Sunex Tools SX556-6 User Manual [en, es, fr]

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SX556-6

1" DRIVE IMPACT WRENCH

WITH 6" EXTENDED ANVIL

LLAVE DE IMPACTO ENCAJE 1" CON YUNQUE EXTENDIDO 6"

CLÉ À CHOCS 1 PO AVEC ENCLUME ALONGÉE 6 PO

Product Safety Information

Información de seguridad del producto

Informations de sécurité liées au produit

Save these instructions

Guarde estas instrucciones

Sauvegarder ces instructions

 

 

 

 

WARNING

 

ADVERTENCIA

 

AVERTISSEMENT

 

 

 

 

Read this manual before

Lea este manual antes de operar esta

Sauvegarder ces instructions.

 

 

 

 

 

 

 

operating tool.

herramienta.

 

 

 

 

 

 

 

 

 

 

 

 

 

Always wear eye protection

Siempre lleve puesto protección de

Veuillez lire le présent manuel avant

 

 

 

 

when operating or performing

ojos al momento de operar o realizar

d’utiliser l’outil.

 

 

 

 

maintenance on this tool.

mantenimiento a esta herramienta.

 

 

 

 

 

 

 

 

 

 

 

 

 

Always wear hearing

Siempre lleve puesto protección del oído

Toujours porter le dispositif de

 

 

 

 

protection when operating

al momento de operar esta herramienta.

protection antibruit lorsque vous

 

 

 

 

this tool.

 

 

utilisez cet équipement.

 

 

 

 

 

 

 

 

 

WARNING

To reduce the risk of injury, anyone using, repairing, maintaining, or changing accessories on this tool must read and understand these instructions before performing any of these tasks.

Always inspect, operate, and maintain this tool in accordance with American National Standards Institute Safety Code of Portable Air Tools (ANSI B186.1) and any other applicable safety codes and regulations.

These tools are rated at 90 psi / 6.2 bar max air pressure for safety, top performance, and maximum durability of parts; do not exceed this pressure while the tool is running.

Always shut off air supply, drain hose of air pressure and disconnect tool from air supply when not in use, before changing accessories, or when making repairs.

Never direct air at yourself or anyone else.

Always wear impact-resistant eye and face protection when operating or performing maintenance on this tool.

High sound levels can cause permanent hearing loss. Always use hearing protection when using this tool as recommended by your employer or OSHA regulation.

Do not wear jewelry or loose fitting clothes.

Do not use quick disconnect couplings at tool. See operating instructions for proper set up.

Whipping hoses can cause serious injury. Always carefully check for damaged or loose hoses and fittings before operating this tool.

Avoid direct contact with accessories during and after use. Gloves should be worn to reduce the risk of cuts or burns.

Use only sockets and accessories rated for use with Impact Wrenches which are in good condition. Sockets in poor condition or hand sockets and accessories can shatter and cause injury.

Never run the tool off of the work. The tool may run too fast and cause the accessory to be thrown off of the tool.

Serious injury can result from over-torqued or under-torqued fasteners. Assemblies requiring a specific torque must be checked using a torque meter.

"Click" torque wrenches do not check for potentially dangerous over-torque conditions.

Slipping, tripping, and/or falling while operating air tools can be a major cause of serious injury or death. Be aware of your surroundings and any excess hose left on the walking or working surface.

Pneumatic tools can cause vibration in use. Vibration, repetitive motions or uncomfortable positions over extended periods of time may be harmful to your hands and arms. Discontinue use of tool if discomfort, tingling feeling or pain occurs. Consult a physician before resuming use if any of these symptoms occur.

Do not stretch or overreach while using this tool.

If tool appears to malfunction, remove from service immediately and arrange for repair.

Never use tool if there is any chance of coming into contact with line electricity.

Use only Sunex certified spare parts for any repair made to tool. Repairs should only be performed by properly trained persons.

Do not lock, tape or wire the tool valve in the "on/off" position.

Do not allow the exhaust air to come in contact with hot surfaces or flames.

Avoid inhaling dust or handling debris from the work process, which can be harmful to your health. Use dust extraction and wear respiratory protective equipment when working with materials which produce airborne particles.

Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:

-Lead from lead based paints

-Crystalline silica bricks and cement and other masonry products

-Arsenic and chromium from chemically-treated

lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Additional Safety Warnings

Do not modify this tool or its accessories.

This tool is not recommended for use in explosive atmospheres or underwater use.

Operators and maintenance personnel must be physically able to handle the bulk, weight, and power of this tool.

This tool is for professional use only.

SAFETY INSTRUCTIONS - DO NOT DISCARD - GIVE TO USER

SX556-6: Parts Breakdown & Operating Manual

2

Rev. 5/7/12

Instruction Manual

This product is designed to tighten or loosen threaded fasteners. No other use is permitted.

Air Supply Requirements

Tool is designed to operate at 90 psi (6.2 bar) at free speed measured at the tool, of clean, dry air. Operating this tool at higher pressures will drastically reduce the tool life and could cause injury.

The air inlet thread on this tool is a standard 1/2" NPT. Line pressure should be increased for any unusually long air hose run (over 25 feet). Minimum hose diameter should be 1/2" I.D. and all fittings should have the same inside diameter. See diagram below for proper air supply setup.

 

 

Whip Hose

 

Air Supply

Do Not Install

 

 

Filter

 

 

 

Quick Coupling

Nipple

 

Nipple

 

Here

 

 

 

 

 

Leader

Quick Coupler

Oiler

Regulator

 

Hose

 

 

Drain Daily

 

 

 

 

Lubrication

Lubricate the tool each day after use with quality SAE #10 air motor oil. Add the oil to the air inlet or into the hose at the nearest connection to the air supply then run the tool until all excess oil is expelled from the exhaust. Total oil quantity needed for this procedure is approximately 1 ounce.

