Sunje SXN-10T Instruction Manual

Blue LED will be on when the item is in operating condition.

Once the unit reaching 7,500hrs of operation, orange LED will be on.

When false operation, red LED will be on.

Power Cable

(SPC-MT-2-001)

Length : 1.8M

D-Sub Cable

(SDC-SN-4-001)

Length : 5M

Equipment

(PLC, etc.)

1:1 Type

(SXN-10T)

Head Cable

(SOC-XN-1-001)

Head Cable

(SOC-XN-1-001)

Head Cable

(SOC-XN-1-001)

Length : 15M

<Head>

(SXH-10T)

(SXC-10T)

(SXC-102T)

(SXC-104T)

<Head>

Length : 15M

1:2 Type

(SXN-102T)

1:4 Type

(SXN-104T)

Instruction Manual



SXN-10T

Eng

Head

SXH-10T

1~4 ea

Controller

SXC-10T, SXC-102T, SXC-104T

1 ea

Fixing Bolt

SFB-XN-1-001

1/4”-20unc x 15L/ 1~4ea 1/4”-20unc x 8L/ 1~4ea M4 x 0.7Pitch x 10L/ 2~8ea

Head Cable

SOC-XN-1-001

15m / 1~4ea

D-Sub Cable

SDC-SN-4-001

25Pin / 5m / 1ea

Power Cable

SPC-MT-1-001

AC 100V, 50/60Hz, 1.8m / 1ea

or Power Cable

SPC-MT-2-001

AC 220V, 50/60Hz, 1.8m / 1ea

M4 x 10L

Fixable Object

Mounting Bracket

1/4”-20UNC x 15L or 8L

M4 x 10L

Check the package contents

▶ Product compositions

The package includes the following products composition.

The matters of safety

Do not fabricate or do maintenance by yourself. Malfunction, Electric shock, and fire danger are considered. Contact us directly if you need the item to be repaired. * Do not let the water touch the product. It may cause electric shock or fire due to malfunction. * When you check or maintain the product, make it sure you turn off the power. It may cause electric shock or fire due to malfunction. * The item should be fixed to the target tightly. Electric discharging or breakage might happen. * Please shield your installing circumstances first since the item releases the soft X-ray. Direct X-ray exposure is not recommended owing to cause health problem. * It includes a beryllium window on the X-ray tube unit in order to release soft X-ray for ionization. This beryllium material can cause respiratory disorder only if the person gets exposed to forms of either

beryllium powder or smoke. However, our device doesn't creat beryllium in neither of the mentioned forms.

Please be careful not to break the device since there might be a slight chance that the device could partially

degrade into the powder form, then it can cause harm defects. If the user touches the beryllium material on the device, clean oneself on the running water or rinse it off with soap directly. If the beryllium windonw gets dirty or damaged, call us directly for assistance. * Do not use the product at the place where dangerous material such as inflammable or ignitable material exists. This product is not the product of anti-explosive type. * This device is made only for industrial uses. You need to ground the device beforehand. Otherwise, there are in case of malfunction, electric shock, or fire damage.

Do not disconnect the head cable with power applied. There is a possibility of electric shock or malfunction. * Connect wires referring to the product manual. Wrong connection can cause failures. * For your proper cable connection, take a look at the manual 「Installation & Connection」 for references. Any disordered connection is detected, the malfunction might arise. * All cables should be connected all the time. Please careful of cable disconnections. If power or

communication cables got damaged, replace them immediately. Malfunction and fire danger may happen. * Do not install the device where the vibration can be detected. Any minor impact or vibration on the device, the malfuction or danger of accident might happen. * Do not use the item off the range of usage(Electrostatic elimination). Malfunction or danger of accident may occur. * If you wish to discard the head unit of X-ray device, you need to report for disuse declaration to the

institution(s) where they ask to. A proper declaration procedure is neccesary in order to disuse X-ray device. * Please contact to either Korea Institute of Nuclear Safety(KINS) or a safety supervisor of Sunje directly.

It is recommended that only persons who have sufficient knowledge and experience such as system designers and responsible persons deal with this product after carefully reading the product manual.

