Sundown Audio SFM SERIES, SFM145, SFM205, SFM220, SFM160 Operator And Parts Manual

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FLAIL MOWER
SFM SERIES
MODELS SFM145-160-175-205-
OPERATOR'S
AND
PARTS MANUAL
Tirth Agro Technology Pvt. Ltd.
ISO 9001:2008 Certified Company
REV_DIC_2014_ENG
Congratulation for purchasing your new SUNDOWN Flail Mower! This machine has been designed and manufactured following all safety and quality requirements needed for a safe and satisfactory use over time. A careful reading of this manual will permit you to familiarize with your new equipment, and will provide you all the tools needed to use it safely. A proper maintenance and knowledge of the safety rules of use will allow to obtain the best performance and a long service life of the machine.
The Safety Alert Symbol used throughout this manual and on safety decals of the machine indicates the presence of potential hazard to the operator. When you see this symbol, be alert and carefully read the message that follows it.
The Safety Alert Symbol is used in conjunction with following Signal Words, according to the
degree of possible injuries that may result operating the implement:
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
IMPORTANT
Indicates instructions or procedures that, if not observed, can cause damage to equipment or environment.
NOTE
Indicates helpful information.
READ, UNDERSTAND, and FOLLOW the safety messages following the Safety Alert Symbol and Signal Words. Failure to comply with safety messages could result in serious bodily injury or death.
TO THE PURCHASER
This manual contains valuable information about SUNDOWN FLAIL MOWER. It
has been carefully prepared to give you helpful suggestions for operating, adjusting,
servicing repair parts.
Keep this manual in a convenient place for quick and easy reference. Study it
carefully. You have purchased a dependable and sturdy tiller, but only by proper care
and operation can you expect to get the service and long life designed and built into
it.
RIGHT-HAND AND LEFT-HAND sides are determined by watching from the tractor side.
Sometime in the future your tiller may need new parts to replace those are
worn or broken. If so, go to nearest SUNDOWN dealer and provide him the model
and part number.
Customer information
Name ____________________________________________________________
Purchased from_____________________________________________________
Purchased date______________________________________________________
Model No.__________________________________________________________
Serial No.___________________________________________________________
TABLE OF CONTENS
1. ABOUT THIS MANUAL 5
2. INTRODUCTION 5
2.1. MACHINE IDENTIFICATION 5
2.2. INTENDED USE 6
2.3. MAIN PARTS DESCRIPTION 7
2.4. CONFIGURATION 8
2.5. TECHNICAL SPECIFICATION 9
3. SAFETY 10
3.1. GENERAL SAFETY INSTRUCTIONS 10
3.2. EQUIPMENT SAFETY INSTRUCTIONS 11
3.3. OPERATING SAFETY INSTRUCTIONS 12
3.4. TRANSPORTING SAFETY INSTRUCTIONS 13
3.5. MAINTENANCE SAFETY INSTRUCTIONS 14
3.6. STORAGE SAFETY INSTRUCTIONS 15
3.7. SAFETY LABELS 15
4. SET UP 19
4.1. CONNECTING TO THE TRACTOR 19
4.2. DRIVELINE INSTALLATION 20
4.3. TRACTOR-FLAIL MOWER STABILITY 21
5. OPERATING 22
5.1. STRT-UP 22
5.2. OPERATING INSTRUCTIONS 23
5.3. ADJUSTMENTS 25
5.4. STOPPING AND DISCONNECTION 32
5.5. TRASPORTATION 32
6. MAINTENANCE 33
6.1. ROTOR TOOLS REPLACEMENT 33
6.2. GEARBOX LUBRICATION 35
6.3. ROTOR BEARINGS LUBRICATION 36
6.4. ROLLER BEARINGS LUBRICATION 36
6.5. WHEELS BRACKETS LUBRICATIONS 37
6.6. 3-POINT HITCH LUBRICATION 37
6.7. DRIVE BELTS REPLACEMENT 38
6.8. DRIVESHAFT MAINTENANCE 38
7. STORAGE 38
8. SCRAPING 38
9. TROUBLESHOOTING 39
10. TORQUE VALUES TABLE 40
11. SPARE PARTS 40
12. WARRANTY 53
13. “CE” DECLARATION OF CONFORMITY 53
1. ABOUT THIS MANUAL
The operator must read the manual for a correct understanding of the hazards that may present when ope­rating the Flail Mower, as well as for obtain optimum performance from the machine. The manual is part of the machine, it must be kept in good condition and remain with the machine even in case of resale, until its demolition. In case of loss or damage, request a new copy to the Manufacturer or your Dealer. The information, descriptions and illustrations in this manual describe the state of the product at the time of its publication, and may not reflect the product in the future. The Manufacturer reserve the right to make design improvements or changes in specifications without incurring in any obligation to install them on units previously sold. Text, illustrations and drawings of this manual cannot be disclosed or transmitted, in whole or in part, to third parties without the written permission of the Manufacturer. All rights are reserved.
2. INTRODUCTION
2.1. MACHINE IDENTIFICATION
Each Flail Mower is provided with a plate for unique identification (see position in picture below), showing the CE
marking together with following information:
• Manufacturer name and address
Type of machine (“TYPE”)
• Model of machine (“MODEL”)
• Serial number (“SERIAL No.”)
• Construction year (“YEAR”)
• Machine weight (“MASS”)
• Speed required at Implement Input Connection (“INPUT”).
Its recommended to note down all data shown on the plate. Any request for assistance or information regarding the machine must be directed to the Manufacturer or
Dealer always referring to the model and serial number as shown on the plate affixed to the machine.
2.2. INTENDED USE
The FLAIL MOWER is designed specifically for cutting grass and for shredding fibrous and wood stalks, corn And branches up to a diameter of 8 cm, depending on the type of tool used. The Flail Mowers are designed to be mounted on tractors equipped with hydraulic lift and universal three point hitch that can support the implement weight, and driven by the power of the tractor through the PTO driveshaft. The tractors used to operate the FLAIL MOWER must have the following requirements:
Hitch Category: 3-point hitch, I/II Category standard PTO: 540 RPM, 6-spline, 1 3/8 Z6
Horsepower: 30-60 HP
DANGER
Any use of the machine other than the intended use is non-intended use, and is to be considered as unauthorized and dangerous. The manufacturer assumes no liability for damage resulting from non­intended use.
2.3. MAIN PARTS DESCRIPTION
1. Flail Mower frame
10. Raks
2. Lower hitch
11. Shredding room
3. Lower hitch pin
12. Roller
4. Upper hitch pin
13. Parking stand
5. Upper hitch
14. Side skid
6. PTO shield
15. Cardan driveshaft
7. Implement Input Connection
16. Driveshaft support
8. Gearbox with free wheel inside
17. Tie-rod
9. Side transmission case
18. Hydraulic hoses
NOTE
To make the illustrations more clear, some images of this manual may refer to machines lacking of some components (e.g. safety devices and barriers).
