Sumry 1KVA-5KVA User Manual

User Manual

1KVA-5KVA

INVERTER / CHARGER

Version: 2.3

Table Of Contents

ABOUT THIS MANUAL ..................................................................................................................................... 1

Purpose ............................................................................................................................................................ 1

Scope ............................................................................................................................................................... 1

SAFETY INSTRUCTIONS .................................................................................................................................. 1

INTRODUCTION ............................................................................................................................................... 2

Features ........................................................................................................................................................... 2

Basic System Architecture ............................................................................................................................... 2

Product Overview ............................................................................................................................................. 3

INSTALLATION ................................................................................................................................................. 4

Unpacking and Inspection................................................................................................................................ 4

Preparation ...................................................................................................................................................... 4

Mounting the Unit ............................................................................................................................................. 4

Battery Connection .......................................................................................................................................... 5

AC Input/Output Connection ............................................................................................................................ 7

PV Connection ................................................................................................................................................. 8

Final Assembly ................................................................................................................................................. 9

Communication Connection ........................................................................................................................... 10

Dry Contact Signal ......................................................................................................................................... 10

OPERATION ..................................................................................................................................................... 11

Power ON/OFF .............................................................................................................................................. 11

Operation and Display Panel ......................................................................................................................... 11

LCD Display Icons ......................................................................................................................................... 12

LCD Setting .................................................................................................................................................... 14

Display Setting ............................................................................................................................................... 24

Operating Mode Description .......................................................................................................................... 27

Fault Reference Code .................................................................................................................................... 28

Warning Indicator ........................................................................................................................................... 29

EQUALIZATION (Only available for 4KVA/5KVA model) ....................................................................... 30

How to Equalization ....................................................................................................................................... 30

SPECIFICATIONS ........................................................................................................................................... 31

Table 1 Line Mode Specifications ................................................................................................................... 31

Table 2 Inverter Mode Specifications ............................................................................................................. 32

*4KVA/5KVA only supports 230VAC system. .................................................................................................. 32

Table 3 Charge Mode Specifications .............................................................................................................. 33

TROUBLE SHOOTING ..................................................................................................................................... 35

Appendix: Approximate Back-up Time Table ........................................................................................... 36

ABOUT THIS MANUAL

Purpose

This manual describes the assembly, installation, operation and troubleshooting of this unit. Please read

this manual carefully before installations and operations. Keep this manual for future reference.

Scope

This manual provides safety and installation guidelines as well as information on tools and wiring.

SAFETY INSTRUCTIONS

WARNING: This chapter contains important safety and operating instructions. Read and

keep this manual for future reference.

1. Before using the unit, read all instructions and cautionary markings on the unit, the batteries and all

appropriate sections of this manual.

2. CAUTION --To reduce risk of injury, charge only deep-cycle lead acid type rechargeable batteries.

Other types of batteries may burst, causing personal injury and damage.

3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required.

Incorrect re-assembly may result in a risk of electric shock or fire.

4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning.

Turning off the unit will not reduce this risk.

5. CAUTION – Only qualified personnel can install this device with battery.

6. NEVER charge a frozen battery.

7. For optimum operation of this inverter/charger, please follow required spec to select appropriate cable

size. It’s very important to correctly operate this inverter/charger.

8. Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop

a tool to spark or short circuit batteries or other electrical parts and could cause an explosion.

9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals. Please

refer to INSTALLATION section of this manual for the details.

10. Fuses (3 pieces of 40A, 32VDC for 1KVA, 4 pieces of 40A, 32VDC for 2KVA and 6 pieces for 3KVA, 1

piece of 200A, 58VDC for 4KVA and 5KVA) are provided as over-current protection for the battery

supply.

11. GROUNDING INSTRUCTIONS -This inverter/charger should be connected to a permanent grounded

wiring system. Be sure to comply with local requirements and regulation to install this inverter.

12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input

short circuits.