Operation

This tool is an impacting tool and not a torque meter. When specific torque is required, it must be checked with a torque meter after fitting the fastener with the Impact.

If a nut does not move within five seconds, use a larger size Impact. Do not use Impact Wrench beyond rated capacity, as this can drastically reduce the tool life.

Specifications

 

Square Drive Size

...............................................1" (25.4mm)

Max. Torque....................................

1,600 Ft. Lbs. (2,169 Nm)

Working Torque................

100 - 1,200 Ft. Lbs. (136-1627 Nm)

Free Speed...........................................................

4,000 RPM

Length.........................................................

22.5" (571.5mm)

Weight......................................................

26.2 Lbs. (11.9 kg)

Avg. Air. Cons.............................................

10 cfm (283 l/min)

Air Inlet...................................................................

1/2" NPT

Min. Hose Size..........................................

1/2" I.D. (12.7mm)

SX556-6: Parts Breakdown & Operating Manual

3

Rev. 5/7/12

Sunex Tools SX556-6 User Manual

SX556-6

1" DRIVE IMPACT WRENCH WITH 6" ENTENDED ANVIL

REF.

PART

 

NO.

NO.

DESCRIPTION

1

253

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

8

 

 

 

 

 

5

 

 

 

 

 

 

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

7

 

 

 

 

16

 

 

 

 

 

18

19

 

 

 

 

 

 

 

 

 

 

 

15

 

 

32

 

 

 

 

 

 

 

 

 

 

17

 

 

31

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

26

 

 

 

 

 

26

 

 

 

 

 

 

25

 

 

 

 

29

 

 

 

 

 

27

28

 

 

 

 

 

 

 

 

 

 

24

 

 

 

 

 

 

 

REF.

PART

 

 

 

 

QTY.

 

NO.

NO.

 

DESCRIPTION

13

12

14 23

21

 

 

 

22

 

 

 

20

 

 

 

 

53 2

33

 

 

 

 

 

 

 

 

52

 

 

 

 

36

 

 

 

 

34

35

 

 

 

 

43

 

 

 

 

45

44

 

 

 

 

 

 

 

 

46

 

 

 

 

42

47

 

37

 

 

 

 

 

 

 

11

 

 

48

 

 

 

 

49

 

 

38

41

 

 

 

 

50

 

40

 

 

39

 

 

 

51

QTY.

 

 

 

 

 

1

RS55601

Screw

4

 

2

RS55602

Lock Washer

8

3

 

Oil Seal (Incl. w/ #5)

1

4

RS55604

Hex Socket Head Set Screw

1

5

RS55605

Front Casing Assy. (Incl. #3, 5, 9)

1

6

RS55606

Lock Washer

4

7

RS55607

Hex Socket Cap Screw

4

8

RS55608

Side Handle

1

9

 

Anvil Bushing (Incl. w/ #5)

1

10

RS55610

Front Washer

1

11

RS55611

O-Ring

1

12

RS55612

Retainer Ring

1

13

RS113713

Extended Anvil (Incl. #12-14)

1

14

RS55614

O-Ring

1

15

RS55615

Hammer Cage

1

16

RS55616

Hammer

1

17

RS55617

Hammer Cam

1

18

RS55618

Spacer

1

19

RS55619

Front Cylinder Gasket

1

20

RS55620

Motor Housing Assy. (Incl. #20, 22, 23, 26, 27)

1

21

RS55621

All-Metal Locking Nut

4

22

 

Bearing (Incl. w/ #20)

1

 

23

 

Front Plate (Incl. w/ #20)

1

 

24

RS55624

Rotor

1

 

25

RS55625

Vane (pack of 5)

1

 

26

 

Spring-type Straight Pin (Incl. w/ #20)

2

 

27

 

Cylinder (Incl. w/ #20)

1

 

28

RS55628

Spring-type Straight Pin

1

29

RS55629

Rear Plate

1

30

RS55630

Bearing

1

31

RS55631

Rear Cylinder Gasket

1

32

RS55632

Rear Casing Assy. (Incl. #32, 37, 45, 46)

1

33

RS55633

Hex Socket Cap Screw

4

34

RS55634

Spring-type Straight Pin

1

35

RS55635

Spring-type Straight Pin

1

36

RS55636

Trigger

1

37

 

Reverse Valve Bushing (Incl. w/ #32)

1

38

RS55638

Reverse Valve Assembly (Incl. #38-41)

1

39

 

Steel Ball (Incl. w/ #38)

1

40

 

Spring (Incl. w/ #38)

1

41

 

Spring-type Straight Pin (Incl. w/ #38)

1

42

RS55642

Spring-type Straight Pin

1

43

RS55643

O-Ring

1

44

RS55644

Screw

1

45

 

Throttle Valve Bushing (Incl. w/ #32)

1

46

 

Rubber Seal (Incl. w/ #32)

1

47

RS55647

Throttle Valve Plunger

1

48

RS55648

Steel Ball

1

49

RS55649

Spring

1

50

RS55650

O-Ring

1

51

RS55651

Air Inlet Connector

1

52

RS55652

Rubber Shield

1

53

RS55653

Flat Washer

8

Also available: RS556TK Tune-Up Kit (Incl. #3, 11, 12, 14, 19, 25 (5), 31, 43, 46, 50)

SX556-6: Parts Breakdown & Operating Manual

4

Rev. 5/7/12

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