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Contents
1.Preparing for the Installation1–1
1.1Checklist of Rackmounting and Setup Tasks1–2
1.2Contents of the Ship Kit1–3
1.3Tools and Equipment Needed1–4
1.4System Chassis Dimensions1–4
1.5Site Preparation1–8
1.5.1System Cooling Requirements1–8
1.5.1.1General Environmental Parameters1–8
1.5.1.2Airflow Requirements1–11
1.5.1.3Estimating the Heat Dissipation1–11
1.5.2Operating Power Limits and Ranges1–12
1.5.3Estimating Power Consumption1–12
2.Rack Options and Placement2–1
2.1Rack Options2–1
2.2Service Access2–2
2.3Rack and Floor Loading2–3
2.4Rack and Cabinet Safety2–3
3.Installing the System Chassis In a Rack or Cabinet3–1
Contentsiii
3.1Installing the System Chassis In a
Four-Post Rack or Cabinet3–1
3.1.1Contents of the Four-Post Rackmount Kit3–2
3.1.2Using the Rack Buddy3–2
3.1.3Attaching the Brackets to the Four-Post Rack3–3
3.1.4Installing the System Chassis In the Four-Post Rack or Cabinet
3–6
3.2Installing the System In a Two-Post Rack3–11
3.2.1Contents of the Two-Post Rackmount Kit3–11
3.2.2Installing the System Chassis In a Two-Post Rack3–12
3.3What to Do Next3–16
4.Removing and Installing Modules4–1
4.1Removing and Installing Blades or Filler Panels4–2
4.1.1Removing Blades or Filler Panels4–3
4.1.2Installing a Blade or Filler Panel4–6
4.2Removing and Installing a PSU4–9
4.2.1Removing a PSU4–10
4.2.2Inserting a PSU4–12
4.3Removing and Installing a Switch and System Controller (SSC)4–15
4.3.1Chassis Supplied With Only One SSC4–15
4.3.2Removing the SSC4–17
4.3.3Installing the SSC4–19
4.4What to Do Next4–22
5.Connecting and Managing Cables5–1
5.1Location of Ports and Power Inlets5–2
5.2Connecting the IEC Power Cords5–3
5.3Cable Requirements for 1000BASE-T and 10/100BASE-TX Connections
5–5
ivSun Fire B1600 System Chassis Hardware Installation Guide • August 2003
5.3.11000BASE-T Cable Requirements5–5
5.3.1.1Cable Testing for Existing Category 5 Cable5–5
5.3.2Cable Requirements for 10/100BASE-TX Devices5–6
5.4Attaching the Connector Cables5–6
5.5Connecting to the 10/100/1000BASE-T Data Network Ports5–7
5.6Connecting to the 10/100BASE-T Network Management Ports5–10
5.7Managing Cables for Multiple System Chassis5–12
5.8What to Do Next5–13
6.Connecting the RS232 Serial Port to Different Devices6–1
6.1Serial Port Pin Numbers6–3
6.2Connecting to a Terminal Server6–4
6.3Connecting to a VT100 Terminal or a Sun Workstation6–5
6.4Connecting to a Terminal That Has a
9-pin Adapter6–6
6.5Connecting to a Modem6–7
6.6Connecting the Cable to the Serial Port6–8
6.7Setting up a Serial Link to the System Controller Using a Laptop6–9
6.7.1Connecting to a Laptop6–9
6.7.1.1Using Microsoft Windows HyperTerminal6–11
6.8What to Do Next6–12
Contentsv
viSun Fire B1600 System Chassis Hardware Installation Guide • August 2003
FIGURE 5-7Attaching the Network Management Cables 5–11
FIGURE 5-8Back Cable Management Rings 5–12
FIGURE 6-1Serial Port Pin Numbers 6–3
FIGURE 6-2Patch Panel Connections to a Terminal Server 6–4
FIGURE 6-3Attaching the Serial Cables 6–8
FIGURE 6-4Connecting the SSC to the Serial Port on a Laptop 6–10
viiiSun Fire B1600 System Chassis Hardware Installation Guide • August 2003
Tables
TABLE 1-1System Chassis Dimensions 1–4
TABLE 1-2Operating and Storage Specifications 1–8
TABLE 1-3Operating Power Limits and Ranges 1–12
TABLE 1-4Power Consumption 1–12
TABLE 2-1Mounting Hole Pattern Dimensions 2–2
TABLE 5-110/100/1000BASE-T Data Network Port Pinouts 5–8
TABLE 5-2100BASE-T Network Management Port Pinouts 5–10
TABLE 6-1Serial Port Pinouts 6–3
TABLE 6-2Serial Port Pinouts to a Terminal Server 6–5
TABLE 6-3 Serial Port Pin Interconnections to a Sun DB-25 (25-pin) Adapter 6–6