2.4. CONFIGURATIONS
The FLAIL MOWER can be set in different configurations. The standard configuration can be changed applying one or more optional parts, listed below:
STANDARD CONFIGURATION
Mobile arc with hydraulic cylinder
Rear roller
Standard rear cover
“Y” blades or hammers
OPTIONAL
Mechanical shifting device (instead of hydraulic cylinder)
Rear cover with raks (instead of standard rear cover)
• Rear floating wheels (instead of rear roller)
2.5. TECHNICAL SPECIFICATIONS
Technical specification of all models is as given in table.
SPECIFICATION
220
237x85x113
220
87’’
30-60
Cat. I/II
56
28
540
2083 4 belts
BX type
30
6.25’’
159 378 506
205
222x85x113
205
80”
30-60
Cat. I/II
52
26
540
2083 4 belts
BX type
30
6.25’’
159 378 482
175
192x85x113
175
69”
30-60
Cat. I/II
44
22
540
2083 4 belts
BX type
30
6.25’’
159 378 434
160
177x85x113
160
63”
30-60
Cat. I/II
40
20
540
2083 4 belts
BX type
30
6.25’’
159 378 412
145
162x85x113
145
57”
30-60
Cat. I/II
36
18
540
2083 4 belts
BX type
30
6.25’’
159 378 388
130
145x85x113
130
51" 30-60
Cat. I/II
32
16
540
2083 3 belts
BX type
30
6.25’’
159 378 366
115
130x85x113
115
45" 30-60
Cat. I/II
28
14
540
2083 3 belts
BX type
FIX
MOUNTING
159 378 320
100
115x85x113
100
39" 30-60
Cat. I/II
24
12
540
2083 3 belts
BX type
FIX
MOUNTING
159 378 300
85
100x85x113
85
33" 30-60
Cat. I/II
20
10
540
2083 3 belts
BX type
FIX
MOUNTING
159 378 278
Cm
cm inches
HP
-
N.
N. rpm rpm
-
cm inches
mm mm
Kg
MODEL
SPECIFICATION
Working width
Recommended tractor HP
3-point hitch type
Number of blades Number of hammers
PTO input speed
Rotor speed Side transmission
Side shift (max)
Rotor diameter Rotor swing
diameter
Approx Weight (driveline not
included)
3. SAFETY
Proper use of the equipment, a strict observance of the safety messages listed below and application of all reasonable practices to avoid any risks, prevents accidents or injury, allows the machine working better and longer, and minimize the failures. The manufacturer assumes no liability for any damage resulting from not applying the behavioral rules indicated into the manual.
3.1. GENERAL SAFETY INSTRUCTION
DANGER
The machine must be used only by authorized and well trained operators. The operator must have read and understood the instructions of this manual, it must make adequate preparation for the proper use of the machine and must hold a driving license. In case of doubt about the use of the machine and/or the interpretation of this manual, the operator must contact the Manufacturer or the Dealer.
WARNING
The manual must always remain with the machine. In case of loss or damage, request a new copy to the Manufacturer or your Dealer.
WARNING
Follow strictly the rules prescribed by the safety pictograms applied to the machine.
WARNING
Be sure that all safety pictograms are legible. If pictograms are worn, they must be replaced with others obtained from the Manufacturer, and placed in the position indicated by this manual.
DANGER
Before using the machine, make sure that all safety devices are installed and in good working conditions. In case of damages of shields, replace them immediately.
DANGER
Is absolutely forbidden to remove or alter safety devices.
DANGER
Before starting, and during operation of the Flail Mower, make sure there are no people or animals in the opera- tion area: the machine can project material from the back, with risks of serious injury or death.
DANGER
Pay maximum attention to avoid any accidental contact with rotating parts of the machine.
DANGER
During operation, adjustment, maintenance, repairing or transportation of the machine, the operator must always use appropriate Personal Protective Equipment (PPE).
DANGER
Do not operate the implement while wearing loose fitting clothing that can give rise to entanglement in parts of the machine.
DANGER
Do not operate the implement when tired, not in good condition or under the influence of alcohol or drugs.
CAUTION
If the use of the machine is required at night or in conditions of reduced visibility, use the lighting system of the tractor and possibly an auxiliary lighting system.
3.2. EQUIPMENT SAFETY INSTRUCTION
WARNING
Use the Flail Mower for its intended purpose only. Improper use can damage the Flail Mower and cause serious injury to persons, animals, or death.
DANGER
The machine should be used by a single operator driving the tractor.
WARNING
Any unauthorized modification of the machine may cause problems in safety and relieves the Manufacturer From any liability for damages or injuries that may result to operators, third parties and objects.
WARNING
Before using the machine, familiarize yourself with its controls and its working capacity.
WARNING
Do not leave the Flail Mower unattended with tractor engine running.
WARNING
Keep the machine clean from debris and foreign objects which may damage functioning or cause injury.
WARNING
Do not use the machine if the category of the connecting pins of the Flail Mower does not match that of the trac- tor hitch system.
WARNING
Do not use the machine with missing bolts, screws, pins or safety pins, safety guards etc.
WARNING
Never use the machine to transport or lift people, animals or objects.
WARNING
Make certain, by adding front ballast, that at least 20% of the total weight (tractor, implement and ballast) is on the front axle of the tractor, to ensure stability.
WARNING
Before engaging the tractor PTO, make sure the tractor PTO speed is set as required for the Flail Mower (540 rpm). Do not over speed PTO or machine breakage may result.
DANGER
Do not operate the Flail Mower if the driveshaft is damaged. The driveshaft could be subject to breakage during operation, causing serious injury or death. Remove the driveshaft and replace it with an undamaged.
WARNING
With Flail Mower disconnected from tractor, rest the driveline on the provided support of the Flail Mower.
3.3. OPERATING SAFETY INSTRUCTION
WARNING
Before using the machine, be sure to have cleared the operating area from obstacles (stones, branches, debris, etc...). Mark all the obstacles that cannot be eliminated (e.g. by means flags).
DANGER
Never engage the tractor PTO in the presence of people close to the driveshaft. The body, hair or clothing of a person can get caught in rotating parts, causing serious injury or death.
DANGER
Before engaging the PTO and during all operations, make sure that no person or animal is in immediate area of action of the machine. Never use the Flail Mower if people are in his working area.
DANGER
Its absolutely forbidden to stand near the Flail Mower with moving parts.
WARNING
The operator must operate machine lifting/lowering only from the driving seat of the tractor. Do not per­form lifting maneuvers on side or behind the tractor.
WARNING
Before making changes in direction, turns or going in reverse, slightly lift the Flail Mower from the ground after disengaging the power take-off, to avoid damage to the machine.
