Sunbeam SG4501WP User Manual

1141-2167 01/04

ASSEMBLY

INSTRUCTIONS

TOOLS REQUIRED

#2 PHILLIPS SCREWDRIVER PLIERS HAMMER BOX END WRENCH

WARNING:

THE EDGES OF SHEET METAL PARTS CAN

CAUSE INJURY IF NOT HANDLED WITH CARE

.

USE EXTREME CAUTION!

IMPORTANT!

TO ENSURE PROPER GAS FLOW, BURNER

CONTROL VALVES MUST

BE (“OFF”) BEFORE

OPENING THE GAS CYLINDER VALVE.

LOOK INSIDE FOR:

EASY ASSEMBLY INSTRUCTIONS IMPORTANT WARRANTY INFORMATION SAFETY AND MAINTENANCE TIPS

NOTE:

HARDWARE SHOWN ACTUAL SIZE

IN MANUAL.

ASSEMBLER / INSTALLER:

Leave these instructions with the consumer.

CONSUMER / USER:

Read all these instructions and keep them in a safe place for future reference.

F

OR YOUR CONVENIENCE, EXTRA

HARDWARE MAY BE INCLUDED

.

PRODUCTS INC.

4101 Howard Bush Dr.

Neosho, Mo. 64850

INTERNET SITE:

www.bbqhq.com

ENGINEERING CODE

SD113533

MODEL SG4501WP

(Pg. 2) 1141-2167

A

CK

JR

4

20

1

Front

Right

Left

Back

LABEL

WARNING:

Combustion by-products produced when using this

product contains chemicals known to the State of

California to cause cancer, birth defects, or other

reproductive harm.

(2) Qty

(2) Qty.

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1

A1

B

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2

FRONT

RIGHT

LEFT

BACK

(Pg. 3) 1141-2167

B1

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2

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(4) Qty

INCORRECT CYLINDER CADDY

AND CYLINDER LOCATION

CORRECT CYLINDER CADDY

AND

CYLINDER LOCATION

NOTE: THE

CYLINDER

CADDY

ATTACHES TO

THE LEFT END OF

THE FRAME.

(Pg. 4) 1141-2167

3

17

16

3

RIGHT

FRONT

TAP AXLE (3) INTO ONE HUB

CAP (17) WITH A HAMMER.

INSERT THE AXLE INTO THE TOP HOLES

IN THE LEFT LEGS.

16

17

3

18

C1

C

C2

(Pg. 5) 1141-2167

PUSH GENTLY DOWN ON THE BURNER

UNTIL THE BURNER TABS SNAP INTO PLACE.

Burner

Tab

43

E

Back

49

48

D

D1

49

48

SET THE GREASE DRIP PANS (48)

ONTO THE CASTING AND

SECURE WITH THE GREASE PAN

HANGERS (49).

(Pg. 6) 1141-2167

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Front

Right

Left

Back

F

48a

F1

Back

GRILL SHOWN UPRIGHT AND FROM THE BACK.

S

LIDE THE GREASE PANS (48a) INTO THE GREASE PAN HANGERS.

KR

(Pg. 7) 1141-2167

JR

44

G

JR

25

27

HA

ATTACH THE VENTURI GUARD (44) TO THE INSIDE FRONT OF

THE

BOTTOM CASTING. (DO NOT USE A CORDLESS OR POWER

SCREW DRIVER

, IT CAN STRIP OUT THE SCREWS.)

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(2) Qty.

G1

G2

32

Venturi Guard

32

(Pg. 8) 1141-2167

(6) Qty.

61

H4

JR

H2

VALVE

JR

47a

H

(1) Qty.

SMALL

HEAT SHIELD

IMPORTANT: PLACE THE HVR HOSE INSIDE THE FRONT PANEL.

POSITION THE BURNER VENTURI TUBES OVER THE VALVE ORIFICES.

THE ORIFICES MUST BE INSIDE THE VENTURI TUBE.

H1

47a

ORIFICE

GF

I

NSIDE

H3

FROM INSIDE FRAME SECURE

THE BOTTOM FLANGE OF THE

CONTROL PANEL AND THE

FRONT PANEL TOP FLANGE

TOGETHER WITH ONE PUSH IN

FASTENER

(GF).

J1

26b

(Pg. 9) 1141-2167

J

26b

26

THE ELECTRODE TIP IS LOCATED ON

THE BURNER ASSEMBLED IN THE

BOTTOM CASTING.

TEST THE IGNITER: A SPARK SHOULD APPEAR AT ELECTRODE TIP.

I

F THE SPARK DOES NOT APPEAR:

- C

HECK THE WIRE CONNECTION TO THE IGNITER.

-CHECK THE ELECTRODE INSTALLATION TO THE MAIN BURNER ELECTRODES.

P

USH THE MAIN ELECTRODE WIRES

(26b)

ONTO THE MAIN BURNER ELECTRODES,

LOCATED UNDER THE BOTTOM CASTING

.

26b

UNDERNEATH VIEW

(Pg. 10) 1141-2167

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CK

9

14

CK

K1

RIGHT

REPEAT FOR LEFT SIDE TABLE

K