SUNIX RS-232 User Guide

USER’S MANUAL
PCI Express
Powered RS-232
Communication Board
English Version
Third Edition, January 2010
SUNIX Co., Ltd.
Tel : +886-2-8913-1987 Fax: +886-2-8913-1986 Http://www.sunix.com.tw info@sunix.com.tw
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PCI Express Powered RS-232 Board
User’s Manual
Copyright
Copyright© 2010 SUNIX Co., Ltd. All Rights Reserved.
No part of this publication may be reproduced, transcribed, stored in a retrieval system, translated into any language, or transmitted in any from or by any means, photocopying, manual, or otherwise, without prior written permission from SUNIX.
Disclaimer
SUNIX shall not be liable for any incidental or consequential damages resulting from the performance or use of this equipment.
SUNIX makes no representations or warranties regarding the contents of this manual. Information in this manual has been carefully checked for reliability; however, no guarantee is given as to the correctness of this content. In the interest of continued product improvement, this company reserves the right to revise the manual or include change in the specifications of the product described within it at any time without notice and without obligation to notify a ny person of such revision or changes. The information contained in this manual is provided for general use by the customers.
Trademarks
SUNIX is a registered trademark of SUNIX Group.
All other trademarks or registered marks in this manual belong to their respective owners.
Safety Information
1. Keep this User’s Manual for future reference.
2. Always read the safety information carefully.
3. Keep this equipment away from direct sunlight, or in humid or damp places.
4. Do not place this equipment in an unstable position, or on vibrating surface before setting it up.
5. Do not use or place this equipment near magnetic fields, televisions, or radios to avoid electronic interface that affects device performance.
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Table of Contents
Chapter 1 Introduction...............................................................................................4
Overview..........................................................................................................5
Package Checklist...........................................................................................5
Product Features.............................................................................................6
Product Specifications.....................................................................................7
Chapter 2 Hardware Installation................................................................................8
Hardware Installation......................................................................................9
Jumper Setting…..........................................................................................11
Pin Assignment.............................................................................................13
Chapter 3 Driver Installation....................................................................................15
Windows Driver Installation…………………………………………..................16
Windows Driver Uninstallation.......................................................................21
Linux Driver Installation.................................................................................22
Verify Installation...........................................................................................24
Chapter 4 Port Configuration...................................................................................25
Configure Serial Port Settings........................................................................26
COM Port Number Settings...........................................................................27
COM I/O Resource........................................................................................27
FIFO Settings................................................................................................28
Advanced Settings……………………………………..................................... 29
Chapter 5 Appendix .................................................................................................30
Troubleshooting.............................................................................................31
Product Family…..........................................................................................33
Contact Information.......................................................................................36
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WHQL Certification Approval
The Designed for Microsoft Windows 32/64-bit operation system WHQL logo identifies products that meet Microsoft’s quality standards, SUNIX I/O products carry with this logo and listed on Windows Catalog. WHQL logo includes below operation system version
Microsoft Windows Client: Windows 2000 / XP / Vista / 7 (X86/X64) Microsoft Windows Server: Windows 2003 / 2008 (X86/X64)
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1.
Introduction
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RS-232 Golden I/O series, a line of PCI Express Multi-port Serial Communication Board, is designed to meet PCI Express Base Specification Ver1.1 (Compliable with PCI Express General 2 Specification). Its can be installed in virtually any available PC system and compatible with all major operating systems. Users do not need to manually set jumpers to configure I/O addresses and IRQ locations. Besides this board supports +5 or +12VDC of power from each serial port via COM 1st and 9th pin output. It's convenient for users connecting serial devices without addition external power supply.
These boards offer independent serial ports for connecting terminals, modems, printers, scanners, cash registers, bar code readers, keypads, numeric displays, electrical scales, data acquisition equipment, and other serial devices for the PC and compatible systems. This board offers a reliable and high performance solution for serial multi-port communications.
The following topics covered in this chapter:
Overview Package Checklist Product Features Product Specifications
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Overview
Thanks for purchasing SUNIX PCI Express Multi-Port Communication Board; it is compatible with RS-232.V24 standard serial interfaces. User can expand Multi RS-232 ports on PC-based system by installing in PCI Express x1, x2, x4, x8 and x16 lane slots with +5 or +12VDC power output via COM port. Each port has on-chip hardware and software flow control, a built-in 128-byte Tx/Rx FIFO, and WHQL certificated device drivers. This board is designed with SUNIX 16C950 UART controller and as well built with many of SUNIX advanced features and technologies, making it the best solution for commercial and industrial automation applications.