13. Warning!! Only qualified service persons are able to service this device. If errors still persist after

following troubleshooting table, please send this inverter/charger back to local dealer or service center

for maintenance.

INTRODUCTION

This is a multi-function inverter/charger, combining functions of inverter, MPPT solar charger and battery

charger to offer uninterruptible power support with portable size. Its comprehensive LCD display offers

user-configurable and easy-accessible button operation such as battery charging current, AC/solar charger

priority, and acceptable input voltage based on different applications.

Features

 Pure sine wave inverter  Built-in MPPT solar charge controller  Configurable input voltage range for home appliances and personal computers via LCD setting  Configurable battery charging current based on applications via LCD setting  Configurable AC/Solar Charger priority via LCD setting  Compatible to mains voltage or generator power  Auto restart while AC is recovering  Overload/ Over temperature/ short circuit protection  Smart battery charger design for optimized battery performance  Cold start function

Basic System Architecture

The following illustration shows basic application for this inverter/charger. It also includes following devices to

have a complete running system:

 Generator or Utility.  PV modules (option)

Consult with your system integrator for other possible system architectures depending on your requirements.

This inverter can power all kinds of appliances in home or office environment, including motor-type appliances

such as tube light, fan, refrigerator and air conditioner.

Figure 1 Hybrid Power System

Product Overview

1. LCD display

2. Status indicator

3. Charging indicator

4. Fault indicator

5. Function buttons

6. Power on/off switch

7. AC input

8. AC output

9. PV input

10. Battery input

11. Circuit breaker

12. RS232 communication port

13. Parallel communication cable (only for parallel model)

14. Current sharing cable (only for parallel model)

15. Dry contact

16. USB communication port

4KVA/5KVA single model

4KVA/5KVA parallel model

1-3KVA model

NOTE: For parallel model installation and operation,

please check separate parallel installation guide for

the details.

1K-12V 230Vac model

INSTALLATION

Unpacking and Inspection

Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should have received the following items inside of package:

 The unit x 1  User manual x 1  Communication cable x 1  Software CD x 1

Preparation

Before connecting all wirings, please take off bottom cover by removing two screws as shown below.

Mounting the Unit

Consider the following points before selecting where to install:

 Do not mount the inverter on flammable construction

materials.

 Mount on a solid surface  Install this inverter at eye level in order to allow the LCD

display to be read at all times.

 The ambient temperature should be between 0°C and 55°C

to ensure optimal operation.

 The recommended installation position is to be adhered to

the wall vertically.

 Be sure to keep other objects and surfaces as shown in the

right diagram to guarantee sufficient heat dissipation and

to have enough space for removing wires.

SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON-COMBUSTIBLE SURFACE ONLY.

Install the unit by screwing three screws. It’s recommended to use M4 or M5 screws.

Model

Typical

Amperage

Battery

Capacity

Wire Size

Ring Terminal

Torque

Value

Cable

mm2

Dimensions

D (mm)

L (mm)

1KVA 48V

20A

100AH

1*14AWG

6.4

21.8

2~ 3 Nm

1KVA 24V, 2KVA 48V

33A

100AH

1*10AWG

6.4

22.5

2~ 3 Nm

3KVA 48V

50A

100AH

1*8AWG

6.4

23.8

2~ 3 Nm

1KVA 12V, 2KVA 24V

66A

100AH

1*6AWG

6.4

29.2

2~ 3 Nm

200AH

2*10AWG

6.4

23.8

3KVA 24V

100A

100AH

1*4AWG

6.4

33.2

2~ 3 Nm

200AH

2*8AWG

6.4

29.2

4KVA

120A

200AH

1*2AWG

6.4

39.2

2~ 3 Nm

2*6AWG

6.4

33.2

5KVA

120A

200AH

1*2AWG

6.4

39.2

2~ 3 Nm

2*6AWG

6.4

33.2

Ring terminal:

1KVA 12V, 1-3KVA 24V,

1KVA/3KVA/4KVA/5KVA 48V model 2-3KVA 24V/48V Plus model

Battery Connection

CAUTION: For safety operation and regulation compliance, it’s requested to install a separate DC over-current

protector or disconnect device between battery and inverter. It may not be requested to have a disconnect

device in some applications, however, it’s still requested to have over-current protection installed. Please refer

to typical amperage in below table as required fuse or breaker size.