TABLE 6-4Serial Port Pin Interconnections to a DB-9 (9-pin) Adapter 6–7
TABLE 6-5Default Settings for Connecting a Modem to the Serial Port 6–7
TABLE 6-6Pin Inter-connections Required to be Performed by the 25x9-way D-type Female-to-Female
Adapter 6–10
Tablesix
x Sun Fire B1600 System Chassis Hardware Installation Guide • August 2003
Preface
This guide provides information about how to choose and prepare a location for a
Sun Fire B1600 blade system chassis, and details of how to install the system chassis
in a rack.
How This Book Is Organized
Chapter 1 describes the environmental requirements and airflow considerations for
the Sun Fire B1600 blade system chassis.
Chapter 2 explains the various rackmount options and requirements for the
system chassis.
Chapter 3 details how to install the system chassis into a rack.
Chapter 4 describes how to install a blade or filler panel in the system chassis. The
chapter also describes how to remove (and install) other components from the
system chassis.
Chapter 5 explains how to connect the IEC power supply cords and RJ-45 connectors
to the system chassis.
Chapter 6 explains how to connect the serial port to different devices.
xi
Related Documentation
ApplicationTitle
Compliance and safetySun Fire B1600 Blade System Chassis Compliance and Safety
Manual
Hardware installation
overview (foldout poster)
Hardware installationSun Fire B1600 Blade System Chassis Hardware Installation
Software installation
overview (foldout poster)
Software setupSun Fire B1600 Blade System Chassis Software Setup Guide
B100x and B200x server
blade installation and
setup
System chassis
administration and
component replacement
Switch administrationSun Fire B1600 Blade System Chassis Switch Administration
Late-breaking informationSun Fire B1600 Blade System Chassis Product Notes
Sun Fire B1600 Blade System Chassis Quick Start
Guide (this manual)
Sun Fire B1600 Blade System Chassis Software Setup Quick Start
Sun Fire B100x and B200x Server Blade Installation and Setup
Guide
Sun Fire B1600 Blade System Chassis Administration Guide
Guide
Accessing Sun Documentation
You can view or purchase a broad selection of Sun™ documentation, including
localized versions, at:
http://www.sun.com/documentation
You can also purchase printed copies of select Sun documentation from iUniverse,
the Sun documentation provider, at:
http://corppub.iuniverse.com/marketplace/sun/
xii Sun Fire B1600 System Chassis Hardware Installation Guide • August 2003
Sun Welcomes Your Comments
Sun is interested in improving its documentation and welcomes your comments and
suggestions. You can email your comments to Sun at:
docfeedback@sun.com
Please include the part number (817-3430-10) of your document in the subject line of
your email.
Prefacexiii
xiv Sun Fire B1600 System Chassis Hardware Installation Guide • August 2003
CHAPTER
1
Preparing for the Installation
This chapter provides the information you need to prepare for the installation of the
Sun Fire B1600 blade system chassis in the following sections:
■ Section 1.1, “Checklist of Rackmounting and Setup Tasks” on page 1-2
■ Section 1.2, “Contents of the Ship Kit” on page 1-3
■ Section 1.3, “Tools and Equipment Needed” on page 1-4
■ Section 1.4, “System Chassis Dimensions” on page 1-4
1-1
1.1Checklist of Rackmounting and Setup
Tasks
1. Unpack the system chassis.
2. Check that you have the required parts for rackmounting.
See Section 1.2, “Contents of the Ship Kit” on page 1-3, Section 3.1.1, “Contents of
the Four-Post Rackmount Kit” on page 3-2,orSection 3.2.1, “Contents of the Two-
Post Rackmount Kit” on page 3-11.