DANGER
In presence of steep slopes (greater than 15 degrees) the tilling action may cause instability of the tractor with risk of serious injury or death hazard. Consult the manual for the tractor to determine the maximum slope that the tractor is able to deal with.
DANGER
Always disengage the PTO before raising the Flail Mower, and never engage the PTO with the Flail Mower in the raised position. The machine might throw objects at high speed, causing serious injury or death.
WARNING
Never leave the driver’s seat when the tractor is turned on. Before leaving the tractor, lower the Flail Mower to the ground, disengage the PTO, insert the parking brake, stop engine and remove the key from the control panel.
DANGER
The PTO shields of tractor and implement side, the driveshaft shielding and the driveshaft retaining chains must be properly installed and in good condition, to avoid risk of entanglement with serious injury or death.
DANGER
Before engaging the PTO of the tractor, always make sure that the driveshaft is mounted in the correct direction, and that its clamping elements are properly connected both to tractor side and to Flail Mower side.
WARNING
Stop operating immediately if blades strike a foreign object. Repair all damage and make certain rotor and blades are in good condition before resuming operation.
WARNING
Always disengage the tractor PTO when the driveshaft exceed an angle of 10 degrees up or down while operating. An excessive angle with driveshaft rotating can break the driveshaft and cause flying projectiles.
CAUTION
Prolonged use of the Flail Mower can cause overheating of the gearbox. Do not touch the gearbox during use and immediately after, it could be extremely hot and cause severe burn.
WARNING
All adjustment operations on the Flail Mower must be performed by qualified and trained operators, with the trac- tor engine off, the PTO disengaged, the Flail Mower lowered to the ground or on security stands, the ignition key off and the parking brake set.
3.4. TRANSPORTING SAFETY INSTRUCTION
WARNING
Before transporting the machine, determine the stopping characteristics of the tractor and implement.
WARNING
Transport only at speeds where you can maintain control of the equipment.
WARNING
When driving on roads, the implement must be in transport position adequately raised from the road surfa­ce, with tractor lifting hydraulics locked so that the Flail Mower cannot be lowered accidentally.
DANGER
The implement may be wider than the tractor. Pay attention during transporting to persons, animals or obstacles exposed.
WARNING
When turning, use extreme care and reduce tractor speed.
WARNING
Do not operate the tractor with weak or faulty brakes or worn tires.
CAUTION
Always use tractor lighting system and auxiliary lighting system for an adequate warning to operators of other vehicles, especially when transporting at night or in conditions of reduced visibility.
PERICOLO
In case is required the lifting of the machine, make sure that the lifting device chosen is suitable to perform the operation safely, and use only the lifting points prescribed on Flail Mower.
3.5. MAINTENANCE SAFETY INSTRUCTION
WARNING
All maintenance and repairing operations must be performed by qualified and trained operators, with the tractor engine off, the PTO disengaged, the Flail Mower lowered to the ground or on security stands, the ignition key off and the parking brake set.
WARNING
Perform repairs and replacements necessary to the machine using only original spare parts provided by the manufacturer or your Dealer.
DANGER
Perform maintenance operations always using appropriate Personal Protective Equipment (protective eye glasses, hard hat, hearing protection, safety shoes, overall and work gloves, filter mask).
CAUTION
Before any maintenance operation, make sure that the parts which may become hot during use (gear box) have cooled.
WARNING
Do not perform repairs that you do not know. Always follow the manual instructions and in case of doubt contact the Manufacturer or your Dealer.
DANGER
Do not swallow fuels or lubricants. In case of accidental contact with eyes, rinse well with water and con­sult a doctor.
3.6 STORAGE SAFETY INSTRUCTIONS
WARNING Never leave the tractor unattended with the tiller in lifted position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing.
DANGER
Following operation, or before unhooking the tiller, stop the tractor, set the brakes, disengage the PTO, lower the attached tiller to the ground, shut off the engine, remove the ignition key and wait for all moving parts to stop.
DANGER
Make sure all parked machines are on a hard, level surface and engage all safety devices.
CAUTION
Place support blocks under tiller as needed to prevent unit from tipping over onto a child and/or an adult. A tiller that tips over can result in injury or death.
CAUTION
Store the unit in an area away from human activity.
3.7 SAFETY LABELS
The safety labels applied on the machine give fundamental information for using the machine safely.
Make sure safety labels are in good conditions. If pictograms are worn, they must be replaced with others obtained from the manufacturer and placed in the position indicated by this manual.
Make sure the safety labels are legible. If necessary, wipe them by a cloth, with soap and water.
SAFETY LABELS POSITION AND DESCRIPTION
1
Disengage the PTO, turn off the tractor engine,
remove the key and ensure that all rotating parts have
stopped before approaching the implement.
Read the operator’s manual before performing any
maintenance operation.
Thrown or flying objects hazard
2
Safety Wear
3 Crushing hazards & Thrown or Flying objects hazards. 4
Operate only with 540 rpm PTO.
5
Rotating Gears
6
Oil filling point
7
Lifting point
8
Grease filling point
9
Hand Hazard
4. SET UP
The Flail Mower is delivered equipped with a driveshaft and related operating manual. When the machine is delivered, check that there is no damage to the Flail Mower or driveshaft. In case of damage or missing parts immediately notify the Manufacturer or your Dealer. Because of his size, the machine could be delivered with some parts to be assembled. In this case, the assembly of such parts is an owners task, and must be performed carfefully, with referen­ce to the tables of the Spare parts section.
WARNING
For proper tightening torques of bolts and screws, refer to the table in this manual.
4.1. CONNECTING TO THE TRACTOR
The FLAIL MOWER is designed to be mounted on tractors equipped with 3-point Hitch Category I (ISO 730 standard).
To connect the Flail Mower to the tractor the operator must do the following:
drive the tractor in reverse, up to align the rear lifting arms to lower hitches of the Flail Mower in parking (see picture below);
set the tractor’s parking brake, stop engine, remove the ignition key and get off the tractor;
connect the lifting arms of the tractor to the lower hitches of the Flail Mower, and the 3-point top link to
the upper hitch of the Flail Mower, through the use of the pins and the relative safety split pins;
raise the Flail Mower until PTOs of tractor and machine are at the same height, then adjust the 3-point top link so that the front of the machine is leveled to the back (the axis of the Flail Mower PTO must be parallel to the ground), in order to limit stress transmitted to the Flail Mower through the cardan shaft;
• make sure that left side of the Flail Mower is leveled with the right, by adjusting the tractor lifting arms,
then lock the arms to prevent swinging that could compromise the stability of tractor and machine;
finally adjust the parking stand, placing it at the highest point by means of the related elastic pin.
