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Contents
Prefacexi
1.Cautions and Considerations1
Chassis Weight1
Moving the Chassis1
Loading by the Chassis2
Chassis Activity Dimensions3
Heat Considerations3
Air Temperature3
Surface Temperature4
Other Objects’ Temperatures4
Hot and Cold Aisles4
Electrical Considerations4
Main Power4
Bus Power5
Pin Power5
2.Partial Configuration7
Complete and Base Configurations7
Configuration Considerations8
iii
Filler Panels8
Line Card Distribution8
Power Supplies8
Component Distribution9
3.Preparing for Installation11
Final Location Checklists11
Power Checklist11
Network Checklist12
Cabling Checklists12
Power Cabling Checklist12
Network Cabling Checklist12
Spacing Checklist12
Loading Checklist13
Environmental Checklist13
Personnel Checklist13
Tools Checklists13
Installation Tools Checklist14
Administration Tools Checklist14
Maintenance Tools Checklist14
Path to Final Location15
Security Systems15
Signage15
Carpets15
Grades16
Elevators16
Doors16
Thresholds and Gaps17
Path17
ivSun Datacenter Switch 3456 Installation Guide • December 2008
Surface17
Turns17
Receiving Area18
Equipment18
Cleanliness18
Personnel18
Number of People19
Tasks and Roles19
Mindset20
Safety20
Methodical Approach20
Diligent Attitude21
Installation and Maintenance Tools21
Standard Tools21
4.Installation Sequence23
Installation Sequence23
5.Unpacking the Chassis25
Unpacking the Chassis25
▼To Remove Shipping Crate Components26
▼To Remove the Plastic Envelope29
▼To Fit the Ramp30
▼To Unsecure the Chassis31
▼To Roll Out the Chassis32
6.Installing the Chassis35
Installing the Chassis35
▼To Move to the Final Location35
▼To Level the Chassis36
Contentsv
▼To Secure the Chassis39
▼To Remove the Power Supply Filler Panels39
▼To Remove the Line Card Filler Panels40
▼To Install the Line Card Filler Panels41
Inspecting the Chassis43
▼To Verify Electrical Leakage43
▼To Verify Electrical Continuity45
7.Inspecting and Repairing Pins47
Midplane Filler Strips47
Inspecting Pins48
Tools48
▼To Inspect the Pins on the Rear Side of the Midplane48
▼To Inspect the Pins on the Front Side of the Midplane51
Repairing and Replacing Pins54
Tools54
▼To Remove Pins54
▼To Remove a Pin With Needle-Nose Pliers56
▼To Insert Pins57
8.Installing Fabric Cards59
Fabric Card Considerations59
Inspecting Fabric Cards60
▼To Inspect the Fabric Card iTRAC Connectors60
▼To Inspect the Fans61
▼To Inspect the Retainers62
Installing Fabric Cards Into the Chassis63
▼To Install the Midplane Stiffener63
▼To Install the Fabric Cards65
viSun Datacenter Switch 3456 Installation Guide • December 2008
▼To Remove the Midplane Stiffener66
Fabric Card Administrative Commands68
▼To Enable Fabric Cards68
▼To Disable Fabric Cards68
▼To Enable Fabric Card IPMB Buses69
▼To Disable Fabric Card IPMB Buses69
▼To Enable Fabric Card Standby Power69
▼To Disable Fabric Card Standby Power69
▼To Fully Power On Fabric Cards70
▼To Power Down Fabric Cards to a Standby State70
▼To Read Fabric Card FRUID Information70
9.Installing Line Cards73
Line Card Considerations73
Inspecting Line Cards74
▼To Inspect the Line Card iTRAC Connectors74
▼To Inspect the iPASS Connectors75
▼To Inspect the Retainers76
Installing Line Cards Into the Chassis77
▼To Install the Line Cards77
Line Card Administrative Commands78
▼To Enable Line Cards78
▼To Disable Line Cards79
▼To Enable Line Card IPMB Buses79
▼To Disable Line Card IPMB Buses79
▼To Enable Line Card Standby Power79
▼To Disable Line Card Standby Power80
▼To Fully Power On Line Cards80
▼To Power Down Line Cards to a Standby State80
Contentsvii
▼To Read Line Card FRUID Information81
10.Powering On83
Installing Power Supplies83
▼To Install Power Supplies83
Preparing Power Supplies85
▼To Attach Power Cables85
Power Supply Administrative Commands86
▼To Power On Power Supplies86
▼To Power Down Power Supplies87
▼To Verify Power Supply Status87
Working With CMCs87