3. Locate the rackmounting holes.
See Section 3.1.2, “Using the Rack Buddy” on page 3-2.
4. Install the rack brackets.
See Section 3.1.3, “Attaching the Brackets to the Four-Post Rack” on page 3-3 or
Section 3.2.2, “Installing the System Chassis In a Two-Post Rack” on page 3-12.
5. Install the system chassis in the rack or cabinet.
See Section 3.1, “Installing the System Chassis In a Four-Post Rack or Cabinet” on
page 3-1 or Section 3.2, “Installing the System In a Two-Post Rack” on page 3-11.
6. Install the blades, if applicable.
See Section 4.2, “Installing a Blade or Filler Panel” on page 4-5.
7. Remove and re-install the PSUs and SSCs if you want to check the serial numbers
or familiarize yourself with the installation and removal procedures.
See Section 4.3, “Removing and Installing a PSU” on page 4-8 and Section 4.4,
“Removing and Installing a Switch and System Controller (SSC)” on page 4-14.
8. Connect the power cords.
See Section 5.2, “Connecting the IEC Power Cords” on page 5-3.
9. Connect the management and data cables.
See Section 5.4, “Attaching the Connector Cables” on page 5-6.
10. Connect the serial port(s) to a serial device.
You can connect to both serial ports, if applicable. See Chapter 6 for details of how to
connect the system chassis to different devices.
11. Check that cables are managed correctly.
See Section 5.7, “Managing Cables for Multiple System Chassis” on page 5-12.
1-2Sun Fire B1600 System Chassis Hardware Installation Guide • August 2003
1.2Contents of the Ship Kit
The Sun Fire B1600 blade system chassis is packaged in polyethylene foam cushions
for dynamic protection and is contained within a corrugated container with an
integrated wood pallet. The sealed corrugated container is attached to the wood
pallet at the base with cap nails. The assembly is banded to the wood pallet for
additional strength and protection.
The top panels of the container include instructions about how to unpack the
system. No special tools are required. One box contains the necessary
documentation and software, and the other box holds the rackmount hardware.
The modules shipped within the system chassis depend on the configuration
ordered.
The ship kit box accompanying the system contains some or all of the following
items:
■ Manuals:
■ Sun Fire B1600 Blade System Chassis Hardware Installation Guide
■ Sun Fire B1600 Blade System Chassis Compliance and Safety Manual (Multilingual)
■ Sun Fire B1600 Blade System Chassis Software Setup Guide
■ Sun Fire B1600 Blade System Chassis Software Quick Start Poster
■ Sun Fire B1600 Blade System Chassis Hardware Quick Start Poster
■ Sun Fire B100x and B200x Server Blade Installation and Setup Guide (supplied only
if the chassis contains B100x and/or B200x server blades)
■ CD: Sun Fire B1600 Platform Documentation, Drivers, and Installation CD
■ 19 Inch four post rackmount kit
■ Cables and connectors
Note – The operating system software kit must be ordered as a separate item. The
manuals and CD shipped with the system chassis are all that you need to install the
system chassis hardware.
Use the instructions in this guide and the Sun Fire B1600 Blade System ChassisProduct Notes (if present) to unship and mount the system.
Two people are required to lift a fully populated Sun Fire B1600 blade system chassis
into a four-post rack, and three people for a two-post rack. The system chassis
weighs approximately 45 kg (99lb) when fully equipped.
Chapter 1 Preparing for the Installation1-3
Do not remove any modules (blades, filler panels, PSUs, SSCs) from the system
chassis prior to rack installation as this may result in deformation of the chassis and
system chassis failure.
Ensure that doorways, corridors, and aisles are wide and high enough to
accommodate the system while you are maneuvering it into position.
1.3Tools and Equipment Needed
You need the following equipment to install a Sun Fire B1600 blade system chassis:
■ A suitable host rack or cabinet.
