sun control TUCSON, TUCSON PATIO Installation Manual

TUCSON PATIO AWNING
Installation Manual
1115
TUCSON PATIO AWNING
INSTALLATION MANUAL
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TUCSON PATIO AWNING
Installation Manual
1 INTRODUCTION ...................................................................................................................3
1.1 Symbols used in this manual ..................................................................................................................... 3
1.2 Personnel requirements ............................................................................................................................. 3
1.3 Required equipment .................................................................................................................................. 3
1.4 Contents of packaging .............................................................................................................................. 4
2 SAFETY ................................................................................................................................4
2.1 General safety information ........................................................................................................................ 4
2.2 Requirements for working in safety ........................................................................................................... 4
2.3 Working environment ................................................................................................................................. 4
3 TECHNICAL TABLES FOR INSTALLATION .......................................................................... 5
3.1 Table of minimum dimension ..................................................................................................................... 5
3.2 Table for no. of arms, square bar brackets and hood supports ................................................................ 5
3.3 Table for awning dimensions / component placement .............................................................................. 6
3.4 Diagrams of the covering and footprints ................................................................................................... 9
3.5 Exploded view of Tucson Patio components ............................................................................................ 10
3.6 Mounting brackets ..................................................................................................................................... 11
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4 INSTALLATION OF MANUAL AWNING ................................................................................12
4.1 Fastening brackets to wall ......................................................................................................................... 12
4.2 Wall installation .......................................................................................................................................... 16
4.3 Adjustment of awning inclination............................................................................................................... 16
5 INSTALLATION OF MOTORIZED AWNING ..........................................................................18
5.1 Limit switch calibration .............................................................................................................................. 18
5.2 Electrical connections and installation ...................................................................................................... 18
6 OPTIONALS .........................................................................................................................18
6.1 Automations .............................................................................................................................................. 18
7 SPECIAL MAINTENANCE ....................................................................................................19
7.1 Troubleshooting table ................................................................................................................................ 19
TUCSON PATIO AWNING
Installation Manual
1 INTRODUCTION
This manual was prepared by the Manufacturer to provide the necessary information to those authorized to install and perform special maintenance on the product. It is prohibited to remove, rewrite or in any way modify the pages of the manual and their content. Operations must be carried out by personnel with the technical and professional skills required by current applicable national laws or standards. This manual must be kept complete in all its parts in an easily accessible place. The manufacturer reserves the right to update products and corresponding manuals without the obligation to update previous manuals. The manufacturer reserves all rights on this manual. It may not be reproduced in any way, wholly or in part, without the manufacturer's written authorization.
1.1 - Symbols used in this manual
The CAUTION symbols used in this manual are given below.
INFORMATION AND PRECAUTIONS Useful advice and instructions to be observed to ensure proper installation and/or maintenance of the awning. Failure to observe these messages may compromise the integrity and/or the resistance of the product.
CAUTION DANGER TO OPERATOR! Instructions to be evaluated and followed carefully. Failure to comply with these messages may compromise individual safety.
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1.2 - Personnel Requirements
Personnel assigned to this operation must have technical knowledge of the product obtained either through two years' experience or by means of a suitable technical training course.
1.3 - Required Equipment
To ensure proper installation of the awning, and consequently best operation of the nished product, the following
equipment is required:
power screwdriver
a level
string
complete tool set
equipment for working at heights (scaffolding, ladders, aerial platforms, etc.) which are compliant with current
standards of individual safety in the workplace.
CAUTION All of the screws used on aluminum components must be tightened with a maximum force of 20Nm (=2Kgm). Greater tightening force causes the castings to break and damage to the stainless steel screws. It is advisable to use dynamo-metric power screwdrivers and wrenches.
CAUTION Use low-speed power screwdrivers. Screwing in the stainless steel screws at high speed may cause the threads to jam, especially in the case of stainless steel/stainless steel and stainless steel/aluminum screws and threads.
CAUTION In the mounting brackets with double screw, be sure to evenly screw the two fastening screws of the square bar, distributing the tightening force alternatively on the two screws up to a maximum of 20 Nm. Uneven tightening may cause abnormal tension in the casting, causing it to fail immediately, or lead to subsequent problems caused by external stress on the awning (e.g. gusts of wind).
