Sunleaf 3000TL, 5000TL, 3600TL, 4000TL Installation And Operator's Manual

Solar Inverters
INSTALLATION AND OPERATOR'S
MANUAL
Model number: SUNLEAF xxxxTL series for Australia Rev. 1.0
2
REVISION TABLE
Revision
Author Date Change Description
1.0 Falcon.Tang 07/04/2015 First release
SAVE THESE INSTRUCTIONS !
IMPORTANT SAFETY INSTRUCTIONS
: Reproduction and disclosure of the contents of this manual are strictly
forbidden without prior authorization .
3
Ge neral notes
The SUNLEAF is a transformerless solar inverter with two channels input of MPPT, and it converts the DC current of PV generator to AC current and feed it into the public grid.When you chose it, you have opted for reliable and powerful technology.With protection class IP65, the units are ready for use in all environmental conditions, and high efficiency meets your requirements.
GENERAL PREC AUTIONS
For your own safety and that of the unit, you must read and understand the instructions contained in this document before starting to work.
Keep these instructions in a place accessible to all the personnel who work with the unit so that these may be consulted.
Only professional technician may install and operate our units.
WARNING:
To avoid risk of electric shock from energy stored in capacitor, please wait for at least 5 minutes to access the conductor part of input or output terminals of the inverter after it is disconnected from the output of PV panel and AC grid.
There is a fuse in our units. For continued protection against risk of fire, replace only with same type and ratings of fuse. The replacement should be done by qualified service personnel.
The installation of inverter must be performed in full compliance with the
National Wiring Rules of Standard AS/NZS 3000 and other relative local standards and regulations.
No spare parts in package box. To avoid risk of electric shock, Do not remove
machine cover. No user serviceable parts inside. Refer servicing to qualified service personnel. Please contact your reseller if you need to know the nearest authorized repair center or qualified service personnel.
As a qualified service personnel, you should know both ac and dc voltage
sources are terminated inside this units. Each circuit must be individually disconnected before servicing.
Read and understand all the instructions contained in this manual and become
familiar with the safety symbols in the relevant paragraphs before you install and commission the equipment.
The connection to the AC grid must be done only after receiving approval from
the administering authority as required by national and state interconnection regulations, and can be done only by qualified personnel.
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Keep the whole surface of the photovoltaic panel covered with material
opaque to solar radiation before connecting panel to equipment; this will ensure that no dangerous high voltage is present at the connection cables.
This unit is designed to feed power to the public power grid (utility) only. Do
not connect this unit to an AC source or generator. Connecting Inverter to external devices could result in serious damage to your equipment. By the way, we have special types for these applications. If you are interested, please contact your local dealer.
Although designed to meet all safety requirements, some parts and surfaces
of Inverter are still hot during operation. To reduce the risk of injury, do not touch the heat sink at the back of the solar inverter or nearby surfaces while Inverter is operating. By the way, keep it away from any flammable objects.
This version
of
SUNLEAF inverters shall be used with
panels
connected in a “floating” way, i.e. with positive and negative terminal not connected to the ground.
The equipment is provided with several labels, some of them with a yellow background, which are related to safety issues. Make sure to read the labels and fully understand them before installing the equipment. The symbols are:
Equipment grounding conductor (Main grounding protective earth, PE)
Alternate Current (AC) value
Direct Current (DC) value
Phase
Grounding (Earth)
To avoid risk of electric shock from energy stored in capacitor, please wait for at least 5 minutes to access the conductor part of input or output terminals of the inverter after it is disconnected from the output of PV panel and AC grid.
Caution: The temperature of metal enclosure may be high during operation.
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CONTENT
1. OVERVIEW............................................................................................... 6
2. INSTALLATION....................................................................................... 8
2.1 Package inspection
......................................................................
8
2.2 Selecting the place of installation
..............................................
8
2.3 Fixed on the wall.............................................................................9
2.4 System diagram and connection label ...................................... 10
2.5 Connecting to the AC grid (utility)................................................12
2.6 Connecting to PV Panel (DC input) ........................................... 13
2.7 AC output protective device.......................................................... 14
3. CONTROL PANEL FUNCTIONS ..................................................... 14
3.1 Operate the Function Key ........................................................... 15
3.2 Ge n e r a l LC D D i s p l a y In f or mat i on .................................. 17
4. INVERTER START-UP AND OPERATION ...................................... 18
5. COM M UN I C ATION S ...................................................................... ..20
5.1 Data communications with RS232
...............................................
20
5.2 Data communications with RS485
.............................................
20
5.2.1 RS485 Serial Port..................................................................... 20
5.2.2 RJ45 Connectors...................................................................... 20
5.2.3 RS485 Daisy Chain................................................................... 21
5.3 Monitor Inverter............................................................................... 22
6. MAINTENANCE ..................................................................................... 22
7. TROUBLE SHOOTING ......................................................................... 23
8. SPECIFICATIONS ................................................................................. 25
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1. OVERVIEW
1.1 Ma ch in e Ove rv ie w
Front View Bottom View
Fig.1 Overviews of inverter
display panel
PV input
RS232 outlet
AC terminals cover (AC terminals is inside)
RS485 inlet and outlet
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Opening the package
After opening the package, please check the contents of the box. It should contain the following accessories:
Item Name Quantity
1. Solar inverter 1pcs
2. Mounting frame 1pcs
3. Mounting screws and blocks 6pcs
4. Safety-lock screws 2pcs
5. Socket head wrench 1pcs
6. DC socket assembly 2set
7.
RS-485 sockets, one with 120 ohm terminal resistor
2pcs
8. Special RS-232 cable 1pcs
9. Instruction manual 1pcs
10. Monitor
software(
CD
)1pcs
11. Warranty sheet 1pcs
SUNLEAF xxxxTL series include:
SUNLEAF 3000TL, SUNLEAF 3600TLSUNLEAF 4000TL, SUNLEAF 5000TL
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2. INSTALLATION
WARNING: The electrical installation of SUNLEAF inverter must be
performed in compliance with applicable local and national standards and
laws.
WARNING: The connection of SUNLEAF inverter to the AC grid must be
performed only after receiving authorization from the utility that operates
the grid.
2.1 Pa ckage Inspect io n
The customer is encouraged to perform the following checks: Inspect the package box for apparent damage, such as holes, cracking or any
sign of possible damage to its contents.
Describe any damage or shortage on the receiving documents and have the
carrier sign his/her full name.
Open the package box and inspect the contents for internal damage. While
unpacking, be careful not to discard any equipment, parts or manuals. If any damage is detected, call the delivering carrier to determine the appropriate action. Save all shipping material for the event the carrier sends an inspector to verify damage!
If the inspection reveals damage to the inverter, please call your local supplier
or the authorized distributor. They will determine if the equipment should be returned for repair. They will also provide instructions on how to get the equipment repaired;
It is the customer’s responsibility to file a claim with the carrier. Failure to file a
claim with the carrier may void all warranty service rights for any damage;
Carefully store the original packaging of SUNLEAF inverter since it shall be
used in case it is necessary to ship it for repair.
2.2 Se lecti ng th e place of instal lat i o n
Place of installation should be selected based on the following considerations: SUNLEAF inverters shall be set at a suitable height from the ground to enable
easy readout view of the display and the LEDs.
Select a well ventilated place sheltered from direct sun radiation. Choose a
place that allows fluent air flow around the unit.
Allow sufficient room around the unit to enable easy installation and removal of
the object from its mounting surface.
The following figure shows the recommended minimum clearances around the inverter:
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