SUNON GE80254B1-0 Datasheet

2014.06.12

D.C.C.

SUNON

SPECIFICATION FOR APPROVAL

CUSTOMER

DESCRIPTION

DIMENSIONS

M O D E L

SUNON SPEC. NO.

CUSTOMER
APPROVAL NO.
APPROVED BY
CUSTOMER

(AUTHORIZED)

:

: DC BRUSHLESS FAN

: 80X80X25 mm

: GE80254B1-000U-AE9

: D08056540G-00

:

:

SPEC.NO D08056540G-00

Alice-

DRAWN

建準電機工業股份有限公司

SUNONWEALTH ELECTRIC MACHINE INDUSTRY CO., LTD.

NO. 30, LN. 296, XINYA RD., QIANZHEN DIST.,

KAOHSIUNG CITY 80673, TAIWAN (R.O.C)

URL:http://www.sunon.com

Chang
05/21

CHECKED

Kiddy
Cindy

APPROVED

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Page 1 of 14

Kelly

TEL:[phone]

FAX:[phone]

E-mail: [e-mail]

ISSUE DATE 05.21.2014

EDITION 0

REVISION DATE

E.SPEC E11400068

I. MODEL NUMBERING SYSTEM

2014.06.12

D.C.C.

GE

Series Code

4

Voltage

0: 5VDC
1: 12VDC
2: 24VDC
3: 36VDC
4: 48VDC

Thickness Size

B

1

Bearing

V: Vapo
B: 2 Ball
O: 1Ball
S: Sleeve

-

Speed

X:Super High
1: High
2: Medium
3: Low
4: Extra Low

000U80 25

-

Customer Code

AE9

Function Code

(mm)

編碼

01~09 01~09 A0~A9 100~109 K0~K9 200~209 V0~V9 300~309
10~19 10~19 B0~B9 110~119 L0~L9 210~219 W0~W9 310~319
20~29 20~29 C0~C9 120~129 M0~M9 220~229 X0~X9 320~329
30~39 30~39 D0~D9 130~139 N0~N9 230~239 Y0~Y9 330~339
40~49 40~49 E0~E9 140~149 P0~P9 240~249 Z0~Z9 340~349
50~59 50~59 F0~F9 150~159 Q0~Q9 250~259
60~69 60~69 G0~G9 160~169 R0~R9 260~269
70~79 70~79 H0~H9 170~179 S0~S9 270~279
80~89 80~89 I0~I9 180~189 T 0~T9 280~289
90~99 90~99 J0~J9 190~199 U0~U9 290~299

尺寸

編碼

尺寸

(mm)

編碼

尺寸

(mm)

編碼

尺寸

(mm)

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D.C.C.

II. SPECIFICATION

1. MECHANICAL CHARACTERISTIC

MOTOR DESIGN

BEARING SYSTEM

DIMENSIONS

MATERIALS OF FRAME

MATERIALS OF FAN BLADE

DIRECTION OF ROTATION

MOUNTING HOLES

WEIGHT

2 phases, 4-poles Brushless DC motor.

Precision ball bearing system

See Page 6

Thermoplastic PBT of UL 94V-0

Thermoplastic PBT of UL 94V-0

Counter-clockwise viewed from front of fan blade

Diameter 4.3 mm in 8 holes

105 g

2. ELECTRIC CHARACTERISTIC

RATED VOLTAGE

RATED CURRENT 114 mA / Max. 132 mA

RATED POWER CONSUMPTION

OPERATING VOLTAGE RANGE 24~56 VDC

STARTING VOLTAGE 24 VDC (25 deg. C POWER ON/OFF)

OPERATING TEMPERATURE RANGE -10 to + 70 deg. C

STORAGE TEMPERATURE RANGE -40 to + 80 deg. C

48 VDC

5.48 WATTS / Max. 6.34 WATTS

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3. PERFORMANCE CHARACTERISTIC

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RATED SPEED 4800 RPM ± 10% at rated voltage

AIR FLOW 60.0 CFM

STATIC PRESSURE 0.41 Inch-H2O

ACOUSTIC NOISE 47.5 dB(A)

AIR FLOW V.S. PRESSURE See Page 5

INSULATION CLASS UL Class A

INSULATION RESISTANCE

PLASTIC HOUSING

DIELECTRIC STRENGTH

LIFE EXPECTANCY 70,000 Hours at 40 deg. C, 65% humidity, 90% CL.

