sunpentown SD6501W, SD6502W Installation Manual

Installation Instructions
Model number: SD-6501SS SD-6501W SD-6502SS SD-6502W
Dishwasher
BEFORE YOU BEGIN
Read these instructions completely and carefully.
IMPORTANT
governing codes and ordinances.
Note to Installer – Be sure to leave these instructions for the consumer’s and local inspector’s use.
Note to Consumer – Keep these instructions with your Owner’s Manual for future reference.
Skill Level – Installation of this dishwasher requires basic mechanical and electrical skills. Proper
installation is the responsibility of the installer. Product failure due to improper installation is not covered under the Appliance Warranty.
Completion Time – 1 to 3 Hours. New installations require more time than replacement installations.
Observe all
The dishwasher
IMPORTANT
MUST be installed to allow for future removal from the enclosure if service is required.
If you received a damaged dishwasher, you should immediately contact your dealer or builder.
FOR YOUR SAFETY
Read and observe all CAUTIONS and WARNINGS shown throughout these instructions. While performing installations described in this booklet, gloves, safety glasses or goggles should be worn.
WARNING
To reduce the risk of electrical shock, fire, or injury to persons, the installer must ensure that the dishwasher is completely enclosed at the time of installation.
READ CAREFULLY. KEEP THESE INSTRUCTIONS.
If you have an installation problem, contact your dealer or installer. You are responsible for providing adequateelectrical,exhaustingand otherconnecting facilities.
PUB NO.29-5955 7/14 MC
Installation Preparation
PARTS SUPPLIED:
Four flat head wood screws
dishwasher to underside of countertop (in literature package).
Screw type hose clamps and one drain hose.
 
2 top mounting clips.
MATERIALS YOU WILL NEED :
Thread seal tape UL Listed wire nuts (3)
Materials For New Installations Only:
Air gap for drain hose, if required Waste tee for house plumbing, if applicable Electrical cable or power cord, if applicable Screw type hose clamps Strain relief for electrical connection. Hand shut-off valve Water line 3/8" min. copper
Coupler for extending drain line, if applicable
to secure
4 Wood Screws
90° Elbow, Ferrule and Compression Nut
Waste Tee
Air Gap
2 Top
Mounting Clips
Hand Shut-Off Valve
Electrical Cable (or Power Cord, if applicable)
Screw Type Hose Clamps
Thread Seal Tape
Strain Relief
Screw Type Hose Clamp
Drain Hose
Wire Nuts (3)
Hot Water line
Coupler
TOOLS YOU WILL NEED:
Phillips head screwdriver 5/16" and 1/4" nutdriver 6" Adjustable wrench Level Carpenters square Measuring tape Safety glasses Flashlight Bucket to catch water when fl ushing the line Gloves
For New Installations Only:
Tubing cutter Drill and appropriate bits Hole saw set
Phillips Head Screwdriver
Gloves
Flashlight
Bucket
1/4" and 5/16" Nut­driver
2
6" Adjustable Wrench
Safety Glasses
Hole Saw Set
Level
Carpenters Square
Tubing Cutter
Measuring Tape
Drill and Bits
3
Installation Preparation
The dishwasher must be installed so that drain hose is no more than 10 feet in length for proper drainage.
The dishwasher must be fully enclosed on the top, sides and back, and must not support any part of the enclosure.
The rough cabinet opening must be at least 24" deep. The opening should be 35" max. height.
DRAIN REQUIREMENTS
Follow local codes and ordinances.
Do not exceed 10 feet distance to drain.
Do not connect drain lines from other devices
to the dishwasher drain hose.
Dishwasher must be connected to waste line with an air gap (not supplied) or 32" minimum high drain loop, depending on local codes and ordinances to prevent back fl ow into the dishwasher.
Air gap must be used if waste tee or disposer connection is less than 18" above the fl oor to prevent siphoning.
DRAIN PREPARATION
The type of drain installation depends on answers to the following questions:
Do local codes or ordinances require an air gap? Will waste tee or disposer connection be less than
18" above the fl oor?
Will installation have a drain loop less than 32"
above fl oor? If the answer to ANY of the 3 questions above is YES, Method 1 MUST be used. Otherwise either Method 1 or Method 2 may be used. Figure C or Figure D.