■ The appropriate rackmount kit for the host rack or cabinet
■ Category 5 RJ-45 cabling. A maximum of 20 cables are required for a fully
populated system chassis
■ IEC power cabling. Two cables are required per system chassis
You will also need the following tools:
■ No. 2 Phillips screwdriver
■ The correct screwdriver for the rackmounting screws being attached to, and
supplied with, the host rack or cabinet
■ A cage nut insertion tool (only for racks or cabinets using caged nuts)
1.4System Chassis Dimensions
The shipping dimensions of the Sun Fire B1600 blade system chassis are listed in
TABLE 1-1 and shown in FIGURE 1-1 and FIGURE 1-2.
TABLE 1-1System Chassis Dimensions
DimensionUS Measurement
Overall width17.64 in.448.0mm
Overall width, including sacrificial lifting handles20.08 in.510.0mm
Depth26.81 in.681.0mm
1-4Sun Fire B1600 System Chassis Hardware Installation Guide • August 2003
Metric
Measurement
TABLE 1-1System Chassis Dimensions (Continued)
DimensionUS Measurement
Metric
Measurement
Overall height5.16 in.131.0mm
Overall height, including sacrificial lifting handles6.22 in.158.0mm
Weight (fully populated)99lb45kg
Chapter 1 Preparing for the Installation1-5
26.81 in.
24 in.
(681.0mm) (609.6mm)
Orange sacrificial lifting handle
17.64 in.
(448.0mm)
20.08 in.
(510.0mm)
FIGURE 1-1 System Chassis Dimensions (Top View)
The system chassis is designed to fit in a 800mm rack. If you want to install the
system chassis in a rack less than 800mm deep, check the suitability of the rack
before you start the installation.
1-6Sun Fire B1600 System Chassis Hardware Installation Guide • August 2003
5.16 in.
6.22 in.
(131.0mm)
(158.0mm)
Orange sacrificial lifting handle
FIGURE 1-2 System Chassis Dimensions (Front View)
Chapter 1 Preparing for the Installation1-7
1.5Site Preparation
This section contains information about the following system and site requirements
for the Sun Fire B1600 blade system chassis:
■ Section 1.5.1, “System Cooling Requirements” on page 1-8
■ Section 1.5.2, “Operating Power Limits and Ranges” on page 1-12
■ Section 1.5.3, “Estimating Power Consumption” on page 1-12
1.5.1System Cooling Requirements
This section provides the general environmental parameters and airflow
requirements for the Sun Fire B1600 blade system chassis.
Note – The Sun Fire B1600 blade system chassis uses front-to-back forced air
cooling.
1.5.1.1General Environmental Parameters
You can operate and store the system safely in the conditions detailed in TABLE 1-2,
FIGURE 1-3 and FIGURE 1-4.
TABLE 1-2Operating and Storage Specifications
SpecificationOperatingStorage
Ambient temperature5˚C to 35˚C
maximum ambient
temperature is derated by 1˚C
per 500m altitude above 500m
Relative humidity10% to 90% RH non-
condensing, 27˚C max wet
bulb
Altitude-400m up to 3000m-400m up to 12000m
1-8Sun Fire B1600 System Chassis Hardware Installation Guide • August 2003
-40˚C to 65˚C
up to 93% RH noncondensing, 38˚C max wet
bulb
35
Temperature, ˚C
5
-400
106
500
95
3000
70
Altitude, m
Pressure, kPa
FIGURE 1-3 Temperature and Altitude Operating Ranges
27˚C wet bulb temperature
90% RH
Moisture content
10% RH
5
35
Dry bulb temperature, ˚C
FIGURE 1-4 Temperature and Relative Humidity Ranges
Chapter 1 Preparing for the Installation1-9
Recommended Environment Parameters
Your environmental control system must provide intake air for the server which
complies with the limits specified in “General Environmental Parameters” on
page 1-8.
To avoid overheating, do not direct warmed air:
■ towards the front of the cabinet or rack
■ towards the server access panels
Note – When you receive your system, leave it in the shipping crate at its final
destination for 24 hours in the environment in which you will install it. This is to
prevent thermal shock and condensation.
