Sunbeam SD113232, SD113242 User Manual

PRODUCTS INC.

4101 Howard Bush Dr.

Neosho, Mo. 64850

INTERNET SITE:

www.bbqhq.com

1141-1986BX 99/10

ENGINEERING CODE

SD113232/SD113242

LOOK INSIDE FOR:

EASY ASSEMBLY INSTRUCTIONS

IMPORTANT WARRANTY INFORMATION

SAFETY AND MAINTENANCE TIPS

FOR YOUR CONVENIENCE, EXTRA HARDWARE MAY BE INCLUDED.

Assembly

Instructions

TOOLS REQUIRED

#2 PHILLIPS SCREWDRIVER PLIERS HAMMER BOX END WRENCH

Las Instrucciones de Ensamblaje en español en la pagina 15.

IMPORTANT! TO ENSURE PROPER

GAS FLOW, BURNER CONTROL

VALVES MUST

BE "OFF"

BEFORE

OPENING THE GAS CYLINDER

VALVE.

(Pg. 2) 1141-1986

(2) Qty.

Hardware shown actual size

A Remove the following parts from the carton:

One STRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(1)

Two LEGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(4)

One FRONT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(20)

Assemble the back STRAP (1) to LEGS (4) with two screws (CK). See detail A1. Assemble the FRONT PANEL (20) to the front Legs with two screws (JR).

Front

Right

Left

Back

label

(Pg. 3) 1141-1986

B Remove the following part from the carton:

One CYLINDER CADDY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(2)

Attach the CYLINDER CADDY (2) onto the STRAP, LEGS and FRONT PANEL with four screws (JR). Note: The Cylinder Caddy attaches to the left end of the frame. See details B1 and B2.

(4) Qty.

Hardware shown actual size

Front

Right

Left

Back

INCORRECT CYLINDER CADDY

AND CYLINDER LOCATION

CORRECT CYLINDER CADDY

AND CYLINDER LOCATION

(Pg. 4) 1141-1986

C Remove the following parts from the carton:

One AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(3)

Two WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(16)

Two HUB CAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(17)

Two LEG EXTENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (18)

Tap one HUB CAP (17) onto AXLE (3). Slide a WHEEL (16) onto the Axle. See detail C1. Insert the Axle into the top axle holes on the left side of frame. Slide other Wheel onto the axle and tap on remaining Hub Cap. Tap two LEG EXTENSIONS (18) into the right legs. See detail C2.

Front

Right

Left

Back

(Pg. 5) 1141-1986

E Remove the following parts from the carton:

Two GREASE PAN WIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(49)

Thread the GREASE PAN WIRES (49) into the Grease drip pans. Note: Soup can not included. See detail E1.

D Remove the following parts from the carton:

One BOTTOM CASTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (42)

Two GREASE DRIP PANS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(48)

Set the BOTTOM CASTING (42) upside down. Install the long ends of six spacers (DP) into the six tabs on the Bottom Casting secure inside with six hex nuts (KR). Note: The Bottom casting front has only two tabs, the back has four tabs. Remove the six knurl nuts (DQ) from the six spacers (DP). Do not loosen the spacers from the hex nuts (KR) inside the bottom casting. Align the front hole in one of the GREASE DRIP PANS (48) with spacer on the front of the bottom casting and insert the spacer into the Grease pan. (Note: The front hole on the Grease pan is larger so it can slide over the spacer.) See detail D1. Gently rotate pan and align the rear holes in the drip pan with the spacers in the bottom casting. Then insert spacers into the pan and secure with three Knurl nuts (DQ). See detail D2. Repeat assembly for the other Grease Drip Pan.

Hardware shown actual size

(6) Qty.

(6) Qty

(6) Qty.

Back

Front

Long End

Soup can

not

included

(Pg. 6) 1141-1986

Hardware shown actual size

(2) Qty.

F Remove the following part from the carton:

One BURNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (43)

Insert the BURNER (43) into the Bottom Casting slots and secure with two hair pins (WO). See detail F1. Attach the Bottom casting onto the Frame with four screws (JR) and two hex nuts (KR). Attach two hex nuts (KR) on the front screws only. See detail F2.

