Sunfar E300, E300-2S0002, E300-2S0004B, E300-2S0007, E300-2S0007B Series Manual

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SUNFAR E300 SERIES
Manual
E300 Series Mini-type Integrated Universal Inverter Manual
1
SHENZHEN SUNFAR ELECTRIC TECHNOLOGIES CO.,LTD
E300 Series Mini-type Integrated Universal Inverter Manual
SUNFAR E300 SERIES
2
PREFACE
Thanks very much for choosing E300 series mini-type integrated universal inverter.
This manual provides guidance of using inverter safely and carefully, containing
introduction of installation, wiring, parameters list, routine maintenance, operating rules
and cautions, etc.
In order to make good use of inverter properly and safely, please read this manual
thoroughly before using. It may lead to abnormal operation or failure, reduce using life,
even damage equipment and cause personal injury if you it wrongly.
This manual is attachment together with the inverter. Please keep it well and it would be
available to engineering and installation personnel, repairing and maintaining during
product functioning period. SUNFAR has the right to modify and ameliorate products, data
and dimensions without notice, so this manual is updated and all the contents in this
manual are subject to change without any notice.
SHENZHEN SUNFAR ELECTRIC TECHNOLOGIES CO., Ltd.
E300 Series Mini-type Integrated Universal Inverter Manual Version: v1.0 Time: Feb. 2009
E300 Series Mini-type Integrated Universal Inverter Manual
SUNFAR E300 SERIES
CONTENT
3
1. INTRODUCTION…………………………………………………
1.1. Model Explanation…………………………………………
1.2. Inverter Model………………………………………………
1.3. Appearance………………………………………………
1.4. Specification Data…………………………………………
2. INSTALLATION…………………………………………………
2.1. Environmental Requirements ……………………………
2.2. Installation Dimension……………………………………
3. WIRING……………………………………………………………
3.1. Precautions…………………………………………………
7
7
7
7
8
10
10
10
12
12
3.2. Wiring of External Components…………………………
3.3. Basic Wiring………………………………………………
3.4. Wiring of Main Loop Terminal ……………………………
3.5. Wiring of Control Loop Terminal…………………………
3.6. Wiring of RS485 Interface and External Keyboard ……
4. PANEL OPERATION……………………………………………
4.1. Key Function Description…………………………………
4.2. Panel Operational Method……………………………………
4.3. State Monitor Parameter List……………………………
E300 Series Mini-type Integrated Universal Inverter Manual
12
13
14
14
15
17
17
18
18
SUNFAR E300 SERIES
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4.4. Inverter Simple Operation…………………………………
5. PARAMETER LIST………………………………………………
6. FAULT DIAGNOSIS AND COUNTERMEASURES…………
6.1. Protective Function and Countermeasures…………………
6.2. Fault Record Inquiry……………………………………………
6.3. Reset……………………………………………………………
AppendixRS485 COMMUNICATION PROTOCOL…………
1.1. Summary……………………………………………………
1.2. BUS Structure and Protocol Description ……………………
1.3. Frame Format Description……………………………………
19
21
23
23
24
24
25
25
25
29
1.4. Example…………………………………………………………
Appendix MODBUS PROTOCOL ……………………………
1.1. Protocol Format Explanation……………………………
1.2. Example…………………………………………………………
Appendix BRAKING RESISTOR……………………………
32
36
36
39
41
E300 Series Mini-type Integrated Universal Inverter Manual
SUNFAR E300 SERIES
5
PRECAUTIONS
In order to use inverter properly and safely, please read this manual carefully before using.
You should follow the requirements of this manual to move, install, run, operate and repair
etc.
1. Opening
Please check any damage that may have occurred during transportation. Please check whether the nameplate data of i nverter is in accordance with your
order, if anything wrong, please contact supplier immediately.
Our product is manufactured, packed and transported in the strict quality system. But in
case there is any error, please contact with our company or local agent, we will solve the
problem as quickly as possible.
Inverter’s nameplate data
TYPE: SOURCE: OUTPUT:
SERIAL No.:
E300-2S0007 1PH 220V 50/60Hz
1.7KVA 4.5A
XXXXXXXXXX
Model
Rated Parameters
Rated output capacity and current
Product serial No.
Bar code
Fig-1 Nameplate
Package data
TYPE:
TYPE:
SOURCE:
SOURCE:
NET WEIGHT:
GROSS WEIGHT:
VOLUME:
SERIAL No.:
E300-2S0007
1PH 220V 50/60Hz
KG
KG
(mm)
XXXXXXXXXX
Model Rated Parameters
Net Weight Gross Weight
V
olume
Serial No.
Bar Code
Dimension
Model Net Weight Gross Weight Dimension
E300-2S0002/E300-2S0002(B) 0.78 0.97 195×115×175 E300-2S0004/E300-2S0004(B) 0.82 1.00 195×115×175 E300-2S0007/E300-2S0007(B) 1.43 1.66 203×135×180 E300-2S0015/E300-2S0015(B) 1.52 1.82 203×135×180
2. Safety Regulations
There are four kinds of symbols being related with cautions as following:
Danger: If user does not operate according to requirements, it will lead to
death, grievous bodily harm or severe property loss.
E300 Series Mini-type Integrated Universal Inverter Manual
6
p
1. D
B
t
i
ith filt
g
Warning: If user does not operate according to requirements, it will lead to
inverter injury or damage.
This symbol will hint some useful information.
This symbol will hint some items that need to be noticed in operation.
SUNFAR E300 SERIES
2.1 Installing Do not install inverter on combustible material.
Do not install in the explosive ambient.
Do not drop other material into the inverter.
It is forbidden to disassemble and refit inverter.
2.2 Wiring
2.2.1. It must be operated by professional worker when wiring.
2.2.2. Please be sure to turn off the power supply at least 10 min before wiring.
2.2.3. Inverter and motor must be grounded correctly.
2.2.4. Be sure to wire and inspect after power-off at least10 minutes.
2.2.5. Electron components are sensitive about static electricity, so do not drop other material in inverter or touch the main circuit.
It is forbidden to connect AC power supply with the U, V and W out
ut terminals directly.
2.3 Maintenance
o not touch the radiator after power-off at least 10 minutes.
2. The earth terminal of inverter must be connected to ground reliably.
3. Attention Notes:
3.1. Be sure to install inverter in a well-ventilated ambient.
3.2. Motor temperature at inverter control will be higher than at main supply control,
which is normal phenomenon.
3.3. Ordinary motor cannot run at low speed for a long time, so user should select
special motor for inverter or reduce motor load under low speed.
3.4. When the altitude is over 1000m, inverter will be valid to decrease rated current,
and rated current will decrease 10% when attitude is increased 1500m.
e sure not to connec
other sur
e absorbers.
nverteroutput terminalsw
er capacitors and
4 Dispose:
When you dispose inverter and its parts, please pay attention to:
Capacitor: The capacitors in inverter may explode when they are burned. Plastic: Poisonous gas may be generated when front panel is burned, please pay
attention to waste gas when plastic parts are burned. Method: Please dispose inverter as industry rubbish.
E300 Series Mini-type Integrated Universal Inverter Manual
SUNFAR E300 SERIES
/
7
1 INTRODUCTION