WARNING
Before connect the Flail Mower to the tractor, make sure that tractor and Flail Mower are on a flat, stable and dry surface
4.2. DRIVELINE INSTALLATION
The SFM gearbox unit is equipped with a free wheel inside, able to absorbe the rotor inertia during stop­ping, and to prevent possible damage to the transmission system machine-tractor that would be caused by an instantaneous stop of the rotor. Consequently, the use of a cardan shaft with free wheel is not required.
Before installing the driveshaft, the operator must read the manuals of driveshaft and tractor, checking in particular that rpm and direction of rotation of the tractor PTO match those of the Flail Mower. If the direction of rotation of the PTO tractor does not match that of the machine, contact the Manufacturer or your Dealer. To connect the driveshaft to the tractor and implement, the operator must:
park tractor and Flail Mower on a flat surface, with parking brake set, engine off, and ignition key removed;
check that safety devices of driveshaft, Flail Mower and tractor are in good condition, otherwise provide for their replacement;
remove the PTO shield of the Flail Mower through the fixing screws;
position the driveshaft turned towards the implement side;
insert the hub on the Flail Mower PTO, then ensure its tightening onto shaft through its fastener;
replace the PTO shield of the Flail Mower through the fixing screws;
insert the driveshaft yoke on the tractor PTO, then ensure its tightening onto shaft through its fastener;
hook to the tractor and Flail Mower the two retaining chains of the the driveline shielding, to prevent
shielding rotation during functioning of the machine.
DRIVELINE LENGTH CHECK
Before operating the Flail Mower, ensure that the size of driveshaft is adequate. The driveshaft supplied with the machine has a standard length, therefore it may need an adaptation of the length, depending of the tractor which the Flail Mower is combined.
The length of the driveshaft must be such to:
avoid bottom out of the transmission tubes, when the driveshaft is in compressed position (when Flail Mower is raised up off the ground);
ensure an overlapping of the transmission tubes enough to transmit the torque required, when the driveshaft is in max extension (when Flail Mower is in its lowest position in the ground).
When the driveshaft is at its minimum length (max compressed position), there must be at least a 2 cm of distance between the ends of each transmission tube and the yokes side. When the driveshaft is at its maximum operational extension, there must be an overlap between the tubes profiles of 15 cm at least.
FLAIL MOWER - SFM
Series
max extenDeD
position
15
cm
max
compResseD
position
2
cm
A driveshaft too long may cause structural damages to the tractor and machine. If the driveshaft is too long, it may be adapted by removing it and shortening the tubes according to the instructions provided by the Manufacturer in its use and maintenance manual.
A driveshaft too short can cause disengage of the tubes during operation, with severe hazard for the ope­rator and structural damage to the tractor and machine. If the driveshaft is too short, it must be replaced with a longer one. In this case contact the Manufacturer or your Dealer.
IMPORTANT
• before operating the Flail Mower the first time, make sure that the driveshaft is lubricated in
accordance with how indicated in the instruction booklet;
• before operating the Flail Mower the first time, and after long periods of inactivity, make sure that the
driveline clutch has run a short “run in” in accordance with what indicated in the instruction manual of the Manufac- turer, removing the possible oxidation of the components that may compromise the correct slipping during the usage (see also section “Maintenance”);
always engage the tractor PTO at low rpm to minimize the effect of the peak torque on the driveline and
the machine.
4.3. TRACTOR-FLAIL MOWER STABILITY
The weight of the machine modifies the stability of the system tractor-Flail Mower, resulting in loss of steering
control and braking.
The front axle of the tractor should always loaded with at least 20% of the overall weight of the system tractor-Flail Mower.
CAUTION
Check the lifting capacity and stability of the tractor making sure the following relations are complied with (see table below for definitions):
• M x (S1+S2) ≤ 0.2 x T x i + Z x (d+i)
• M ≤ 0.3T
If this not occurs, apply the front ballast required. To determine the appropriate characteristics of the ballast, refer to the manual of the tractor.
T
Z
M
0.2 T
d i s1 s2
i = Tractor wheelbase (cm) d = Distance between front axle and ballast center of mass (cm) T = Weight of tractor + operator (75 kg) Z = Ballast weight (kg) M = Implement weight (kg) s1 = Distance between rear axle and lower hitch points (cm) s2 = Distance between lower hitch points and implement center of mass = 61 cm
5. OPERATING
Before operate the Flail Mower, make sure you have read and understood the operating manuals of the Flail Mower, tractor and PTO shaft, and followed what is described in the section “Set Up”.
DANGER
During operation, adjustment, maintenance, repairing or transportation of the machine, the operator must always use appropriate Personal Protective Equipment (PPE). Before starting work, ensure that all machine guards are in good conditions and fully functional. During operation, the machine can throw material from the back: prevent people and animals to approach the operational area.
5.1. START-UP
WARNING
Before conducting the above inspections and service, make sure the tractor engine is off, all rotation parts are completely stopped and the tractor is in park with the parking brake engaged. Make sure the machine
is resting on the ground or securely blocked up and the tractor lifting hydraulics locked.
Before the start up and before each use, perform the following pre-operation inspections and service of the implement:
check that the machine has not damaged functional parts and has all mechanical parts in good condi-
tion. Repair and / or replace the damaged parts;
check that the machine has no missing parts (pins, safety pins, plugs oil ...). Restore the missing parts;
check that all guards and safety devices have no damages and are properly positioned. Repair and / or
replace the damaged shieldings, restore the correct position;
verify that the PTO driveshaft is properly installed (see section: Connection of the drive shaft);
check the presence of lubricant in all greasing points of the machines (driveshaft, supports...) (see sec-
tions: Maintenance / Driveline and Maintenance / Support rotor);
check for oil leaks from the gearbox or the transmission side cover. Identify the reason of loss, then
repair and / or replace the damaged components;
check the correct oil level in the gearbox and in transmission side box (see section maintenance);
check that blades are not excessively worn and the relating hardware is correctly tightened (see section
Maintenance);
check that all the machine hardware is properly tightened. Refer to the tightening table in the manual
for proper torque values;
check that all safety decals are correctly positioned, in good condition and legible. Replace any dama-
ged decals;
check that there is no constraints that may prevent the movement of equipment. Remove any con-
straint.
Before the start up and before each use, make the following checks on the operating area identified for shredding:
check that area is clear of foreign objects (rocks, branches or debris). Remove any obstacle and visibly
highlight obstacles that cannot be eliminated (e.g. by means flags);
make sure in the working area exposed there are no people or animals;
Once all the checks above have been done, start the tractor and the Flail Mower as follows:
start the tractor and engage the PTO at low rpm, making sure that the Flail Mower is NOT in the raised
position but close to the ground, then increase the speed engine until to 540 rpm;
lower the machine on the ground and simultaneously start driving the tractor at low speed. Subsequen-
tly increase the ground speed depending on ground conditions;
if the environmental temperature is extremely cold, its recommended to wait a few minutes with the
PTO of the tractor at low rate before lowering the Flail Mower completely on the ground;
drive for a while operating the Flail Mower, then stop the tractor to check the quality of the work
perfor- med. If you need to get off the tractor, lift the Flail Mower just out of the ground, reduce engine speed and disengage PTO, set the parking brake, stop engine and remove the ignition key.