TUCSON PATIO AWNING
Installation Manual
1.4 - Contents of packaging
The awning is delivered complete with arms, fabric, control (manual or motorized) and any requested optional.
INFORMATION AND PRECAUTIONS
Never move the shoulders from the position in which they are supplied.
2 SAFETY
2.1 - General Safety Information
During all operations described in this manual, make sure that ONLY individuals involved in the work are
in the work zone (see Chap. 1.2 “Personnel requirements”) .
Do not set objects on the fabric of the awning.
IT IS prohibited to stand on or hang from the awning. This would create the risk of severe personal injury, as
well as damaging the awning.
Wear personal protective equipment and clothing as required by current standards on safety in the workplace.
CAUTION
Installation, adjustment, and special maintenance of the awning must be carried out only by specialized, skilled technical personnel.
CAUTION
IT IS necessary to ensure a distance of at least 20 INCHES between the end of the fully-opened awning
(outermost part) and any xed obstacle (wall, terrace, etc.).
CAUTION
IT IS prohibited to install or place ladders or other objects near the awning, as this would reduce the space required for installation.
CAUTION
Never loosen the awning more than the tension in the arms as there is the risk that the awning return under the tube and be ruined.
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2.2 Requirements for working in safety
• Before use, check that all temporary structures (scaffolding, ladders, etc.) and all individual safety gear (harnesses, belts, etc.) are compliant with standards and in good condition.
• Do not set objects on the fabric of the awning.
• Always use suitable individual protection gear.
• If there is more than one installation technician, their work must be coordinated.
• Operators must work in compliance with the safety instructions given to them.
• If the awning is to be installed above ground level, the area underneath the awning must be marked off and guarded so that no one can get underneath the hanging load.
• Firmly tie the ropes or straps around the arm supports so that it does not slip and risk falling.
2.3 Working environment
Installation and special maintenance must be carried out in a place that is sufciently illuminated (based on
specic standards) by either natural or articial lighting. The operator must have a clear view of the work to
be performed, and he must also prevent third persons from approaching the work area around the awning.
3 TECHNICAL TABLES FOR INSTALLATION
3.1 - Table of minimum dimensions
MINIMUM FOOTPRINTS
PROJECTION WIDTH (in)
ARM 1 PAIR OF ARMS
6'11" 95
8'6" 115 10'2" 134 11'9" 154 13'5" 174
INFORMATION AND PRECAUTIONS
It is advisable always to use an even number of arms.
TUCSON PATIO AWNING
Installation Manual
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3.2 Table of no. of arms, mounting brackets, tube balance supports and hood supports
PROJECTION
6'11"
8'6"
10'2"
11'9"
13'5"
COMPONENTS
157 196 236 275 315 354 393 433 472 Arms 2 2 2 4 4 4 4 4 6 Mounting Brackets 3 4 4 4 6 6 6 6 8
Tube Balance Support - 1 1 1 1 2 2 2 3
Hood Supports 4 5 5 6 6 7 8 9 9 Arms 2 2 2 4 4 4 4 4 6 Mounting Brackets 3 4 4 4 6 6 6 6 8 Tube Balance Support - 1 1 1 1 2 2 2 3 Hood Supports 4 5 5 6 6 7 8 9 9 Arms 2 2 2 3 4 4 4 4 6 Mounting Brackets 3 4 6 6 8 7 8 8 9 Tube Balance Support - 1 1 1 2 2 2 2 3 Hood Supports 4 5 5 6 6 7 8 9 9 Arms - 2 2 3 3 4 4 4 5 Mounting Brackets - 4 6 6 7 7 8 8 9 Tube Balance Support - 1 1 1 1 2 2 3 3 Hood Supports - 5 5 6 6 7 8 9 9 Arms - 2 2 3 3 3 4 4 5 Mounting Brackets - 4 6 6 7 7 8 8 9 Tube Balance Support - 1 1 1 1 2 2 3 3 Hood Supports - 5 5 6 6 7 8 9 9
Width (in)
For a correct installation it is advisable to follow the instructions here above.