1.1 Model Explanation

E300
Product
Mini-type
integrated
universal
inverter
Volt Class
4 2
380V 220V
Power Phase
T S
3 PH 1 PH

1.2 Inverter Model

Rated Capacity
Model
E300- 4 T 0007 (B)
Rated Output
(KVA)
Current (A)
Derivative Model
Built-in braking
B
unit and RS485 communication
Applied Motor Power
KW
0002 0004 0007 0015
0.2
0.4
0.7
1.5
Applied Motor
Power (KW)
E300-2S0002 0.69 1.8 0.25
E300-2S0004 0.95 2.5 0.4
E300-2S0007 1.7 4.5 0.75
E300-2S0015 2.9 7.5 1.5
E300-4T0007 1.6 2.5 0.75
E300-4T0015 2.8 4.2 1.5

1.3 Appearance

1.3.1 Type One

Suitable model:E300-2S0002
E300
Fig 1-1 Type
E300-2S0004
Series Mini-type Integrated Universal Inverter Manual
Operation panel
Cover
RS485 inte rfa c e
Control loop cable input
M a in loop cable input
Bo tto m installation hole
Bo tto m side ­by-side button
SUNFAR E300 SERIES
A
8

1.3.2 Type Two

Operation panel
Cover
interface
RS485
Control loop cable input
Main loop cable input
Fig 1-2 Type