If the cutting height and/or the quality of the shredding are not as desired, correct them by adjusting the roller or the wheels (see sections “Adjustments”).
5.2. OPERATING INSTRUCTIONS
During operations:
always keep the tractor engine at rpm rate ensuring to the Flail Mower the right power required for the
use;
• always keep a tractor speed adequate to working conditions (from 2 to 10 km/h approx.).
• choose a driving pattern that provides the maximum pass length and minimizes turning;
when working in the hills, if you can do “climbing” in the sense of the slope, in any case do not work
along the hillsides, making the steps from top to bottom to reduce the terrace. Where possible always try to «work up» the slope. If this is not possible avoid hoeing along the contours of the hill and hoe up and down the slope to avoid a terracing effect;
always perform changes and reverse of direction with PTO disengaged and the Flail Mower slightly lifted
from the ground to avoid damage to the machine;
periodically check for foreign objects wrapped around the rotor shaft and remove them, after disenga-
ging PTO, turning off tractor engine, and removing ignition key;
if the rotor strikes a foreign object, stop operating immediately, idle the engine speed and disengage
the PTO. Wait for stopping of all rotating parts, then raise the implement and proceed to check and remove the object, after stopped the tractor, set the parking brake, stopped engine and removed the ignition key. Repair any damages immediately, and make sure rotor is in good condition before restar­ting operation;
avoid overheating of the gearbox due to materials extremely difficult to shred, in order to avoid dama-
ges of the gearbox.
Typical problems that may occur operating the Flail Mower are described into Troubleshooting section, together with their solutions.
5.3. ADJUSTMENTS
WARNING
All adjustment operations must be performed with the tractor engine off, the PTO disengaged, the Flail Mower lowered to the ground or on security stands, the parking brake set and the ignition key off.
CUTTING HEIGHT ADJUSTMENT
The cutting height of the Flail Mower is determined by the vertical position of the rear roller (or the pivoting wheels) on the machine. Lifting up the roller (or the wheels) the tools of the rotor get closer to the ground, reducing the cutting height. On the contrary, lowering the roller (or the wheels) the tools increase their distance from the ground, increasing the cutting height. After a change of the working height, make sure that the tools of the rotor are not interfering with the soil: a direct contact with the ground would facilitate the rapid wearing of the tools.
If the Flail Mower is provided with a stabilizer roller, to adjust the cutting height:
Lift the Flail Mower, put it on safety stands, then turn off the tractor engine, disengage the PTO, set
the parking brake and remove the key from the panel.
Remove the bolts (1) that secure the roller supports to the frame on the bothe sides;
Position the roller according to the height required;
Replace and tighten the bolts (for the correct torque value refer to the torque table of the manual).
Depending on the different roller positions, it is possible to set four different cutting heights: 32-57-82 and 107 mm.
When finished, make sure that the roller supports are positioned at the same height, and check, with the Flail Mower resting on the ground, that the front of the machine is leveled with the back. If necessary, adjust the level through the 3-point top link of the tractor.
If the Flail Mower is provided with the pivoting wheels, to adjust the cutting height (see picture):
lift the Flail Mower, put it on safety stands, then turn off the tractor engine, disengage the PTO, set the
parking brake and remove the key from the panel;
while holding up vigorously the wheel with bracket, remove the snap pin (1);
remove the wheel with bracket and spacers (2) that determine the cutting height;
insert one or more spacers in the lower part of the shaft of the bracket. The number of the spacers
shall be based on the increase of the cutting height desired;
reposition the wheel with bracket into the original place, and put the remaining spacers on top of the
shaft;
reinsert the snap pin;
repeat the same procedure to the opposite wheel, making sure the spacers are positioned exactly like
on the first wheel.
Depending on the different position of the spacers on the shaft, it is possible to set five different cutting
heights: 70-76-89-114 and 145 mm.
When finished, make sure that the pivoting wheels are positioned at the same height, and check, with the Flail Mower resting on the ground, that the front of the machine is leveled with the back. If necessary, adjust the level through the 3-point top link of the tractor.
SKID ADJUSTMENT
The position of the skids can be adjusted by:
Loosening and removeing the bolts (1) that clamp the skids to the side plates of the frame, Reposition the skids according to the needs, and Retightening the bolts (1).
The skids can be placed in 3 different positions but, in the presence of the stabilizer roller ore the pivoting wheels, they have the unique function of protecting the side plates of the frame from any direct contact with the ground. Therefore, make sure the skids are not positioned below the roller or wheels, because the latter two are the devices holding the Flail Mower lifted off the ground (and not the skid).
RAKES ADJUSTMENT
The function of the rear rakes is to obtain a more fine crushing by holding the material within the shred­ding room. It is therefore recommend to perform the racks adjustment immediately after executing the cutting height adjustment.
To do this follow these steps:
remove the upper and lower cotter pins (1) from one of the rakes;
push the rake downwards in order to retain more material inside the shredding chamber and obtain
a more fine crushing. Vice-versa, pull the rake upwards to retain less material inside the shredding chamber and to obtain a more coarse crushing;
insert the split pins (1) on the holes of the rake closest to rear bar;
repeat the procedures adjusting all other rakes to the same height of the first one.
SIDE SHIFTING ADJUSTMENT
The FLAIL MOWERs can be configured with mechanical or hydraulically shifting device.
In case of mechanical shifting device, to shift the side position of the machine, act as described below:
lift the Flail Mower, then turn off the tractor engine, disengage the PTO, set the parking brake and remove
the key from the panel;
unscrew and remove the bolt (1);
Manually move the body of the Flail Mower by pushing from one side, until is reached the position
required overlaying the holes of the mechanical jack;
reinsert the bolt removed earlier and tighten.
In case of configuration with hydraulic cylinder, the side adjustment of the frame is effected by actuating the cylinder directly by the hydraulic control system of the tractor, after performed the connection of the machine hydraulics to the tractor.