TUCSON PATIO AWNING
Installation Manual
3.3 Table of awning dimensions / component placement
WARNING
THE FOLLOWING TABLES ARE PURELY INDICATIVE. TO THE BEST OF OUR KNOWLEDGE THE INFORMATION IS UP TO DATE SW SUN CONTROL DOES NOT PROVIDE ANY GUARANTEE REGARDING ACCURACY, RELIABILITY, AND COMPLETENESS OF THE INFORMATION CONTAINED HEREIN. INDEED, IT IS THE USER’S RESPONSIBILITY TO ENSURE THE SUITABILITY AND CORRECTNESS OF THIS INFORMATION.
INFORMATION AND PRECAUTIONS
For the number of accessories to install on the awning, please refer to the table on page 4.
WARNING
Distribute the HOOD SUPPORTS evenly throughout the width of the awning. If the position of the supports coincides with that of the mounting brackets, position them adjacent to the latter. If the TUBE BALANCE SUPPORTS coincides with that of a deck seam, position the support centered directly over the deck seam.
WARNING
The awning is tested in its maximum size of no more than 236 in.
INFORMATION AND PRECAUTIONS Determine the center point of the overall width of the square bar for proper component placement. Component placement goes from square bar edge to center and is the identical on both sides of awning.
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L
LEFT EDGE RIGHT EDGE
COMPONENT PLACEMENT
WIDTH up to 118 (in)
6'11"
Adjustable Shoulders 12
Mounting Brackets (2) 7
2 ARMS
Additional Mounting Bracket Center
COMPONENT PLACEMENT
WIDTH up to 157 (in)
6'11" 8'6" 10'2"
Adjustable Shoulders 20 20 12
Mounting Brackets (2) 12 12 5
2 ARMS
Additional Mounting Bracket Center Center Center
COMPONENT PLACEMENT
6'11" 8'6" 10'2" 11'9" 13'5"
Adjustable Shoulders 24 24 24 20 10
Mounting Brackets (2) 12 61 12 61 12 61 12 61 6 61
2 ARMS
Tube Balance Support Center Center Center Center Center
Width = Largitezza in Italian
"L"
WIDTH up to 196 (in)
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Installation Manual
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COMPONENT PLACEMENT
WIDTH up to 236 (in)
6'11" 8'6" 10'2" 11'9" 13'5"
Adjustable Shoulders 28 28 28 28 28
Mounting Brackets (4) (6) 10 73 10 73 10 45 89 10 45 89 10 45 89
2 ARMS
Tube Balance Support Center Center Center Center Center
COMPONENT PLACEMENT
WIDTH up to 275 (in)
6'11" 8'6"
Adjustable Shoulders 28 120 18 130
Mounting Brackets (4) 10 81 10 81
4 ARMS
Tube Balance Support Center Center
10'2" 11'9" 13'5"
Adjustable Shoulders 18 18 7
3rd Adjustable Shoulder* 150* 170* 178*
Mounting Brackets (6) (4) 7 40 100 7 40 100 3 40
Additional Mounting Bracket* 100*
3 ARMS
Additional Mounting Bracket* 170*
Tube Balance Support* 157 179 183
*Measure from left edge
COMPONENTS PLACEMENT
WIDTH up to 315 (in)
6'11" 8'6" 10'2"
Adjustable Shoulders 28 120 28 140 18 150
Mounting Brackets (6) (8) 12 70 128 12 70 128 12 57 113 155
4 ARMS
Tube Balance Supports
(2)
Center Center 160
11'9" 13'5"
Adjustable Shoulders 18 18
3rd Adjustable Shoulder* 170* 190*
Mounting Brackets (6) 11 57 113 11 57 113
3 ARMS
Additional Mounting Bracket* 155* 155*
Tube Balance Support* (1) 188 195
*Measure from left edge
COMPONENT PLACEMENT
WIDTH up to 354 (in)
6'11" 8'6" 10'2" 11'9"
Adjustable Shoulders 28 130 28 140 24 164 23 164
Mounting Brackets (6) 18 81 145 18 81 151 18 71 136 28 54 127
4 ARMS
Additional Mounting Bracket Center Center
Tube Balance Supports (2) 135 145 95 98
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Installation Manual
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COMPONENT PLACEMENT
13'5"
Adjustable Shoulders 24
3rd Adjustable Shoulder* 201*
Mounting Brackets (6) 18 71 124
3 ARMS
Additional Mounting Bracket Center
Tube Balance Support (2) 112
COMPONENT
PLACEMENT
Adjustable Shoulders 28 145 28 145 28 159 28 184 14 189
Mounting