Powering On the CMCs88
▼To Cable CMCs to the Management Console88
▼To Access the CMC From the Serial Management Port88
▼To Access the CMC From the Network Management Port89
▼To Verify CMC Status90
Powering On the Sun Datacenter Switch 345691
▼To Power On the Sun Datacenter Switch 345691
11.Cabling the Switch93
Installing Cable Guides93
▼To Install Cable Plates93
▼To Remove Cable Plates94
▼To Install Cable Trees95
▼To Remove Cable Trees96
▼To Install Cable Trays97
▼To Remove Cable Trays98
Cabling the Switch98
viiiSun Datacenter Switch 3456 Installation Guide • December 2008
Cable Cautions99
▼To Attach Cables to the Sun Datacenter Switch 345699
▼To Remove Cables From the Sun Datacenter Switch 3456102
▼To Check Link Status103
Index105
Contentsix
xSun Datacenter Switch 3456 Installation Guide • December 2008
Preface
This installation guide provides comprehensive instructions for installing the Sun
Datacenter Switch 3456 switch.
This document is written for service personnel, and users who have advanced
knowledge and experience installing and configuring computing machines. Topics
include cautions, preparations, unpacking, and installation tasks.
Using UNIX Commands
This document might not contain information about basic UNIX®commands and
procedures such as shutting down the system, booting the system, and configuring
devices. Refer to the following for this information:
■ Software documentation that you received with your system
■ Solaris™ Operating System documentation, which is at:
http://docs.sun.com
xi
Shell Prompts
ShellPrompt
C shellmachine-name%
C shell superusermachine-name#
Bourne shell and Korn shell$
Bourne shell and Korn shell superuser#
Typographic Conventions
*
Typeface
AaBbCc123The names of commands, files,
AaBbCc123What you type, when contrasted
AaBbCc123Book titles, new words or terms,
* The settings on your browser might differ from these settings.
MeaningExamples
Edit your.login file.
and directories; on-screen
computer output
with on-screen computer output
words to be emphasized.
Replace command-line variables
with real names or values.
Use ls -a to list all files.
% You have mail.
% su
Password:
Read Chapter 6 in the User ’s Guide.
These are called class options.
Yo u must be superuser to do this.
To delete a file, type rm filename.
Related Documentation
The documents listed as online are available at:
xiiSun Datacenter Switch 3456 Installation Guide • December 2008
RegulatorySun Datacenter Switch 3456 Safety and Compliance
Guide
820-4735-10PDFOnline
Shipping crate
Online
Shipping kit
Online
Documentation, Support, and Training
Sun FunctionURL
Documentationhttp://www.sun.com/documentation/
Supporthttp://www.sun.com/support/
Traininghttp://www.sun.com/training/
Sun Welcomes Your Comments
Sun is interested in improving its documentation and welcomes your comments and
suggestions. You can submit your comments by going to:
http://www.sun.com/hwdocs/feedback
Please include the title and part number of your document with your feedback:
Sun Datacenter Switch 3456 Installation Guide, part number 820-4730-11.
Prefacexiii
xivSun Datacenter Switch 3456 Installation Guide • December 2008
CHAPTER
1
Cautions and Considerations
This chapter describes the challenges in preparing the site and installing the Sun
Datacenter Switch 3456. This chapter contains the following topics:
■ “Chassis Weight” on page 1
■ “Chassis Activity Dimensions” on page 3
■ “Heat Considerations” on page 3
■ “Electrical Considerations” on page 4
Note – A hard copy version of the Sun Datacenter Switch 3456 Installation Guide is
shipped inside the switch shipping crate. You can also access the guide at this URL:
http://docs.sun.com/app/docs/prod/switch.3456
Chassis Weight
As shipped, the Sun Datacenter Switch 3456 switch chassis and crate weighs
approximately 1800 pounds (820 kg). This section describes the effects and behavior
of that much mass.
