Sunnen CH7600 Installation Instructions Manual

INTRODUCTION

Sunnen® CH7600 Handle Set Replacement Kit is
designed to placed the Handle on the Drill used on
Sunnen CH100 Horizontal Hones.

TOOLS & MATERIALS

The following tools and materials are required for
unpacking and installing of your Machine:

Flat Head Screwdriver (4,5 & 6,5mm tips)

Cleaning Solvent

INSTALLATION

Read the following instructions carefully and
thoroughly before unpacking, inspecting and
installing the Kit.

To install Kit, proceed as follows:

1. Turn OFF power to Hone.

2. Remove two Screws (CH765) securing Right
Side of Handle to Drill and three Screws (CH764)
securing Right Side of Handle to Left Side Handle

(see Figure 1). Keep Screws to re-use with new

handle.

3.With the aid of a narrow pointed tool (like a
straightened paper clip or needle), insert tool into
holes on back of old Switch to free wires from
switch (see Figure 2).

● Remove two Screws (CH765) securing Left Side
of Handle to Drill Body. Keep Screws to re-use.

● Discard Switch and Handle halves.

4. Cut Ferrules off of Drill Wires and Strip Wires
back 8mm.

● Attach Ring Terminals (PET212 provide) to ends
of Wires

(see Figure 3).

5. Screw new Left Handle half (CH76012 provide)
onto Drill Body, using two Screws removed in step

3.

6. Screw Wires onto new trigger Switch using four
Screws provide with switch

(see Figure 4).

NOTE: Make sure conductors line up as shown and

with Wiring Diagram (included).

7. Place new trigger Switch (CH76011 provide) in
proper position in Handle as shown (see Figure 5).

● Then secure it to Handle with Screw (PHS440
provide).

8. Place Insert (CH7602 provide), in slot above
Switch to cover up hole in Handle (refer to Figure 5).

I-CH-760

INSTALLATION INSTRUCTIONS

for

SUNNEN

®

CH7600 HANDLE SET REPLACEMENT KIT

For Use on Sunnen®CH-100 Horizontal Hones

http://www.sunnen.com

FIGURE 1, Handle Removal

FIGURE 2, Switch & Wiring

TOOL

TOOL

SWITCH

SWITCH

SCREWS

(CH765)

SCREWS

(CH764)

RIGHT SIDE
OF HANDLE

LEFT SIDE

OF HANDLE

WIRES

FIGURE 3, Ring Terminals

RING

TERMINALS

FIGURE 4, Attaching Wires to Switch

SCREWS

9. Place Plug (PHM740 provide) in opening at

bottom of Handle

(refer to Figure 5).

10. Complete assembly by placing new Right
Handle half on Left Handle half and secure to Drill
Body and left half with screws removed in step 2.

PRINTED IN U.S.A. 1205 ©COPYRIGHT SUNNEN®PRODUCTS COMPANY 2012, ALL RIGHTS RESERVED

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Sunnen®reserves the right to change or
revise specifications and product design
in connection with any feature of our
products contained herein. Such changes
do not entitle the buyer to corresponding
changes, improvements, additions, or
replacements for equipment, supplies or
accessories previously sold. Information
contained herein is considered to be
accurate based on available information
at the time of printing. Should any
discrepancy of information arise, Sunnen
recommends that user verify discrepancy
with Sunnen before proceeding.

“SUNNEN®AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.”

FIGURE 5, Switch

PLUG

INSERT

SWITCH

POSITION

OLD HANDLE NEW HANDLE

ITEM

NO.

ORDER BY

PART

NUMBER

QTY.

DESCRIPTION

- - CH7600 REF. ....Drill Handle Replacement Kit

includes

1 CH764 3 ......Screw (STPHS)

2 CH76011 1 ......Switch (Non-Reversing)

3 CH76012 1 ......Drill Handle

4 CH7602 1 ......Insert, Handle

5 PHM740 1 ......Plug

6 PHSM440 1 ......Screw (M4 x 12mm PHTS)

7 PET212 4 ......Ring Terminal

PARTS LIST