4 ARMS
Brackets
Tube Balance Supports (2)
Adjustable Shoulders 28 155 28 155 28 159 28 184 23 199
Mounting Brackets (6) (8)
4 ARMS
Tube Balance Supports (2) 159 159 165 106 111
(6) (8) 18 89 161 18 89 161
COMPONENT
PLACEMENT
6'11" 8'6" 10'2" 11'9" 13'5"
150 150 64 105 101
6'11" 8'6" 10'2" 11'9" 13'5"
18 89 166 18 89 166
WIDTH up to 393 (in)
18 60 128 171 18 60 128 176 9 60 128 181
WIDTH up to 433 (in)
18 61 128 171 18 61 138 191 18 61 147 207
Additional Tube Balance Support
COMPONENTS PLACEMENT
Adjustable Shoulders 28 130 185 28 140 178 18 153 168
Mounting Brackets (8) 18 81 143 205 18 21 143 205 8 81 143 181
Additional Mounting Bracket* 228*
6 ARMS
Tube Balance Supports (2)
Additional Tube Support Center Center Center
6'11" 8'6" 10'2"
135 145 85
WIDTH up to 472 (in)
Center Center
11'9" 13'5"
Adjustable Shoulders 17 183 12 187
5th Adjustable Shoulder* 260* 264*
Mounting Brackets (8) 18 78 139 193 7 78 139 193
Additional Mounting Bracket* 236* 236*
5 ARMS
Tube Balance Supports (2) 105 99
Additional Tube Balance Support*
274* 279*
*Measure from left edge
3.4 - Diagram of Covering and Footprint
TUCSON PATIO AWNING
Installation Manual
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WALL INSTALLATION DIAGRAM
CEILING
Height
106.3125”
114.1875”
122.0625”
129.9375”
137.8125”
145.6875”
153.5625”
161.4375”
0
3.9375”
7.875”
11.8125”
15.75”
19.6875”
23.625”
27.5625”
31.5”
35.4375”
39.375”
43.3125”
47.25”
51.1875”
55.125”
59.0625”
63”
66.9375”
70.875”
74.8125”
78.75”
82.6875”
86.625”
90.5625”
94.5”
98.4375”
102.375”
110.25”
118.125”
126”
133.875”
141.75
149.625”
157.5”
(in)
Projection
43.3125”
47.25”
27.5625”
23.625”
3.9375”
7.875”
11.8125”
35.4375”
39.375”
31.5”
15.75”
19.6875”
66.9375”
59.0625”
51.1875”
55.125”
63”
70.875”
94.5”
86.625”
82.6875”
90.5625”
98.4375”
78.75”
74.8125”
110.25”
114.1875”
102.375”
118.125”
106.3125”
126”
141.75
122.0625”
129.9375”
137.8125”
133.875”
(in)
157.5”
149.625”
145.6875”
153.5625”
161.4375”
15°
30°
45°
60°70°
FIG. 2
WALL INSTALLATION
11’’
Wall installation
CEILING INSTALLATION
12.36’’
FIG. 3
INSTALLATION WITH HOOD
11.5’’
Installation with hood
12.36’’
11’’
Ceiling installation
FIG. 4
13.66’’
FIG. 3
3.5 - Exploded View of Tucson Patio Components
3
3/1
3/1
17
3
4
26
26
7
1
5
9
2
9
10
10
5
8
6
11
12
12
22
22
27
14
14
15
13
16
16
23
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Installation Manual
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1 Gear
2 Hand brace
3 Ceiling brackets
3/1 Wall brackets
4 Square bar
5 Tube support bracket set with covers
6 Tube
7 Square pin tube cap
8 Round plate with round pin
9 Tucson Patio arms with chain
10 Runners for arms
11 Front bar
28
12 Front bar end covers
13 Hood
14 End covers for hood
15 Hood gasket
16 Hood supports
17 Tube balance support
22 Arms picking runners
23 Roof bracket
26 Adjustable Pitch Shoulder
27 Level
28 Crossed Arms Kit
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3.6 Mounting brackets
WALL BRACKET
Ø.375”
2.125”
3.125”
TUCSON PATIO AWNING
Installation Manual
.6875”
.9375”.9375”
.75”
1.625”1.625”
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CEILING BRACKET
.625”
2.875”
4.875”
.125”
Ø.375”
1”1”
Ø.375”
1.375”
.25”
1.625”
4.875”
.9375”.9375”
.75”
2.375”
FIG. 1
1.625”
.5”
.9375”.9375”
2.375” .375”
.625”. 625”
Ø.375”
Ø.375”
3.125” 6”
.625”.625”
.5”
1.25”
.9375”.9375 ”
.5”
.5”
FIG. 2
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TUCSON PATIO AWNING
Installation Manual
4 INSTALLATION OF MANUAL AWNING
The instructions below refer to wall-mounting; ceiling mounting is the same. If any options are in use, rst read Chapter 6 "Optionals"
CAUTION
Ensure a minimum space of 19.75 inches between the open awning and any xed obstacle.