Moving the Chassis
When moving the chassis from the truck to the unpacking area and to the final
location, consider the implications of the chassis weight:
■ Traversing any grade will require additional force and personnel to safely move
the Sun Datacenter Switch 3456.
1
■ The Sun Datacenter Switch 3456 casters all swivel freely. The chassis responds to
the greater of applied forces. This means that a person pushing on one corner to
move the chassis will also cause the chassis to rotate. So at least two people
should push equally on adjacent corners to move the Sun Datacenter Switch 3456.
■ When rolling the Sun Datacenter Switch 3456 off of the shipping pallet and down
the shipping ramp, the chassis will catch at the junction of the pallet and ramp,
and will have a tendency to rotate. Expect and prepare for this behavior.
■ To accelerate the Sun Datacenter Switch 3456 to a walking speed requires effort,
time, and distance. To stop the Sun Datacenter Switch 3456 from moving requires
the same or more. To accelerate, transport, or stop a Sun Datacenter Switch 3456
requires slow methodical movement, a clear and safe path, and sufficient
personnel aware of their actions.
Caution – The Sun Datacenter Switch 3456 chassis cannot be safely moved by one
person alone. Never allow any person near the direct path of the Sun Datacenter
Switch 3456. Personnel moving the Sun Datacenter Switch 3456 should consciously
keep their feet away from the bottom edge of the Sun Datacenter Switch 3456,
because this is a pinch point and can cause injury. Personnel moving the Sun
Datacenter Switch 3456 should stand to either side of the chassis or behind its
direction of motion.
Loading by the Chassis
The Sun Datacenter Switch 3456 can only be located on surfaces that can
accommodate its weight. The four casters on the Sun Datacenter Switch 3456 chassis
have a total contact area of 8 square inches or a loading of 225 psi. This load should
not be of concern, if the surfaces or foundations are concrete or reinforced.
Unreinforced wood surfaces cannot support the weight of the Sun Datacenter Switch
3456, and even if only temporary during movement, might flex enough to cause
bottoming out.
Carpeted surfaces might not be able to survive the stress of the Sun Datacenter
Switch 3456 casters, especially when turning. Additionally, movement over carpet is
difficult.
2Sun Datacenter Switch 3456 Installation Guide • December 2008
Chassis Activity Dimensions
TABLE 1-1 provides Sun Datacenter Switch 3456 chassis dimensions, and the
minimum dimensions needed for unpacking, moving, and the final location.
Unpacking space35 ft (10.7 m) 10 ft (3 m)9 ft (2.7 m)To accommodate rollout
Moving perimeter 15 ft (4.6 m)10 ft (3 m)6 ft (1.8 m)For stopping distance and
Installation at
final location
Final location8 ft (2.4 m)10 ft (3 m)6 ft (1.8 m)Dimensions outside of
6 ft (1.8 m)4 ft (1.2 m)5 ft (1.5 m)Dimensions of chassis.
and crate shell movement
safety margin.
12 ft (3.7 m)12 ft (3.7 m)6 ft (1.8 m)To accommodate line card
and fabric card
installation.
cable guides, access space
only.
Heat Considerations
This section describes the heat output of the Sun Datacenter Switch 3456 and its
potential safety hazard for personnel. This section also describes keeping an open
area at the exhaust side, and considerations for other systems and equipment in the
area.
Air Temperature
The calculated approximate air temperature output of the Sun Datacenter Switch
3456 is 36° F (20°C) hotter than the air going in. While this output temperature is not
hot enough to burn, this temperature is sufficient to dehydrate and render useless
any cooling device in the vicinity.