CLEARANCES: When installed into a corner, allow 2" min. clearance between dishwasher and adjacent cabinet, wall or other appliances. Allow 25-5/8" min. clearance from the front of the dish­washer for door opening. Figure B
Method 1 – Air Gap with Waste Tee or Disposer
Method 2 – High Drain with Waste Tee or Disposer
Provide a method to attach drain hose to underside of countertop.
32"
18"
Min.
Min.
Countertop
Dishwasher
25-5/8"
Clearance for Door
Opening 2" Minimum
32"
Min.
18"
Min.
CAUTION:
An air gap MUST BE USED if the drain hose is connected to waste tee or disposer lower than 18" above the fl oor.
Failure to provide the proper drain connection height with air gap or 32" minimum, high drain loop will result in improper draining of the dishwasher.
Install waste tee or disposer and air gap according to manufacturer’s instructions.
CABINET PREPARATION
• Drill a 1-1/2" dia. hole in the cabinet wall within the
shaded areas shown in Figure A for the drain hose connection. The hole should be smooth with no sharp edges.
4
Installation Preparation
PREPARE ELECTRICAL WIRING
WARNING
FOR PERSONAL SAFETY: Remove house fuse or open circuit breaker before beginning installation. Do not use an extension cord or adapter plug with this appliance.
Electrical Requirements
• This appliance must be supplied with 120V, 60 Hz., and connected to an individual properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse.
• Wiring must be 2 wire with ground.
• If the electrical supply does not meet the above requirements, call a licensed electrician before proceeding.
Grounding Instructions – Cable Direct
This appliance must be connected to a grounded metal, permanent wiring system, or an equipment grounding conductor must be run with the circuit conductors and be connected to the equipment grounding terminal or lead on the appliance.
Grounding Instructions – Power Cord Models
This appliance must be grounded. In the event of a mal­function or breakdown, grounding will reduce the risk of electrical shock by providing a path of least resistance for electric current. The plug must be plugged into an appropriate outlet that is installed and grounded in accordance with local codes and ordinances.
WARNING
The improper connection of the equipment grounding conductor can result in a risk of electric shock. Check with a qualifi ed electrician or service representative if you are in doubt that the appliance is properly grounded.
1-1/2" Dia.
Hole (Max.)
2½~3½ in.
(65 ~ 90mm)
from
Cabinet
24"
from Wall
Ground
Black
Cabinet Preparation & Wire Routing
• The wiring may enter the opening from either side, rear or the fl oor within the shaded area.
• Cut a 1-1/2" max. dia. hole to admit the electrical cable. The hole must be free of sharp edges. If the cabinet wall is metal, the hole edge must be covered with a bushing.
• Cable direct connections may pass through the same hole as the drain hose and hot water line, if convenient. If cabinet wall is metal, the hole edge must be covered with a bushing. NOTE: Power cords with plug must pass through a separate hole.
Electrical Connection to Dishwasher
Electrical connection is on the right front of dishwasher.
• For cable direct connections the cable must be routed as shown in Figure E. Cable must extend a minimum of 24" from the rear wall.
• For power cord connections, install a 3-prong grounding type receptacle. The power-supply receptacle for the appliance shall be installed in a cabinet or on a wall adjacent to the undercounter space in which the appliance is to be installed.
White
IncreaseIncreaseIncrease
DecreaseDecreaseDecrease
6
Installation Instructions
STEP 2 ADJUST LEVELING LEGS
Move the dishwasher close to the installation loca­tion and lay it on its back.
Adjust
Installation
Height
Measure installation height and dishwasher height.
Extend leveling legs out from the dishwasher base, 1/4" less than installation height.
STEP 3 REMOVE TOEKICK
• Remove the 2 toekick screws. Lift off the piece
toekick.
1
STEP 4 INSTALL POWER CORD
Skipthis step if dishwasher willbe direct wired. Use power cord kitWX09X70910 available for purchase from an authorized GE ealer. The power cord and connections must comply with
ordinances.
• Recommended power cord length is 54" min. and 64" max.
Junction Box
Green wire to Green wire ( Ground)
• Connect incoming
power cord white (or ribbed) to dishwasher white, black
(or smooth) to black and ground to dishwasher green wire. Use UL listed wire nuts of appropriate size.
• Replace junction box cover. Be sure wires are not
pinched under the cover.
parts d
local codesand
Remove
Cover
Black wire to Black wire ( Hot)
White wire to White wire ( Neutral)
cUL/
STEP 5 INSTALL 90° ELBOW
Wrap 90° elbow with thread seal tape. Do not use plumber's putty.
