Sun-Mar CENTREX 2000 series, CENTREX 2000 AC/DC, CENTREX 2000, CENTREX 2000 NE Owner's Manual

Serial # ________________
OWNER’S MANUAL
RATED CAPACITY
Weekend & Vacation Use (Cottage Use)
NE Units; 6 Adults Electric Units; 7 Adults
Residential & Continuous Use
NE units: 3 Adults Electric Units; 4 Adults
Standard 41
Certified for liquid containment, odors, and solid end products in cottagel use
Certified to NSF/ANSI Standard 41
CENTREX 2000
CENTREX 2000 AC/DC
CENTREX 2000 NE
OWNER’S MANUAL
CONTENTS
I
ntroduction
Chapter 1
Chapter 2
Chapter 3
How your composting toilet Works
How Composting Works The Composting Chamber Compost Finishing Drawer Evaporation Chamber Winter Use CENTREX 2000 Family Part Numbers Wiring Diagram CENTREX 2000 Family Explosion Drawing
Inspection
Check for Damage Check for Parts and Functionality Placement of unit
Installation
CENTREX 2000 Rough in Dimensions Included in your kit Installing the 1 Pint(500ml) Low-Flush Toilet Installation Considerations for The Waste Pipe The 3” (75mm) Waste Inlet Drain Installation Handling Effluent Vent Pipe Location Adjusting the Fan Gate Vent Pipe Installation Leading the Vent through the roof The Diffusor Electrical Considerations 12 Volt Fan Installation
Start Up and Use
Initial System Start Up
2-5
2 2 2 3 3
4
5
6
6 6 6
7-12
7 8
8 9 9 9 9 10 10 10 10 11 11 11 12
13-15
13
Chapter 4
Chapter 5
Annual Start Up Periodic Check Up Ongoing Maintenance
Compost Troubleshooting
Aerobic Compost Requirements Compost Too Wet Compost Too Dry Waste not Breaking Down Lumps Drum Too Full Flies
Mechanical Troubleshooting
Urine Odor In Washroom Occasional Urine Odor Outside Sewage Odor when drum turns Fan Noisy Fan Not Working Liquid Buildup/ Lack of Evaporation Overflowing Liquid Heating System Not Working Liquid In Finishing Drawer Drum Will Not Stay Vertical Drum Will Not Turn Drum Door Not Opening/ Closing Waste Not Exiting Waste Pipe
Composting Accessories
WarrantyInformation
Basic Maintenance
Electrical Specifications
14 14 15
16-19
16 17 17 17 18 18 19
20-24
20 21 21 21 22
22 22 23 23 23 24
24 24
25
26
27
28
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Introduction
HOW YOUR COMPOSTING TOILET WORKS
The key to the success of the “CENTREX 2000 Family” lies in it’s three chamber design. Each of the three cham­bers; composting, compost finishing, and evaporation have their own independent environments for optimum effi­ciency.
Composting is a natural recycling process where human waste and toilet paper are broken down by microbes into minerals and converted back to earth. Heat, oxy­gen, organic material and moisture are needed to transform this waste into good fertilizing soil, perfect for your flower beds. Oxygen is provided by the ventilation system, and by tumbling the composting drum. Additional organic material is introduced by adding “Compost Sure Blue” (or 100% non-antibacterial wood shavings). The waste entering the toilet is approximately 90% water content. Any excess liquid which is not absorbed will collect on the floor of the unit (evaporation chamber) where it may be evaporated into water vapor and carried back to the atmosphere through the venting system. The remaining waste material is transformed into an inof­fensive earth-like substance.
The Composting Chamber
The composting chamber is in the form of a Bio-drum which holds the natural compost heat, provides the nec­essary mass to maintain a good compost, and is rotat­ed by turning the handle to achieve perfect mixing and aeration. During mixing, both the input door and the output doors will remain closed. When the drum returns to the top dead centre position ready to receive more waste, the
input doors remains open. Compost is removed from the drum periodically, by pulling the white drum locker button (on the handle side of the composting unit)out, and turning the handle counter-clockwise so that the drum rotates clockwise. When this is done, the output door stays open, and compost falls into the second chamber;-the compost finishing drawer. To ensure that the compost remains moist, but does not get too wet (between 40 and 60% moisture content is ideal), any excess liquid which the compost cannot absorb drains through a screen in the rear of the drum directly onto an evaporating tray beneath the screen, and from there, overflows into the evaporating chamber. The evaporating tray can be removed periodically to remove peat moss debris that has accumulated.