Chapter 1 Cautions and Considerations3
Surface Temperature
During operations, the exhaust surfaces, such as the fans mounted to the fabric
cards, are at a higher temperature than the exhaust air. Bear this situation in mind
when replacing a failed fan, because its temperature will be even greater.
Other Objects’ Temperatures
No object should be in direct contact with the exhaust air. However, occasional
hanging cables or drop lamps might happen to be in the stream. Any objects in the
exhaust air stream will be at an elevated temperature because of this exposure.
Hot and Cold Aisles
The heat output of a fully configured Sun Datacenter Switch 3456 is approximately
40 KW. The Sun Datacenter Switch 3456s’s air mass flow is calculated to
approximately 3400 cfm (1.6 m
switch is 36°F (20°C) degrees hotter than the air going in. As such, the hot aisle for
the Sun Datacenter Switch 3456 should be configured to accommodate this heat
output and in no way compromise the cooling of other equipment. Do not store any
objects in the switch hot aisle. Such objects would interfere with proper air
circulation, and might become a safety hazard.
3
/s), which means that the air exhausted from the
Electrical Considerations
This section describes the voltages present and the exposure to active lines during
component installation.
Main Power
Caution – The 16 Sun Datacenter Switch 3456 power supplies require 200 -240 VAC.
Take all precautions normally associated with these voltages.
4Sun Datacenter Switch 3456 Installation Guide • December 2008
Bus Power
Caution – When servicing the Sun Datacenter Switch 3456, bus power is active. Bus
power is a low voltage, but very high current. Even the smallest form of short circuit
can cause physical injury and severe damage to the Sun Datacenter Switch 3456.
Pin Power
Caution – When servicing the Sun Datacenter Switch 3456, pin power and signals
are active. While not a shock or burn threat, there is the possibility of damage to the
pin, midplane, fabric card, and line card, should a short or grounding take place.
Use all precautions associated with working with active signal conductors when
servicing the Sun Datacenter Switch 3456.
Chapter 1 Cautions and Considerations5
6Sun Datacenter Switch 3456 Installation Guide • December 2008
CHAPTER
2
Partial Configuration
This chapter describes configuring the Sun Datacenter Switch 3456 with less than a
complete configuration. Topics include:
■ “Complete and Base Configurations” on page 7
■ “Configuration Considerations” on page 8
■ “Component Distribution” on page 9
Complete and Base Configurations
For maximum functionality, the Sun Datacenter Switch 3456 is designed to be
operated in a fully configured state:
■ 24 line cards
■ 18 fabric cards
■ 16 power supplies
■ 2 CMCs
If necessary, fewer components can be installed. For example, the base configuration
of the switch is:
■ 1 line card
■ 18 fabric cards
■ 6 power supplies
■ 2 CMCs
For the base configuration or a partial configuration, filler panels must be installed
where there are empty line card and power supply slots.
7
Caution – Do not configure the Sun Datacenter Switch 3456 with fewer than 18
fabric cards installed. Thermal requirements will not be satisfied.
Configuration Considerations
Filler Panels
To maintain proper airflow for adequate cooling, filler panels must be installed in
vacant line card and power supply slots. Besides directing airflow, the filler panels
close openings to the Sun Datacenter Switch 3456 chassis, preventing intrusion of
objects and contaminants to the chassis interior.
Line Card Distribution
Line cards are installed from the center out, across the available slots. The vacant
slots must have filler panels installed. For example, if only 12 line cards are to be
installed, they would occupy slots 6 through 17. Filler panels are installed in the
vacant slots (0 through 5 and 18 through 23).
Power Supplies
Power supplies are configured in a need+1 redundancy. A fully configured Sun
Datacenter Switch 3456 with 24 line cards and 18 fabric cards needs 14 power
supplies. Two power supplies act as redundant, one for each power bus. The power
supply slots are hard-wired to two power buses. Power supplies installed in the
lower row (PS0, PS1, and so on to PS7), provide power to line card slots 0 to 11 and
fabric card slots 9 to 17. Power supplies installed in the upper row (PS8, PS9, and so
on to PS15), provide power to line card slots 12 to 23 and fabric card slots 0 to 8.