1.4 Specification Data

E300 series power range2S0002 ~2S0015 and 4T0007 ~4T0015 E300 series specification data and typical function
Rated volt and
Input
Permissible
volt range
Output
Overload
Endurance
Control Mode V/F control
Suitable model: E300-2S0007~ E300-2S0015/
3 PH(4T****)380V
freq
50/60 Hz
320V ~ 460V 170V ~ 270V
Volt 0 ~ 380V 0~220V
Freq 0~1000 Hz
110% for long-term150% for 1m 180% for 2s
Bottom installation hole
Bottom side-by­side buttome
1 PH(2S****)220V
50/60 Hz
on
Analog
Input
Digital
Input
Analog
Input
0.4% of maximum output freq
0.1 Hz
Within 0.4% of maximum output freq
Control
Freq
setting
Resoluti
Freq
Precisio
Characte
ristics
V/F
control
n
Digital
Input
Torque
boost
uto
current
/volt
Within 0.1% of setting freq
Manual set: 0.0~20.0% of rated output
It will check motor stator current and volt automatically based
on special arithmetic to control within allowable range to
ensure minimum failure during acc/ dec or stable running.
limit
E300 Series Mini-type Integrated Universal Inverter Manual
SUNFAR E300 SERIES
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Multi-speed
control
RS485
communication
(E300B series)
Analog
Freq
setting
input
Digital
input
Seven programmable multi-speed control, three multi-speed
control terminal
Standard built-in RS485 interface, RS485 communication
protocol and MODBUS for choice
Panel potentiometer setting, DC volt 0~10V,DC current 0
20mA
Operation panel settingRS485 interface setting, UP/DW
terminal control
Relay
and
Typical
Function
Output
Signal
output
Analog
output
Acc /dec time
setting
One OC output and one relay output (TA, TB, TC) as many
OC
as 9 types of choice
One 0~10V volt signal
0.1600s continuous setting, S curve and linear mode for
choice
DC braking Action freq 0~500.0 Hz, action time 0~20.0 S
Low noise
running
Running
function
Operati
Display
on
panel
display
Protection / warning
function
Runnin
g state
Warnin
Carrier wave freq 1.5 KHz ~ 12.0 KHz continuous
adjustments to ensure the lowest motor noise.
Upper and Lower freq setting, reversal operating restriction,
RS485 communication,, freq increasing/decreasing control
etc.
Output freq, current and voltmotor rotate speed,freq setting, module temperatureanalog I/O
Last four times failure record, output freq, current, volt and
g
DC volt of last fault trip for running parameter record
Over currentover volt, under volt, overheating, short circuit
etc.
E300 Series Mini-type Integrated Universal Inverter Manual
SUNFAR E300 SERIES

2 WIRING

2.1 Environmental Requirements:

10
¾ Ambient temperature should be in range of-10 ºC-40 ºC. ¾ Please avoid putting inverter in a high temperature and moist location.
The humidity is less than 90% and non-condensing.
¾ Avoid sunshine directly. ¾ Keep away from combustible, explosive material and caustic gas or
liquid.
¾ No dust, floating fiber and metal particles. ¾ It must be installed in a firm and no vibration location. ¾ Keep away from electromagnetic disturbance.
If users demand any special installation, please contract us firstly.
Installation space and distance of single inverter shows as fig 2-1-A that ambience should be enough space. For several inverter installations, it should adopt guide clapboard to ensure better cooling between each inverter shown as fig 2-1-B.
Above 50mm
Fan ventilation
WARNING
!
1.Refer to the instruction manual before installation and operation.
2.Do not connect AC power to output terminals UVW.
3.Do not remove any cover while applying power and at least 10min. after disconnecting power.
4.Securely ground(earth) the equipment.
Above 120mm
Above 50mm
Above 120mm
Fig 2-1-A Installation space distance Fig 2-1-B Installation for several inverters

2.2 Installation Dimension

2.2.1 Dimension

Suitable modelE300-2S0002/ E300-2S0004 as fig
D
Fig 2-2-A Inverter installation
E300 Series Mini-type Integrated Universal Inverter Manual
W
W1
H1
H
SUNFAR E300 SERIES
Suitable model:E300-2S0007~2S0015/ E300-4T0007~4T00015 as fig 2-2-B.
D
Fig 2-2-B Inverter installation
E300 series installation dimension
Model
Model
W1 W H1 H D
(3PH 380V)
(1PH 220V)
W
W1
H
H1
11
Screw spec
E300-2S0002
67.5 81.5 132.5 148 134.5 M4
E300-2S0004
E300-4T0007 E300-2S0007
86.5 101.5 147.5 165 154.5 M4
E300-4T0015 E300-2S0015

