Summit Radiant Edge HotSlot, Radiant Edge PRO Installation And Operation Manual

Radiant Edge HotSlot
Ice Melt System
Installation and Operation Guide
Version 1.2
From This . . .
To This . . .
Thermodynamics analyzed. Applied.
2911 Lake Forest Road PO Box 6928
Summit Ice Melt Systems, Inc.
Tahoe City, CA 96145
p/530-583-8888 f/530-583-7777
www.summiticemelt.com
Summit Ice Melt Systems
PO Box 6928, Tahoe City, CA 96145 Ph: 530-583-8888 Fax: 530-583-7777
www.SummitIceMelt.com
Radiant Edge HotSlot Ice Melt System
Installation and Operation Guide
This step-by-step Installation and Operation Guide provides the tools necessary to install the Patent-Pending Summit Ice Melt Systems' Radiant Edge HotSlot roof de-icing system.
For other applications or for design assistance, and to ensure you have the most up-to-date information, contact your Summit Ice Melt Systems representative or phone Summit Ice Melt Systems at (530) 583-8888. Also visit our web site at www.summiticemelt.com.
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Summit Ice Melt Systems
PO Box 6928, Tahoe City, CA 96145 Ph: 530-583-8888 Fax: 530-583-7777
www.SummitIceMelt.com
Introduction
How To Use This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Other Required Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Guidelines, Document Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table of Contents
Page
System Overview
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Additional Materials Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . .
Installation
Roof Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
HotSlot Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Valley Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Heating Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Testing (Megohmeter and Continuity tests) . . . . . . . . . . . . . . . . . . . . 15-16
Electrical Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4CDC Controller, Operation
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Controller Operation, Installation, and Pre-Season Testing . . . . . . . . . . . . . . . 19
Changing Controller Set-Point Values, Error Messages. . . . . . . . . . . . . . . . . . 20
Figure H: 4 CDC Control Module; Figure G: 4CDC Schematic Diagram. . . . . 21
System Operation Procedures: Description, Testing, Startup, Shutdown. . . . 22
. . .
6
7
12-14
Reference, Warranty Forms
Installation Log & Extended Warranty Form (Important - Time-sensitive). .
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
Heating Cable Construction and Technology . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Heating Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Heating Cable Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Heating Cable Maximum Circuit Lengths and Amp Load . . . . . . . . . . . . . . . . 29
23
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Summit Ice Melt Systems
PO Box 6928, Tahoe City, CA 96145 Ph: 530-583-8888 Fax: 530-583-7777
www.
SummitIceMelt.com
Introduction
Radiant Edge is a roof edge ice melt system that minimizes ice formations on the following applications:
• Roofs made from standard roofing materials, including shakes, shingles, rubber, hot tar, wood, metal, and plastic.
• Gutters and downspouts made from standard materials, including metal and plastic.
The guide does not cover applications in which any of the following conditions exist:
• Preventing snow movement on roofs — Radiant Edge will not keep snow or ice from falling off the roof. Radiant Edge is designed to minimize ice formations and safely remove melt water from roof eaves. Snow fences or snow guards should be used to eliminate snow movement.
• Melting snow off a roof and/or reduction of snow load. Radiant Edge is designed to melt ice, not accumulated snow.
HotSlot is intended for lighter ice and snow conditions on certain metal and composition shingle roofs. If conditions warrant, consider the more robust, patented Radiant Edge PROTM or LTTM ice melt systems.
For the names of manufacturers of snow guards or snow fences, contact your Summit Ice Melt Systems' representative, or contact Summit Ice Melt Systems' directly at (530) 583-8888.
If your application conditions are different, or if you have any questions, contact your Summit Ice Melt Systems' representative, or contact Summit Ice Melt Systems directly at (530) 583-8888.
How To Use This Guide
This installation guide presents Summit Ice Melt Systems’ recommendations for installing the Radiant Edge HotSlot roof edge ice melt system. It provides design and performance data, heating cable layout installations, electrical hookup and testing. Following these recommendations will result in a reliable, energy-efficient system. Read and understand this entire guide before installation.
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Summit Ice Melt Systems
PO Box 6928, Tahoe City, CA 96145 Ph: 530-583-8888 Fax: 530-583-7777
www.SummitIceMelt.com
Other Required Documents
This guide is not intended to provide comprehensive installation instructions. For complete Radiant Edge HotSlot de-icing system installation instructions, please refer to the following additional required documents:
• Additional installation instructions that are included with the heating cable power connection kits, thermostats, controllers, and accessories.
If you do not have these documents, you can obtain them from the Summit Ice Melt Systems web site at www.summiticemelt.com.
Ensure you are using the most current edition of the Installation and Operation Guide by contacting info@summiticemelt.com.
For products and applications not covered by this design guide, please contact your Summit Ice Melt Systems' representative, or contact Summit Ice Melt Systems directly at (530) 583-8888.
IMPORTANT NOTICE:
• Area laws differ concerning the handling and installation of heating cables, building materials, electrical connections, etc.
• Please check and comply with your local laws.
• Summit Ice Melt Systems, Inc. will not be held responsible for those who do not comply with their local or national laws while installing its products.
