SUNON GE92254B3-0 Datasheet

2014.06.13

D.C.C.

SUNON

SPECIFICATION FOR APPROVAL

CUSTOMER

DESCRIPTION

DIMENSIONS

M O D E L

SUNON SPEC. NO.

CUSTOMER
APPROVAL NO.
APPROVED BY
CUSTOMER

(AUTHORIZED)

:

: DC BRUSHLESS FAN

:

92X92X25 mm

: GE92254B3-000U-AE9

: D09034000G-00

:

:

PEC.NO D09034000G-00

S

ISSUE DATE 05.26.2014

EDITION 0

REVISION DATE

E.SPEC E11400072

Cindy
Kiddy

APPROVED

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Kelly

FAX:[phone]

DRAWN

建準電機工業股份有限公司

建準電機工業股份有限公司

建準電機工業股份有限公司建準電機工業股份有限公司

SUNONWEALTH ELECTRIC MACHINE INDUSTRY CO., LTD.

NO. 30, LN. 296, XINYA RD., QIANZHEN DIST., TEL:[phone]

KAOHSIUNG CITY 80673, TAIWAN (R.O.C)

URL:http://www.sunon.com E-mail: [e-mail]

Rita

05/26

CHECKED

I. MODEL NUMBERING SYSTEM

VDC

2: 24VDC

4: Extra Low

92 25

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GE

Series Code

4

Voltage

0: 5

1: 12VDC

3: 36VDC

4: 48VDC

Thickness Size

B

3

Bearing

V: Vapo

B: 2 Ball

O: 1Ball

S: Sleeve

-

Speed

X: Super High

1: High

2: Medium

3: Low

000U

AE9

-

Function Code

Customer Code

編碼

01~09 01~09 A0~A9 100~109 K0~K9 200~209 V0~V9 300~309

10~19 10~19 B0~B9 110~119 L0~L9 210~219 W0~W9 310~319

20~29 20~29 C0~C9 120~129 M0~M9 220~229 X0~X9 320~329

30~39 30~39 D0~D9 130~139 N0~N9 230~239 Y0~Y9 330~339

40~49 40~49 E0~E9 140~149 P0~P9 240~249 Z0~Z9 340~349

50~59 50~59 F0~F9 150~159 Q0~Q9 250~259

60~69 60~69 G0~G9 160~169 R0~R9 260~269

70~79 70~79 H0~H9 170~179 S0~S9 270~279

80~89 80~89 I0~I9 180~189 T0~T9 280~289

90~99 90~99 J0~J9 190~199 U0~U9 290~299

尺寸(mm)

編碼

尺寸(mm)

編碼

尺寸(mm)

編碼

尺寸(mm)

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II. SPECIFICATION

1. MECHANICAL CHARACTERISTIC

MOTOR DESIGN

BEARING SYSTEM

DIMENSIONS

MATERIALS OF FRAME

MATERIALS OF FAN BLADE

DIRECTION OF ROTATION

MOUNTING HOLES

WEIGHT

2 phases, 4-poles Brushless DC motor.

Precision ball bearing system

See Page 6

Thermoplastic PBT of UL 94V-0

Thermoplastic PBT of UL 94V-0

Counter-clockwise viewed from front of fan blade

Diameter 4.3 mm in 8 holes

113 g

2. ELECTRIC CHARACTERISTIC

RATED VOLTAGE

RATED CURRENT 85 mA / Max. 98 mA

RATED POWER CONSUMPTION

SAFETY POWER CONSUMPTION 4.80 WATTS

OPERATING VOLTAGE RANGE 24~56 VDC

STARTING VOLTAGE 24 VDC (25 deg. C POWER ON/OFF)

OPERATING TEMPERATURE RANGE -10 to + 70 deg. C

STORAGE TEMPERATURE RANGE -40 to + 80 deg. C

48 VDC

4.08 WATTS / Max. 4.71 WATTS

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3. PERFORMANCE CHARACTERISTIC

automatically restart when the

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RATED SPEED 3900 RPM ± 10% at rated voltage

AIR FLOW 65.0 CFM

STATIC PRESSURE 0.25 Inch-H2O

ACOUSTIC NOISE 43.0 dB(A)

AIR FLOW V.S. PRESSURE See Page 5

INSULATION CLASS UL Class A

INSULATION RESISTANCE

PLASTIC HOUSING

DIELECTRIC STRENGTH

LIFE EXPECTANCY

PROTECTION

IP Class : IP68

10M ohm at 500 VDC between internal stator and
lead wire (+)

Applied AC 500 V for one minute or AC 600 V for 2
Seconds between housing and lead wire (+)

70,000 Hours at 40 deg. C, 65% humidity, 90% CL .