Nomenclatures of parts

Mounting Bracket

A bracket to fix the item on the facing target.

Indicator Light

Soft X-Ray Window

The X-ray radiation will be released through this beryllium window from the head unit of X-ray ionizer.

Controller Connector

A connector to wire the head unit and controller.

Operating indicator

Tube replacement Alarm indicator

Malfunction Indicator

▶ Controller Unit(SXC-10T / 102T/ 104T)

※ The following is a standard image of SXC-104T. The image might differ according to other models.

▶ Head Unit (SXH-10T)

Front

indicator Light

LCD Display

Hours of Head use and operation condition will be displayed.

Signal Input/Output Connector

Use it when various signals (input/output) are necessary.

Head Connector

A connector that links the head unit and controller.

Power Connector

Using it when power supply.

Fuse Socket

When opening a socket, there is a fuse inside. Please clarify your proper specification when replacing.

Power Switch

A switch for supply/cut the power.

Head Selection Button(102T, 104T only)

This is for when you want to select an individual head from the whole connections.

Run/Stop Button

It is a run/stop button in order to operate a soft X-ray Ionizer.

Blue LED will be on once the controller is powered on.

For user's safety purpose, Green LED will be on when interlock is safely contacted. (If the light is not on, the head unit is not in working condition)

Once the unit reaching 7,500hrs of operation, Orange LED will be on.

when false operation, Red LED will be on.

Blue LED will be on the head you select among the ones(Head1 or 2) are connected to a controller.

Power indicator

Safety(Interlock) Indicator

Tube replacement Alarm Indicator

Malfunction Indicator

Head Selection Indicator

Rear

Installation and connection

■ Shielded room

■ There must be no objects between the target area and X-ray device.

■ No vibration on the fixed device.

■ Be aware of any flammable or ignitable materials around the working area.

■ Secure to have enough working space for quick maintenance of the device.

▶ Check the installation conditions head unit

Please check the installation condition whether it meets proper specification.

▶ Head unit fixing

Fix the target product on the fixed area where you install by using supported fixing bolt(s).

See the following graph for references. Select the ideal tickness and quality of shielding material.

* Please shield the area where the customer is willing to install the soft X-ray device for safety issue. * After shielding process, please connection to your own interlock system to operate the X-ray device On/Off when the door is opened/closed.

▶ Shield installation compositions

Please refer to the "Installation Compositions" for your references. Please keep your working environment of the leakage radiation level within the range of 10μSv/hr all the time.

No. Shield Material Thickness [mm]

①

Copper Over 0.4

②

Aluminium Over 2.0

③

Glass Over 3.0

④

PVC Over 5.0

⑤

Acrylic Over 40.0

Head Cable

Interlock

Controller

Head Unit

Shield Door

Shield

▶ Shielding methods

Shielding material selection

Please connect the head and controller unit with supported "Head Cable".

▶ How to connect

Connecting the Head Unit

Using supported ground and power cables to connect the controller.

Connecting the Earth Ground and Power

Please connect the controller and external machinery equipment with supported "D-Sub Cable".

Connecting the Input & Output Signal

Input/Output Signal Cable Specifications

Division No. Pin Name Labeling Color Function

INPUT

Remote On

Remote Off

Common

Interlock

Remote(N.O)

Remote(Com)

Remote(N.C)

Interlock(N.O)

Interlock(Com)

Interlock(N.C)

Not Used

Ground

Power (N.O)

Power (Com)

Power (N.C)

Over Time (N.O)

Over Time(Com)

Over Time (N.C)

Alarm (N.O)

Alarm (Com)

Alarm (N.C)

Not Used

Rs-485(+)

Rs-485(-)

RMT-ON

RMT-OFF

RMT-COM

INT-ON

INT-OFF

RE-N.O

RE-COM

RE-N.C

IN-N.O

IN-COM

IN-N.C

POW-N.O

POW-COM

POW-N.C

HEAD-N.O

HEAD-COM

HEAD-N.C

AL-N.O

AL-COM

AL-N.C

RS-485+

RS-485-

Black

White on Black

Brown

White on Brown

Red

White on Red

Orange

Black on Orange

Yellow

Black on Yellow

Green

Black

White on Green

Blue

White on Blue

Violet

White on Violet

Gray

Black on Gray

White

Black on White

Pink

Sky Blue

Remote On / Off

(Electrical Contact )