8Sun Datacenter Switch 3456 Installation Guide • December 2008
TABLE 2-1 lists the maximum number of line cards that are supported for a given
number of power supplies.
TABLE 2-1Maximum Quantity of Line Cards for Quantity of Power Supplies
Quantity of Power SuppliesMaximum Supported Line Cards
62
86
1010
1216
1420
1624
Component Distribution
If you are configuring less than a complete Sun Datacenter Switch 3456, you can
incrementally add and distribute line cards and power supplies to the empty slots in
the left-to-right order described by
For example, if you were to configure the switch with only one line card, you would
install the line card into slot 11. You would also install power supplies into slots 2, 4,
6, 9, 11, and 13, in that order.
If you were to configure the switch with ten line cards, you would install the line
cards into slots 11, 12, 10, 13, 9, 14, 8, 15, 7, and 16, in that order. You would also
install power supplies into slots 2, 4, 6, 9, 11, 13, 0, 15, 7, and 8, in that order.
Quantity of Line Cards
Chapter 2 Partial Configuration9
TABLE 2-3 provides suggested configurations, based upon a fraction of the complete
configuration.
TABLE 2-3Suggested Configurations
Configuratio
n
Quantity
of Line
CardsLine Card SlotsPower Supply Slots
Because the line cards are equally distributed across the available slots, cabling rules
and lengths still apply. See “Cabling the Switch” on page 98 and the Sun DatacenterSwitch 3456 Site Planning Guide .
10Sun Datacenter Switch 3456 Installation Guide • December 2008
CHAPTER
3
Preparing for Installation
This chapter describes tasks to be accomplished before actually installing the Sun
Datacenter Switch 3456. Topics include:
■ “Final Location Checklists” on page 11
■ “Path to Final Location” on page 15
■ “Receiving Area” on page 18
■ “Personnel” on page 18
■ “Installation and Maintenance Tools” on page 21
Final Location Checklists
This section includes a checklist that the installers can use to ensure that they are
ready for installation. This checklist covers power, air conditioning, network cabling,
spacing, loading, and other topics.
Power Checklist
■ ____ Are correct power cables used?
■ ____ Is power routed through circuit breakers to code?
■ ____ Is power conditioned before the chassis?
■ ____ Is the power turned off?
■ ____ Has a backup solution been implemented?
11
Network Checklist
■ ____ Has the network topology been determined?
■ ____ Has the blueprint been determined?
■ ____ Has the IB support network been configured?
Cabling Checklists
Power Cabling Checklist
■ ____ Have the cables been routed from facility power to backup, through conduits
to breakers to conditioner to switch?
■ ____ Have the cables been labeled for their respective connections?
■ ____ Have the cables been properly bundled?
■ ____ Have the cables been given enough slack for installation?
■ ____ Have appropriate connectors been fitted?
Network Cabling Checklist
■ ____ Have the cables been routed between IB switches and the Sun Datacenter
Switch 3456?
■ ____ Have the cables been labeled for their respective ports?
■ ____ Have the cables been properly bundled?
■ ____ Have the cables been given enough slack for installation?
Spacing Checklist
■ ____ Has enough work area been cleared for receiving the chassis and
components?
■ ____ Is this area clean?
■ ____ Has enough space been allocated for the path to the final location?
■ ____ Are doors set open?
■ ____ Are doors, hallways, and elevators large enough to accommodate the Sun
Datacenter Switch 3456?
■ ____ Are carpets covered with hard surfaces?
■ ____ Are gaps and thresholds appropriately prepared?
12Sun Datacenter Switch 3456 Installation Guide • December 2008
■ ____ Is there sufficient spacing at the final location for installation activities?
■ ____ Is there sufficient spacing at the final location for operation and air flow
management?
Loading Checklist
■ ____ Can the final location accommodate the weight of the fully configured
chassis?
■ ____ Can the path to the final location accommodate the weight of the chassis?
■ ____ Have reinforcements to the flooring been installed?
■ ____ Can the elevator accommodate the weight of the chassis?