Automatic Restart

Note: In a situation where the fan is locked by an external
force while the electricity is on, an increase in coil temperature
will be prevented by temporarily turning off the electrical
power to the motor. The fan will
locked rotor condition is released.

Polarity Protection

According to IEC 529 (or IEC 34-5) IP standard, the average
temperature is 23~24°C and humidity is 67% RH for Dust Water
Test. The fan needs to be test and Spray Put in dust box for 8
hours for Dust Test and be put in long period immersion of water
for Spray Water Test. After these 2 tests, which executing by
regular standard, the fan will be measured the performance is
normal or not.

PS. There are different applicative environments and systems by

different customers, so please put the product in the most
suitable environment to measure the performances.

4. SAFETY

SAFETY UL CUR TUV CE

NO. E77551 E77551

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 

2014.06.13

D.C.C.

M

ODEL : GE92254B3-000U-AE9

PERFORMANCE CURVES

0 0.4 0.8 1.2 1.6 2

0.3

0.25

0.2

3

m

/min

8

6

0.15

0.1

Static Pressure (Inch-H2O)

0.05

0

0 15 30 45 60 75

Air Flow-CFM

4

mm-H2O

2

0

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DIMENSIONS

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(Pan head)

Machine screw

Self-tapping screw

Note: SUNON recommends the screw and torque as above. Please contact SUNON, if any

new requirement is requested.

Torque

3～～～～4 Kgf-cm

5～～～～6 Kgf-cm ∮∮∮∮5.0

Size Standard

M4.0 JIS B1111-1974

Screw Spec Screw Type

JIS B1122 Type 2

UNIT：：：：mm

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LABEL

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III. OTHER SPECIFIED TESTING

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The following is a general description of certain tests that are

representative SUNON fans. Nothing in this document is intended to suggest that

these tests are performed on every model of SUNON fan. Moreover, the descriptions

that follow each test are meant only to provide a general explanation of each test. If

you would like a more detailed explanation as to any test identified in this Section,

SUNON can provide such an explanation upon request.

1. DROP PROOF TEST

Fans are packaged in a standard size shipping box and are dropped to the ground

certain heights and angles depending on the weight of the particular box.

2. HUMIDITY PROOF TEST

The fan is operated for 96 continuous hours in an environment with humidity of 90%

to 95% RH at 60°C ± 2°C.

3. VIBRATION PROOF TEST

Vibration with an amplitude 2mm and a frequency of 5-55-5hz is applied in all 3

directions (X,Y,Z), in cycles of 1 hour each, for a total vibration time of 3hours.

performed on

from

4. THERMAL CYCLING TEST

The fan is operated in a testing chamber for 50 cycles. In each cycle, the temperature

is gradually increased from -10°C to 70°C for 90 minutes, and subsequently operated

at 70°C for 120 minutes. The temperature is then gradually decreased from 70°C to

-10°C for 90 minutes, and subsequently operated at -10°C for 120 minutes.

HOCK PROOF TEST

5. S

100G of force is applied in the 3 directions (X,Y, and Z) for 2 milliseconds each.

6. LIFE EXPECTANCY

The “Life Expectancy” of SUNON fans is determined in SUNON’s reliability test

laboratory by using temperature chambers. The “Life Expectancy” of this fan has not

been evaluated for use in combination with any end application. Therefore, the Life

Expectancy Test Reports (L10 and MTTF Report) that relate to this fan are only for

reference.

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IV. CHARACTERISTIC DEFINITION

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The following is a general description of certain tests that are

representative SUNON fans in order to determine the specifications of the fan.