BELT TENSIONING ADJUSTMENT
To check the correct belt tensioning of the side transmission, remove the safety cover of the belts by loose- ning the four bolts (1) that secure it to the frame (see picture):
Apply a force of about 10-15 kg on the middle of the belts set, and measure the entity of the consequent deflection of the belts (see picture):
If the deflection is about 10 mm, the tension is correct. If is not so, proceed with the adjustment in the following way (see picture below):
loosen the four nuts (1) under the gearbox which lock it to the frame;
loosen the two bolts (2) fixing the extension tube to the side plate of the frame;
while holding the screw (3), loosen the lock nuts (4);
tighten the tension nut (5) if the tensioning found is too low (deflection of belts higher than 10 mm);
unscrew the tension nut (5) if the tensioning found is too high (deflection of belts lower than 10 mm).
retighten the two bolts (2) fixing the extension tube to the side plate of the frame;
move the gearbox in order to restore the position of the extension tube perpendicular to the side plate
of the Flail Mower;
retighten the four nuts (1) under the gearbox;
reposition the safety cover in his original place.
If the replacement of the set of belts is required:
remove the safety cover of the belts by loosening the four bolts that secure it to the frame
loosen the four nuts (1) under the gearbox which lock it to the frame;
loosen the two bolts (2) fixing the extension tube to the side plate of the frame;
loosen the lock nuts (4) and the tension nut (5) until the extraction of the belts from their seats on the
pulleys is permitted, starting from the external position (a)
reinsert the new belts in succession contrary to what done for the disassembly.
adjust the belt tension according to the indications done above
retighten the two bolts (2) fixing the extension tube to the side plate of the frame;
move the gearbox in order to restore the position of the extension tube perpendicular to the side plate
of the Flail Mower;
retighten the four nuts (1) under the gearbox;
reposition the safety cover in his original place.
a
5.4. STOPPING AND DISCONNECTION
To stop the Flail Mower at the end of a working session:
bring the tractor to a complete stop;
place the transmission in park or neutral;
reduce the engine speed, then disengage the PTO;
wait for stopping of all rotating parts;
lower the implement to the ground;
set the parking brake;
shut down the engine and remove the key before exiting the tractor;
do the cleaning and maintenance required to make the machine ready for later use (see section Mainte-
nance).
WARNING
Never leave the tractor unattended with the implement in the lifted position.
To disconnect the Flail Mower from the tractor (e.g. to make a change of implement):
Adjust the parking stand to the lowest position, through the use of relative retaining pin;
Park the tractor on a dry and level surface;
Reduce the engine speed, then disengage PTO;
Wait for stopping of all rotating parts;
Lower the implement to the ground;
Set the parking brake;
Shut down the engine and remove the key before exiting the tractor;
Place safety blocks under Flail Mower to prevent unit from tipping over onto a child and/or an adult. A Flail Mower that tips over can result in injury or death;
Disconnect the driveline from the tractor PTO and rest it on the provided support of the Flail Mower;
Disconnect the top link and rear lifting arms of the tractor from the Flail Mower hitches;
Check the Flail Mower stability. If needed, place additional safety blocks;
Get on the tractor, start the engine and move away from the Flail Mower slowly;
Make sure the Flail Mower remains stored in a protected area, to prevent that unauthorized
personnel can approach it.
Before a long term storage (e.g. at seasonal end), do cleaning and maintenance operations as specified in sections MAINTENANCE and STORAGE.
5.5. TRANSPORTING
To set the Flail Mower for transportation, perform the following steps:
idle tractor engine, disengage tractor PTO, and wait for stopping of all rotating parts;
lift the Flail Mower until the transport position, making sure the driveline transmission tubes does not
contact tractor or Flail Mower. A minimum gap of 2 cm should be leaved between the tubes and tractor and Flail Mower (see also section Driveline installation);
lock the tractor lifting hydraulics, turn off the engine, set the parking brake, remove ignition key and get off the tractor;
adjust the parking stand to the highest position, through the use of relative retaining pin, to prevent its possible damage during transport.
When driving on public roads, follow strictly all local laws and traffic regulations.
WARNING
When driving on public roads, reduce your speed, be aware of traffic around you and proceed in such a way that faster moving vehicles may pass you safely.
6. MAINTENANCE
Proper and regular maintenance ensures a long life of the equipment, avoids failures and saves time and repair costs. Periodic inspections and maintenance operations described in this section must be performed by operator in the times and terms prescribed. Failure to comply with maintenance prescriptions can compromise the functioning and duration of the machine, and consequently invalidate the warranty. The frequency of maintenance indicated refers to normal conditions of use: it must be intensified in severe operating conditions (frequent stops and starts, prolonged winter season etc ...). Repairs, maintenance and modifications other than those mentioned in this paragraph should NOT be performed without consulting the Manufacturer or your Dealer. Manufacturer, as the case, may give the authorization to proceed with the repair together with all necessary instructions. Wrong or inappropriate repairs or maintenance may generate abnormal operating conditions, equipment damage and generate risks for the operator.
WARNING
For safety reasons, all maintenance operations must be performed with tractor PTO disengaged, Flail Mower stopped and completely lowered to the ground or onto support blocks, parking brake set, tractor engine shut off, and ignition key removed.
IMPORTANT
Respect the environment. Store or dispose of unused chemicals as specified by the chemical Manufacturer.
6.1. ROTOR TOOLS REPLACEMENT
Frequently check the wear condition of the tools on the rotor (Y blades or hammers) through visual inspec­tion. The wear of the tools is very variable depending on the type of trash. Replacement of the tools is necessary when the operator notices increase of power absorption during ope­rations, or when the blades or hammers dimension is significantly reduced compared to the original. The use of the machine with tools in bad condition compromises the quality of the work.
Before perform replacement of the blades:
idle tractor engine, set the parking brake, disengage tractor PTO, and wait for all moving parts to
come to a complete stop;
place the machine slightly lifted from the ground on safety blocks or mechanical stands;
lock the control lever of the hydraulic lift of the tractor;
turn off the tractor and remove the key from the control panel.
To perform the replacement of blades:
remove the bolt that locks the couple of Y blades (or the hammer) in the rotor. For the Y blades, two bushing are placed on the bolt to fill the gap between the blades and the holders of the rotor;
place the new tool instead of the one worn out, and tighten the bolts with washers, referring to the torque values shown in “Table torques” in the manual.
for the rotor with blades don’t forget to place the related bushings between the blades and the holders.
for the rotor with hammers be sure to install the cutting edge facing in the direction of rotation of the
rotor;
repeat this process for all the tools.
IMPORTANT
Remove and install one blade/hammer at a time to ensure blades/hammers are correctly oriented when installed. Replace worn blades only with original parts.
WARNING
When the blades/hammers are worn out it is necessary to replace the full set of tools. Replacement of only some of the tools is certainly cause of the rotor unbalance, machine vibrations and can compromise the reliability of the Flail Mower and generate risks to the operator.
CAUTION
Worn blades and hammers may be very sharp!
6.2. GEARBOX LUBRICATION
Lubrificant: AGIP ROTRA MP SAE 85W/140 oil gear or equivalent
CAUTION
Before touching the gearbox wait until it has cooled sufficiently.
