Sun-Mar centrex 2000 af, centrex 2000 af ac/dc, centrex 2000 af ne Owner's Manual

Serial # ________________
CENTREX 2000 AF FAMILY
OWNER’S MANUAL
PO-MANU0-0829EX March 2008 Rev D3
Product Info: (905) 332-1314 Fax: (905) 332-1315 Tech. Service: (888) 341-0782
E-mail: compost@sun-mar.com http://www.sun-mar.com
600 Main St 5370 South Service Rd.
Tonawanda NY Burlington, ON
14150-0888 USA L7L 5L1 CANADA
RATED CAPACITY
Weekend & Vacation Use (Cottage Use)
NE Units; 5 Adults or families of 7 or Electric Units; 6 Adults or families of 8
Residential & Continuous Use
NE units; 3 Adults or a family of 5 or Electric Units; 4 Adults or families of 6
Standard 41 Certified for liquid containment, odors, and solid end products in both residential and cottage use
Certified to NSF/ANSI Standard 41
CENTREX 2000 AF
CENTREX 2000 AF AC/DC
CENTREX 2000 AF NE
Electrical Specifacations 2000 2000 NE 2000
AC/DC Maximum Amps 2.4 NA 2.4/NA Fan Watts
35 req. 1.4 opt.
(Required or Optional 35 req./ Hook-up) 1.4 opt. Heater Watts
370 NA 370
(When on)
Average Power Use 200 NA 200 In Watts (Heater on 1/2 time)
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OWNER’S MANUAL
CONTENTS
Chapter 3
Chapter 4
Chapter 5
I
ntroduction
Chapter 1
Chapter 2
How your composting toilet Works
How Composting Works The Composting Chamber Compost Finishing Drawer Evaporation Chamber Winter Use CENTREX 2000 AF Family Explosion Drawing CENTREX 2000 AF Family Part Numbers Wiring Diagram Dry Toilet Explosion Diagram
Inspection
Check for Damage Check for Parts and Functionality Placement of AF Dr y Toilet
Installation
CENTREX 2000 AF Rough in Dimensions AF Dry Toilet Rough In Dimensions Included in Your Kit Installing the AF Toilet Base The Transition Piece Determining if an Extention Pipe Piece is Needed Assembling Extension Pipe Pieces Finishing the AF Toilet Installation Adjusting the Air Intake Installing optional Vent on Toilet Cutting Holes in the Toilet Chute Drain Installation Handling Effluent Vent Piping Location Adjusting the Fan Gate Vent Piping Installation Leading the Vent Through the Roof The Diffusor Electrical Considerations 12 Volt Fan Installation
3-7
3 3 3 4 4
5
6 6 7
8
8 8 8
9-15
9 10 11 11 11
12 12 12 13 13 13 13 14 14 14 14 15 15 15 16
Start Up and Use
Initial System Start Up Annual Start Up Periodic Check Up Ongoing Maintenance
Compost Troubleshooting
Aerobic Compost Requirements Compost Too Wet Compost Too Dry Waste not Breaking Down Lumps Drum Too Full Flies
Mechanical Troubleshooting
Urine Odour In Washroom Occasional Urine Odour Outside Sewage Odour when drum tur ns Fan Noisy Fan Not Working Liquid Buildup/ Lack of Eva poration Overflowing Liquid Heating System Not Working Liquid In Finishing Drawer Drum Will Not Stay Vertical Drum Will Not Turn Drum Door Not Opening/ Closing Waste Not Exiting Waste Pipe
Warranty Information
Basic Maintenance
17-19
17 18 18 19
20-23
20 21 21 22 22 22 23
24-29
24 25 25 25 26
26 26 27 28 28 28
29 29
30
31
Introduction
HOW YOUR COMPOSTING TOILET WORKS
Composting is a natural recycling process where human waste and toilet paper are broken down by microbes into minerals and converted back to ear th. Heat, oxy­gen, organic material and moisture are needed to trans­form this waste into good fertilizing soil, perfect for your flower beds. Oxygen is provided by the ventilation system, and by tumbling of the composting drum. Additional organic material is introduced by adding a compost bulking mix­ture. The waste entering the toilet is approximately 90% water content. Any excess liquid which is not absorbed will collect on the floor of the unit (evapora­tion chamber) where it may be evaporated into water vapor and carried back to the atmosphere through the venting system. The remaining waste material is trans­formed into an inoffensive ear th-like substance.
The Composting Chamber
The composting chamber is in the form of a Bio-drum which holds the natural compost heat, provides the nec­essary mass to maintain a good compost, and is rotat­ed by turning the handle to achieve perfect mixing and aeration. During mixing, both the input door and the output doors will remain closed. When the drum retur ns to the top dead centre position ready to receive more waste, the doors will remain open. A drum stopper, on the right side of the unit (handle side) automatically holds the Bio-drum in a top dead
center position so that it is always positioned to receive new material. To ensure that the compost remains moist, but does not get too wet (between 40 and 60% moisture content is ideal), any excess liquid which the compost cannot absorb drains through a screen in the bottom of the drum directly onto an evaporating tray beneath the screen, and from there, overflows into the larger evap­orating chamber. The eva porating tray can be removed periodically to remove peat moss debris that has accu­mulated.