PROTECTION

10M ohm at 500 VDC between internal stator and
lead wire (+)

Applied AC 500 V for one minute or AC 600 V for 2
Seconds between housing and lead wire (+)

Automatic Restart

Note: In a situation where the fan is locked by an external force
while the electricity is on, an increase in coil temperature will be
prevented by temporarily turning off the electrical power to the
motor. The fan will automatically restart when the locked rotor
condition is released.

Polarity Protection

IP Class : IP68

According to IEC 529 (or IEC 34-5) IP standard, the average
temperature is 23~24°C and humidity is 67% RH for Dust Water Test.
The fan needs to be test and Spray Put in dust box for 8 hours for Dust
Test and be put in long period immersion of water for Spray Water
Test. After these 2 tests, which executing by regular standard, the fan
will be measured the performance is normal or not.

PS. There are different applicative environments and systems by

different customers, so please put the product in the most suitable
environment to measure the performances.

4. SAFETY

SAFETY UL CUR TUV CE

NO. E77551 E77551



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

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MODEL : GE80254B1-000U-AE9

PERFORMANCE CURVES

O)

2

Static Pressure (Inch-H

0 0.34 0.68 1.02 1.36 1.7

0.5

0.4

0.3

0.2

0.1

m3/min

12.5

10

7.5

5

2.5

O

2

mm-H

0

0 102030405060

Air Flow-CFM

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0

2014.06.12

D.C.C.

DIMENSIONS

(Pan head)

Machine screw

Self-tapping screw

Note: SUNON recommends the screw and torque as above. Please contact SUNON, if any

new requirement is requested.

Torque

3～4 Kgf-cm

5～6 Kgf-cm ∮5.0

Screw Spec Screw Type

Size Standard

M4.0 JIS B1111-1974

JIS B1122 Type 2

UNIT：mm

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D.C.C.

LABEL

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D.C.C.

III. OTHER SPECIFIED TESTING

The following is a general description of certain tests that are performed on
representative SUNON fans. Nothing in this document is intended to suggest that
these tests are performed on every model of SUNON fan. Moreover, the descriptions
that follow each test are meant only to provide a general explanation of each test. If
you would like a more detailed explanation as to any test identified in this Section,
SUNON can provide such an explanation upon request.

1. DROP PROOF TEST

Fans are packaged in a standard size shipping box and are dropped to the ground from
certain heights and angles depending on the weight of the particular box.

2. HUMIDITY PROOF TEST

The fan is operated for 96 continuous hours in an environment with humidity of 90%
to 95% RH at 60°C  2°C.

3. VIBRATION PROOF TEST

Vibration with an amplitude 2mm and a frequency of 5-55-5hz is applied in all 3
directions (X,Y,Z), in cycles of 1 hour each, for a total vibration time of 3hours.

4. THERMAL CYCLING TEST

The fan is operated in a testing chamber for 50 cycles. In each cycle, the temperature is
gradually increased from -10°C to 70°C for 90 minutes, and subsequently operated at
70°C for 120 minutes. The temperature is then gradually decreased from 70°C to

-10°C for 90 minutes, and subsequently operated at -10°C for 120 minutes.

5. SHOCK PROOF TEST

100G of force is applied in the 3 directions (X,Y, and Z) for 2 milliseconds each.

6. LIFE EXPECTANCY
The “Life Expectancy” of SUNON fans is determined in SUNON’s reliability test
laboratory by using temperature chambers. The “Life Expectancy” of this fan has not
been evaluated for use in combination with any end application. Therefore, the Life
Expectancy Test Reports (L10 and MTTF Report) that relate to this fan are only for
reference.

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IV. CHARACTERISTIC DEFINITION

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D.C.C.