Check the oil level every 50 hours, making sure the level is aligned with the level plug (1). To perform the check, it is necessary to remove the screws (2) holding the safety cover on the gearbox,
which prevents access to the plug.
If the oil level is below the line of the level plug, its necessary fill up oil till restore the correct level.
The oil change must be performed:
after the first 50 working hours;
each 500 working hours.
To make the oil change:
unscrew the level plug (1);
place a tank under the oil drain plugs (3) and (4);
unscrew the oil drain plugs (3) and (4) and drain oil completely into the tank;
retighten the drain plug (4);
unscrew the oil filling plug (5) on the top of gearbox;
fill up oil till the level reach the hole of the level plug (1);
retighten levle plug (1) and the filling plug (5);
replace the safety cover retightening the screws (2);
dispose the discharged oil into containers for used oil.
IMPORTANT
Frequently check possible oil leaks from the Flail Mower through visual inspection, and in case of leakage provide immediately proper maintenance. Avoid oil leaks on the ground when restoring oil level or making oil change.
6.3. ROTOR BEARINGS LUBRICATION
Lubricant: AGIP GREASE MU EP 2 lithium-type grease (or equivalent) Frequency: each 20 working hours
To perform lubrication (see pictures):
turn the cover (1) and inject grease through the nipple (2);
inject grease through the nipple (3).
IMPORTANT
Make sure to clean the fitting zerk before using the grease gun. Do not let excess grease collect on or around parts, particularly when operating in sandy areas.
6.4. ROLLER BEARINGS LUBRICATION
Lubricant: AGIP GREASE MU EP 2 lithium-type grease (or equivalent) Frequency: each 20 working hours
To perform lubrication, inject grease into the nipples (1) and (2), located on the upper part of the roller bearing supports (see pictures).
6.5. WHEELS BRACKETS LUBRICATION
Lubricant: AGIP GREASE MU EP 2 lithium-type grease (or equivalent) Frequency: each 20 working hours
To perform lubrication, inject grease into the nipple (1), located on the inner part of the wheel bracket (see picture).
6.6. 3-POINT HITCH LUBRICATION
Lubricant: AGIP GREASE MU EP 2 lithium-type grease (or equivalent) Frequency: each 20 working hours
To perform lubrication of the shifting parts of the 3-point hitch (see pictures):
inject grease into the nipples (2), located on the lower part of the shifting tube of the hitch;
inject grease into the nipples (3), located on the rod-tie of the hitch.
6.7. DRIVE BELTS REPLACEMENT
Frequently check the wear of the belts, and if one or more of these appears worn replace the full set. To replace the drive belts, refer to the section “Belts tensioning adjustment”.
6.8. DRIVESHAFT MAINTENANCE
Lubricant: AGIP GREASE MU EP 2 lithium-type grease (or equivalent) Frequency: each 20 working hours
Grease crosses, sliding parts of protective shielding and driveshaft transmission tubes.
IMPORTANT
For details about maintenance and lubrication of the driveshaft, refer to the user manual of the driveshaft Manufacturer.
NOTE
For the driveshaft service parts, refer to the user manual of the driveshaft Manufacturer.
7. STORAGE
Before leaving the machien unused for a long time, it’s necessary to perform following tasks to preserve the appearance and functionality of the machine, and to make easier the restart at later use:
park the Flail Mower on a flat surface, in a place dry and protected from exposition to the elements,
possibly with storage temperature between 0 and 50 °C (see section Stopping and disconnection);
thoroughly clean the machine, removing from the rotor all residues due to shredding, in order to avoid
damage from grass and stagnant water;
inspect carefully the machine, checking for worn and/or damaged parts. Perform immediately all repairs and/or replacements needed, in order to make the machine ready for restarting;
in case of abrasion of painted surfaces, provide restoring the surface protection through touchup paint to prevent rust;
make sure the safety decals are in their original positions, intact and legible. When required, replace the decals immediately;
lubricate properly all grease points, and restore the oil levels as indicated in the Maintenance section. Use protective oil to coat the exposed mechanical components and to protect them against rust.
8. SCRAPPING
In case of scrapping, the machine must be disposed in appropriate and authorized sites, according to local legislation. Before scrapping, separate plastic parts from rubber parts, aluminum, steel, etc. Recover and dispose any exhausted oils to authorized centers for oil collecting.
9. TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
POSSIBLE SOLUTION
Oil leaking from gearbox/ transmission case
Gearbox overfilled
Loose filling/drain/level plug
Damaged breather plug
Damaged seals
Drain to proper level
Replace breather plug
Tighten filling/drain/level plug
Replace seals
Shredding not uniform
Worn blades/hammers
Roller/wheels set in wrong way
Debris wrapped on rotor
Replace blades/hammers
Set the roller/wheels correctly
Reduce the ground speed
Clean the shredding room
Gearbox overheating
Low oil level
Materiale di diffi cile
Add oil
Reduce the ground speed
Blades/hammers wear frequently
Hard trash
Cutting height too low
Check the soil in advance
Increase the cutting height
Flail Mower noise and vibration noticeable and constant
Unbalanced roller
Worn bearings
Blades/hammers worn,
damaged or missing
Balance the roller in authorized
shop
Replace bearings
Replace blades/hammers
10. TORQUE VALUES TABLE
Check frequently Flail Mower hardware to make sure that screws and bolts are tightened according to torque values listed in following table:
8.8 GRADE
10.9 GRADE
BOLT SIZE
(METRIC)
Nm
Nm
M6
11
15
M8
26
36
M10
52
72
M12
91
125
M14
145
200
M16
225
315
M18
310
405
M20
440
610
11. SPARE PARTS
All repairs and replacements on the machine must be performed only by using original spare parts, which must be obtained from the Manufacturer or your Dealer. This section contains the information needed to identify the parts of FLAIL MOWER that may be ordered to Manufacturer.
When request spare parts to Manufacturer, always give following indications:
type of machine;
Flail Mower serial number;
• description and p/number of the spare parts;
• quantities.
NOTE
For identification of p/numbers and description of safety decals refer to the Section Safety labels. For identification of p/numbers and description of PTO driveline parts, refer to the manual of the driveshaft Manufacturer.
The Manufacturer reserves the right to substitute a required part with an equivalent part, if applicable.
2.
3.
WARRANTY
Tirth Agro Technology Pvt. Ltd. offer the following warranty to the purchaser of SUNDOWN ROTARY TILLER mentioned herein above subject to the conditions set out herein after provided the SUNDOWN ROTARY TILLER shall be in the possession of and used by such purchaser as from the date of delivery.
Tirth Agro Technology Pvt. Ltd. warrants its products for a period of six (6) months and will replaced at its factory and any part or parts there of that shall be returned, with transportation charges prepaid and which, when examined by us, shall disclose if to be defective, but this warranty shall not apply to implements or parts that have been subjected to negligence, of accident, or that have been altered or repaired or used with non-genuine parts.