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Summit Ice Melt Systems
PO Box 6928, Tahoe City, CA 96145 Ph: 530-583-8888 Fax: 530-583-7777
www.SummitIceMelt.com
Safety Guidelines and Document Conventions
This symbol identifies important instructions or information.
As with any electrical equipment, the safety and reliability of any system depends on the manner in which they are installed and maintained. Incorrect design, handling, installation, or maintenance of any of the system components could damage the system and may result in inadequate performance, overheating, electric shock, or fire. To minimize these risks and to ensure that the system performs reliably, read and carefully follow the information, warnings, and instructions in this guide.
This symbol identifies particularly important safety warnings that must be followed.
WARNING: To minimize the danger of fire from sustained electrical arcing if the heating cable is damaged or improperly installed, and to comply with the requirements of Summit Ice Melt Systems, agency certifications, and
national electrical codes, ground-fault equipment protection must be used on each heating cable branch circuit. Arcing may not be stopped by conventional circuit protection.
Please exercise all safety precautions necessary when using ladders,
scaffolding, tools.
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Summit Ice Melt Systems
PO Box 6928, Tahoe City, CA 96145 Ph: 530-583-8888 Fax: 530-583-7777
www.SummitIceMelt.com
System Overview
Summit Ice Melt Systems’ Radiant Edge HotSlot system can prevent ice dams and icicles by maintaining a continuous path for melt water to drain from the roof. HotSlot system uses a sophisticated self-regulating heating cable which reduces heat output automatically as the heating cable warms to above freezing, resulting in lower energy use while eliminating the possibility of overheating. A typical Summit Ice Melt system includes the HotSlot Panels, self-regulating heating cables, heating cable connection kits, control system and power distribution.
Radiant Edge HotSlot is suitable for slopes down to 2/12.
System Components
A typical system may include the following:
Radiant Edge HotSlot Panels
Radiant Edge Valley Base Panels
Radiant Edge Valley Cover Panels
Waterproof Screws
S1 (110Vac) or S2 (208-277Vac) self regulating heating cable
Heating cable connection kits and accessories
Controller system
Power distribution
WARNING: The Radiant Edge ice melt system MUST be protected with a ground fault protection device per local codes and the NEC (National Electric Code) and CSA (Canadian Standards Association).
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Summit Ice Melt Systems
PO Box 6928, Tahoe City, CA 96145 Ph: 530-583-8888 Fax: 530-583-7777
www.SummitIceMelt.com
General Procedures
1. Review the following:
A. Packing List and materials provided
B. Radiant Edge System Layout drawings (may be sent
separately) with panels identified, junction box and controller locations noted, sensor location
C. Access Equipment (ladders, scaffolding, safety harnesses,
etc.)
D. On some systems, each cover and base panel is numbered.
If so, position each base piece on the roof as designated in the Layout Drawings.
Tools Required
Chop saw, Skilsaw or portable bandsaw with aluminum / copper cutting blade
Megohmeter Tester: 500, 1000, 2500 Vdc
Multimeter
Tape Measure
Tin Snips
Additional Materials Needed
Cleaning solvent (i.e., denatured alcohol) and rags for valley areas
Adhesive
Masking Tape
Touch Up Paint
Wire cutter
Wire stripper
Straight edge knife
Drill
Driver for screws
3/8" metal bit
Deburring tool
Caulk and caulking gun
Roofing Adhesive, DuraLink by Chemlink, or equal
Roofing Sealant, DuraSil by Chemlink, or equal
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Summit Ice Melt Systems
PO Box 6928, Tahoe City, CA 96145 Ph: 530-583-8888 Fax: 530-583-7777
www.SummitIceMelt.com
Installation
Roof Preparation
The proper preparation of the roof is needed to ensure optimal energy efficiency, performance, and to prevent leaks.
Radiant Edge HotSlot is suitable for slopes down to 2/12.
1. Existing Metal roofs): Trim back metal to flush to the eave
2. Existing Composition Shingle: Carefully pry up second course of shingles with a broad paint scraper or similar tool. Install HotSlot along eave on first shingle course and tuck under second course of shingles.
3. New Composition Shingle: Install starter and first course of shingles. Install HotSlot along eave on first shingle course. Continue installing shingles with standard exposure.
and remove fasteners on bottom 7" of roofing panel prior to installing HotSlot.
4. On other conditions such as existing shakes, slate, tile and standing seam roofing, consider using the patented Radiant Edge PRO™ or LT™ ice melt systems.
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Summit Ice Melt Systems
PO Box 6928, Tahoe City, CA 96145 Ph: 530-583-8888 Fax: 530-583-7777
www.SummitIceMelt.com
HotSlot Panel Installation
1. Determine the layout of the system. Place full-sized HotSlot panels flush to each end of the roof. Tuck top edge under second course of shingles.
2. The remaining panels shall be installed between the end panels, and have a minimum 0.25" gap between them.
3. Miter cut HotSlot Panel at valleys, leaving clearance for Radiant Edge Valley system.
For a more waterproof installation on existing shingle roofs, apply a heavy bead of caulking on the bottom side of the panel around each attachment hole and along the top flange edge.
Radiant Edge HotSlot Figure A
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