Burner

Tab

(2) Qty.

(4) Qty.

Front

Right

Left

Back

(Pg. 7) 1141-1986

G Remove the following parts from the carton:

One CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (25)

One VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(27)

Two CONTROL KNOBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(32)

Two BEZELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (33)

One VENTURI GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(44)

Attach the VENTURI GUARD (44) to the inside front of the Bottom casting with two screws (JR). (DO NOT use a cordless or power screw drive, it can strip out the screws.) Attach the VALVE ASSEMBLY (27) and BEZELS (33) to the CONTROL PANEL (25) with four screws (HA). See detail G1. Push the CONTROL KNOBS (32) onto the Valve stems. See detail G2.

Hardware shown actual size

(4) Qty

(2) Qty.

Venturi Guard

(Pg. 8) 1141-1986BX

H Remove the following parts from the carton:

One HEAT SHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(47a)

One “I” TENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(61)

Slide the HEAT SHIELD (47a) over the the Valve. See detail H1. Place the Control Panel on the frame (place the HVR hose inside the front panel) insert the orifices on the valve inside of the Burners’ venturi tubes. IMPORTANT: The orifices must be inside the venturi tube. See detail H2. Secure the Control Panel to the legs with four screws (JR). From inside frame secure the bottom flange of the Control Panel and the Front panel top flange together with one push in fastener (GF). See detail H3. Place the “I” TENT (61) in the Bottom Casting over the Burner and secure with two screws (JR). See detail H4.

Hardware shown actual size

(6) Qty.

(1) Qty.

47a

Inside

Orifices inside of

venturi tubes

Valve

Orifice

heat shield

47a

(Pg. 9) 1141-1986

J Remove the following parts from the carton:

One FRONT BASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (22)

One PUSH BUTTON IGNITER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (26)

Two MAIN ELECTRODE WIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(26b)

Push the MAIN ELECTRODE WIRES (26b) onto the main burner electrodes, located under the bottom casting. Thread the Main Electrode Wires through the igniter hole in the Control Panel. Push the round connecters onto the round and flat pins on the PUSH BUTTON IGNITER (26). See detail J1. Snap the Push Button Igniter into the Control Panel. Test: A spark should appear at electrode tip.

If the spark does not appear.

- Check the wire connections to the Igniter.

- Check the wire connections to the main burner electrodes. Hook the FRONT BASKET (22) Into the front panel. See detail J2.

26b

(Pg. 10) 1141-1986

K Remove the following parts from the carton:

One right SIDE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (9R)

One left SIDE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (9L)

Four TUBE PLUGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(15)

Insert two TUBE PLUGS (15) into the leg ends on the right side. Attach one right SIDE TABLE (9R) to the right side with four screws (CK). See detail K1. Repeat above assemblies for the Left SIDE TABLE (9L).

Hardware shown actual size

(8) Qty.

Right

(Pg. 11) 1141-1986

L Remove the following parts from the carton:

One HEAT INDICATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(54)

One GRILL LID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (55)

One NAMEPLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(56)

One FRONT HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(58)

Two FRONT HANDLE INSULATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (59)

Set the GRILL LID (55) onto the grill bottom and secure with two clevis pins (VE) and two hair pins (WO). Assemble the FRONT HANDLE (58) to the GRILL LID with two FRONT HANDLE INSULATORS (59) and four screws (H). Attach the NAMEPLATE (56) to the Grill Lid with two nuts (BF). See detail L1. Attach the HEAT INDICATOR (54) with two nuts. See detail L2.

(4) Qty

(2) Qty

Hardware shown actual size

(2) Qty

pivot wire

N Remove the following parts from the carton:

One WARMING RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(65)

One TOP WARMING RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(66)

Insert the long wire on the WARMING RACK (65) into the left side of the lid. Hold the rack in a vertical position and insert right side into the lid. To center the rack, slightly bend the pivot wires to adjust for a tight fit. Lower rack and press the pivot wires into side holes. See detail N1. Insert the long wire on the TOP WARMING RACK (66) into the upper holes in lid. Hook the top pivot wire into bottom rack and to center, slightly bend wire for tight fit. See detail N1.