Package Checklist
Please check if the following items are present and in good condition upon opening your package. Contact your vendor if any item is damaged or missing.
1. Hardware: Serial Communication Board:
RS-232 PCI Express Multi-Port Communication Board × 1
Cable: (Depend on what product you bought)
* 4 ports PCI series: DB44M to 4 ports DB9/25 Male Cable × 1
2. CD Driver
3. Quick Installation Guide
4. User's Manual (This document)
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Product Features
Expands Multi RS-232 serial ports on the system  High performance SUNIX 16C950 compatible UART controller on-board.  Ultra low power consumption design for Green Environment.  Designed to meet PCI Express Base Specification Revision 1.1  Supports x1, x2, x4, x8, x16 (lane) PCI Express Bus connector keys.  Data transmission speeds up to 115.2Kbps (*921.6Kbps Optional).  Optional RS-232 signal or Power output to serial device.  Supports RS-232 serial COM ports with +5 or +12 VDC power output.  On-chip hardware auto flow control to guarantee no data loss.  Built-in ± 15KV ESD protection for all serial signals.  Plug-n-Play, I/O address and IRQ assigned by BIOS.  Certified by CE, FCC, RoHS, and Microsoft WHQL approval.
Support Microsoft Windows, Linux, and DOS.
Note:
SUNIX High Speed RS-232 Card (H Version) baud rate setting supports
921.6Kpbs, and please refers to the Chapter5 Appendix, Product Family for
detail.
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Product Specifications
Serial Communication
Interface RS-232 Signal
Controller BUS PCI Express one lane (x1) Stop bit 1, 1.5, 2
No. of Port 2/4/8/16-port Parity even, odd, none, mark, space IRQ & IO Assigned by System FIFO 128byte Hardware Connector DB9 Male
Protection ±15KV ESD protection for each signal Human Body Model (HBM)
SUNIX SUN1999 (16C950 UART Compatible)
Baud rate
Flow Control
TxD, RxD, RTS, CTS, DTR, DSR, DCD, RI, GND 50bps ~115.2Kbps (921.6Kpbs Optional)
None, Xon/Xoff, RTS/CTS
Driver Support
Microsoft Client Microsoft Server Microsoft Embedded XP Embedded / POS Ready 2009 / Embedded System 2009 Linux Linux 2.4.x / 2.6.x DOS DOS FreeBSD FreeBSD 5.3~5.5 / 6.0~6.4
XP / Vista / 7 (X86/X64) 2000 / 2003 / 2008 (X86/X64)
QNX QNX 6.3.2 / 6.4.0 IBM OS/2* WARP 3 / WARP 4 SCO UnixWare* UnixWare 7.1.3 / 7.1.4 Open Server 5.0.7 / 6.0 Sun Microsystems* Solaris 10
Note :* “ Supported by special inquiry.
Regulatory Approvals
Hardware
Software
EN55022 Class B, EN55024, EN61000-3-2, EN61000-3-3, FCC Part 15 Class B, RoHS Microsoft WHQL Windows Microsoft Client: XP / Vista / 7 (X86/X64) Microsoft Server: 2000 / 2003 / 2008 (X86/X64)
Environment
Operation Temperature Operation Humidity Storage Temperature
0 to 60°C (32 to 140°F) 5 to 95% RH
-20 to 85°C (-4 to 185°F)
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2.
Hardware Installation
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This chapter includes information about hardware installation for RS-232 PCI Express Multi-Port Communication Board. The following topics are covered:
Hardware Installation Jumper Settings Pin Assignments
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Hardware Installation
The hardware installation of PCI Express serial boards is easy to carry out. Before inserting the card into the PCI Express bus, please follow the detailed steps given below to install the PCI Express serial board in your computer.
Safety First
Step 1: Turn your PC’s power off, and shut off the power to any peripheral. Step 2: Remove the power plug from the plug socket.
To avoid damaging your system and boards, make sure your PC’s power is turned off before installing PCI card.