The following is a general description of certain tests that are performed on
representative SUNON fans in order to determine the specifications of the fan.
Nothing in this document is intended to suggest that these tests are performed on
every model of SUNON fan. Moreover, the descriptions that follow each test are
meant only to provide a general explanation of each test. If you would like a more
detailed explanation as to any test identified in this Section, SUNON can provide
such an explanation upon request.

1. ACOUSTICAL NOISE

Measured in a semi-anechoic chamber with background noise level below 15dB(A).

1 METER FROM MICROPHONE TO FAN INTAKE

The fan is running in free air under shaft horizontal condition with the microphone at
distance of one meter from the fan intake.

2. INPUT POWER

Measured after continuous 10 minute operation at rated voltage in clean air
( STATIC PRESSURE=0), and at ambient temperature of 25 degrees C under shaft
horizontal condition.

3. RATED CURRENT

Measured after continuous 10 minute operation at rated voltage in clean air
( STATIC PRESSURE=0), and at ambient temperature of 25 degrees C under shaft
horizontal condition.

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4. RATED SPEED

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D.C.C.

Measured after continuous 10 minute operation at rated voltage in clean air
( STATIC PRESSURE=0), and at ambient temperature of 25 degrees C under shaft
horizontal condition.

5. STARTING VOLTAGE

Measured the voltage which enables to start the fan in the clean air (static pressure = 0 )
by switching on at the voltage under shaft horizontal condition. It is not at continuously
increasing voltage adjustment.

6. LOCKED ROTOR CURRENT

Measured immediately after the fan blade is locked.

7. AIR FLOW AND STATIC PRESSURE

The performance specification of air flow and static pressure shown in this specification
for approval is measured using the exhaust method. A double chamber is used in
accordance with AMCA 210 standard or DIN 24163 specification . The values are
recorded when the fan speed has stabilized at rated voltage.

8. INSULATION RESISTANCE

1. PLASTIC HOUSING:
(1) Measured between internal stator and lead wire(+).
(2) Measured between housing and lead wire(+).

2. ALUMINIUM HOUSING:
Measured between internal stator and lead wire(+).

9. DIELECTRIC STRENGTH

Measure between housing and lead wire(+).

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V. NOTE

2014.06.12

D.C.C.

Ⅰ

.SAFETY

1. DO NOT use or operate this fan in excess of the limitations set forth in this
specification. SUNON is not responsible for the non-performance of this fan
and/or any damages resulting from its use, if it is not used or operated in
accordance with the specifications.

2. SUNON recommends adding a protection circuit to the product or application in
which this fan is installed, such as a thermo-fuse, or current-fuse or
thermo-protector. The failure to use such a device may result in smoke, fire,
electric shock by insulation degradation in cases of motor lead short circuit,
overload, or over voltage, and/or other failure.

3. SUNON recommends installing a protection device to the product or application
in which this fan is installed if there is a possibility of reverse-connection
between VDC (+) and GND (-). The failure to install such a device may result in
smoke, fire, and/or destruction, although these conditions may not manifest
immediately.

4. This fan must be installed and used in compliance with all applicable safety
standards and regulations.

5. Use proper care when handling and/or installing this fan. Improper handling or
installation of this fan may cause damage that could result in unsafe conditions.

6. Use proper care during installation and/or wiring. Failure to use proper care may
cause damage to certain components of the fan including, but not limited to, the
coil and lead wires, which could result in smoke and/or fire.

7. DO NOT use power or ground PWM to control the fan speed. If the fan speed
needs to be adjusted, please contact SUNON to customize the product design for
your application.

8. For critical or extreme environments, including non stop operation, please contact
SUNON and we will gladly provide assistance with your product selection to
ensure an appropriate cooling product for your application.

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D.C.C.

II. SPECIFICATION MODIFICATION

1. SUNON offers engineering assistance on fan installation and cooling system design.

2. All changes, modifications and/or revisions to the specifications, if any, are
incorporated in the attached specifications.

3. No changes, modifications and/or revisions to these specifications are effective
absent agreement, by both SUNON and the customer, in writing.

4. This fan will be shipped in accordance with the attached specification unless
SUNON and the customer have agreed otherwise, in writing, as specified in
Paragraph 3, above.