(Pg. 12) 1141-1986

M Remove the following parts from the carton:

Two COOKING GRIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(63)

Set the COOKING GRIDS (63) into the bottom casting.

long

wire

long wire

pivot wire

Remove the following parts from the carton:

Two CYLINDER PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(78)

One CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (79)

Set CYLINDER (79) on the Grill Frame and secure with the CYLINDER PINS (78). See detail P1. Remove plastic protective cap from TYPE 1 nipple! Insert the nipple of the regulator (27) into the cylinder’s fuel valve inlet. See detail P2. Turn the regulator hand wheel clockwise to tighten. No tools are needed. The Hand Wheel will come to a complete stop when the connection is secure and gas will not flow until a positive seal is achieved.

WARNING: During assembly of grill and when attaching or

replacing the L.P. gas cylinder, insure that the gas supply hose is free of kinks and/or damage and is at least 3” away from hot surfaces such as the grill casting.

BACK

(Pg. 13) 1141-1986A

*Cylinder Not Included

ENGINEERING CODE

SD113242

Gas Cylinder Valve

IMPORTANT! TO ENSURE PROPER GAS FLOW,

BURNER CONTROL VALVES MUST

BE "OFF"

BEFORE

OPENING THE GAS CYLINDER VALVE.

(Pg. 14) 1141-1986BX

LIMITED WARRANTY

READ OWNER’S USE AND CARE MANUAL:

For proper filling and purging of the cylinder For leak testing all gas supply connections For correct grill lighting instructions For use and storage of the grill and cylinder

WARNING! WHEN LEAK TESTING:

DO NOT smoke. DO NOT use fire to test for leaks.

DANGER:

NEVER store a spare LP gas supply cylinder under the grill body nor inside grill enclosure to avoid the possibility of an explosion. Refer to the Use and Care manual.

IMPORTANT:

Be sure to tighten up all hardware (screws, nuts, bolts, etc.) at least once a year or each grilling season.

EFORE USING YOUR GRILL

LEAK TEST AREAS

(indicated by arrows)

SEE OWNER’S USE

AND

CARE MANUAL

Sunbeam Products, Inc. (“Sunbeam”) warrants that this product will be free from defects in material and workmanship. This warranty applies to the following parts for the following time periods: the aluminum castings are warranted for ten (10) years against burn through; the burner is warranted for five (5) years; and all other parts are warranted for one (1) year, except the propane cylinder and paint finish. W e DO NOT WARRANT in any way the propane cylinder (see label on cylinder for cylinder manufacturer’s warranty) or the paint finish of the product. Sunbeam at its option, will repair or replace this product or any component of the product found to be defective during the warranty period. Replacement will be made with a new or remanufactured product or component. If the product is no longer available, replacement may be made with a similar product of equal or greater value. This is your exclusive warranty . This warranty is valid for the original retail purchaser from the date of initial retail purchase and is not transferable. Keep the original sales receipt. Proof of purchase is required to obtain warranty performance. Sunbeam dealers, service centers, or retail stores selling Sunbeam products do not have the right to alter, modify or any way change the terms and conditions of this warranty. This warranty does not cover normal wear of parts or damage resulting from any of the following: negligent use or misuse of the product, use on improper voltage or current, use contrary to the operating instructions, disassembly, repair or alteration by anyone other than Sunbeam or an authorized service center. Further, the warranty does not cover Acts of God, such as fire, flood, hurricanes and tornadoes.

Sunbeam shall not be liable for any incidental or consequential damages caused by the breach of any express or implied warranty. Except to the extent prohibited by applicable law, any implied warranty of merchantability or fitness for a particular purpose is limited in duration to the duration of the above warranty. Some states, provinces or jurisdictions do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state or province to province.

DO NOT RETURN THIS PRODUCT TO THE PLACE OF PURCHASE.

Take the product to an authorized Sunbeam service center. You can find the nearest authorized Sunbeam service center by calling 1-800-641-2100.

NOT VALID IN MEXICO.

For WARRANTY, SERVICE and PARTS

Locate your model number and serial number on the label found on the back of your grill base.

+ 30 hidden pages