WARNING! All wiring must be performed by a qualified personnel. WARNING! It's very important for system safety and efficient operation to use

appropriate cable for battery connection. To reduce risk of injury, please use t he proper recommended cable and terminal size as below.

Recommended battery cable and terminal size:

Please follow below steps to implement battery connection:

WARNING: Shock Hazard

Installation must be performed with care due to high battery voltage in series.

CAUTION!! Do not place anything between the flat part of the inverter terminal and the ring

terminal. Otherwise, overheating may occur.

CAUTION!! Do not apply anti-oxidant substance on the terminals before terminals are

connected tightly.

CAUTION!! Before making the final DC connection or closing DC breaker/disconnector, be sure

positive (+) must be connected to positive (+) and negative (-) must be connected to negative

(-).

1. Assemble battery ring terminal based on recommended battery cable and terminal size.

2. Connect all battery packs as units requires. It’s suggested to connect at least 100Ah capacity battery for

1-3KVA model and at least 200Ah capacity battery for 4KVA/5KVA model.

3. Insert the ring terminal of battery cable flatly into battery connector of inverter and make sure the bolts are

tightened with torque of 2-3 Nm. Make sure polarity at both the battery and the inverter/charge is correctly

connected and ring terminals are tightly screwed to the battery terminals.

AC Input/Output Connection

Model

Gauge

Torque Value

1KVA

16 AWG

0.5~ 0.6 Nm

2KVA 230VAC

14 AWG

0.8~ 1.0 Nm

2KVA 120VAC

3KVA

12 AWG

1.2~ 1.6 Nm 4KVA

10 AWG

1.4~ 1.6Nm

5KVA

8 AWG

1.4~ 1.6Nm

WARNING:

Be sure that AC power source is disconnected before attempting to hardwire it to the unit.

CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between

inverter and AC input power source. This will ensure the inverter can be securely disconnected during

maintenance and fully protected from over current of AC input. The recommended spec of AC breaker is 10A

for 1KVA, 20A for 2KVA, 32A for 3KVA, 40A for 4KVA and 50A for 5KVA.

CAUTION!! There are two terminal blocks with “IN” and “OUT” markings. Please do NOT mis-connect input

and output connectors.

WARNING! All wiring must be performed by a qualified personnel. WARNING! It’s very important for system safety and efficient operation to use appropriate cable for AC input

connection. To reduce risk of injury, please use the proper recommended cable size as below.

Suggested cable requirement for AC wires

Please follow below steps to implement AC input/output connection:

1. Before making AC input/output connection, be sure to open DC protector or disconnector first.

2. Remove insulation sleeve 10mm for six conductors. And shorten phase L and neutral conductor N 3 mm.

3. Insert AC input wires according to polarities indicated on terminal block and tighten the terminal screws. Be

sure to connect PE protective conductor ( ) first.

→Ground (yellow-green) L→LINE (brown or black)

N→Neutral (blue)

4. Then, insert AC output wires according to polarities indicated on terminal block and tighten terminal screws.

Be sure to connect PE protective conductor ( ) first.

