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Contents
Prefacexvii
1.Fault Isolation1–1
1.1System Identification1–1
1.2Basic Troubleshooting1–5
1.2.1Power Distribution1–6
1.2.1.1Normal Operation1–6
1.2.1.2Abnormal Operation1–6
1.2.2Main Fans1–7
1.2.3System Controller1–7
1.3SunVTS Software1–7
1.4Other Fault Isolation Aids1–8
1.4.1Interpreting LEDs1–9
1.4.1.1System Enclosure LEDs1–10
1.4.1.2Board or Component LEDs1–13
1.4.2Dynamic Reconfiguration (DR)1–14
1.4.3Sun Management Center Software and SunSolve OnLine1–14
1.4.4OpenBoot Firmware1–14
1.4.5Other Utilities1–15
iii
2.Safety, Tools Requirements, and Periodic Maintenance2–1
2.1Safety Precautions2–2
2.2Symbols2–3
2.3Electrical Safety Precautions2–4
2.4System Cabinet Safety Precautions2–4
2.5Handling Boards and Assemblies2–5
2.6Extending the System Cabinet Stabilizer Bar2–6
2.7Filler Boards and Filler Panels2–6
2.8Antistatic Precautions2–6
2.9Tools Required2–8
2.10Removing and Replacing the Front Doors2–8
2.10.1Removing the Front Doors2–8
2.10.2Replacing the Front Doors2–9
2.11Periodic Maintenance2–10
2.11.1Replacing or Cleaning the Air Filters2–10
3.System Access and Transportation3–1
3.1Sliding the System Out of the System Cabinet3–1
3.2Sliding the System Into the System Cabinet3–5
3.3Transporting the System3–6
3.3.1Transporting the System Between Cabinets3–6
3.3.1.1Securing the System on the Shipping Cradle3–7
3.3.1.2Transporting the System3–12
3.3.2Transporting a System Cabinet With Installed Systems3–14
3.3.3After Transporting the System Cabinet With Systems Installed3–
15
4.Powering On and Off4–1
4.1Powering On the System4–1
4.2Taking the System to Standby Mode4–2
ivSun Fire E2900 System Service Manual • May 2006
4.2.1Alternate Method to Halt the Solaris OS4–2
4.3Using the On/Standby Switch4–3
4.3.1Preventing Accidental Operation of the On/Standby Switch4–4
TABLE B-6Cable Lengths for Twisted-Pair Ethernet and Shielded Twisted-Pair Ethernet Cables B–7
TABLE B-7DB-15 (Male) Alarms Service Port Connector B–8
xvi Sun Fire E2900 System Service Manual • May 2006
Preface
This manual describes all the procedures necessary to complete service and
maintenance on a Sun Fire™ E2900 system.
How This Book Is Organized
Chapter 1 describes how to isolate faults.
Chapter 2 lists the required safety procedures.
Chapter 3 gives procedures for gaining top access to the system.
Chapter 4 describes how to power off and power on the system.
Chapter 5 describes how to remove and install the cable management arm.
Chapter 6 describes how to replace individual storage devices and the entire
removable media bay.
Chapter 7 describes how to replace the various parts of the cooling system.
Chapter 8 explains how to replace the power subsystem components.
Chapter 9 describes how to remove and install CPU/Memory boards, and how to
replace DIMMs.
Chapter 10 explains how to remove and install the IB_SSC assembly.
Chapter 11 explains how to remove and install the Level 2 (L2) Repeater boards.
Chapter 12 describes how to replace the service indicator board.
Chapter 13 describes how to replace the baseplane.
xvii
Chapter 14 describes how to replace the antigravity clutch mechanism.
Chapter 15 describes how to replace the side handles.
Appendix A contains details of individual field-replaceable parts.
Appendix B provides illustrations of connectors and pinouts.
Glossary contains definitions of technical terms used in this book.
Typographic Conventions
*
Typeface
AaBbCc123The names of commands, files,
AaBbCc123
AaBbCc123Book titles, new words or terms,
* The settings on your browser might differ from these settings.
MeaningExamples
Edit your.login file.
and directories; on-screen
computer output
What you type, when contrasted
with on-screen computer output
words to be emphasized
Use ls -a to list all files.
% You have mail.
% su
Password:
Read Chapter 6 in the User’s Guide.
These are called class options.
Yo u must be superuser to do this.
To delete a file, type rm filename.
Shell Prompts
ShellPrompt
C shellmachine-name%
C shell superusermachine-name#
Bourne shell and Korn shell$
Bourne shell and Korn shell superuser#
LOM promptlom>
xviii Sun Fire E2900 System Service Manual • May 2006
Related Documentation
Other useful books for the Sun Fire E2900 system include:
■ Sun Fire E2900 System Site Planning Guide
■ Sun Fire E2900 System Unpacking Guide
■ Sun Fire E2900 System Installation Guide
■ System administration manual for this product
Accessing Sun Documentation
You can view and print a broad selection of Sun™ documentation, including
localized versions, at:
http://www.sun.com/documentation
Contacting Sun Technical Support
If you have technical questions about this product that are not answered in this
document, go to:
http://www.sun.com/service/contacting
Prefacexix
Sun Welcomes Your Comments
Sun is interested in improving its documentation and welcomes your comments and
suggestions. You can submit your comments by going to:
http://www.sun.com/hwdocs/feedback
Please include the title and part number of your document with your feedback:
Sun Fire E2900 System Service Manual, part number 817-4054-15
Cautions and Notes
Caution – This equipment contains lethal voltages. Accidental contact with
centerplane, card cage, and drive areas can result in serious injury or death.
Caution – Improper handling by unqualified personnel can cause serious damage
to this equipment. Unqualified personnel who tamper with this equipment may be
held liable for any resultant damage to the equipment.
Individuals who remove any outer panels or open covers to access this equipment
must observe all safety precautions and ensure compliance with skill level
requirements, certification, and all applicable local and national laws.
Procedures contained in this document must be performed by qualified servicetrained maintenance providers.
Note – Before you begin, carefully read each of the procedures in this manual. If
you have not performed similar operations on comparable equipment, do not
attempt to perform these procedures.
xx Sun Fire E2900 System Service Manual • May 2006
CHAPTER
1
Fault Isolation
This chapter describes how to troubleshoot the system and includes the following
topics:
■ Section 1.1, “System Identification” on page 1-1
■ Section 1.2, “Basic Troubleshooting” on page 1-5
■ Section 1.3, “SunVTS Software” on page 1-7
■ Section 1.4, “Other Fault Isolation Aids” on page 1-8
You can also find procedures and information in the system administration manual.
1.1System Identification
This section provides front, rear, and top views of the Sun Fire E2900 system.
FIGURE 1-1 shows a top view of the system where many boards and other devices are
located.
supplies, fans, fan trays, and storage devices are located.
location of the ports, connectors, and the power distribution board on the Sun Fire
E2900 system.
FIGURE 1-2 shows the interior front view of the system where power
FIGURE 1-3 shows the
1-1
Rear
L2 Repeater board, RP2
L2 Repeater board, RP0
IB_SSC Assembly
I/O bay
IB fan cover
Media bay access door
CPU/Memory
board, SB4
FIGURE 1-1 System Top View
1-2Sun Fire E2900 System Service Manual • May 2006
CPU/Memory
board, SB2
CPU/Memory
board, SB0
Front
Fans
Fan tray
FIGURE 1-2 System Front View
On/Standby switch
System indicator
board
DVD-ROM drive
Tape drive
Disk drive 1
Disk drive 0
Power supply
PS3
Power supply
PS2
Power supply
PS1
Power supply
PS0
Chapter 1 Fault Isolation1-3
12
3
4
5
5
6
7
8
9
10
11
FIGURE 1-3 System Rear View
TABLE 1-1Sun Fire E2900 System Rear View Legend
NumberDescription
1I/O0–I/O5 connectors
2SCSI port, 68 pins
3Alarms port
410/100 Ethernet LOM/system controller port
5Serial ports
6Net0/Net1 ports
7AC3 input port
8AC2 input port
9AC power inlet box
10AC1 input port
11AC0 input port
1-4Sun Fire E2900 System Service Manual • May 2006
1.2Basic Troubleshooting
In a functioning Sun Fire E2900 system without any known problems, the system
should not display any error conditions. For example:
■ System fault LED should not be lit.