Compost Finishing Drawer
The compost finishing drawer is at the extreme right of the unit below the composting drum, and just above the evaporating chamber. Compost from the drum is isolat­ed in the drawer where it is allowed to ‘finish’ compost­ing. For seasonally used units, several drawers of fin­ished compost are normally removed at the beginning of the season. Otherwise some composted material can be extracted into the drawer and left there for 3-4 weeks until it is time to remove more compost from the drum.
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Evaporating Chamber
The third chamber is the floor of the Sun-Mar “CENTREX 2000 Family” which forms the evaporation chamber from where excess liquids may be evaporated. You will always see liquid in this area, which is waiting to be evaporated. In electric and AC/DC units, air is pulled through intake holes at the rear of the unit; over the evaporating chamber, and up the 2”(50mm) vent stack which exits from the front of the composting unit when AC power is being used. On non-electric or AC/DC units, when AC power is unavailable, natural draft caused by the chimney effect of the 4”(100mm) vent and assisted by the 12 volt fan draws air into the unit and up the 4”(100mm)vent stack. In the electric mode, the evaporation process is further assisted by a thermostatically controlled heating ele­ment in a separate sealed compartment under the evaporating chamber. This heater is on when there is liquid in the evaporating chamber, and mostly off when the chamber is dry. The heating system maintains warmth in the evaporating chamber, and the indirect warmth assists the composting process, without the compost drying out. A safety drain exits from the side of the composter which drains off any excess liquid to a cess pool, recycling bed, or other approved facility.
Winter Use
Because "Sun-Mar" units are made largely of fiberglass and high grade stainless steel, freezing temperatures will not damage the composting unit. Composting action decreases as the temperature drops, so for continuous use, the composting unit should be kept constantly at or above 55-60 degrees F (13-15 C). All exposed vent stack should be insulated (right up to 2" or 5cm below the diffusor) to minimize the condensation in the pipe and avoid ice blockages. Drain pipe should be insulat­ed or, in extreme temperatures, heat tape used to pre­vent ice blockages. In extreme temperatures, an additional source of heat will also be required. If the compost is frozen in the drum, the unit may be used periodically as a "holding tank", until the compost warms up and the microbes emerge from dormancy. Space should be made in the drum prior to freezing to accommodate winter use. The drum should NOT be rotated when the compost is frozen. Make sure that the composting unit is protected from snow and ice accumulation to ensure that moisture doesn't get into the heater base. It is a good idea to put a tarp over the composting unit to protect it from snow.
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Composting Drum: Waste and bulking mix-
Finishing Drawer: Where compost is put to ‘finish’
Evaporation Chamber: This is where you will frequently see liq­uid collecting.
Evaporation Tray: Extends the surface area of the evaporation chamber
EXPLOSION DRAWING OF COMPOSTING UNIT
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CENTREX 2000 FAMILY PART NUMBERS & DESCRIPTIONS
# PART DESCRIPTION # PART DESCRIPTION
1
PP-INLEP-0207CX Centrex Waste Inlet
17
(Incl. In Heating Element Kit) Insulation
2
AO-ACCEP-0481BX Access Port
18
AO-THERA-0001AX Thermostat
3
PP-BUSH0-0812XX Bushing Threaded
19
AO-HEATE-0311XX Heating Element C9286-1
4
AO-SMALL-0440XX Nylon Drive Gear
20
PM-ALUMS-0811EX Aluminum Sheet
5
AO-SHAFA-0851XX SS Shaft Kit
21
AO-DRUML-0469BX Drum Locker
6
AO-FAN_A-0315KX Fan Assembly (Electric & AC/DC)
22
PP-SCRE00-0821EX Drum Locker Knobt
7
PP-GASK0-0188XX Rubber Gasket
23
PP-INTAV-0797XX Air Intake Vent
8
PP_DRUM0-0624CX Centrex 2000 Drum
24
PF-TANKC-0761EX Centrex 2000 Tank
9
PP-BEARP-0758RX Bearing Plate
25
PP-BEARS-0787CX Drum Bearing Strip
10
PP-GASK0-0188BX Rubber U Channel
26
AM-DRUMS-0329EX Drum Screen
11
AP-DRAI0-0306EX Drain Assembly
27
AO-DRUMD-2004EX Drum Door
12
PF-EVAPT-0789EX Evaporating Tray
28
AO-DRUMD-2004EX Drum Door
13
PF-DRAW1-0764EX Centrex 2000 Drawer
29
AO-HANDL-3000EX Swivel Handle
14
P0-ELECB-0001AX Electric Box Assembly (Electric and AC/DC)
30
PP-TOPC2-0802BX Centrex 2000 Top Kit
15
PF-HEAT1-0760EX Centrex 2000 Heater Tray
30
PP-TOPC2-0802DX Centrex 2000 NE Top
16
PP-GASK0-0188BX Rubber U Channel
30
PP-TOPC2-0802CX Centrex 2000 AC/DC Top
31
PP-INLEP-0207CX Waste Inlet Pipe
Chapter 1
Inspection
This chapter describes how to inspect your new Centrex 2000 prior to installation for damage and make sure you have received all of the parts.