Install a 90° elbow onto the water valve.
Do not over tighten 90° elbow, water valve bracket
could bend or water valve fitting could break.
Position the end of the elbow to face the bottom of the
dishwasher.
right
Installation Instructions
8
STEP 9 POSITION DISHWASHER UNDER COUNTERTOP
• Check to be sure that wires are secure under the dishwasher and not pinched or in contact with door springs or other dishwasher components.
TIP: Check tub insulation blanket, if equipped. It should be positioned so it is not bunched up or interfering with door springs. Check by opening and closing the door.
• Push dishwasher into cabinet. The front corners of the dishwasher door should be fl ush with cabinet doors. Be careful not to dent font panel with knees or dam­age countertop or cabinets with dishwasher parts.
Do Not Push Against Front Door Panel With Knee. Damage to The Door Panel Will Occur.
Reposition Dishwasher by Grasping Both Sides With Hands
STEP 10 LEVEL DISHWASHER
Dishwasher must
IMPORTANT
be level for proper dish rack operation and wash perfor­mance.
• Place level on door and rack track inside the tub as shown to check that the dishwasher is level.
Check
Level Front
to Back
Check
Level
Side
To Side
• Level the dishwasher by adjusting the four leveling legs individu­ally.
Turn Legs
to Adjust
TIP: Pull lower rack out, about halfway. Check to be sure the rack does not roll forward or back into dishwasher. If the rack rolls in either direction, the dish­washer must be leveled again.
• If door hits the tub, the dishwasher is not installed correctly. Adjust leveling legs to align door to tub.
hole
Installation Instructions
STEP 11 SECURE DISHWASHER TO THE COUNTERTOP
For countertops made of wood or that will not be damaged by drilling,use Method 1.
For countertops made of granite,marble,or other materials that could be damadged by drilling,use Method 2.
Installation bracket
METHOD 1
1. Use longer brackets.
2. Insert the installation brackets into the slot.
3. Bend the brackets to secure them to the dishwasher tub.
4. Using the provided screws,secure the dishwasher to the countertop through the holes in the bracket.
Cap
Screw
METHOD 2
1. Open the door remove the tub cap on both sides of the tub.
2. Driver a wood screw through the dishwasher side holet and into the cabinet frame.
3. Reinstall the plastic caps.
Screw
IMPORTANT
straight and flush. Protruding screw heads will scratch the top of the control panel and can
interfere with door closing.If the gap is less than
10mm between control panel and the screws ,
suggest to chose method 2 .
Drive screws
STEP 12 CONNECT WATER SUPPLY
Connect water supply line to 90° elbow.
· Slide compression nut, then ferrule over end of water line.
· Insert water line into 90° elbow.
· Slide ferrule against elbow and secure with compression nut.
Compression Nut
Ferrule
90° Elbow
Hot Water
Supply Line
IMPORTANT –
that door spring does not rub or contact the fill hose or water supply line. Test by opening and closing the door. Re-route the lines if a rubbing noise or interference occurs.
Check to be sure
9
10
Installation Instructions
STEP 13 CONNECT DRAIN LINE
FOLLOW ALL LOCAL CODES AND ORDINANCES.
The drain hose molded end will fi t 5/8", 3/4" or 1" diameter connections on the air gap, waste tee or disposer. Cut on the marked line as required for your installation.
Cutting Lines
3/4"
1"
IMPORTANT: Do not cut corrugated
portion of hose
• If a longer drain hose is required, add up to 42" of length for a total of 10 ft. to the factory installed hose. Use 5/8" or 7/8" inside diameter hose and a coupler to connect the two hose ends. Secure the connection with hose clamps.
5/8"
DRAIN LINE INSTALLATION
• Connect drain line to air gap, waste tee or disposer using either previously determined method.
Method 1 – Air gap with waste tee or disposer
Waste Tee Installation
Method 2 – High drain loop with waste tee or disposer
Fasten to underside
of countertop
32"
Min.
18"
Min.
Disposer Installation
Fasten to underside
of countertop
18"
Min.
Coupler
Hose Clamp
• Secure the drain hose to the air gap, waste tee or disposer with clamps.
NOTE: TOTAL DRAIN HOSE LENGTH MUST NOT EXCEED 10 FEET FOR PROPER DRAIN OPERATION.