Interlock On / Off

(Electrical Contact )

OUTPUT

Remote On / Off

State Output

Interlock On / Off

State Output

Power

On / Off

State Output

Over Time

State Output

Alarm(Head Fail)

State Output

RS 485

Communication

▶ Set the address

If you want to control the devices at once through RS-485(using communication function), then the proper

addresses should be addressed. You can set the address up to #16. (Address setting range: #1 ~ #16)

Entering to Address Mode

Off

Close Open

05 06

※ Rated load (for Output) : 0.5A at 30V DC

<(Head Fail) Alarmed>

<(Over Time) Alarmed>

▶ Head Unit (SXH-10T)

▶ Controller Unit(SXC-10T / 102T / 104T)

Dimensions

Specification

※ The appearance and specification of the product may be changed without prior notice for the improvement of the product.

Parameter

Ion Generation Method

Source

Beam Angle

Input Power

1:1 Type

1:2 Type

1:4 Type

Controller Fuse

Operation Circumstance

SXH-10T

SXC-10T

SXC-102T

SXC-104T

Dimensions

Alarm Function

Power

Consumption

(with Head)

Weight

Head

Controller

Description / Value

Soft X-ray

Soft X-ray Tube

150˚(decay time within 1sec. at 100mm)

AC 100~240V, 50/60Hz

23W

40W

50W

250V, 3A, 5X20 Glass Type Fuse

0℃ ~ +50℃(32℉ ~ 122℉), 35% ~ 85% RH

0.29kg

0.47kg

0.60kg

0.88kg

Please Refer to Dimension Drawing

Head Fail, Head Communication error

1 year

(Run, Alarm, Power, Over Time, Remote, Interlock)

Remote On/Off, Interlock On/Off, Output State

Warranty

Interface

※ Run/Stop button is available only when you are not using the remote.

Press Run/Stop for 5 sec. after the controller is powered(Power LED On), you will be entering to the address setting mode. ※ The entrance of address mode is enabled only if the interlock is in off condition. Please check whether the interlock LED is set to off.

Assign Address

Address Setting

Once you get into the address mode, the address number sequentially changes from ＃01 to ＃16 when you press Run/Stop button promptly.

Wait for 5 sec. after assigning address, then your address is set correctly and automatically exits the address mode.

< Address Mode >

<Side>

<Top>

<Rear>

<Front>

109.5

80.0

32.532.5

29.0

33.5

10.0

56.0 28.5

1/4 - 20 UNC

2-M4X0.7

If #4 and #5 of a D-Sub cable are connected, the interlock is on.

When LED is on, it shows that the door is securely locked and totally shielded.

"Interlock indicator ( )" light will be blink in the front of the controller.

If #4 and #5 of a D-Sub cable are disconnected, the interlock is off.

When LED is off, it shows that the door is securely unlocked and not shielded well.

"Interlock indicator ( )" light will be turned off in the front of the controller.

How to set

▶ Set the interlock

Interlock On

Interlock Off

Article

D-Sub Cable No.

State

Meaning

Controller Indicator Light

Interlock On

4 - 5 Close

The shield door is closed

Normal operation standby

Interlock Off

4 - 5 Open

The shield door is open

Abnormal operation standby

Off

Set-up interlock before setting remote. If the interlock is in off, the head unit will not operate even though the remote is on.

If #2 and #3 of a D-Sub cable are connected, the remote is off. Remote off indicates that the head unit is not operating.

▶ Set the remote

Remote On

Article

D-Sub Cable No.

State

Meaning

Remote On

1-3 Close

Head starts operating

Ion starts forming

Remote Off

2-3 Close

Head stops operating

Ion stops forming

Off

▶ Output status signal

category

6-7 Close

Remote On

Ion Forming

14-15 Close

Power On

Power applied

(Over Time) Alarm

Status Output

(Head Fail)

Status Output

D-Sub

Cable No.