Environmental Checklist
■ ____ Can the environmental control system support the thermal demands of the
switch?
■ ____ Have additional cooling systems been installed and tested operational?
■ ____ Have the air flow characteristics of the final location been analyzed?
■ ____ Has the air flow management been configured for the Sun Datacenter Switch
3456’s additional heat load?
Personnel Checklist
■ ____ Have the appropriate personnel for installation, administration, and
maintenance been determined?
■ ____ Do the personnel understand their responsibilities?
■ ____ Have the personnel read and understood the Sun Datacenter Switch 3456
documentation respective to their activities?
■ ____ Are the personnel properly equipped for their tasks?
■ ____ Are the personnel available to perform their tasks?
Tools Checklists
Are the tools readily available for installation, administration, and maintenance?
14Sun Datacenter Switch 3456 Installation Guide • December 2008
Path to Final Location
This section address obstructions or hindrances along the route from the unpacking
site to the final location.
Security Systems
The path to the final location might need the Sun Datacenter Switch 3456 to move
through a secure area. Sensors for intrusion, movement, doors opening, and so on,
must be disabled, or else a false alarm might sound.
Consider the impact of the path to the final location on the security of the building.
Are the personnel entering or passing through an area that they are not authorized
to do so?
Consult with the security services before moving the Sun Datacenter Switch 3456.
This way, security is not surprised if intrusion and door alarms are activated.
Additionally, security might be able to provide an alternative route that has less
impact to building security.
Signage
If the path to the final location has high foot traffic, consider posting signs and
providing email informing personnel of the move. This action alerts uninvolved
personnel to avoid the path, which eases the movement of the Sun Datacenter
Switch 3456 and reduces the possibility of complications or injuries.
Carpets
The Sun Datacenter Switch 3456 chassis will not roll on carpet without great effort.
Plan a path to the final location that avoids carpeted areas. If carpeting cannot be
avoided, place sheet metal or masonite panels over the carpeting to make the chassis
roll more easily.
You do not need to place panels on the entire carpeted path. Use enough to support
the chassis and provide the chassis a surface to roll on. For example, if you use 3 ft x
5 ft (0.91 m x 1.52 m) masonite panels, three panels will support the chassis, while a
Chapter 3 Preparing for Installation15
fourth panel can be laid in front of the chassis in the direction of travel. Once the
chassis has rolled off the rear-most panel, lift that panel and move it to the front.
Repeat this process down the path over carpeting.
Grades
The Sun Datacenter Switch 3456 chassis weighs 1433 pounds (650 kg) as shipped.
Any grade along the path requires additional effort to move the chassis, or prevent
the chassis from moving. Do not attempt to move the chassis up or down a grade
greater than 3%.
Additionally, the Sun Datacenter Switch 3456 chassis is equipped with antitilt bars
that are mounted at the centerline. The presence of the bars limits the clearance
movement to 0.5 inch (12 mm). When a chassis peaks a grade of 3% or greater, the
antitilt bars bottom out.
Elevators
If the path to the final location requires use of an elevator, ensure that the elevator
can safely accommodate the weight of the Sun Datacenter Switch 3456 chassis and
the personnel moving it.
The elevator doors must be wide enough to allow the Sun Datacenter Switch 3456 to
pass, ideally with personnel alongside. The doors might need to be held open, either
physically, or by pressing the door open button within the elevator.
Verify that the threshold at the elevator doors permits the chassis to enter and exit
the elevator. The gap between the floor and elevator should not be too large, nor
should there be any height difference. Check this gap at both the entering and
exiting floors. If there are any minor discrepancies, a metal sheet or masonite panel
can be used to compensate.
Doors
Doors must open wide enough to accommodate the Sun Datacenter Switch 3456
chassis and personnel alongside. Additional personnel can hold doors open, or the
doors can be securely propped open using wedges or catches. Do not hold doors
open with chairs or other easily available objects. Such objects do not guarantee a
secure door and can diminish the space for moving the chassis.
16Sun Datacenter Switch 3456 Installation Guide • December 2008
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