Inspecting the unit for damage
i) If there is any visible damage to the carton
the contents of car ton MUST be inspected before signing bill of lading. Damaged units should be refused. Call Sun-Mar immediately.
Before signing the shipping papers and dismissing the driver.
ii)
ensure that the carton contents have been inspected.
If the shipper has left-
iii)
Report the damage immediately to the transport company and call Sun-Mar.
Soon after delivery, remove the Centrex 2000 carefully
iv)
from the carton
-
If there is hidden damage, or for any service Questions, contact Sun-Mar to determine
the best course of action.
-
-
Check Carton Contents and Familiarize Yourself with the Centrex 2000
Placement of Unit
Check that the carton contains the vent stack (pipe, fittings, roof flashing and diffusor); “Compost Sure”, rake, drain hose and fittings, etc. Notify Sun-Mar if you are missing anything. i) Turn the drum handle clockwise to rotate the Bio-Drum for mixing and aeration. (The drum
rotates counter-clockwise and the drum door closes).
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ii) Lift and remove the access door and rotate the drum until the drum opening is visible
through the the access door opening for adding “Compost Sure Blue”. aadddd CCoommp
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iii) Plug the unit’s electrical cord (Electric and AC/DC units) into a standard three-prong elec-
trical outlet, and feel the air movement from the vent outlet at the front of the unit to
ensure the vent system is working properly. v) Pull out the compost finishing drawers at the bottom right of the unit. vi) After the unit has been plugged in for ten minutes, place a hand on the floor of the
evaporating chamber (the area under the finishing drawer) to check it is warm to the
touch, and that the heater is working properly. vii) Affix the “WARNING/CLEANING” sticker to the underside of the toilet seat cover, and check
that another is on the access port of the composting unit.
The unit should be installed so that the base is protected from weather. The rubber “u” chan­nel at the bottom of the unit is well-sealed with silicone, but if the unit is sitting in water, has snow melting against it, or rain pouring on it, this may eventually wear through and short out the heating element. Install your unit with a protective cover of some kind around this area, and do not install the unit in a pit where water can accumulate around it.
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Chapter 2
Installation
ROUGH IN DIMENSIONS
Included In Your Kit
1- Owners Manual 1- 1 1/2” (38mm)Roof Flashing (Electric & AC/DC) 1- Warranty Card 1- 4” (100mm)Roof Flashing (NE & AC/DC) 1- Evaporation Tray 6- 2” x 30” (50760mm)PVC Pipe (Electric & AC/DC) 1- 8’ 4” (254cm)Drain Pipe 2- Compost Sure 1- Rake 1- 4” Diffusor (100mm)(Electric & AC/DC) 1- 3” (76mm)Centrex 2000 Inlet 1- 6” (150mm) Diffusor (NE & AC/DC) 5- 4” x30” (100x 700mm)ABS Pipe (NE & AC/DC) 1- Centrex 2000 Hardware Kit 1- 12 Volt 2.4 Watt Fan (NE & AC/DC) 1- Centrex NE Hardware Kit (NE & AC/DC)
Installing the “1 Pint” Low Flush Toilet
1. Make sure the center of the floor flange is at least 11 inches (280mm) from the back wall.
2. When Installing a new floor flange, make certain that the toilet mounting bolts align properly with Sealand Traveler toilet mount­ing pattern.
3. Secure flange to floor using flat head screws through counter­sunk holes in flange. Insert bolts into slotted holes in flange (Fig. A)
4. If toilet is being installed in a shower stall, apply a 1/4”(6mm) thick
by 3/4”(19mm) wide bead of glazing compound around the circumference of the floor flange (Fig B).
5. Position floor seal by pressing the floor bolts up through the
holes in the seal.
6. Set toilet in place with bolts protruding up through mounting holes
in base (Fig C).
7. Install washers and hex nuts provided with toilet. Tighten nuts
down equally with standard 7/17” (12mm) open end wrench. Remove excess Glazing compound from around base.
8. Connect water supply line to water valve (1/2” or 13mm MPT) inlet
using appropriate fittings (Fig D)
9. Turn on water supply and flush toilet to test for leaks.
10. Attach pedestal and pedal covers to toilet base. See instructions
below.
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