III. OTHER

1. When building your device, please examine thoroughly any variation of EMC,
temperature rise, life data, quality, etc. of this product by shock/drop/vibration
testing, etc. If there are any problems or accidents in connection with this product,
it should be mutually discussed and examined.

2. Use proper care when handling this fan. Components such as fan holders or
bearings may be damaged, if touched with fingers or other objects. Additionally,
static electricity (ESD) may damage the internal circuits of the fan.

3. DO NOT operate this fan in proximity to hazardous materials such as organic
silicon, cyanogens, formalin, phenol, or corrosive gas environments including,
but not limited to, H2S, SO2, NO2, or Cl2.

4. SUNON recommends that you protect this fan from exposure to outside elements
such as dust, condensation, humidity or insects. Exposure of this fan to outside
elements such as dust, condensation, humidity or insects may affect its
performance and may cause safety hazards. SUNON does not warrant against
damage to the product caused by outside elements.

5. This fan must be installed properly and securely. Improper mounting may cause
harsh resonance, vibration, and noise.

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6. Fan guards may prevent injury during handling or installation of the fan and are

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D.C.C.

available for sale with this fan.

7. Unless otherwise noted, all testing of this fan is conducted at 25°C ambient
temperature and sixty-five percent (65%) relative humidity.

8. DO NOT store this fan in an environment with high humidity. This fan must be
stored in accordance with the attached specifications regarding storage
temperature. If this fan is stored for more than 6 months, SUNON recommends
functional testing before using.

9. SUNON reserves the right to use components from multiple sources at its
discretion. The use of components from other sources will not affect the
specifications as described herein.

10. The “Life Expectancy” of this fan has not been evaluated for use in combination
with any end application. Therefore, the Life Expectancy Test Reports (L10 and
MTTF Report) that relate to this fan are only for reference.

VI. WARRANTY

This fan is warranted against all defects which are proved to be fault in our
workmanship and material for one year from the date of our delivery. The sole
responsibility under the warranty shall be limited to the repair of the fan or the
replacement thereof, at SUNON’s sole discretion. SUNON will not be responsible
for the failures of its fans due to improper handing, misuse or the failure to follow
specifications or instructions for use. In the event of warranty claim, the customer
shall immediately notify SUNON for verification. SUNON will not be responsible
for any consequential damage to the customer’s equipment as a result of any fans
proven to be defective.

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D.C.C.

Declaration of RoHS

Control declaration of environment-related substances/materials

1. In accordance with the Restriction of Hazardous Substances (RoHS) Directive

2011/65/EU, SUNON product have complied with law and discipline not to employ
the forbidden substances, and restrict the allowable concentration of some limited
substances deliberately in our components.

No Substance Criteria

1 CFCs & HCFCs (ozone depleting substances) Forbidden

2 Chlorinated Organic Solvent Forbidden

Plastic (Frame, Impeller, wire harness, etc.) <100ppm

Solder <1000ppm

3 Lead and its compounds

4 Cadmium and its compounds

5 PBBs and PBDEs Forbidden

6 PCB and PCT Forbidden

7 CP, Short-chain Chlorinated paraffins C10-13, Cl ≥48 wt% Forbidden

8 Mirex Forbidden

9 PCN Forbidden

10 Hexavalent Chromium compounds <100ppm

11 Mercury and its compounds Forbidden

12 Asbestos Forbidden

13 Organic Tin compounds Forbidden

Steel alloy <3500ppm

Aluminium alloy <4000ppm

Copper alloy <4wt%

Solder <20ppm

Parts composed of metals containing zinc
(e.g. brass, zinc for die casting)

Plastic <5ppm

<100ppm

14 Azo compounds Forbidden

15 TBBP-A in external case plastic parts of products (PCB is exempted) <1000ppm

16

17 Hexabromocyclododecane (HBCDD) <1000ppm

18 Di-butyl Phthalate (DBP) <1000ppm

19 Benzyl butyl Phthalate (BBP) <1000ppm

20 Di-ethylhexyl Phthalate (DEHP) <1000ppm

21 Di-isobutyl Phthalate (DIBP) <1000ppm

Nickel in external case parts, which are likely to result in prolonged skin exposure

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<1000ppm