→Ground (yellow-green)

L→LINE (brown or black) N→Neutral (blue)

Model

Typical Amperage

Cable Size

Torque

1KVA 12V

40A

10 AWG

1.2~1.6 Nm

1KVA 24V / 2KVA 24V/

3KVA 24V

25A

12 AWG

1.2~1.6 Nm

1KVA 48V / 3KVA 48V

18A

14 AWG

1.2~1.6 Nm

2KVA 24V Plus

3KVA 24V Plus

2KVA 48V Plus

3KVA 48V Plus

60A

8 AWG

1.4~1.6 Nm

4KVA / 5KVA

80A

6 AWG

1.4~1.6 Nm

CAUTION: Important

Be sure to connect AC wires with correct polarity. If L and N wires are connected reversely, it may cause utility short-circuited when these inverters are worked in parallel operation.

CAUTION: Appliances such as air conditioner are required at least 2~3 minutes to restart because it’s required

to have enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers in a

short time, it will cause damage to your connected appliances. To prevent this kind of damage, please check

manufacturer of air conditioner if it’s equipped with time-delay function before installation. Otherwise, this

inverter/charger will trig overload fault and cut off output to protect your appliance but sometimes it still causes

internal damage to the air conditioner.

5. Make sure the wires are securely connected.

PV Connection

CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker between inverter

and PV modules.

WARNING! All wiring must be performed by a qualified personnel. WARNING! It'’ very important for system safety and efficient operation to use appropriate cable for PV module

connection. To reduce risk of injury, please use the proper recommended cable size as below.

PV Module Selection:

Solar Charging Mode

INVERTER MODEL

1KVA 12V

1KVA 24V

2KVA 24V

3KVA 24V

1KVA 48V

3KVA 48V

2KVA 24V Plus/

3KVA 24V Plus

4KVA/5KVA

Max. PV Array Open Circuit Voltage

102Vdc max

75Vdc max

102Vdc max

145Vdc

PV Array MPPT Voltage Range

15~80Vdc

30~66Vdc

60~88Vdc

30~115Vdc

60~115Vdc

Min. battery voltage for PV charge

8.5Vdc

17Vdc

34Vdc

17Vdc

34Vdc

When selecting proper PV modules, please be sure to consider below parameters:

1. Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of inverter.

2. Open circuit Voltage (Voc) of PV modules should be higher than min. battery voltage.

Please follow below steps to implement PV module connection:

1. Remove insulation sleeve 10 mm for positive and negative conductors.

2. Check correct polarity of connection cable from PV modules and PV input

connectors. Then, connect positive pole (+) of connection cable to positive pole (+) of PV input connector. Connect negative pole (-) of connection cable to negative pole (-) of PV input connector.

3. Make sure the wires are securely connected.

Final Assembly

After connecting all wirings, please put bottom cover back by screwing two screws as shown below.

1KVA/2KVA/3KVA/4KVA/5KVA 2KVA Plus/3KVA Plus

Communication Connection

Unit Status

Condition

Dry contact port:

NC & C

NO & C

Power Off

Unit is off and no output is powered.

Open

Power On

Output is powered from Utility.

Open

Output is

powered

from

Battery or

Solar.

Program 01

set as Utility

Battery voltage < Low DC warning

voltage

Open

Battery voltage > Setting value in

Program 13 or battery charging

reaches floating stage

Open

Program 01

is set as

SBU or

Solar first

Battery voltage < Setting value in

Program 12

Open

Battery voltage > Setting value in

Program 13 or battery charging

reaches floating stage

Open

Unit Status

Condition

Dry contact port:

NC & C

NO & C

Power Off

Unit is off.

Open

Power On

Output is powered from Battery or Solar

Open

Please use supplied communication cable to connect to inverter and PC. Insert bundled CD into a computer and

follow on-screen instruction to install the monitoring software. For the detailed software operation, please

check user manual of software inside of CD.

Dry Contact Signal

There is one dry contact (3A/250VAC) available on the rear panel. When program 38 is set as “disable”, it could

be used to deliver signal to external device when battery voltage reaches warning level. When program 38 is

set as “enable” and the unit is working in battery mode, it could be used to trigger the grounding box to

connect neutral and grounding of AC output together.

When program 38 is set as “disable” (default setting):

When program 38 is set as “enable”:

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