2.2.2 Options Installation Size

68.7
2
.
2
6
Fig 2-2-D Small keypad base installation size
60.7
Fig 2-2-C Small keypad installation size
36.7
17.6
20.7
41.1
28.8
17.6
16.425.5
58.7
Note: When using screw M3, please pay attention to hole place in broken line and hole size.
E300 Series Mini-type Integrated Universal Inverter Manual
SUNFAR E300 SERIES
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3 WIRING

3.1 Precautions

1Install a middle breaker between inverter and power supply avoiding enlarging
accident.
2For reducing electromagnetic interface (EMI), please connect surge absorber to
coil of electromagnetic contactors, relays etc. (3)Freq setting terminal AI, instrument circuitAOetc., these analog signals wire
should be over 0.3mm² shield wire. Shield layer is connected with ground terminal CM
less than 30m.
(4)Wiring of relay input and output loop (X1 ~ X3) should choose over 0.75mm²
intertwist or shield wire. Shield layer should be connected to control terminal CM less than
50m. (5)Separate control wire from main loop wire, parallel wiring should be part over
10cm, and across wiring should be vertical. (6)Wire of Inverter and motor should be less than 30m. When it is over 30m, it
should decrease inverter carrier wave freq properly. (7)All down-lead should be tightened with terminals to ensure well-contact.
8Compressive resistance of all down-lead should match with inverter volt.
¾ Inverter output terminal U、V、W should not add absorber capacitor or other
RC absorber shown as fig.3-1.
Motor
M
Inverter
U
V
W
RC absorber
Fig 3-1 Output terminal does not allow connecting RC absorber

3.2 Wiring of External Components

AC pow er
Air-breaker switch
Contactor
AC re a c to r
Fig 3-2 Inverter wiring
E300 Series Mini-type Integrated Universal Inverter Manual
Braking resistor
PP PB
R/L1
S/L2
! WARNING
1.Refe r to th e in str u ct i on m a nu al b e fore inst alla ti o n and operation.
2.Do not connect A C power to ou tput term inals UVW .
3.Do not rem ove any c over wh ile appl ying p owe r
T
and at least 10min. a fter disconn e cting pow er.
4.Securely ground(eart h) the equipm ent.
E300
U
V
W
Motor
SUNFAR E300 SERIES
A
M
T
T
T
A
r
A
g
13
Power
Please follow this manual for appointed input power specification.
Air-breaker switch
1. When inverter is in maintenance or long-time nonuse, air-breaker switch isolates
inverter and power supply.
2. When inverter input side has failure of short circuit or power low-volt, air-breaker
switch can take protection.
Contactor
Control power-on and power-off of inverter and load motor.
AC reactor
1. Increase power factor
2. Reduce power network harmonic wave input from inverter
3. Weaken imbalance effect on three phase power volt.
Breaking resistor
In the situation of regenerative braking, avoiding bringing volt too high.
Recommended specification for the devices as following:
Wire spec
main circuit
(mm2)
Air-breaker
(A)
Magnetic
contactor (A)
Model
pplied motor
(KW)
E300-2S0002 0.25 1.5 10 6 E300-2S0004 0.4 1.5 16 6 E300-2S0007 0.75 2.5 20 12 E300-2S0015 1.5 2.5 32 18
E300-4T0007 0.75 1.0 10 6 E300-4T0015 1.5 1.5 16 12

3.3 Basic Wiring

3PH power
supply
Programmable
input terminal
0~10V(0~20mA)
Freq setting
3PH breaker
× × ×
FWD
R S
T
X1
X2 X3 CM
E
FWD
CM
10V
I
CM
U V W
E
a
b
Failure alarm output
c
PP
PB
24V Auxiliary DC power
O
CM
Open-circuit
collector output
OC
CM
Motor
~
GND
External brakin
resistor
Vol tmet e
0~10V
Fig 3-3 Inverter basic wiring
E300 Series Mini-type Integrated Universal Inverter Manual
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