Step 3: Remove the cover from the computer case. Step 4: If fitted. Remove the metal cover plate on the rear of a free PCI-E slot. Step 5: Insert PCI Express Multi-Port Communication Board into the free PCI
Express slot and screw it firmly on the bracket side.
Step 6: Place the cover back onto the computer. Step 7: Insert the plug into the plug socket.
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1. To avoid damaging, make sure to disconnect power connection before wiring or disposing the Powered RS-232 Board.
2. In order to output enough power to your device, we strongly recommend using 250W or above power supply in your system.
3. 4-pin power set should be plugged by power cable.
4. Does NOT use power Y-cable or sharing cable connect to 4-pin power
set on board; we strongly recommend connecting two 4-pin power sets by independent power cables directly from power supply.
SAFTY FIRST
Power for the Powered RS-232 DB9 connectors are supplied from 4-pin connector located on the PCB. This connectors allows a PC floppy type power supply connector to provide the higher currents required by the power peripherals.
In order to get efficient intake current output, there is one set of 4-pin power connector designed on the board. The 4-pin power set draws both +12VDC and +5VDC power output for Powered RS-232 device using.
The Powered RS-232 Board supports +12VDC @ 2A, and +5VDC @ 2A maximum total 34W using sustained with 200W system power supply.
Note: If system's power supply can not provide the efficient power to serial devices, it will cause your PC system unstable or unexpected reboot.
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Jumper Settings
This Powered RS-232 Board supports DC power output to device feature. User can select +5V or +12VDC power output to serial device over DB9 1st and 9th pin. Please follow the jumper setting before using for each COM port.
CAUTION
1. Be sure to confirm your serial device power voltage sourcing and pin number to prevent any further problem.
2. Before plugging this board into your system, please carefully check the power output jumper setting and hardware installation steps to prevent any damages.
3. Wrong operation damages connected serial device. SUNIX is NOT responsible for user’s wrong operation, including power voltage selected mistake, wrong jumper settings, or carelessness cable wiring.
4. Do NOT cross the jumper settings over different pin define. Below setting is WRONG.
User can read below silkscreen printing on the PCB. Each COM port has two jumper sets for the first and ninth pin for DB9 male connector. User can select standard RS-232 signal (system default), +5VDC, or +12VDC power output on the assigned pin.
COM 1 1st-pin COM 1 9th-pin
The First pin option on COM ONE The Ninth pin option on COM ONE
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1st-pin 9th-pin
Normal
(Default)
Powered
COM
Settings
Mode 1
Mode 2
Mode 3
Mode 4
Mode 5
Mode 6
Mode 7
Note:
1. System default settings is Mode 1, standard RS-232 pin define.
2. No described pins mean standard RS-232 definition.
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Pin Assignment
This chapter provides the pin assignments for SUNIX PCI Express Multi-Port Communication Board, as well as the pin assignments for the optional accessories.
PIN DB9M DB25M
DCD / +5V / +12V 1 8
RxD 2 3
TxD 3 2
DTR 4 20
GND 5 7
DSR 6 6
RTS 7 4 CTS 8 5
RI / +5V / +12V 9 22
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SUNIX 2-port RS-232 Low Profile Card builds DB44F connector on board.
SUNIX DB44 Female 2 ports Serial Communication Boards Pin Assignment
Port
Signal
TxD 3 7 RxD 32 36
RTS 2 6
RS-232
SUNIX 4-port RS-232 Card builds DB44F connector on board.
CTS 31 35
DSR 18 34 GND 4 21 DCD 17 22
DTR 1 5
RI 16 20
1 2
SUNIX DB44 Female 4 ports Serial Communication Boards Pin Assignment
RS-232
Port
Signal
TxD 3 7 11 15
RxD 32 36 40 44 RTS 2 6 10 14 CTS 31 35 39 43
DSR 18 34 38 42
GND 4 21 25 29
DCD 17 22 26 30 DTR 1 5 9 13
RI 16 20 24 28
1 2 3 4
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3.
Driver Installation
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After installing the RS-232 PCI Express Multi-Port Communication Board in your system successfully, please follow the step by step software installation guide to confirm how to install appropriate driver and configure the serial port settings.