17-18 Close

21-22 Close

Status

(Over Time)

Alarmed

(Head Fail)

Alarmed

Meaning

Head Unit Malfunction

Controller

Indicator

Run/Stop

Indicator On

Tube Replacement Alarm Indicator On

Malfunction Indicator On

9-10 Close

Interlock On

Remote

Status Output

Interlock

Status Output

Power

Status Output

Normal Operation

Standby

Interlock

Indicator On

Power

Indicator On

Head Unit:

7,500 Hrs of use

Remote Off

Problem solving

▶ Checklist before called

Problem Identifying Problem Solution

Not Operating

Please re-plug the power cable

and then turn the device on again.

Was the proper voltage level applied

for this set-up?

Please use the proper level of power

input for the device.

(AC 100~240V, 50/60Hz)

Is the swith off at back

of the Controller?

Turn on the power switch.

Is a fuse broken? Replace the proper fuse immediately.

Is there any alarm LED on the

head unit of device?

Purchase and replace

the tube unit(replaceable).

Is remote off?

Clear the remote off corresponding

to 「Remote Setup」 manual.

Is Interlock off?

Check whether the cable connection

is properly done.

No Signal

Have you followed the proper procedure

for Input/output signal cable(s)

Place Interlock on corresponding to

「Interlock setup」 manual.

Decreased

Performance

Error code displayed on

the Controller LCD panel

Can't possibly ground the device?

Head unit not working

(when pressing Run

button on the controller)

Is the remote off control

on your machine?

See from manual for [Error code Verification].

Clear the Remote off

on your machine.

Is your power cable still plugged in?

Any damages or cut on the cables?

You need to replace the cables

if it gets cut or damaged.

Please refer to 「Installation & Connection」

for(proper) grounding the device.

Error Code Status Solution

Err 1

Err 2

Err 3

Err 4

Err 5

Check the connectivity of output cable

Check the status of head cable connection.

Replace the cable if head cable gets cut or damaged.

Turn the power off and restart it again..

Replace the power module of the head unit.

Initial synchronization false of head unit and controller

Disconnecting communication error due to wire separation or

breakage of communication cable

Hours of head unit usage information reception error

Ionization level of the head unit is lower than the minimum current

An excess current detected when

the time change of head unit

Replace the tube module of the head Unit

▶ Error code verification

1:1 Type Controller

(SXC-10T)

1:2 Type Controller

(SXC-102T)

1:4 Type Controller

(SXC-104T)

162.5

181.0 ±0.5

66.0

12.0

106.0

6.0

41.0

52.0

193.0 ±0.5

174.5

200.5 ±0.5

66.0

12.0

116.0

6.0

41.0

52.0

212.5 ±0.5

253.5 ±0.5

41.0

52.0

215.0

241.5 ±0.5

66.0

12.0

131.0

6.0

Sunje (SHANGHAI) Trading Co.,Ltd.

Block C, 4F, No.482, Hongxu Road, Minhang District, Shanghai, China

T) +86-21-5433-9761 F) +86-21-5433-9762

Sunje Technology Co., Ltd.

2F, No.6, Lane.102, Sinhe Rd, Sinfong Township, Hsinchu County, Taiwan 30472

T) +886-3-568-7891 F) +886-3-568-7950

Sunje Japan Co., Ltd.

3-11-16-321 Higashimikuni, Yodogawa-ku, Osaka, Japan

T) +81-6-4866-5202 F) +81-6-6399-9290

Head Office & Factory (Busan)

8 ,Cheonggwang-gil, Ilgwang-Myeon, Gijang-Gun, Busan, Korea

T) +82-51-720-7500 F) +82-51-720-7501

Southern Sales Office (Chilgok)

35-2, Seojungni 3-gil, Seokjeok-eup, Chilgok-gun, Gyeongsangbuk-do, Korea

T) +82-54-476-9033 F) +82-54-476-9034

Central Sales Office (Hwaseong)

3F, Ilshin B/D, 4, Namnyeoul 2-gil, Hwaseong-si, Gyeonggi-do, Korea

T) +82-31-203-9034 F) +82-31-202-9034

Customer Center +82-70-7714-9033 Sales Contact +82-31-203-9034

www.sunstat.com

Sunje SXN-10T Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual