz
380V: 52301075JN 400V: 52301075JN 415V: 52301075JN
4
7.5HP 60Hz
220V: 52301075FG 230V: 52301075FG 380V: 52301075FG 460V: 52301075FG 575V: 52301075DH
Motor
馬達
1
7.5HP 60Hz
220V: 52303075YF 380V: 52303075YF
Motor (Standard For Taiwan)
馬達
1
5
50Hz: 53201GHP2AS22 60Hz: 53201GHP2AS20
Pump
泵浦
1
6
53656RPECFAN
Relief Valve
洩壓閥
1
7
53652ST02L
Gauge Cock
考克
1
8
53621CBLM63350
Pressure Gauge
壓力錶
1
9 53651DFA02005 Solenoid Valve
電磁閥
1
10 53301MF106 Suction Filter
濾油網
1
11 56301A0010025 Hex Bolt M10X25
六角承窩頭螺栓
2
12 56303A00010 Spring Washer M10
彈簧墊圈
2
13 211303008 Oil Tank Cover Seal
油箱油封
1
14
56301D0008025 Hax Bolt M8X25
六角頭螺栓
10
15 56303A00008 Spring Washer M8
彈簧墊圈
10
16 211603003A Manifold Block
油路板
1
17 211603005 Packing
橡膠油封
1
18 56301A0008065 Hex Bolt M8X65
六角承窩頭螺栓
2
19 56301A0005040 Hex Bolt M5X40
六角承窩頭螺栓
4
20 56303A00005 Spring Washer M5
彈簧墊圈
4
21 53403P020VT O-Ring
O 型環
1
22 21OLJT006A Oil Joint
泵浦出油口接頭
1
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Instruction Manual for IW-60H (P173)
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Model: IW-60H Part: Hydraulic Components Assembly Date: 02/2012
Item
Part Number Name
產品名稱
Q’ty Memo
23 53403P024VT O-Ring
O 型環
1
24 211303010A Oil Joint
泵浦回油口接頭
1
25 56203310404 90°Joint 1/4TX1/4H
90°接頭 1/4TX1/4H
1
26 56278010808K Pipe 1/2"X240mm
立布 1/2X240mm
1
27 535020200060640 Hyd. Hose 3/8”X640
高壓油管
1
28 535020200060620 Hyd. Hose 3/8”X620
高壓油管
1
29
5350119001
535020200060480 Hyd. Hose 3/8”X480
高壓油管
1
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Instruction Manual for IW-60H (P173)
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Hydraulic Circuit for IW-45M//50A////60H
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Instruction Manual for IW-60H (P173)
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IW-60H ELECTRICAL PARTS
With Electrical Backgauge, CE 02/2012
Part Number Code Description Manufacturer Q'ty 產品名稱 Memo
1
220V: 52407OT40F3 230V: 52407OT40F3 380V: 52407OT25F3 415V: 52407OT25F3 460V: 52407OT40F3 575V: 52407OT16F3
QS Isolator Switch ABB Control OY 1 電源開關
2
220V: 52401LC1D25B7 230V: 52401LC1D25B7 380V: 52401LC1D18B7 415V: 52401LC1D18B7 460V: 52401LC1D25B7 575V: 52401LC1D12B7
KM Magnetic Switch TE 1 電磁接觸器
3
220V: 52402GV2ME22 230V: 52402GV2ME22 380V: 52402GV2ME16 415V: 52402GV2ME16 460V: 52402GV2ME16 575V: 52402GV2ME14
QF Motor Circuit Breaker TE 1 馬達啟動斷路器
4
52419GVAN11 Side Contact Block TE 1 輔助接點
5
220V: 524032201510 230V: 524035751520 380V: 524032201510 415V: 524032201510 460V: 524035751520 575V: 524035751520
TR Transformer SUENN LIANG 1 變壓器
6
52801A02A
FU1,FU2,
FU4
Fuse
Bussmann
3 保險絲
7
52801A06A FU3 Fuse
Bussmann
1 保險絲
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Instruction Manual for IW-60H (P173)
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Part Number Code Description Manufacturer Q'ty 產品名稱 Memo
8
52801CFBSCHM1D Fuse Base
Bussmann
4 保險絲座
9
52421XB5AS542 SB2 Emergency Stop Button (Shear Side) TE 1 緊急停止
10
52421XB5AS542 SB1 Emergency Stop Button (Punch Side) TE 1 緊急停止
11
52420XB5AW3361 SB4 Pump ON Push Button TE 1 綠色罩光按鈕
12
52407XB5AL42 SB3 Pump OFF Push Button TE 1 泵浦停止
13
52415ZB5AD2 SA1,SA3 Selector Switch TE 2 選擇開關
14
52415ZB5AD3 SA2 Selector Switch TE 1 選擇開關
15
52419ZBE101 Normal Open Contact TE 3 選擇 A 接點
16
52419ZBE102 Normal Close Contact TE 1 選擇 B 接點
17
52202KBPC2506 Bridge Rectifier FY 1 橋式整流器
18
522034700UF50V C Capacitor 廣華 (Kuan Hua) 1 電容器
19
527026P Grounding Terminal Wago 1 接地端子台
20
52404RMIA2YF08AE KA1~KA6 Relay Carlo Gavazzi 6 繼電器
21
52702280901 Terminal Block Wago 27 端子匣
22
52702282901 Terminal Block Wago 3 端子匣
23
52702280402 Jumper Bar Wago 3 短路片
24
52702280907 Grounding Terminal Block Wago 1 接地端子匣
25
52702282907 Grounding Terminal Block Wago 1 接地端子匣
26
52702280681 Terminal Block Wago 1 端子匣
27
52702249117 End Stop Plate Wago 2 擋片
28
52702282325 End Barrier Wago 1 端板
29
52702282325 End Barrier Wago 1 端板
30
52702280324 End Barrier Wago 1 端板
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Instruction Manual for IW-60H (P173)
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Part Number Code Description Manufacturer Q'ty 產品名稱 Memo
31
52702280308 End Barrier Wago 1 端板
32
52702261301 Terminal Block Wago 2 端子匣
33
52702261361 End Barrier Wago 1 端板
34
52405H3M1 TIMER Timer for Backgauge Fotek 1 計時器
35
56294202504 4 Pin Connector For Backgauge PLT 1 金屬接頭
36
524092IA12DSN04 SENSOR Proximity Sensor for Backgauge CARLO 1 近接開關
37
52413YC135D FS1,FS2 Foot Switch
SSUPOU
1 腳踏開關
38
52811AL201WTG23012 HL Halogen Lamp ARC 1 石英燈
39
52411XCKN2118G11 SQ1~SQ3 Limit Switch for Stroke Adjustment TE 3 微動開關
40
52411TZ7311 SQ4 Limit Switch for Notcher Tend 1 剪角微動開關
41
52411TZ7312 SQ5 Limit Switch for Stripper Tend 1 剝料微動開關
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Instruction Manual for IW-60H (P173)
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