The driver for PCI Express serial board supports Windows and Linux operating systems, and you can select your requirement in the following chapter:
The following topics covered in this chapter:
Windows Driver Installation Windows Driver Uninstallation Linux Driver Installation Verify Installation
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Windows Driver Installation
Please refer to following instructions to install the driver for the first time under Windows operation system. You will need to plug the board in an available PCI Express slot first, before installing the driver.
(1) After the board is physically installed and the PC boots up, system will
detect the PCI Express Serial card and prompt for driver installation wizard, please choose cancel.
(2) Put CD driver bound with product in your CD / DVD ROM drive.
Please select autorun.exe., then select “Driver Installation”.
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(3) Please select the product interface you bought, such as PCI Express.
(4) Please select the O.S. version you are using, such as Windows Vista.
Then system will process the driver installation step automatically.
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(5) Please select driver language for your operation system.
(6) Click “Next” to continue driver installation steps.
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(7) Click “Install” to continue driver installation steps.
(8) System will install driver automatically. It takes about one minute.
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(9) Click “Finish” to end installation steps.
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Windows Driver Uninstallation
Please refer to following instructions uninstall Multi-I/O card driver.
(1) Click on the “Programs and Features” tab in the Windows Control Panel.
Start > Controller Panel > Programs and Features
(2) Entry Uninstall or change a program page, and double click “Windows
Driver Package – SUNIX Co., Ltd SUNIX Multi-I/O Controller” to process
driver uninstallation procedure.
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Linux Driver Installation
This installation guide describes the procedures to install the PCI serial board in Linux kernel 2.4.x and 2.6.x. Please refer to “snx_Vx.x.x.x.tar.gz” for driver installation detail in CD Driver (Linux folder) directory.
: \ PCI_IO \ Linux
(1) Driver install
Please create a directory under root directory, e.g /temp, do commands:
# cd / # mkdir temp
After get driver file "snx_Vx.x.x.x.tar.gz". Copy file to /temp directory, then extract and install, do commands:
# cp snx_Vx.x.x.x.tar.gz /temp # cd /temp # tar xvfz snx_Vx.x.x.x.tar.gz # cd /temp/snx # make clean ; make install
************************************************************* * If system is Suse 9.0 and errors occur when * "make clean ; make install", do commands: * * # cd /usr/src/linux/ * # make cloneconfig * # make dep * * then do "make clean ; make install" again in /temp/snx ************************************************************* Load driver module, do command:
# modprobe snx or # insmod /temp/snx/driver/snx.ko (snx.o for kernel 2.4)
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Check driver module, do command: # lsmod | grep snx
Unload driver, do command: # rmmod snx
(2) Device node creation
Each serial port has one device node which is named "ttySNX?",
maximum up to 32 serial ports.
Each parallel port has two device node which is name "lp?" and "parport?". This step will backup lp2~lp3 and parport2~parport3 to lp?.bak and parport?.bak in /dev for your system first. Then, create lp2~lp3 and parport2~parport3 in /dev for sunix driver, maximum up tp 2 parallel ports.
This setp will be done when do "make clean ; make install", if
device nodes aren't in /dev, do commands:
# cd /temp/snx/snxmknod # ./snxmknod
This will create device nodes in /dev.
If there are more than two boards installed, serial port device
nameing convention please refer to F1.
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Verify Installation
You can use Windows “Device Manager” to verify proper installation.
(1) Click on the “Programs and Features” tab in the Windows Control Panel.
Start > Controller Panel > Device Manager
(2) In the Device Manager window, you should see this board under
Multifunction adapters (4-port RS-232 Serial Card in this example). You should also see SUNIX COM port under Ports (COM & LPT).
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4.
Port Configuration
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This chapter shows all Serial COM port settings that user came with usually, such as COM port number, FIFO length(size), baud rate, IO address and others.
The following topics covered in this chapter:
Configure Serial Port Settings COM Port Number Settings COM I/O Resource FIFO Settings Advanced Settings
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Configure Serial Port Settings
After the board and serial port drivers are installed, please refer to following instructions to configure Serial COM settings.
(1) Please launch the “Device Manager”. (2) Right click the “SUNIX Serial Card” item from the “Multifunction
adapters” sub-tree and click “Properties”.
(3) On the “Port Control” tab, select a port to configure.
* Click “OK” to approve the settings for the selected port. * Click “Set to All” to approve the settings for all COM ports.