The awning must be installed at a minimum height of 98.5 inches. If this is not possible, for awnings equipped with automations it is obligatory to install an acoustic CAUTION device.
INFORMATION AND PRECAUTIONS
Use the most suitable attachment hardware for the type of wall where the awning is to be installed.
INFORMATION AND PRECAUTIONS For CEILING INSTALLATION, DO NOT FASTEN THE BRACKETS TO THE BLOCKS. The awning may fall with the risk of serious injury to individuals and damage to the product.
INFORMATION AND PRECAUTIONS The procedure described below refers to the model of awning with two arms. The operator must take the necessary measures for the installation of models with more than two arms (see the tables in Chap. 3.2).
4.1 - Fastening brackets to wall
INFORMATION AND PRECAUTIONS The instructions that follow are of a general nature and must therefore be adapted to the model of awning being assembled.
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1) Before starting installation, take note of the following
information, which is indispensable to nd the right
position for fastening the brackets:
• dimensions of the awning (see Chap 3.1 and Chap. 3.4)
• dimensions of the mounting brackets (see Chap. 3.6)
• number of shoulders (see Chap.3.2)
• side of awning where control is located;
• dimensions of the wall/ceiling where the awning is to be installed.
(For the shoulder and mounting bracket positions, see
Chap. 3.3)
2) Using a string and a level, mark the position of the holes to be made on the wall.
INFORMATION AND PRECAUTIONS To facilitate the installation process, pages 13, 14 and 15 may be printed in A4 format for use as templates
to nd the best positions for the holes.
CAUTION To avoid gross errors, make sure the print out scale is 1:1, checking the measurements indicated on the paper with a ruler or caliper in relation to the dimensions indicated on page 11.
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WALL BRACKET
1:1
TEMPLATE
TUCSON PATIO AWNING
Installation Manual
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scale
1313
CEILING BRACKET
scale 1:1
TEMPLATE
TUCSON PATIO AWNING
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1414
CEILING BRACKET
scale 1:1
TEMPLATE
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Installation Manual
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FIG. 2
3) Make the holes in the wall using suitable drill based on the type of wall and type of screw to be used.
4.2 - Wall installation
INFORMATION AND PRECAUTIONS
The instructions that follow are of a general nature and must therefore be adapted to the model of awning being assembled.
TUCSON PATIO AWNING
Installation Manual
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INFORMATION AND PRECAUTIONS
If the wall is off-square, it may difcult to install the
awning on the wall brackets. It is therefore advisable to check the alignment of the brackets and to provide inserts to ensure proper alignment for good installation. Use a string to check alignment.
B
FIG. 3
4) For a manual awning, fasten the hand brace (B) to the gear.
A
1) Fix the brackets to the wall and insert the square bar (including the awning) on the wall brackets.
2) Afx the square bar to the brackets using the
screws (A).
3) Center the awning on the brackets referring to the table “Awning dimensions / component placement” in Chap. 3.3.
FIG. 1
FIG. 2
FIG. 10
For ceiling-mounted awnings, follow the same instructions as for wall installation.
4.3 - Adjustment of Awning Inclination
For this procedure, one worker will need to work on the brackets, and the other, only after opening the awning, will guide the front bar so as to raise or lower the awning easily.
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CAUTION
A
FIG. 2
FIG. 3
B
FIG. 4
C
Make sure that when opening/closing the awning, there are no individuals within its range of action who are not involved in the work.