Hose Clamp
Waste Tee Installation
IMPORTANT
When connecting drain line to dis-
poser, check to be sure that drain plug has been removed. DISHWASHER WILL NOT DRAIN IF PLUG IS LEFT IN PLACE.
TIP: Avoid unnecessary service call charges. Always be sure disposer drain plug has been removed before attaching dishwasher drain hose to the disposer.
Disposer Installation
Remove
Hopper
Plug
11
Installation Instructions
STEP 14 CONNECT POWER SUPPLY
Skip this step if equipped with power cord. Verify that power is turned off at the source.
• Remove junction box cover “A”.
• Locate the three dishwasher wires, (white, black and green) with stripped ends. Insert dishwasher wires through the small hole in the junction box “B”.
• Secure house wiring to the bottom of the junction box with a strain relief “C”.
• Use wire nuts to connect incoming ground to green, white to white and black to black “D”.
• Replace junction box cover “E”. Check to be sure that wires are not pinched under the cover.
A
Remove
Junction Box
Cover
D
Use UL Listed
Wire Nuts
E. Replace Junction Box Cover
Check That White, Black and
B
Green Dishwasher Wires Are Threaded
Thru Hole in Back
Ground
White
Black
C
Insert Power
Cord Wires Thru
Strain Relief
and Tighten
WARNING
If house wiring is not 2-wire with ground, a ground must be provided by the installer. When house wiring is aluminum, be sure to use cUL/UL Listed anti-oxidant compound and aluminum­to-copper connectors
STEP 15 PRE-TEST CHECKLIST
Review this list after installing your dishwasher to avoid charges for a service call that is not covered by your warranty.
Check to be sure power is OFF. Open door and remove all foam and paper packaging. Locate the Owner’ s Manual in the literature package. Read the Owner’s Manual for operating instructions.Check door opening and closing. If door does not
open and close freely or tends to fall, check spring adjustments. See Step 1.
Check to be sure that wiring is secure under the
dishwasher, not pinched or in contact with door springs or other components. See Step 9.
Check door alignment with tub. If door hits tub,
level dishwasher. See Step 10.
Pull lower rack out, about half way. Check to be
sure it does not roll back or forward on the door. If the rack moves, adjust leveling legs. See Step 10.
Check door alignment with cabinet. If door hits cab-
inet, reposition or relevel dishwasher. See Step 10.
Verify water supply and drain lines are not kinked
or in contact with other components. Contact with motor or dishwasher frame could cause noise. See Step 8.
Turn on the sink hot water faucet and verify water
temperature. Incoming water temperature must be between 120°F and 150°F. A minimum of 120°F tem­perature is required for best wash performance. See “Prepare Hot Water Line,” page 5.
Add 2 litres of water to the bottom of the dish-
washer to lubricate the pump seal.
Turn on water supply. Check for leaks. Tighten con-
nections if needed.
Remove protective fi lm if present from the control
panel and door.
12
Installation Instructions
Turn on power supply (or plug power cord into outlet, if equipped).
Turn on your dishwasher (please refer to the Owner's Manual for instructions).
Close door, select RINSE ONLY cycle and press START/CANCEL.
Check to be sure that water enters the dishwasher If water does not enter the dishwasher, check to be sure that water and power are turned on.
Check for leaks under the dishwasher. If a leak is found, turn power supply off, then tighten connections. Restore power after leak is corrected.
Check for leaks around the door. A leak around the door could be caused by door rubbing or hitting against adjacent cabinetry. Reposition the dish­washer if necessary. See Step 9.
When the dishwasher is draining, check the drain lines. If leaks are found, turn power off at the breaker and correct plumbing as necessary. Restore power after corrections are made. See Step 12.
STEP 17 REPLACE TOEKICKSTEP 16 DISHWASHER WET TEST
.
Figure Z
Place 1-piece toekick against the legs of the dishwasher. The slots should align with toekick bracket screw holes. Allow the toekick to touch the floor. Install the toekick screws.
Open dishwasher door and make sure most of the water has drained. If not, check that disposer plug has been removed and/or air gap is not plugged. See Step 13. Also check drain line for kinking.
Run the dishwasher through another fill and drain cycle. Check for leaks and correct if required.
STEP 18 LITERATURE
Be sure to leave complete literature package and installation instructions with consumer.
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