■ Fault LEDs on all field-replaceable units (FRUs) should not be lit.
■ syslog file should not display error messages.
■ Administrative console should not display error messages.
■ System controller logs should not display any error messages. See the
Troubleshooting chapter of the system administration manual for more
information.
■ Solaris Operating System (Solaris OS) message files should not indicate any
additional errors. See the Troubleshooting chapter of the system administration
manual for this product for more information on the various message files.
If a problem or failure occurs, the system controller does the following:
■ Attempts to determine what hardware is faulty
■ Takes steps to prevent that hardware from being used until it has been replaced
Some of the specific actions the system controller takes include:
■ May cause the hardware to pause while software analyzes and records the event
error
■ Determines whether or not the error is recoverable and if the system needs to be
reset
■ When possible, causes the faulty FRU to provide an LED indication of a fault in
addition to populating the system console messages with further details
■ Determines if dynamic deconfiguration and reconfiguration is applicable
If the system cannot diagnose the problem, see the following sections for
troubleshooting information.
Chapter 1 Fault Isolation1-5
1.2.1Power Distribution
To troubleshoot the power distribution system, do the following:
1. Ensure that all cabling is properly connected.
2. Check that switch positions are correct on all involved FRUs.
3. Check that the LEDs on the involved FRUs are as indicated in the following
sections.
1.2.1.1Normal Operation
The LED status of all FRUs in a properly operating Sun Fire system is described in
TABLE 1-2.
TABLE 1-2FRU LED Status
FRULED Status in Standby ModeLED Status After Power On
Power suppliesGreen Power LEDs blinking
All other LEDs off
System boardsIB_SSC Power LED green
All other LEDs off
Main fans and fan trayFan tray Power LED green
All other LEDs off
IB fansAll LEDs offAll LEDs off
Hard disk drivesAll LEDs offPower LEDs green
Power LEDs green
All other LEDs off
Power LEDs green
All other LEDs off
Fan tray Power LED green
All other LEDs off
All other LEDs off
1.2.1.2Abnormal Operation
When an abnormal condition of faulty incoming power exists, the amber fault LED
() is lit on one or more of the involved FRUs.
1-6Sun Fire E2900 System Service Manual • May 2006
1.2.2Main Fans
The system has a fan tray assembly that cools all components in the system. There
are eight hot-swappable main fans in the fan tray. To determine if a fan in the fan
tray is faulty:
1. Inspect the fan LEDs. Determine if one or more fault LEDs () on each fan is
lit, which means there is an internal fault or failure.
See Section 1.4.1, “Interpreting LEDs” on page 1-9 and
If a fan in the fan tray is faulty, the system controller changes the fan speed of the
remaining working fans to high speed to compensate for reduced air flow.
2. Replace the faulty fan. The fans are hot-swappable.
See Section 7.1.2, “Removing a Main Fan” on page 7-4 and Section 7.1.3, “Installing a
Main Fan” on page 7-6.
1.2.3System Controller
The system controller receives error messages from each of the boards and
determines the appropriate actions to take. Typical actions include:
■ Setting the appropriate error status bits
■ Asserting error pause to stop further address packets
■ Interrupting the system controller
TABLE 7-4.
1.3SunVTS Software
The SunVTS software executes multiple diagnostic hardware tests from a single
user interface. The SunVTS software verifies the configuration, functionality, and
reliability of most hardware controllers and devices. For more information on the
SunVTS software, see
TABLE 1-3.
Chapter 1 Fault Isolation1-7
TABLE 1-3SunVTS Documentation
TitleDescription
SunVTS User’s GuideDescribes the SunVTS environment; starting and
controlling various user interfaces; feature descriptions.
SunVTS Test Reference ManualDescribes each SunVTS test; provides various test options
and command-line arguments.
SunVTS Quick Reference CardProvides an overview of vtsui interface features.
1.4Other Fault Isolation Aids
There are a number of additional system fault isolation aids, such as:
■ System and individual board and assembly LEDs
■ Sun Management Center software
■ OpenBoot PROM firmware
These items are discussed in the following sections:
■ Section 1.4.1, “Interpreting LEDs” on page 1-9
■ Section 1.4.2, “Dynamic Reconfiguration (DR)” on page 1-14
■ Section 1.4.3, “Sun Management Center Software and SunSolve OnLine” on
page 1-14
■ Section 1.4.4, “OpenBoot Firmware” on page 1-14
■ Section 1.4.5, “Other Utilities” on page 1-15
1-8Sun Fire E2900 System Service Manual • May 2006
1.4.1Interpreting LEDs
Use the LEDs on the individual system components to determine if the system is
operating normally. Routinely monitor the LEDs on the following boards and
devices:
■ System controller and I/O assembly (IB_SSC)
■ CPU/Memory board
■ L2 Repeater boards
■ Fan trays
■ Power supplies
When the fault () LED is on (lit), this indicates that a fault has occurred in the
system, and you should take immediate action to clear the fault.
LED status codes for the system and for the following hot-swappable components:
■ CPU/Memory boards
■ Power supplies
■ Fans (main and IB)
■ Hard disk drives
You can only remove a hot-swappable powered-up component when the OK to
remove is lit.
Note – The fan tray, IB_SSC, and L2 Repeaters are not hot-swappable. You must
power off the system in order to remove them.
TABLE 1-5 lists the
Note – The main fans and the IB fans do not have OK to remove LEDs.
Chapter 1 Fault Isolation1-9
1.4.1.1System Enclosure LEDs
12345678 910
FIGURE 1-4 System Front Panel LEDs
TABLE 1-4System Front Panel Icons, LEDs, and Switches
NumberLED or Switch Name
1Locator
2System fault
3System active
4On/Standby switch
5Top access required
6Solaris OS running
7Alarm 1
8Alarm 2
8Source A
10Source B
1-10Sun Fire E2900 System Service Manual • May 2006
TABLE 1-5 lists the system LED functions (FIGURE 1-4).
TABLE 1-5System LED Functions
LED Icon and NameColorLED OnLED Off
SYSTEM
ALARM
12
POWER SOURCE
A
B
LocatorWhiteNormally off. Can be lit by user
command. Notes location of
system.
System FaultAmberFault is detected. Service is
required.
System
Active
GreenSystem is being powered on or is
powered on.
Top AccessAmberFault occurs in a FRU, which can
only be replaced from the top of
the system.
Solaris OS
GreenSolaris OS is running.Solaris OS is not running or
running
Alarm1 and
Alarm2
GreenTriggered by events as specified in
the LOM software.
• Can customize alarms. For
example Alarm 1 can be used
for degraded mode and Alarm 2
can be used for final or
shutdown mode.
• LOM software provides paths
so you can link the alarms to
Solaris OS events.
• Can also associate alarms to
specific user applications or
processes.
Source A
and Source B
GreenDisplays the state of the power
sources—source A supplies power
to PS0 and PS1 while source B
supplies power to PS2 and PS3.
• Source A lit if either PS0 or P1
receives input power.
• Source B lit if either PS2 or P3
receives input power.
Can be lit by user command.
No one has requested the
location of the system.
No fault is detected.
System is in Standby.
No fault occurs in a FRU that
can only be replaced from the
top of the system.
the domain is paused.
Not triggered by events as
specified in the LOM
software.
• Source A not lit if PS0
andP1 do not receive input
power.
• Source B not lit if PS2
andP3 do not receive input
power.
The system locator, fault, and system active LEDs are repeated on the front and rear
of the system.