CONDITIONS
1) The purchaser of SUNDOWN ROTARY TILLER will strictly follow the instructions given in the
instruction manual, provided by the company along with the SUNDOWN ROTARY TILLER at the time of delivery. Changes if any, resulting in improper usage will not be covered by the warranty. This warranty will automatically terminate on the expiry of warranty period of six months even the SUNDOWN ROTARY TILLER may not be in use for any time during the warranty period for any reason whatsoever including any technical reasons and time taken for such repairs / replacements of parts, and in transit, whether under this warranty or otherwise shall not be excluded from the warranty period.
2) Company will make every effort to carry out repairs / replacements of parts under this
warranty as soon as possible. It is expressly made clear that the company shall not be liable to do within any specific period of time. In the event of repairs / replacement of any parts, this warranty will thereafter continue to remain in force only for the unexpired period of warranty.
3) It is entirely left to company discretion to affect repairs / replacements of parts at the site of
delivery or at the service points of its branches of authorized representatives. The defective parts which has/have been agreed to be replaced, should be returned to the company without any further claim.
4) The warranty shall not cover any consequential or resulting liability, damage or loss arising
directly or indirectly out of any defect in the SUNDOWN ROTARY TILLER. This warranty shall be strictly limited to repairs and replacement of the defective parts specified in the warranty at our end and does not cover any reimbursements of labour charges for any repairs so earned out at dealer/client end.
5) This warranty shall not be extended in any case forwards payments of any monetary
consideration whatsoever of replacement or return of the SUNDOWN
6) This warranty does not cover excise duty, CST or state sales tax and octroi and other local
taxes payable on any of the parts which the company may supply or repairs free of cost during the warranty period.
This warranty also does not cover the cost of packaging, to and fro freight and transportation charges etc., on the defective parts of the SUNDOWN ROTARY TILLER sent to the service station or its Branches or its Authorized Representative.
7) THIS CONTRACT WILL BE INEFFECTIVE AND INOPERATIVE IF:
a. The SUNDOWN ROTARY TILLER has not been delivered, assembled, started and put
into operation by the company or it’s Authorized Representative.
b. The duly filled up warranty card is not in our possession within 15 days from the date of
delivery.
c. The SUNDOWN ROTARY TILLER parts thereof is subjected to neglect, fire, flood or
other acts of God or if in the company’s opinion any damage has caused to the SUNDOWN ROTARY TILLER or transportation.
d. The original numbers are removed, obliterated or altered from the unit. e. Any attempt is made to have the repairs executed by a person or persons, other than
the company or its authorized representative.
f. Any defect is not informed immediately to the company or its authorized representative,
any alteration in warranty card is made.
8) a. Any changes in the location of the SUNDOWN ROTARY TILLER or in its ownership
thereof during the warranty period must be intimated in writing to the company or its Authorized Representative ten days before the change. Failure to do so will absolve the company from the obligation under this warranty.
b. Further, in the case of shifting for the continuation of the warranty, the SUNDOWN
ROTARY TILLER has to be inspected by the company or its Authorized Representative before shifting from the original location and before using it at the new location. The inspection fee levied by the company’s Authorized Representative as well as the cost of rectification of any damage in transit, detected in the above inspection, and shall be borne by the Purchaser / Owner, If at the time of restarting, the SUNDOWN ROTARY TILLER is found to be in working order by the company or its Authorized Representative, this warranty shall continue to be in force for the remaining period of
the warranty. Damage to the SUNDOWN ROTARY TILLER or any part thereof caused, during shifting or transportation is not covered by this warranty.
9) The company’s employees or its Authorized Representative have no authority to vary the
terms of this warranty and the company is totally accountable and authorized in lieu of the warranty or the company’s decision is final.
10) The agreement of the warranty is executed in Rajkot and claims if any, shall be made only
before the courts having jurisdiction in Rajkot and no claim shall be made against the COMPANY outside Rajkot, not withstanding that the SUNDOWN ROTARY TILLER may have been sold or delivered or any stipulation or commitment in respective thereof may have been made elsewhere.
11) This warranty is given in lieu of all other guarantees and condition expressed or implied by law
or by any person purporting to act on behalf of the COMPANY and excludes every condition, warranty or guarantee not herein expressly set out.
Note: The parts / materials that are not covered by the warranty are as follows:
1. Blade
2. Universal Joint Cross
3. Paint
4. Bearing
5. Rubber Parts
6. Gaskets
7. Fasteners
8. Fabrication
WHEN THE WARRANTY BECOMES VOID
Besides the cases specified in the supply agreement, the warranty shall in any case become void:
Should there have been a maneuvering error, use of an inadequate safety bolt on the cardan
shaft torque limiter or when the cardan shaft clutch has been damaged through improper maintenance.
When the implement has been used beyond the specified power limit as given in the technical
data chart.
When following repairs made by the customer without authorization from the manufacturer or
owing to instillation of spurious spare parts, the machine is subjected to variations and the damage can be ascribed to these variations.
Whenever the user or anyone else on his behalf applies equipment to the machine that has
not been expressly approved by the manufacturer.
When the user failed to comply with the instructions in this manual book.
1. EC DECLARATION OF CONFORMITY
In accordance with the EC Machinery Directive 2006/42/EC
The company
Tirth Agro Technology Pvt. Ltd.
(An ISO 9001:2008 Certified Company) National Highway – 27, Nr. Bharudi Toll Plaza, Gondal Road At.: Bhunava – 360311 Ta. Gondal, Dist.: Rajkot. State: Gujarat- INDIA. Phone: + 91 (2827) 661637 e-mail: info@SUNDOWNagro.com
hereby declares that the machine:
Type: SUNDOWN Flail Mower Model: SFM - Series
satisfies the basic safety and health requirements established by European Directive 2006/42/EC.
Harmonized standards used:
EN ISO 12100 Safety of machinery - General principles for design - Risk assessment and risk reduction
EN ISO 4254-1 Agricultural machinery - Safety - Part 1: General requirements
EN ISO 4254-12 Agricultural machinery - Safety - Part 12: Rotary disc and drum mowers and flail mowers
Other technical standard used:
ISO 11684 Tractors, machinery for agriculture and forestry, powered lawn and garden equipment - Safety signs and hazard pictorials - General principles
Rajkot, 10 October 2014
Ashwin Gohil / Hasmukh Gohil
Chairman / Managing Director
Tirth Agro Technology Pvt. Ltd.
(An ISO 9001:2008 Certified Company)
National Highway – 27, Nr. Bharudi Toll Plaza,
Gondal Road At.: Bhunava – 360311 Ta. Gondal,
Dist.: Rajkot. State: Gujarat- INDIA.
Phone: + 91 (2827) 661637
4.
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