The operating environmental limits in
TABLE 1-2 reflect what the systems have been
tested to, in order to meet all functional requirements. Operating computer
equipment in extremes of temperature or humidity increases the failure rate of
hardware components. To minimize the chance of component failure, use the server
within the optimal temperature and humidity ranges.
Ambient Temperature
An ambient temperature range of 21˚C to 23˚C is optimal for system reliability. At
22˚C it is easy to maintain safe relative humidity levels. Operating in this
temperature range provides a buffer in the event of the environmental support
systems failing.
Ambient Relative Humidity
Ambient relative humidity levels between 45% and 50% are the most suitable for
data processing operations in order to:
■ prevent corrosion
■ provide an operating time buffer in the event of environmental control system
failure
■ help avoid failures caused by the intermittent interference from static discharges
that occur when relative humidity is too low.
Electrostatic discharge (ESD) is easily generated and less easily dissipated in areas
where the relative humidity is below 35%, and becomes critical when levels drop
below 30%.
1-10Sun Fire B1600 System Chassis Hardware Installation Guide • August 2003
1.5.1.2Airflow Requirements
The Sun Fire B1600 blade system chassis has been designed to function in a natural
convection airflow when mounted in a rack or cabinet and uses front-to-back forced
air cooling. To meet the declared environmental specification follow these
guidelines:
■ The Sun Fire B1600 blade system chassis uses PSU fans that can achieve a
maximum airflow of 160cfm in free air. Ensure that there is sufficient airflow
through the rack or cabinet.
■ The rack or cabinet in which the system chassis is mounted must provide inlet air
at the front of the system chassis. The airflow exhausts horizontally from the PSU
and SSC modules located at the back of the system chassis and must be able to
leave the cabinet.
■ Inlet and exhaust ventilation must both have a minimum open area of
■ The use of perforated or solid door panels must allow adequate airflow to the
2
22in
(142 cm2) for each system chassis.
system chassis when the cabinet doors are closed.
1.5.1.3Estimating the Heat Dissipation
To estimate the heat generated by a Sun Fire B1600 blade system chassis convert the
figure for the system’s power consumption from watts to BTU/hr.
The formula to convert from watts to BTU/hr is to multiply the power in watts by
3.415. For example:
total power consumption of blades + total power consumption of SSCs + total power
consumption of PSUs x 3.415 = xxxxx BTU/hr
For power consumption figures for the SSC, the PSU and blades, see “Estimating
Power Consumption” on page 1-12
Note – Do not install multiple Sun Fire B1600 blade system chassis in a four-post
rack or cabinet unless your cooling system is capable of dissipating in excess of the
total thermal load. For example:
(5 x 700W each system) x 3.415 = 11952.5 BTU/hr
Chapter 1 Preparing for the Installation1-11
1.5.2Operating Power Limits and Ranges
TABLE 1-3Operating Power Limits and Ranges
DescriptionOperating Limit or Range
Maximum operating current
Maximum power supply rating
Maximum in-rush current
Operating input voltage range
(auto-ranging)
Voltage frequency range47 to 63Hz
Power factor0.8 to 1.0
BTU/Hr rating3415 BTU/Hr
* Each power cord provides approximately one half of the input current during normal system operation.
† Currents up to the maximum power supply rating might be required for future product upgrades
‡ The in-rush current decays to the normal operating current inless than 200 milliseconds. Sequencing of power
to multiple units is not required, as the peak current is less than seven times the operating current.