FIGURE 1-5 illustrates the LEDs on the rear of the system.
Chapter 1 Fault Isolation1-11
SOURCE
A
PCI 1
PCI 0
33MHz
33MHz
SSC1SSC1
Serial A
BB
A
Serial B
SCSI3
PCI 3
PCI 2
PCI 4
PCI 5
33MHz
33MHz
33MHz
66MHz
ALARMS
Link
Active
NET
0
GBit
Link
Active
NET
1
GBit
AC
3
A
SOURCE
SOURCE B
AC
2
System Locator
Fault
System Active
FIGURE 1-5 Rear Panel System LEDs
AC
1
SOURCE A
AC
0
1-12Sun Fire E2900 System Service Manual • May 2006
1.4.1.2Board or Component LEDs
TABLE 1-6 describes the LEDs and their functions for the following boards or
assemblies:
■ CPU/Memory board
■ L2 Repeater board
■ IB_SCC assembly
■ Main fan tray
TABLE 1-6LED Descriptions for Major Boards and the Main Fan Tray
*
Power
(Green)
OffOffOffComponent not operating.You can remove the component
OffOnOffComponent not operating. Fault
OffOffOnComponent not operating. No
OffOnOnComponent not operating. Fault
OnOffOffNormal component operation.N/A.
OnOffOnComponent not operating. No
OnOnOffComponent operating. Fault
OnOnOnComponent operating. Fault
* Not applicable to fans.
Fault
(Amber
OK to Remove
(Blue or Amber)
IndicationCorrective Action
from the system.
You cannot remove the
condition present.
component from the system.
You can remove the component
fault condition present.
from the system.
You can remove the component
condition present.
from the system.
You can remove the component
fault condition present.
from the system.
You cannot remove the
condition present.
component from the system.
You can remove the component
condition present.
from the system.
See the chapter describing board or component removal and replacement procedures
for general summary information on each LED state.
Chapter 1 Fault Isolation1-13
1.4.2Dynamic Reconfiguration (DR)
The Dynamic Reconfiguration (DR) software is part of the Solaris OS. With DR you
can dynamically reconfigure CPU/Memory boards in order to safely remove them
or install them into a system while the Solaris OS is running. DR is performed with
minimum disruption to user processes running in the system.
The process of replacing a board while the system is still running is called hotplugging. DR provides this software hot-plug support. For more information on DR,
refer to Chapter 1, “Overview” and Chapter 9 “CPU/Memory Board Replacement
and Dynamic Reconfiguration (DR)” in the system administration manual.
1.4.3Sun Management Center Software and SunSolve
OnLine
The Sun Management Center software, which monitors system functioning, is not
supported on this system.
1.4.4OpenBoot Firmware
The OpenBoot firmware is executed immediately after you turn on the system. The
primary tasks of the OpenBoot firmware are:
■ Testing and initializing the system hardware
■ Determining the system hardware
■ Booting the operating system
■ Providing interactive debugging facilities for testing hardware and software
For more information, refer to the OpenBoot 4.x Command Reference manual.
1-14Sun Fire E2900 System Service Manual • May 2006
1.4.5Other Utilities
For additional troubleshooting information, use the commands described in
TABLE 1-7.
TABLE 1-7Additional Troubleshooting Commands
CommandDescription
prtfruObtains FRU-ID data from the system (Solaris OS command).
Refer to the prtfru man page and the Solaris OS documentation for
more details.
inventoryShows the contents of the serial EPROM (SEPROM) (system controller
command). Refer to the system controller manual for more details.
Chapter 1 Fault Isolation1-15
1-16Sun Fire E2900 System Service Manual • May 2006
CHAPTER
2
Safety, Tools Requirements, and
Periodic Maintenance
This chapter describes the safety and system precautions you must take when
servicing the system. It lists the tools and equipment you will need as well as basic
periodic maintenance. This chapter includes the following topics:
■ Section 2.1, “Safety Precautions” on page 2-2
■ Section 2.2, “Symbols” on page 2-3
■ Section 2.3, “Electrical Safety Precautions” on page 2-4
■ Section 2.4, “System Cabinet Safety Precautions” on page 2-4
■ Section 2.5, “Handling Boards and Assemblies” on page 2-5
■ Section 2.6, “Extending the System Cabinet Stabilizer Bar” on page 2-6
■ Section 2.7, “Filler Boards and Filler Panels” on page 2-6
■ Section 2.8, “Antistatic Precautions” on page 2-6
■ Section 2.9, “Tools Required” on page 2-8
■ Section 2.10, “Removing and Replacing the Front Doors” on page 2-8
■ Section 2.11, “Periodic Maintenance” on page 2-10
2-1
2.1Safety Precautions
For your protection, observe the following safety precautions when setting up your
equipment:
■ Follow all cautions, warnings, and instructions marked on the equipment.
■ Never push objects of any kind through openings in the equipment, as they may
touch dangerous voltage points or short out components that could result in fire
or electric shock.
■ Refer servicing of equipment to qualified personnel.
To protect both yourself and the equipment, observe the following safety
precautions:
TABLE 2-1Safety Precautions
ItemProblemPrecaution
ESD jack/wrist
or foot strap
ESD matElectrostatic
ESD packaging
box
Electrostatic
Discharge (ESD)
Discharge (ESD)
Electrostatic
Discharge (ESD)
The system has four ESD connections. Connect the ESD connector to
your system and wear the wrist strap or foot strap when handling
printed circuit boards.
An approved ESD mat provides protection from static damage when
used with a wrist strap or foot strap. The mat also cushions and
protects small parts that are attached to printed circuit boards.
Place the board or component in the ESD safe packaging box after you
remove it.
The CPU/Memory board packaging box provides two ESD safe work
surfaces.
2-2Sun Fire E2900 System Service Manual • May 2006
2.2Symbols
TABLE 2-2Symbols
SymbolDescriptionMeaning
CAUTION
Hazardous voltages are present. To reduce the risk of electrical shock
and danger, follow the instructions.
CAUTION
HOT SURFACE
COMPONENT
ACTIVATED
OK TO
REMOVE
FAULT
LOCATOR
PROTECTIVE
EARTH
Risk of personal injury or equipment damage. To reduce the risk, follow
the instructions.
Hot surfaces. Avoid contact. Surfaces are hot and may cause personal
injury if touched.
Component or system is active when the green Active LED is lit.
You can safely remove board or component from the system when the
OK to remove LED (blue or amber) is lit.
The component or system has a fault when the Fault LED (amber) is lit.
The locator LED (white) is lit, when it is activated by service personnel
in order to locate the appropriate system or FRU.
Protective ground.
CHASSIS
Frame or chassis ground.
Chapter 2 Safety, Tools Requirements, and Periodic Maintenance2-3
2.3Electrical Safety Precautions
Ensure that the voltage and frequency of the power outlet to be used match the
electrical rating labels on the equipment.
Wear antistatic wrist straps when handling any magnetic storage devices,
system boards, or other printed circuit boards.
Use only properly grounded power outlets as described in the installation guide.
Caution – Do not make mechanical or electrical modifications. Sun Microsystems™
is not responsible for regulatory compliance of modified systems.
Caution – The chassis AC power cords must remain connected to ensure a proper
ground.
2.4System Cabinet Safety Precautions
All system cabinets should be anchored to the floor, ceiling, or to adjacent frames,
using the manufacturer’s instructions.
Free-standing cabinets should be supplied with an anti-tilt feature, which must be
extended to a minimum of 10.6 inches (27 cm) from the front edge of the rack, or at
least sufficiently to support the weight of the system when extended on its slides.
This prevents instability during installation or service actions.
Where an anti-tilt feature is not supplied and the system cabinet is not bolted to the
floor, a safety evaluation must be conducted by the installation or service engineer.
The safety evaluation determines the cabinet stability when the system is extended
on its slides, prior to any installation or service activity.