Nothing in this document is intended to suggest that these tests are performed on

every model of SUNON fan. Moreover, the descriptions that follow each test are

meant only to provide a general explanation of each test. If you would like a more

detailed explanation as to any test identified in this Section, SUNON can provide

such an explanation upon request.

performed on

1. ACOUSTICAL NOISE

easured in a semi-anechoic chamber with background noise level below 15dB(A).

M

1 METER FROM MICROPHONE TO FAN INTAKE

The fan is running in free air under shaft horizontal condition with the microphone at

distance of one meter from the fan intake.

2. INPUT POWER

Measured after continuous 10 minute operation at rated voltage in clean air

( STATIC PRESSURE=0), and at ambient temperature of 25 degrees C under shaft

horizontal condition.

3. RATED CURRENT

Measured after continuous 10 minute operation at rated voltage in clean air

( STATIC PRESSURE=0), and at ambient temperature of 25 degrees C under shaft

horizontal condition.

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4. RATED SPEED

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M

easured after continuous 10 minute operation at rated voltage in clean air

( STATIC PRESSURE=0), and at ambient temperature of 25 degrees C under shaft

horizontal condition.

5. STARTING VOLTAGE

Measured the voltage which enables to start the fan in the clean air (static pressure = 0 )

by switching on at the voltage under shaft horizontal condition. It is not at continuously

increasing voltage adjustment.

6. LOCKED ROTOR CURRENT

Measured immediately after the fan blade is locked.

7. AIR FLOW AND STATIC PRESSURE

The performance specification of air flow and static pressure shown in this specification

for approval is measured using the exhaust method. A double chamber is used in

accordance with AMCA 210 standard or DIN 24163 specification . The values are

recorded when the fan speed has stabilized at rated voltage.

8. INSULATION RESISTANCE

1. PLASTIC HOUSING:

(1) Measured between internal stator and lead wire(+).

(2) Measured between housing and lead wire(+).

2. ALUMINIUM HOUSING:

Measured between internal stator and lead wire(+).

9. DIELECTRIC STRENGTH

Measure between housing and lead wire(+).

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V. NOTE

2014.06.13

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ⅠⅠⅠⅠ

.SAFETY

1.

DO NOT use or operate this fan in excess of the limitations set forth in this

specification. SUNON is not responsible for the non-performance of this fan

and/or any damages resulting from its use, if it is not used or operated in

accordance with the specifications.

2. SUNON recommends adding a protection circuit to the product or application in

which this fan is installed, such as a thermo-fuse, or current-fuse or

thermo-protector. The failure to use such a device may result in smoke, fire,

electric shock by insulation degradation in cases of motor lead short circuit,

overload, or over voltage, and/or other failure.

3. SUNON recommends installing a protection device to the product or application

in which this fan is installed if there is a possibility of reverse-connection

between VDC (+) and GND (-). The failure to install such a device may result in

smoke, fire, and/or destruction, although these conditions may not manifest

immediately.

4. This fan must be installed and used in compliance with all applicable safety

standards and regulations.

5. Use proper care when handling and/or installing this fan. Improper handling or

installation of this fan may cause damage that could result in unsafe conditions.

6. Use proper care during installation and/or wiring. Failure to use proper care may

cause damage to certain components of the fan including, but not limited to, the

coil and lead wires, which could result in smoke and/or fire.

7. DO NOT use power or ground PWM to control the fan speed. If the fan speed

needs to be adjusted, please contact SUNON to customize the product design for

your application.

8. For critical or extreme environments, including non stop operation, please

contact SUNON and we will gladly provide assistance with your product

selection to ensure an appropriate cooling product for your application.

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II. SPECIFICATION MODIFICATION

1. SUNON offers engineering assistance on fan installation and cooli

2. All changes, modifications and/or revisions to the specifications, if any, are

incorporated in the attached specifications.

3. No changes, modifications and/or revisions to these specifications are effective

absent agreement, by both SUNON and the customer, in writing.

4. This fan will be shipped in accordance with the attached specification unless

SUNON and the customer have agreed otherwise, in writing, as specified in

Paragraph 3, above.

ng system design.