*
†
‡
16A @ 110VAC
8A @ 240VAC
12A @ 110VAC
6A @ 240VAC
20A
110 to 240 VAC
1.5.3Estimating Power Consumption
To estimate the total power consumption for one or more Sun Fire B1600 blade
system chassis installed in a single rack or cabinet, add together the individual
power requirement figures for each system chassis you have installed, using the
values in
One blade + one SSC + two PSUs
TABLE 1-4Power Consumption
System Chassis ComponentsPower Consumption (max)
one SSCAdd 65W per SSC
one PSUAdd 110W per PSU
one B100s BladeAdd 35W per blade
one B100x BladeAdd 48W per blade
one B200x BladeAdd 126W per blade
1-12Sun Fire B1600 System Chassis Hardware Installation Guide • August 2003
TABLE 1-4. A minimum system configuration would be:
CHAPTER
2
Rack Options and Placement
This chapter provides details about the racks and cabinets into which you can install
a Sun Fire B1600 blade system chassis, and contains the following sections:
■ Section 2.1, “Rack Options” on page 2-1
■ Section 2.2, “Service Access” on page 2-2
■ Section 2.3, “Rack and Floor Loading” on page 2-3
■ Section 2.4, “Rack and Cabinet Safety” on page 2-3
2.1Rack Options
You can install the Sun Fire B1600 blade system chassis into these 19-inch and
23-inch racks:
■ 19-inch two-post rack with a post depth between 3in. (76.2 mm) and
6in. (152.4mm)
■ 19-inch four-post IEC297/EIA310-D rack with a distance between mounting rails
from 24.6in. (625 mm) to 36.4in. (925 mm)
■ 23-inch two-post rack with a post depth of 5 in. (127mm). These are intended for
use with telco seismic frames
■ 23-inch four-post rack
Note – You can also install the system into a cabinet, subject to adequate cabinet
ventilation, power and floor loading considerations. Read this chapter for further
details.
2-1
The vertical mounting hole pattern of the rack must conform to the standard
dimensions given in
TABLE 2-1Mounting Hole Pattern Dimensions
StandardPattern
IEC297/EIA310/
RETMA (RU)
IEC917/ETSI (SU)Constant pitch of 0.98 in. (25 mm)
Repeating pattern of 5/8 in. (15.7mm), 5/8in. (15.7 mm),
in. (12.7 mm)
1/2
1/2 in. (12.7mm)
5/8 in. (15.7mm)
5/8in. (15.7mm)
1/2in. (12.7mm)
2.2Service Access
The bottom of lowest of the five system chassis must be mounted no lower than
2.95 in. (75mm) above the bottom of the rack or cabinet to enable removal and fitting
of the orange sacrificial lifting handle.
Ensure that units or cables above a Sun Fire B1600 blade system chassis do not
protrude beyond the front face of the system chassis to enable proper airflow.
Access to the front and back of the Sun Fire B1600 blade system chassis is required
for installation and system maintenance.
Note – If you are installing the system chassis into a cabinet that has a door, you
might need to swing the door back 180 degrees, or remove the door altogether.
2-2Sun Fire B1600 System Chassis Hardware Installation Guide • August 2003
2.3Rack and Floor Loading
The rack or cabinet must be capable of supporting a static load of 99 lb (45kg) for
each fully configured Sun B1600 blade system chassis. Dynamic load considerations
are subject to site location and application. You must account for the weight of any
cables attached to systems within the rack, as well as additional hardware installed
within the rack (power boxes, and so on).
See your manufacturer’s loading guidelines to avoid overloading the rack or cabinet.
Check the maximum floor loading weight for the installation area before calculating
the number of system chassis to install in a rack or cabinet.
2.4Rack and Cabinet Safety
Racks or cabinets that contain Sun Fire B1600 blade system chassis must be anchored
to the floor or to adjacent frames, using the manufacturer’s instructions.
Free-standing racks or cabinets with a footprint of less than 23.6in. x 23.6in.
(600mm x 600 mm) are likely to be unstable and should be treated with caution.
Where several system chassis are fitted in a rack or cabinet, only one of them should
be withdrawn for service at any one time.
See the Sun Fire B1600 Blade System Chassis Compliance and Safety Manual for further
safety information.
Caution – If the system chassis is installed in a closed or multi unit rack assembly,
the operating ambient temperature of the rack or cabinet environment might exceed
the room ambient. Ensure that rack environment ambient temperature does not
exceed 95˚ F (35˚ C).
Caution – Mounting of the system chassis in a rack or cabinet should be such that a
hazardous condition is not created due to uneven mechanical loading or weight
distribution.
Chapter 2 Rack Options and Placement2-3
2-4Sun Fire B1600 System Chassis Hardware Installation Guide • August 2003
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