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COM Port Number Settings
Under Port Number, select a COM number to assign to the serial port. Click “OK” to approve the settings for the selected port.
Note: In order to prevent system resource conflict, do not select “in use” port.
COM I/O Resource
User can read the COM “IO Range” and “IRQ” located in system by selecting COM port.
IRQ and I/O address is automatically assigned by the mainboard PCI BIOS automatically (before COM card driver installing). User can NOT assign legacy ISA address (3F8, 3E8, 2F8, 2E8) for the specific COM port. But for IRQ setting, user can set specific IRQ value for this PCI bus slot via mainboard’s BIOS settings (not via SUNIX driver). But all COM ports will share one IRQ value.
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FIFO Settings
Select an Rx FIFO Trigger and Tx FIFO Size. The default Rx FIFO Trigger is 112 bytes. The default Tx FIFO Size is 128 bytes. Click “Set to All” to change this setting for all serial ports on the board. Then click “OK” to save the settings.
Receive FIFO interrupt trigger level:
When the level of data in the receiver FIFO reaches this value, a receiver data interrupt is triggered.
Transmit FIFO interrupt trigger level:
When the level of data in the transmit FIFO falls below this value, a transmitter interrupt is triggered. Setting this value to zero will not trigger an interrupt until the transmitter is completely idle.
The FIFO trigger levels can be fine tuned to gain optimum performance, depending on system performance, baud rate used, levels of serial traffic etc.
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Advanced Settings
User can control RS-232 communication in Advanced Port Control page through “Advanced” settings.
Clock Rate
This is the “Data Rate" value for on board crystal frequency of input clock. The baud rate can optionally be adjusted according to the data rate required. The clock pre-divisor is used to divide the input clock prior to baud rate generation.
This parameter must matches with the oscillator (crystal) frequency on the board. System default is 14745600 Hz. We do NOT recommend for modification without SUNIX instruction. User can click “Defaults” button back to manufactory settings.
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5.
Appendix
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This chapter shows some problems that user came with usually. Also you can check it if the PCI Express serial board can not work properly in your system after following hardware and software installation steps. In addition, you could contact with us for detail technical product information.
In this appendix, we cover the following topics.
Troubleshooting Product Family Contact Information
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Troubleshooting
1. System fails to find the PCI Express serial board or COM port. A: It may cause by following issue:
a. The board is not properly plugged into the PCI Express slot. b. Please clean the golden finger. c. The PCI Express slot is defective. Please try other slots until you find one
that works.
d. The mainboard does not have an available IRQ for the PCI Express
serial board. Enter the PC.s BIOS and make sure an IRQ setting is available in the PCI/PnP settings.
e. The board itself might be defective. You can try another mainboard
testing this board working or not.
2. There is a blue screen when I entry operation system. A: The possible reason is an IRQ or I/O address conflict with other PCI
Express or PCI bus adapters, such as LAN or serial boards, or with the system BIOS. Refer to the corresponding problem in the previous FAQ for solutions.
3. There are some exclamation marks in device manager and serial ports
can not work properly.
A: It caused by the wrong driver installing or hardware settings. Please turn off
your computer firtly and re-install hardware and software, especially re-install the correct driver.
4. Should I enable auto flow control features? A: Enable Auto CTS/RTS Flow Control means the CTS/RTS flow control is
controlled by hardware automatically. System will be more stable if the function is enabled. Please make sure your serial device and cable wiring before enabling the hardware flow control function.
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5. How large FIFO length I should set? A: FIFO (First-in-First-out) buffers are used to reduce the frequency of interrupt
processes for UART chips. The size of the buffer will determines the number of times the cards need to interrupt the computer’s CPU in order to process a string of data. With larger FIFO buffer size; there is more data flow and less interruption to the CPU, therefore allowing the CPU to be free to handle other more crucial tasks.
Set the Receive/Transmit Buffer to higher value will get faster performance because the interrupts will be reduced, but the time for interrupt service routine will become shorter. The receive buffer overflow will be easily happened if the CPU speed is not enough to handle. If the system is not stable, select the lower value to correct problems.
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Product Family
SUNIX provides kinds of RS-232/422/485 interface cards for customer selection, including PCI Express, PCI, PCI/104, CardBus, and ExpressCard. Please refer to the product family table for reference.