II. OTHER

I

1. When building your device, please examine thoroughly any variation of EMC,

temperature rise, life data, quality, etc. of this product by shock/drop/vibration

testing, etc. If there are any problems or accidents in connection with this product,

it should be mutually discussed and examined.

2. Use proper care when handling this fan. Components such as fan holders or

bearings may be damaged, if touched with fingers or other objects. Additionally,

static electricity (ESD) may damage the internal circuits of the fan.

3. DO NOT operate this fan in proximity to hazardous materials such as

silicon, cyanogens, formalin, phenol, or corrosive gas environments including,

but not limited to, H2S, SO2, NO2, or Cl2.

4. SUNON recommends that you protect this fan from exposure to outside elements

such as dust, condensation, humidity or insects. Exposure of this fan to outside

elements such as dust, condensation, humidity or insects may affect its

performance and may cause safety hazards. SUNON does not warrant against

damage to the product caused by outside elements.

5. This fan must be installed properly and securely. Improper mounting may cause

harsh resonance, vibration, and noise.

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organic

6. Fan guards may prevent injury during handling or installation of the fan

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available for sale with this fan.

7. Unless otherwise noted, all testing of this fan is conducted at 25°C ambient

temperature and sixty-five percent (65%) relative humidity.

8. DO NOT store this fan in an environment with high humidity. This fan must be

stored in accordance with the attached specifications regarding storage

temperature. If this fan is stored for more than 6 months, SUNON recommends

functional testing before using.

9. SUNON reserves the right to use components from multiple sources at its

discretion. The use of components from other sources will not affect the

specifications as described herein.

10. The “Life Expectancy” of this fan has not been evaluated for use in combination

with any end application. Therefore, the Life Expectancy Test Reports (L10 and

MTTF Report) that relate to this fan are only for reference.

VI. WARRANTY

and are

his fan is warranted against all defects which are proved to be fault in our

T

workmanship and material for one year from the date of our delivery. The sole

responsibility under the warranty shall be limited to the repair of the fan or the

replacement thereof, at SUNON’s sole discretion. SUNON will not be responsible

for the failures of its fans due to improper handing, misuse or the failure to follow

specifications or instructions for use. In the event of warranty claim, the customer

shall immediately notify SUNON for verification. SUNON will not be responsible

for any consequential damage to the customer’s equipment as a result of any fans

proven to be defective.

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complied with law and discipline not to employ

Declaration

of RoHS

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C

ontrol declaration of environment-related substances/materials

1. In accordance with the Restriction of Hazardous Substances (RoHS) Directive

2011/65/EU, SUNON product have
the forbidden substances, and restrict the allowable concentration of some limited
substances deliberately in our components.

No

1 CFCs & HCFCs (ozone depleting substances) Forbidden

2 Chlorinated Organic Solvent Forbidden

3 Lead and its compounds

4 Cadmium and its compounds

5 PBBs and PBDEs Forbidden

6 PCB and PCT Forbidden

7 CP, Short-chain Chlorinated paraffins C10-13, Cl ≥48 wt% Forbidden

8 Mirex Forbidden

9 PCN Forbidden

Substance Criteria

Plastic (Frame, Impeller, wire harness, etc.) <100ppm

Solder <1000ppm

Steel alloy <3500ppm

Aluminium alloy <4000ppm

Copper alloy <4wt%

Solder <20ppm

Parts composed of metals containing zinc
(e.g. brass, zinc for die casting)

Plastic <5ppm

<100ppm

10 Hexavalent Chromium compounds <100ppm

11 Mercury and its compounds Forbidden

12 Asbestos Forbidden

13 Organic Tin compounds Forbidden

14 Azo compounds Forbidden

15 TBBP-A in external case plastic parts of products (PCB is exempted) <1000ppm

16

Nickel in external case parts, which are likely to result in prolonged skin exposure

17 Hexabromocyclododecane (HBCDD) <1000ppm

18 Di-butyl Phthalate (DBP) <1000ppm

19 Benzyl butyl Phthalate (BBP) <1000ppm

20 Di-ethylhexyl Phthalate (DEHP) <1000ppm

21 Di-isobutyl Phthalate (DIBP) <1000ppm

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<1000ppm