Prior to installing the system cabinet on a raised floor, a safety evaluation must be
conducted by the installation or service engineer. The safety evaluation ensures that
the raised floor has sufficient strength to withstand the forces upon it when the
system is extended on its slides. The normal procedure in this case would be to fix
the system cabinet through the raised floor to the concrete floor below, using a
proprietary rackmounting kit for the purpose.
2-4Sun Fire E2900 System Service Manual • May 2006
Caution – If more than one system is installed in a system cabinet, service only one
system at a time.
2.5Handling Boards and Assemblies
Caution – There is a separate chassis ground located on the rear of the system. It is
important to ensure that the system is properly grounded.
Caution – The system is sensitive to static electricity. To prevent damage to the
!
!
board, connect an antistatic wrist strap between you and the system.
Caution – The boards have surface-mount components that can be broken by
flexing the boards.
To minimize the amount of board flexing, observe the following precautions:
■ Hold the board only by the handle and by the green fingerhold panels, where the
board stiffener is located. Do not hold the board only at the ends.
■ When removing the board from the packaging, keep the board vertical until you
lay it on the cushioned ESD mat.
■ Do not place the board on a hard surface. Use a cushioned antistatic mat. The
board connectors and components have very thin pins that bend easily.
■ Be careful of small component parts located on both sides of the board.
■ Do not use an oscilloscope probe on the components. The soldered pins are easily
damaged or shorted by the probe point.
■ Transport the board in its packaging box.
Caution – The heatsinks can be damaged by incorrect handling. Do not touch the
!
!
heatsinks while replacing or removing boards. If a heatsink is loose or broken, obtain
a replacement board.
Caution – The heatsinks can be damaged by improper packaging. When storing or
shipping a board, ensure that the heatsinks have sufficient protection.
Chapter 2 Safety, Tools Requirements, and Periodic Maintenance2-5
2.6Extending the System Cabinet Stabilizer
Bar
To slide the system out of or into the cabinet and extend the stabilizer bar, see
Section 3.1, “Sliding the System Out of the System Cabinet” on page 3-1 and
Section 3.2, “Sliding the System Into the System Cabinet” on page 3-5.
2.7Filler Boards and Filler Panels
Filler boards and panels, which are physically inserted into the board or card slot,
are used for EMI protection and for air flow (
TABLE 2-3Overheating Precautions Using Filler Boards and Filler Panels
If you removeDo the following
CPU/Memory boardInstall a filler board in a system to prevent the system from
overheating.
Tape drive or I/O cardIn order to provide full EMI protection, ensure that filler panels
are installed when removing the tape drive or I/O card.
TABLE 2-3).
2.8Antistatic Precautions
Caution – Wear an antistatic wrist strap and use an ESD-protected mat when
!
2-6Sun Fire E2900 System Service Manual • May 2006
handling components. Attach the antistatic wrist strap to the press stud at the rear or
side of the chassis before removing any covers or components.
There are four antistatic strap attachment points on the chassis:
■ Right side towards the front (FIGURE 2-1)
■ Left side towards the front
■ Center at the rear
■ Center of the fan tray assembly, at the front
● To attach the antistatic wrist strap to the chassis, connect the strap as shown in
FIGURE 2-1.
FIGURE 2-1 Attaching the Antistatic Wrist Strap—Right Side
Caution – Attach the cord to the antistatic wrist strap directly to the system. Do not
attach the antistatic wrist strap to the ESD mat connection.
The antistatic wrist strap and any components you remove must be at the same
potential.
Chapter 2 Safety, Tools Requirements, and Periodic Maintenance2-7
2.9Tools Required
For the procedures in this document, you will need these tools:
1. Open both doors by pressing the latches at the center of each door (
2-8Sun Fire E2900 System Service Manual • May 2006
FIGURE 2-2).
Upper green latch
Upper
green
latch
Center latch
Center latch
Lower
green
latch
FIGURE 2-2 Front View of System
Lower green latch
2. Remove one door.
a. While holding the door with one hand, push the green latch on the top of the
door down (
FIGURE 2-2).
b. Move the door downwards; the door will unlatch from the bottom green latch.
3. Remove the other door. Repeat Step 2.
2.10.2Replacing the Front Doors
1. While holding the door with one hand, align the left door with the screw coming
from the green latch at the bottom. Hold the green latch down in order to properly
align the door with the screw (
Chapter 2 Safety, Tools Requirements, and Periodic Maintenance2-9
FIGURE 2-3).
Top latch—right door
Bottom latch—right door
FIGURE 2-3 Front Door Latches
2. Align the left door to the upper screw coming out of the upper green latch. Press
the green latch down to properly align the door with the screw.
Make sure both the top and bottom of the door are securely fastened.
3. Replace the other door. Repeat Step 1 through Step 2.
4. Close both doors.
2.11Periodic Maintenance
You must clean or change the air filters periodically.
2.11.1Replacing or Cleaning the Air Filters
The Sun Fire E2900 system has two air filters that require periodic inspection and
cleaning. You can clean or change the air filters in the system without powering off
the system.
2-10Sun Fire E2900 System Service Manual • May 2006
Note – Do not clean the air filters when they are attached to the system. Remove the
front doors with the air filters attached. See Section 2.10.1, “Removing the Front
Doors” on page 2-8.
Caution – Keep the amount of time that unfiltered air passed through the system to
a minimum. Running the system without air filters will not protect the system from
drawing in debris from the air. Have spare air filters on-site so that replacement air
filters are available when needed.
1. Open and remove the front doors.
See Section 2.10.1, “Removing the Front Doors” on page 2-8.
2. Locate the two air filters (
FIGURE 2-4 and FIGURE 2-5).
The air filters are located behind the front doors of the system.
Air filter
Air filter
FIGURE 2-4 Location of the Air Filters
3. Inspect the air filter for debris and trapped particles every three months of
operation.
Consider the level of debris found on the air filter when scheduling a time to remove
and clean the air filter.
4. If the air filter collects a considerable amount of debris in less than three months,
investigate the air supply system for sources of contamination and take corrective
action.
5. Remove the air filters.
Chapter 2 Safety, Tools Requirements, and Periodic Maintenance2-11
6. Clean the air filters or install new replacement air filters.
Keep the amount of time that unfiltered air passed through the system to a
minimum. See the Caution earlier in this section.
■ If you are going to clean the air filters:
■ Wash them in warm soapy water and let them air-dry.
Alternatively, you can also use compressed air to dry the filter.
Caution – Do not replace them until they have air dried.
■ Reinstall the air filters (FIGURE 2-5).
■ If you are going to install replacement filters, install them into the system
(
FIGURE 2-5).
FIGURE 2-5 Installing the Sun Fire E2900 System Air Filters
7. Close then replace the front doors.
See Section 2.10.2, “Replacing the Front Doors” on page 2-9.
2-12Sun Fire E2900 System Service Manual • May 2006
CHAPTER
3
System Access and Transportation
This chapter describes the following topics:
■ Section 3.1, “Sliding the System Out of the System Cabinet” on page 3-1
■ Section 3.2, “Sliding the System Into the System Cabinet” on page 3-5
■ Section 3.3, “Transporting the System” on page 3-6
Caution – Observe system cabinet safety precautions. See Chapter 2.
3.1Sliding the System Out of the System
Cabinet
You need to slide the system out of the system cabinet in order to service the
following FRUs:
■ Removable media module
■ System configuration card (SCC) reader
■ IB (Interface board—I/O assembly) fans
■ Power distribution boards
■ CPU/Memory boards
■ DIMMs
■ IB_SSC assembly (I/O assembly and system controller)
■ I/O cards
■ L2 Repeater boards
■ System indicator board
■ Baseplane
■ Clutch for the CPU/Memory board, L2 Repeater board, IB_SSC assembly
■ Side handles
3-1
1. Make sure that the leveling feet are extended to the floor.
2. Extend and lock the system cabinet stabilizer bar (
FIGURE 3-1).
Caution – Failure to extend and lock the stabilizer bar before you slide a system out
of the system cabinet can cause the system cabinet to tip over.
Stabilizer bar
FIGURE 3-1 Sun Rack 900 System Cabinet With Stabilizer Bar Extended
3-2Sun Fire E2900 System Service Manual • May 2006
3. From the front, carefully pull the system forward out of the system cabinet until
the locking latches click (
FIGURE 3-2).
Locking latch
Stabilizer bar
FIGURE 3-2 Sliding the System Out of the System Cabinet
Chapter 3 System Access and Transportation3-3
4. Loosen the captive screws on the side handles (FIGURE 3-3).
Captive screw
FIGURE 3-3 Side Handles Captive Screws
Captive screw
Note – Slide rail locking nuts are applicable for later versions of systems shipped in
a cabinet. If your system does have slide locking nuts installed, then the following is
applicable: the slide locking nuts must be loosened in order to remove a system from
a cabinet and must be securely tightened on each system prior to moving a cabinet
with one or more systems.
3-4Sun Fire E2900 System Service Manual • May 2006
5. Loosen, but do not remove, the slide locking nuts at the rear of the system
(
FIGURE 3-4).
Locking nut
FIGURE 3-4 Slide Locking Nut
3.2Sliding the System Into the System
Cabinet
1. Make sure that the leveling feet are extended to the floor.
2. Make sure that the system cabinet stabilizer bar is extended and locked
(
FIGURE 3-2).
3. From the front of the system, slide the system into the system cabinet.
4. Tighten the captive screws on the side handles (
5. Tighten the slide locking nuts at the rear of the system (
6. Retract the system cabinet stabilization bar (
Chapter 3 System Access and Transportation3-5
FIGURE 3-3).
FIGURE 3-4)
FIGURE 3-2).
3.3Transporting the System
This section describes these procedures:
■ Section 3.3.1, “Transporting the System Between Cabinets” on page 3-6
■ Section 3.3.2, “Transporting a System Cabinet With Installed Systems” on
page 3-14
■ Section 3.3.3, “After Transporting the System Cabinet With Systems Installed” on
page 3-15
3.3.1Transporting the System Between Cabinets
If you need to transport the system from one system cabinet to another system
cabinet, attach the shipping cradle (also referred to as a plinth). The shipping cradle
protects the bottom of the system during transit and handling.
Note – Use a lifting device to transport the system mounted on the shipping cradle.
3-6Sun Fire E2900 System Service Manual • May 2006
3.3.1.1Securing the System on the Shipping Cradle
1. If the handles are not attached to the shipping cradle, attach them now:
Note – In the following illustrations, right and left orientation are as you face the
word “FRONT” on the base plate (
plate are identical. Start with either the top or bottom half facing upward.
c. Align the two guide posts on the handle with the entry holes on the L-shaped
shipping cradle slide cutouts (
Slide cutout
FIGURE 3-5). The top and bottom halves of the base
FIGURE 3-5).
FIGURE 3-5 Shipping Cradle Details
Guide post
Handle
Chapter 3 System Access and Transportation3-7
d. Raise the handle so that the tops of the front and rear guide posts fit into the
entry holes in the cutouts (
FIGURE 3-5 and FIGURE 3-6).
The grooves in the guide posts fit into the narrow slots in the cutouts.
e. Slide the handle and guide posts toward the front of the shipping cradle
(
FIGURE 3-6).
Entry hole
FRONT
FIGURE 3-6 Slide Cutouts
(Not to scale)
Note – Do not tighten the captive screws on the handles. Leave both handles loosely
attached. There must be room between the handles to place the system on the
shipping cradle.
f. Attach the other handle in the same manner. Complete Step a through Step e.
2. Extend the cabinet stabilizer and lock it in position.
3. Disconnect the cables attached to the system.
4. Remove the cable management arm (CMA) from the rear of the system (if
installed).
See Section 5.1.1, “Removing the CMA–Lite” on page 5-2 or Section 5.2, “CMA-800”
on page 5-4.
5. (Optional) Remove the front bezel doors.
This protects the doors from potential damage during the move.
3-8Sun Fire E2900 System Service Manual • May 2006
6. Extend the system completely out of the cabinet until the green locking latches
snap into place and the slides lock into the fully extended position (
FIGURE 3-7).
Silver lock button
Green locking latch
FIGURE 3-7 Sliding the System Out of the System Cabinet
Chapter 3 System Access and Transportation3-9
Note – Use a mechanical lifting device. Insert the lifting device forks completely
through the shipping cradle opening to provide maximum support.
7. Raise the shipping cradle up to the system. Place the front of the shipping cradle
toward the front of the system (
FIGURE 3-8).
This orientation allows the upper captive screws on the handles to align with the
corresponding mounting holes on the system.
FIGURE 3-8 Lifting Device and Shipping Cradle
3-10Sun Fire E2900 System Service Manual • May 2006
8. Slide the shipping cradle handles inward until they contact the sides of the
system. Tighten all eight captive screws (
FIGURE 3-9):
a. Secure the handle to the system with the upper four captive screws.
b. Secure the handle to the cradle base plate with the four lower captive screws.
Note – If necessary, reposition the system on the shipping cradle to align the captive
screws with the corresponding holes.
Upper captive screw (attach to system)
Lower captive screw (attach to shipping cradle
base plate
FIGURE 3-9 Securing the Captive Screws
)
Caution – Do not place the full weight of the system on the shipping cradle until all
eight captive screws are secured.
Chapter 3 System Access and Transportation3-11
Caution – Do not perform the following step until the weight of the system is fully
supported. The system weighs 240 to 290 pounds (109 to 132 kg).
9. With the lifting device fully supporting the weight of the system, press the silver
slide lock buttons (
FIGURE 3-7) on the right and left slide assemblies. Pull the
system away from the cabinet.
This action pulls the inner slides that are attached to the system out of the slide
assemblies that are attached to the system cabinet (
FIGURE 3-10).
Slide attached to system cabinet
FIGURE 3-10 Detaching the Cabinet Slides From the System
3.3.1.2Transporting the System
1. Complete Step 1 through Step 9 in Section 3.3.1.1, “Securing the System on the
Shipping Cradle” on page 3-7.
2. If the new cabinet does not already have slides for this system, remove the slides
from the old cabinet and install the slides to the new cabinet (
3. Extend the cabinet stabilizer of the new cabinet and lock it in position
(
FIGURE 3-1).
3-12Sun Fire E2900 System Service Manual • May 2006
Inner slide attached to system
FIGURE 3-10).
Caution – Failure to extend and lock the stabilizer bar before you slide a system out
of the system cabinet can cause the system cabinet to tip over.
4. Extend the outer slides from the cabinet and latch them in the extended position.
5. With the lifting device supporting the weight of the system, raise the system until
it is level with the outer slides on the cabinet
(FIGURE 3-9).
6. Carefully move the lifting device forward until the slides on the system are fully
engaged with the outer slides on the cabinet
(FIGURE 3-9).
The latches on each side must click out, locking the slides.
7. With the lifting device still supporting the weight of the system, loosen all eight
captive screws (
FIGURE 3-9):
a. Loosen the upper four captive screws that secure the handle to the system.
b. Loosen the lower four captive screws that secure the handle to the cradle base
plate.
8. Pull both shipping cradle handles away from the system (
FIGURE 3-5).
This disconnects the shipping cradle from the system. Store the shipping cradle for
future use.
9. Press the green latches on each slide. Push the system into the cabinet (
10. Tighten the two captive screws on the front of the system (
FIGURE 3-3).
FIGURE 3-7).
This secures the system in the cabinet.
11. Retract the cabinet stabilization mechanism (
FIGURE 3-1).
12. Reattach the cable management arm (if applicable).
See Section 5.1, “CMA-Lite” on page 5-2 or Section 5.2, “CMA-800” on page 5-4.
13. Reconnect all cabling. Use the cable management arm (if attached) to support and
protect the cabling.
14. Reattach the front bezel doors to the system (if applicable).
Chapter 3 System Access and Transportation3-13
3.3.2Transporting a System Cabinet With Installed
Systems
If you have one or more systems installed in a system cabinet and you need to
transport the entire system cabinet, you must tighten the slide rail locking nuts at
the rear of each slide rail before transporting the system cabinet. If you have systems
installed in a cabinet without the locking nuts, install them using the locking nuts
and spacers provided originally with your system or in the slide rail mounting kit.
Note – Slide rail mounting kits contain a pair of spacers provided by the
manufacturer along with the rails. The manufacturer’s spacers must be discarded
and replaced by the Sun spacers provided in the slide rail mounting kit.
1. Slide the system out of the system cabinet.
2. Remove and discard the manufactures spacers provided with the slide rails in the
kit.
3. From the rear of the system, insert and tighten the supplied spacers onto the bolts
(
FIGURE 3-11).
The spacers shoulders must face outwards.
FIGURE 3-11 Inserting and Tightening the Slide Rail Locking Spacer
4. Slide the system into the system cabinet.
5. From the rear of the system, insert and tighten the locking nuts (
3-14Sun Fire E2900 System Service Manual • May 2006
FIGURE 3-12).
FIGURE 3-12 Inserting and Tightening the Slide Rail Locking Nuts
6. Repeat Step 1 through Step 5 for each system in the system cabinet.
It is now safe to transport the system cabinet with installed systems.
3.3.3After Transporting the System Cabinet With
Systems Installed
1. Make sure the system is in a location where it will not be moved for a while.
2. From the rear of the system, remove the slide rail locking nuts from each rail
(
FIGURE 3-12).
3. Slide the system out of the system cabinet.
4. From the rear of the system, remove the threaded washer from each bolt, which is
connected to the slide (
5. Repeat Step 2 through Step 4 for the other slide rail.
6. Repeat Step 2 through Step 5 for each system installed in the system cabinet.
FIGURE 3-11).
Chapter 3 System Access and Transportation3-15
3-16Sun Fire E2900 System Service Manual • May 2006
CHAPTER
4
Powering On and Off
This chapter explains how to power the system on and take the system to Standby
mode. This chapter includes the following topics:
■ Section 4.1, “Powering On the System” on page 4-1
■ Section 4.2, “Taking the System to Standby Mode” on page 4-2
■ Section 4.3, “Using the On/Standby Switch” on page 4-3
4.1Powering On the System
1. Make sure that a minimum of two power supplies are installed and powered on.
2. Make sure that all power cables are connected and external circuit breakers are
switched on.
3. Power on the system from Standby mode with one of the following steps.
■ Press and release the On/Standby switch to the right—On position.
OR
■ Type the poweron command at the lom> prompt.
Refer to the system administration manual and the system controller manual for
this product.
4. After a delay, which depends on the POST level set and the number of boards in
the system, the following activities occur:
■ The system active () LED is lit.
■ The system executes the power-on self-test (POST).
Then, the system is completely powered on.
4-1
4.2Taking the System to Standby Mode
To take the system to Standby mode:
1. Notify users that the system is going down.
2. Back up the system files and data to tape, if necessary.
3. Take the system to Standby mode by typing the shutdown command at the lom>
prompt.
Refer to the system administration manual. The following actions occur when the
system is taken to Standby mode:
■ The Solaris OS is cleanly shut down.
■ The system is powered off to Standby mode, which is the lowest level of
operation.
■ The system controller and one fan remain running.
4. Turn off each external drive and the expansion cabinet(s) (if any).
Caution – Do not use the On/Standby switch to power off the system. Pressing the
On/Standby switch longer than four seconds will abruptly terminate the Solaris OS.
This method is not the recommended method to shut down the operating system. If
you abruptly terminate the operating system, you may damage the file system.
4.2.1Alternate Method to Halt the Solaris OS
Besides using the system controller shutdown command to halt the Solaris OS, you
can also shut down the Solaris OS as a UNIX
1. Halt the Solaris OS as a UNIX superuser.
Refer to the system administration manual.
2. Wait for the system-halted message and the ok> prompt.
4-2Sun Fire E2900 System Service Manual • May 2006
superuser:
4.3Using the On/Standby Switch
The On/Standby switch is a rocker switch with two positions. FIGURE 4-1 illustrates
the location.
■ On
■ Standby
FIGURE 4-1 Sun Fire System On/Standby Switch
TABLE 4-1On/Standby Switch Operation
TABLE 4-1 describes how to use the On/Standby switch.
On/Standby
switch
On/Standby
Switch Icons
On/Standby Switch
PositionsActionDescription
On
Standby
(orderly shutdown)
Standby
(forcible shutdown)
Press and release to power on
the server.
• Press the On/Standby switch
to the Standby position and
hold for less than four seconds.
This action shuts down the
operating system in an orderly
manner.
• Press the On/Standby switch
to the Standby position and
hold for more than four
seconds.
This action forcibly terminates
the operating system.
This is the equivalent of the poweron
command at the lom> prompt.
• Solaris OS is halted and the system
is taken to Standby mode.
• Equivalent to issuing the
shutdown command at the lom>
prompt.
• Use in normal operation.
• Terminates the Solaris OS. Takes
the system (or one or more FRUs)
to Standby mode.
• Equivalent to issuing the
poweroff command at the lom>
prompt.
• This process is not interruptible.
Caution – Pressing and holding the On/Standby switch to the Standby position for
more than four seconds forcibly terminates the Solaris OS. This method of
terminating the operating system is not the preferred method and can cause file
system damage.
Chapter 4 Powering On and Off4-3
4.3.1Preventing Accidental Operation of the
On/Standby Switch
● To disable the On/Standby switch, use the system controller setupsc command.
This command prevents accidental operation of the On/Standby switch. Refer to the
system controller manual.
4-4Sun Fire E2900 System Service Manual • May 2006
CHAPTER
5
Cable Management Arm
This chapter covers these topics:
■ Section 5.1, “CMA-Lite” on page 5-2
■ Section 5.1.1, “Removing the CMA–Lite” on page 5-2
■ Section 5.1.2, “Installing the CMA–Lite” on page 5-3
■ Section 5.2, “CMA-800” on page 5-4
■ Section 5.2.1, “Removing the CMA-800” on page 5-4
■ Section 5.2.2, “Installing the CMA-800” on page 5-11
The cable management arm (CMA) supports and protects cables when a system
slides into or out of a cabinet. Systems can be configured with either of two cable
management arm solutions: CMA-Lite and CMA-800. The CMA-Lite cable
management arm solution is used if the larger CMA-800 management arm does not
fit the cabinet. Threaded holes to attach the CMA are provided on the rear of the
system (
FIGURE 5-1).
5-1
Upper
bracket holes
FIGURE 5-1 Bracket Mounting Holes
5.1CMA-Lite
The following procedures describe how to remove and install the CMA-Lite cable
management arm.
Lower bracket holes
5.1.1Removing the CMA–Lite
1. Loosen two captive screws (FIGURE 5-2) that secure:
■ Pivot at the end of the lower arm to the bottom rear of the system.
■ Center pivot point of the CMA to the inside rear of the left hand rail assembly.
■ End of the upper arm to the top rear of the system.
5-2Sun Fire E2900 System Service Manual • May 2006
Captive screws (2)
Captive screws (2)
and center pivot point
Captive screws (2)
FIGURE 5-2 CMA–Lite Cable Management Arm
5.1.2Installing the CMA–Lite
1. Secure the pivot at the end of the upper arm to the top rear of the system, using
the two captive screws (
2. Secure the center pivot point of the CMA to the inside rear of the left hand rail
assembly, using the two captive screws.
3. Secure the pivot at the end of the lower arm to the bottom rear of the system,
using the two captive screws.
FIGURE 5-2).
Chapter 5 Cable Management Arm5-3
5.2CMA-800
The following procedures describe how to remove and install the CMA-800.
5.2.1Removing the CMA-800
To remove a CMA-800, see FIGURE 5-3 for parts identification and orientation and
proceed as follows:
Note – In the following procedure all left-hand and right-hand orientation is as
viewed from the rear of the system chassis.
5-4Sun Fire E2900 System Service Manual • May 2006
FIGURE 5-3 Upper/Lower CMA Arms and Left Hand/Right Hand T-Brackets
1. Remove the cabling from the cable channels of the upper and lower CMA arms.
If necessary bundle and tie the cabling such that they will not interfere with the
CMA-800 removal process.
2. Free the upper and lower arms from the left hand T-bracket by removing the
associated hinge pins,
FIGURE 5-4.
Chapter 5 Cable Management Arm5-5
FIGURE 5-4 Detachment of Upper/Lower CMA Arms From T-Bracket
3. Free the upper and lower CMA arms from the right hand T-bracket by removing
each arm’s guide bar from the T-bracket guide slots.
5-6Sun Fire E2900 System Service Manual • May 2006
4. Remove the left and right hand T-brackets from the associated chassis slide rails
by first loosening the captive screws and then removing each T-bracket,
FIGURE 5-5
and FIGURE 5-6.
FIGURE 5-5 Detaching Left Hand T-Bracket
Chapter 5 Cable Management Arm5-7
Right hand T-bracket
FIGURE 5-6 Detaching Right Hand T-Bracket
Slide rail
5-8Sun Fire E2900 System Service Manual • May 2006
5. Remove the upper and lower CMA arms from their respective pivot brackets by
removing the associated hinge pins,
FIGURE 5-7 and FIGURE 5-8.
FIGURE 5-7 Detachment of Upper CMA Arm and Pivot Bracket
Chapter 5 Cable Management Arm5-9
FIGURE 5-8 Detachment of Lower CMA Arm and Pivot Bracket
6. If the CMA arms are going to be removed permanently, remove each arm’s pivot
bracket by removing the two screws on each bracket; if the arms are going to be
replaced with new arms, you can leave the pivot brackets attached to the system
chassis.
5-10Sun Fire E2900 System Service Manual • May 2006
5.2.2Installing the CMA-800
To install a CMA-800 proceed as follows:
1. Refer to
orientation of CMA parts.
FIGURE 5-9, throughout the following procedures for identification and
FIGURE 5-9 Upper/Lower CMA Arms and Left Hand/Right Hand T-Brackets
Chapter 5 Cable Management Arm5-11
Note – In the following procedure all left-hand and right-hand orientation is as
viewed from the rear of the system chassis.
2. Remove the hinge pin securing the pivot bracket to the upper CMA arm, which
will facilitate attaching the bracket to the system chassis.
3. Secure the upper pivot bracket to the upper left hand side of the system chassis
using the two captive screws,
5-12Sun Fire E2900 System Service Manual • May 2006
4. After attaching the pivot bracket to the chassis, use the hinge pin removed
previously to secure it to the upper CMA arm,
FIGURE 5-11.
FIGURE 5-11 Attachment of Upper CMA Arm and Pivot Bracket
Chapter 5 Cable Management Arm5-13
5. Remove the hinge pin securing the pivot bracket to the lower CMA arm, which
will facilitate attaching the bracket to the system chassis,
FIGURE 5-12.
6. Secure the lower pivot bracket to the lower left hand of the system chassis using
the two captive screws,
FIGURE 5-10.
7. After attaching the lower pivot bracket to the chassis, secure the lower CMA arm
to the bracket using the hinge pin removed previously,
FIGURE 5-12.
FIGURE 5-12 Attachment of Lower CMA Arm and Pivot Bracket
5-14Sun Fire E2900 System Service Manual • May 2006
8. Secure the left hand T-bracket to the left hand slide rail using two captive screws,
FIGURE 5-13.
FIGURE 5-13 Attaching Left Hand T-Bracket
Chapter 5 Cable Management Arm5-15
9. Secure the right hand T-bracket to the right hand slide rail using two captive
screws,
FIGURE 5-14.
FIGURE 5-14 Attaching Right-Hand T-Bracket
5-16Sun Fire E2900 System Service Manual • May 2006
10. Secure the upper CMA arm to left hand T-bracket using a single hinge pin
FIGURE 5-15.
FIGURE 5-15 Attachment of Upper/Lower CMA Arms To T-Brackets.
11. Secure the lower CMA arm to the left hand T-bracket using a single hinge pin,
FIGURE 5-14.
12. Route the cabling through the cable channels as desired and then secure both the
upper and lower CMA arms by inserting the guide bars of each arm into the slots
provided on the right hand T-bracket.
Chapter 5 Cable Management Arm5-17
5-18Sun Fire E2900 System Service Manual • May 2006
CHAPTER
6
Storage Devices
This chapter describes how to remove and install the removable media bay, tape
drive, DVD drive, SCC reader, and hard disk drives. It contains the following topics:
■ Section 6.1, “Hard Disk Drives” on page 6-1
■ Section 6.2, “Removable Media Module” on page 6-5
■ Section 6.3, “Tape Drive” on page 6-10
■ Section 6.4, “DVD-ROM Drive” on page 6-14
■ Section 6.5, “DVD-ROM Backplane” on page 6-16
■ Section 6.6, “SCC Reader” on page 6-18
6.1Hard Disk Drives
The two disk drives are located at the right front of the system (FIGURE 6-1).
FIGURE 6-1 Location of the Hard Disk Drives
Disk drive 1
Disk drive 0
6-1
The disk drives have three LEDs (TABLE 6-1).
TABLE 6-1Disk Drive LEDs
LED NameOnOff
Activated (green)
Fault (amber)
OK to remove
(blue or amber)
Device is activated.Device is deactivated.
Internal fault.No internal fault.
Device can be removed.Device cannot be
Caution – Use proper ESD grounding techniques when handling components. Wear
!
an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive
components in its ESD safe packaging box before placing them on any surface.
You can remove and install the disk drives without powering off the system. To
remove the removable media drives and bay, you must power off the system.
6.1.1Removing a Hard Disk Drive
1. Ensure the disk is backed up.
2. Unconfigure the disk drive using dynamic reconfiguration (DR).
See the system administration manual.
removed.
3. Ensure that the OK to remove () LED is lit.
4. Open the right front door of the system.
5. Attach a wrist strap. Place a grounded ESD mat close to the system.
See Section 2.8, “Antistatic Precautions” on page 2-6.
6. Lower the grill in front of the hard disk drives.
6-2Sun Fire E2900 System Service Manual • May 2006
7. Open the drive handle by pushing the latch to the right (FIGURE 6-2).
FIGURE 6-2 Releasing the Hard Disk Drive Ejector Handle
8. Extend the drive handle to disconnect the drive from the system (FIGURE 6-3).
FIGURE 6-3 Ejecting the Hard Disk Drive
Chapter 6 Storage Devices6-3
9. Remove the drive from the drive bay while holding the drive handle (FIGURE 6-4).
The hard disk drive rear connector is disconnected when the drive is ejected.
FIGURE 6-4 Removing the Hard Disk Drive
10. Place the drive on an ESD mat.
11. If required, replace the drive as described in Section 6.1.2, “Installing a Hard Disk
Drive” on page 6-4.
12. Detach the antistatic wrist strap.
13. Close the front door of the system.
14. Reconfigure the disk drive, if necessary, by using DR.
Refer to the system administration manual.
15. Ensure that the OK to remove () LED is no longer lit.
6.1.2Installing a Hard Disk Drive
1. Open the right front door of the system.
2. Attach a wrist strap. Place a grounded ESD mat close to the system.
See Section 2.8, “Antistatic Precautions” on page 2-6.
3. Lower the grill in front of the hard disk drives.
6-4Sun Fire E2900 System Service Manual • May 2006
4. Insert the disk drive into the bay as far as it will go.
5. Close the drive handle to connect the drive to the system.
6. Detach the antistatic wrist strap.
7. Close the front door of the system.
8. Reconfigure the disk drive, if necessary, by using DR.
Refer to the system administration manual.
9. Ensure that the OK to remove () LED is no longer lit.
6.2Removable Media Module
Caution – Use proper ESD grounding techniques when handling components. Wear
an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive
components in its packaging box before placing them on any surface.
Caution – This procedure requires the system to be extended out of the system
cabinet on its slides. Also, before attempting this procedure, you must extend the
system cabinet stabilizer bar.
The removable media module is located at the front of the system (
do not need to remove the removable media module in order to remove and replace
the tape drive and DVD-ROM drive. If the removable media module is defective,
you must replace it.
Chapter 6 Storage Devices6-5
FIGURE 6-5). You
Removable media module
FIGURE 6-5 Removable Media Module Location—System Front View
6.2.1Removing the Removable Media Module
1. Take the system to Standby mode.
See Section 4.2, “Taking the System to Standby Mode” on page 4-2.
2. Remove power by removing the four input power cables, AC0 through AC4
(
FIGURE 1-3).
3. Make sure that the leveling feet are extended to the floor.
4. Extend and lock the system cabinet stabilizer bar.
Caution – Failure to extend and lock the stabilizer bar before you slide a system out
of the system cabinet can cause the system cabinet to tip over.
6-6Sun Fire E2900 System Service Manual • May 2006
5. Slide the system out of the system cabinet until the locking latches click.
See Section 3.1, “Sliding the System Out of the System Cabinet” on page 3-1.
6. Open the front door.
7. Attach a wrist strap. Place a grounded ESD mat close to the system.
See Section 2.8, “Antistatic Precautions” on page 2-6.
8. Open the media bay access door. Loosen the latch screw (
latch and lift the cover.
FIGURE 6-6 Opening the Media Bay Access Door
FIGURE 6-6). Release the
Chapter 6 Storage Devices6-7
9. Disconnect the following cables from the IB_SSC assembly: disk drive power
c
Disk drive power
cable
DVD-ROM drive
data/power
connector
SCC card
reader connector
Do not disconnect
SCSI data
onnector
Do not disconnect
cable, SCSI data cable, SCC card reader cable, and DVD-ROM drive data/power
cable (
FIGURE 6-7).
Caution – Do not disconnect the SCC card reader cable end that connects to the SSC
card reader or the SCSI data cable end that connects to the removable media
backplane. Those cable ends are soldered and cannot be removed.
FIGURE 6-7 IB_SSC Assembly Cable and Connector Locations and the Removable Media
Module Retaining Spring
10. Remove the foam air flow filter in front of the IB fan intake.
11. Locate the convex spring behind the right side of the removable media module.
Press it in so it becomes concave (
6-8Sun Fire E2900 System Service Manual • May 2006
FIGURE 6-7).
12. Grasp the metal blade located at the front. Remove the removable media module
a short distance from the system so that you can reach the connectors (
FIGURE 6-8 Sliding the Removable Media Module Out a Short Distance
FIGURE 6-8).
13. Remove the removable media module. Make sure the connectors and cables do
not catch on anything (
FIGURE 6-9).
FIGURE 6-9 Removing the Removable Media Module
14. Place the removable media module on an ESD mat.
Chapter 6 Storage Devices6-9
6.2.2Installing the Removable Media Module
1. Complete Step 1 through Step 4 in Section 6.2.1, “Removing the Removable Media
Module” on page 6-6.
2. Open the front right door of the system.
3. Insert the removable media module partially into the system (
4. Push the removable media module fully into the system until the metal tab
engages.
5. Reconnect the disk drive power cable, SCSI data cable, SCC card reader cable, and
DVD-ROM drive data/power cable to the IB_SSC assembly (
6. Remove the wrist strap.
7. Slide the system into the system cabinet and secure it.
See Section 3.1, “Sliding the System Out of the System Cabinet” on page 3-1.
8. Retract the system cabinet stabilization bar.
9. Reattach the power input cables, AC0 through AC4.
10. Power on the system.
See Section 4.1, “Powering On the System” on page 4-1, and refer to the system
administration manual.
6.3Tape Drive
FIGURE 6-8).
FIGURE 6-7).
Caution – Use proper ESD grounding techniques when handling components. Wear
an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive
components in its ESD-safe packaging box before placing them on any surface.
Note – The tape drive has a SCSI ID of 5.
The tape drive is located in the removable media module, located at the right front
of the system (
6-10Sun Fire E2900 System Service Manual • May 2006
FIGURE 6-10).
CD-ROM drive
Tape drive
FIGURE 6-10 Tape Drive and DVD-ROM Drive Location—System Front View
6.3.1Replacing an Existing Tape Drive
1. Take the system to Standby mode.
See Section 4.2, “Taking the System to Standby Mode” on page 4-2.
2. Open the right front door of the system.
3. Attach a wrist strap. Place a grounded ESD mat close to the system.
See Section 2.8, “Antistatic Precautions” on page 2-6.
4. Hold the metal tab located on the left of the tape drive. Remove the tape drive.
5. Place the tape drive on an ESD mat.
6. If you are not installing a replacement tape drive at this time, install a filler panel.
7. Remove the four screws securing the baseplate to the drive you removed. Remove
the baseplate (
FIGURE 6-11).
Chapter 6 Storage Devices6-11
FIGURE 6-11 Removing or Attaching the Baseplate to the Tape Drive
8. Attach the baseplate to the new tape drive. Use the four countersunk screws
shipped with the drive (
FIGURE 6-11).
9. Install the new drive. Insert it into the system until the metal latch on the left side
engages.
6.3.2Installing a New Tape Drive
1. Take the system to Standby mode.
See Section 4.2, “Taking the System to Standby Mode” on page 4-2.
2. Open the right front door of the system.
3. Attach a wrist strap. Place a grounded ESD mat close to the system.
See Section 2.8, “Antistatic Precautions” on page 2-6.
Baseplate
4. Pull the tape drive filler panel forward to remove it.
5. Remove the two countersunk screws that secure the tape drive filler panel to the
baseplate (
6-12Sun Fire E2900 System Service Manual • May 2006
FIGURE 6-12). Remove the tape drive filler panel.
Filler
panel
FIGURE 6-12 Dismantling the Tape Drive Filler Panel
Baseplate
6. Line up the baseplate of the tape drive filler panel with the tape drive. Attach the
baseplate to the tape drive. Use the four countersunk screws shipped with the
drive (
FIGURE 6-11).
7. Install the new drive. Insert it into the system until the metal latch on the left side
engages (
FIGURE 6-13).
FIGURE 6-13 Inserting a Tape Drive Into the System
8. Detach the antistatic wrist strap.
Chapter 6 Storage Devices6-13
9. Close the front door of the system.
10. Power on the system.
See Section 4.1, “Powering On the System” on page 4-1, and refer to the system
administration manual.
6.4DVD-ROM Drive
Caution – Use proper ESD grounding techniques when handling components. Wear
an antistatic wrist strap and use an ESD-protected mat. Store ESD-sensitive
components in its ESD-safe packaging box before placing them on any surface.
The DVD-ROM drive is located at the right front of the system (
6.4.1Replacing the DVD-ROM Drive
1. Take the system to Standby mode.
See Section 4.2, “Taking the System to Standby Mode” on page 4-2.
2. Open the right front door of the system.
3. Attach a wrist strap. Place a grounded ESD mat close to the system.
See Section 2.8, “Antistatic Precautions” on page 2-6.
4. Open the media bay access door at the top of the system. Loosen the latch
securing screw. Lift the latch and raise the cover (
FIGURE 6-14).
FIGURE 6-10).
6-14Sun Fire E2900 System Service Manual • May 2006
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