RS-232 PCI Express Interface
Port Connecter
16
8
4 DB44 Female
Mini SCSI 68
Female
DB62 Female 115.2 kbps
Mini SCSI 68
Female
Baud
Rate
921.6Kbps - Standard SER1640A
921.6Kbps
1 15.2 kbp s
921.6Kbps
ESD
Protection
±15KV
Power output
- Standard SER5466A
- Low profile SER5466AL
- Standard SER5466H
- Low profile SER5466HL
- SER5456A
5V/12V
- SER5456AL
5V/12V
- SER5456H
5V/12V
- SER5456HL
5V/12V
Bracket Model NO.
Standard
SER5456P
Low profile
SER5456PL
Standard
SER5456PH
Low profile
SER5456PHL
DB9 Male
1 15.2 kbp s
DB44 Female
2
DB9 Male
921.6Kbps
DB44 Female
5x2 Pin Header
- SER5437A
5V/12V
- SER5437AL
5V/12V
- SER5437H
5V/12V
- SER5437HL
5V/12V SER5437PHL
-
Standard
SER5437P
Low profile
SER5437PL
Standard
SER5437PH
Low profile
SER5037UHL
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RS-232 PCI Interface
Port Connecter
Mini SCSI 68
DB62 Female - Standard SER5066A
Mini SCSI 68
5x2 Pin Header
8
DB62 Female - Standard SER5066H
Mini SCSI 68
5x2 Pin Header
DB44 Female
5x2 Pin Header
4
DB44 Female
5x2 Pin Header
DB44 Female
DB9 Male
5x2 Pin Header -
DB44 Female
5x2 Pin Header
2
DB9 Male
5x2 Pin Header -
DB44 Female
5x2 Pin Header
1 DB9 Male
Baud
Rate
921.6Kbps
1 15.2Kbps
921.6Kbps
1 15.2Kbps
921.6Kbps
1 15.2Kbps
921.6Kbps
1 15.2Kbps
921.6Kbps
ESD
Protection
±15KV
±2KV
±15KV
±2KV
±15KV
±2KV
±15KV
±2KV
±15KV
Power output
- Standard SER1600A
- Low profile SER5066AL Standard SER5066U
- Low profile SER5066UL
- Low profile SER5066HL
- Standard SER5066UH
- Low profile SER5066UHL
- SER5056A
5V/12V
- SER5056AL
5V/12V
- Standard SER5056U
- Low profile SER5056UL
- Standard SER5056H
- Low profile SER5056HL
5V/12V SER5056PH
-
- SER5056UHL
5V/12V
- SER5037A
5V/12V SER5037P
- SER5037AL
5V/12V SER5037PL
-
- SER5037H
5V/12V SER5037PH
- SER5037HL
5V/12V SER5037PHL
-
- SER5027A
5V/12V
- SER5027AL
5V/12V
- SER5027H
5V/12V
- SER5027HL
5V/12V
Bracket Model NO.
Standard
Low profile
Standard
Low profile
Standard
Low profile
Standard
Low profile
Standard
Low profile
Standard
Low profile
SER5056P
SER5056PL
SER5056UH
SER5056PHL
SER5037U
SER5037UL
SER5037UH
SER5037UHL
SER5027P
SER5027PL
SER5027PH
SER5027PHL
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RS-232 ExpressCard Interface
Port Connecter Baud Rate ESD Protection Bracket Model NO.
4 34mm ECS4000
DB44 Female
2
921.6Kbps
±15KV
34mm ECS2000
1 DB9 Male
34mm ECS1000
RS-232 CardBus Interface
Port Connecter Baud Rate ESD Protection Bracket Model NO.
4 54mm CBS4000
DB44 Female
2
1 DB9 Male
1 15.2Kbps
±15KV
54mm CBS2000
54mm CBS1000
RS-232 PCI/104 Interface
Port Connecter Baud Rate ESD Protection Model NO.
8 SER5337A
5x2 Pin Header 115.2Kbps
4 SER5356A
±2KV
2
SER5366A
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Contact Information
Customer satisfaction is our number one concern, and to ensure that customers receive the full benefit of our products, SUNIX services has been set up to provide technical support, driver updates, product information, and user’s manual updates.
The following services are provided
E-mail for technical support
................................... info@sunix.com.tw
World Wide Web (WWW) Site for product information:
............................http://www.sunix.com.tw
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