FIG. 1
1) Adjust the awning inclination using the hand brace
on the adjustable shoulder eyelet. (Fig.1 - A). Repeat for both arms.
TUCSON PATIO AWNING
Installation Manual
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loose to increase inclination
tighten to decrease inclination
CAUTION When adjusting the slope, start with one side making sure that it does not exceed 10" at the time, then adjust the other side bringing the front bar in the horizontal position, repeat the operation if necessary.
2) Using the level (Fig. 3 - B), positioned near the tip
of the arm, check that the front bar is perfectly horizontal. If not, adjust the adjustable shoulder that corresponds to the arm that is not level, following the procedure described previously.
3) Check that the elbows of the arms are parallel.
FIG. 5
4) If not, tighten the grub screw (C) to raise the elbow of the arm, and unscrew to lower it.
5) Repeat the same steps for the other end of the awning.
INFORMATION AND PRECAUTIONS
Arm alignment can also be performed with the awning closed as the grub screws are located externally to the adjustable shoulder.
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TUCSON PATIO AWNING
Installation Manual
5 INSTALLATION OF MOTORIZED AWNING
The instructions below refer to wall-mounting; ceiling mounting is the same. If any options are in use, rst read
Chapter 6 "Optionals"
CAUTION
IT IS PROHIBITED to install the motorized product in an explosive atmosphere.
CAUTION Use a locking switch (with key) if the awning is installed in sensitive locations such as schools, colleges, hospitals, retirement homes, etc. If the awning is equipped with a radio remote control, keep it out of the reach of children.
CAUTION If there is an opening/closing switch, it must be located in a protected position at a height of at least 59 inches above ground level and in a safe place.
CAUTION The awning must be installed at a minimum height of 98.5 inches. If this is not possible, for awnings equipped with automations it is obligatory to install an acoustic CAUTION device.
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5.1 - Limit switch calibration
INFORMATION AND PRECAUTIONS Before installation, check that the limit switch is properly calibrated. If it requires adjustment, follow the instructions in the "Motor Manual".
5.2 - Electrical connections and installation
CAUTION
The electrical connections must be performed by qualied personnel and with the electrical energy
disconnected.
INFORMATION AND PRECAUTIONS It is prohibited to connect two or more motors to the same switch due to the risk of induced current which would result in damage to the motors.
Installation of the motorized awning involves the same procedure as for the manual awning, except for the application of the hand brace (Chap. 4.2, "Wall installation", step 4).
Instructions for electrical connection and programming the type of operation are described in the "Motor Manual".
6 OPTIONALS
6.1 - Automations
(Only for motorized awnings)
WIND SENSOR, RAIN SENSOR, SUN SENSOR, VIBRATION SENSOR: installation of these options are described in the manuals for automations and for requested controls.
CAUTION For awnings with automations, the awning must be installed at a minimum height of 98.5 inches; if this is not possible, an acoustic CAUTION device must be installed.
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TUCSON PATIO AWNING
Installation Manual
7 SPECIAL MAINTENANCE
7.1 - Troubleshooting table
MANUAL AWNING
PROBLEMS CAUSES SOLUTIONS
The fabric does not roll up straight Incorrect symmetry of arms See manual for Assembly, Chap. 7
Uneven fabric Roll the fabric all the way back up
Noisy during operation Loose bolt or attachment Tighten all bolts or attachments
MOTORIZED AWNING
PROBLEMS CAUSES SOLUTIONS
The fabric does not roll up straight Incorrect symmetry of arms See manual for Assembly, Chap. 7
Uneven fabric Roll the fabric all the way back up
The awning does not fully close
Incorrect adjustment of limit switch. See manual for motor
The awning does not fully open
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The motor is very noisy
The motor shuts down after 4-5 min of continuous operation
The awning does not move Power loss Breaker and GF1
The awning does not roll up in high winds.
With radio control, the awning opens or closes by itself.
Incorrect wiring
Motor failed
Thermal protection of motor trips Let motor cool off for a few minutes
Incorrect wiring See manual for motor
Power loss to awning or sensor
Faulty wind sensor
Sensor battery dead
Sensor power loss
See manual for motor
See instructions on automationSensor needs adjustment
Replace battery in radio remote control
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