Compost Finishing Drawer
The compost finishing drawer is at the extreme right of the unit below the composting drum, and just above the evaporating chamber. Compost from the drum is iso­lated in the drawer where it is allowed to ‘finish’ com­posting. For seasonally used units, several drawer s of finished compost are normally removed at the begin­ning of the season. Otherwise some composted mate­rial can be extracted into the drawer and left there for 2 months until it is time to remove more compost from the drum.
Evaporating Chamber
The third chamber is the floor of the Sun-Mar “CEN­TREX 2000 AF” which forms the evapor ation chamber from where excess liquids are evapor ated. You will fre­quently see liquid in this area.
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The key to the success of the “CENTREX 2000 AF Family” lies in it’s three chamber design. Each of the three cham­bers; composting, compost finishing, and evaporation have their own independent environments for optimum effi­ciency.
In Electric or AC/DC units, air is pulled through intake holes at the rear of the unit and down the toilet; over the evaporating chamber, and up the 2”(50mm) vent stack which exits from the front of the composting unit when AC power is being used. When using the NE or AC/DC units and AC power is unavailable, natural draught caused by the chimney effect combined with a 12 volt fan draws air into the unit and up the 100mm vent stack. In Electric or AC/DC units using the AC mode, the evap­oration process is further assisted by a thermostatical­ly controlled heating element in a separate sealed com­partment under the evaporating chamber. This heater is on when there is liquid in the evaporating chamber, and largely off when the chamber is dry. The heating system maintains warmth in the evaporating chamber, and the indirect warmth assists the composting
Winter Use
Because “Sun-Mar” units are made of fiberglass and high grade stainless steel, freezing temperatures will not damage the composting unit. Composting action decreases as the temperature drops, so for extended use, the toilet should be kept constantly at or above 55-60 F(13-15 C) degrees. All exposed 2“(50mm) vent stack should be insulated to minimize the conden­sation in the pipe and avoid ice blockages. In extreme temperatures, an additional source of heat will also be required. It is also advisable for residential applications in extreme climates to install an electric plumbing tape inside the 2”(50mm) vent to prevent icing. If the compost is frozen in the dr um, the unit may be used periodically as a “holding tank”, until the compost warms up and the microbes emerge from dor mancy. Space should be made in the drum to accommodate winter use. The drum should NOT be rotated when the compost is frozen.
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Basic Maintenance Instructions
Sealand toilet and 'Centrex Family' Central Units
The toilet is porcelain and should be cleaned with hot water or bio-degradable products to avoid damage to the compost. If required 'Compost Quick' or Baking Soda can be used diluted in hot water.
Three times a week weekly maintenance:
Turn drum to reveal waste inlet hole through access por t and add compost mix at the rate of 1 cup (250ml) per person per day. (Scoop provided is 2 cups or 500ml) Rotate handle clockwise to mix contents of Bio-drum and give 6 complete revolutions of the drum - (36­40 rotations of the handle). Ensure that the drum door opening is in the vertical position at the end after hearing the 'click' of the catch.
Check compost volume and condition in Bio-ddrum
and:
If the waste in the Bio-drum is too wet add wood shavings to improve aeration. If composting is too slow add a compost accerant every second week, and ensure that the dr um is not more than 1/2 full. If it is, follow the instructions for the emptying cycle.
Monthly maintenance and emptying cycle:
Rake out evaporation chamber with rake provided. For units with one, (Centrex 1000, 2000, & 3000 units) the black evaporating tray should be removed, solid matter tipped into the finishing tray and then replaced beneath the drum screen. Empty out the collection chamber ready to receive fresh material.
Attention: the composting unit must remai
n plugged in to an electrical outlet continuously to function odourlessly. The AC/DC units should have both fans running while used in electric mode to prevent recir­culation
between vent stacks. If you will be away from the residence where the composting unit is installed for longer than three days, the power may be disconnected while the composting unit lays dor­mant.
Composting Drum: Waste and bulking mixture collect for decomposition
Finishing Drawer: Where compost is put to ‘finish’
Evaporation Tray: Extends the surface area of the evapora­tion chamber
Evaporation Chamber: This is where you will frequently see liq­uid collecting.
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WARRANTY
EXPLOSION DRAWING OF COMPOSTING UNIT
SUN-MAR Corp. warrants the original purchaser that this toilet is free from defects in mate­rial and workmanship under normal house or cottage use. SUN-MAR Corp. will furnish new parts for any par t that fails within three years provided that our inspection shows that such failure is due to defective material or workmanship. Any part supplied by us to replace another part is warranted for the balance of the original warranty period.
This warranty does not cover:
1. Damage resulting from neglect, abuse, accident or alteration; or damage caused by fire, flood, acts of God or any other casualty.
2. Parts and accessories not sold or manufactured by SUN-MAR Corp. or any damage resulting from the use of such items.
3. Damage or failure resulting from failure of the purchaser to follow normal operating procedure outlined in the Owner’s Manual or in any other printed instructions.
4. Labor and services charges incurred in the removal and replacement of any par ts found defective under the terms of this warranty.
5. All returns to the factory must by made freight prepaid. All shipments from the factory
are made F.O.B. the factory.
This warranty is in lieu of all other warranties expressed or implied, and no per son is authorized to enlarge our warranty responsibility, which is limited to the terms of this cer­tificate. The Company reserves the right to change, improve or modify its products without obligation to install these improvements on equipment previously manufactured.
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