Summit 89795 User Manual

Built-In NG Side Burner Installation/Owner’s Guide

Guía del Propietario de la Barbacoa de Gas Natural - Pg 11 Guide de l’utilisateur du barbecue au gaz naturel - Pg 21

#89795

THESE ACCESSORIES MAY BE PURCHASED SEPARATELY.

YOU MUST READ THIS OWNER’S GUIDE

BEFORE OPERATING YOUR GAS GRILL

 DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open ﬂ ames.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your ﬁ re department.

Leaking gas may cause a ﬁ re or explosion which can cause serious bodily injury or death, or damage to property.

 WARNING:

1. Do not store or use gasoline or other ﬂ ammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

 WARNING: Follow all leak-check

procedures carefully in this manual prior to barbecue operation. Do this even if the barbecue was dealer-assembled.

NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use.

THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.

 WARNING: Do not try to light this appliance

without reading the “Lighting Instructions” section of this manual.

89795 US 01/23/07

Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a ﬁ re or an explosion causing damage to property.

 Do not store a spare or disconnected liquid propane cylinder under or near this barbecue.  Improper assembly may be dangerous. Please follow the assembly instructions carefully.  After a period of storage, and/or nonuse, the Weber® gas barbecue should be checked for gas leaks and burner obstructions

before use. See instructions in this manual for correct procedures.

 Do not operate the Weber® gas barbecue if there is a gas leak present.  Do not use a ﬂ ame to check for gas leaks.  Combustible materials should never be within 24 inches (61 cm) of the back or sides of your Weber® gas barbecue.  Do not put a barbecue cover or anything ﬂ ammable on, or in the storage area under the barbecue.  Your Weber® gas barbecue should never be used by children. Accessible parts of the barbecue may be very hot. Keep young

children away while it is in use.

 You should exercise reasonable care when operating your Weber® gas barbecue. It will be hot during cooking or cleaning and

should never be left unattended, or moved while in operation.

 Should the burners go out while in operation, turn all gas valves off. Open the lid and wait ﬁ ve minutes before attempting to

relight, using the lighting instructions.

 Do not use charcoal or lava rock in your Weber® gas barbecue.  Never lean over open grill or place hands or ﬁ ngers on the front edge of the cooking box.  Should a grease ﬁ re occur, turn off all burners and leave lid closed until ﬁ re is out.  Do not enlarge valve oriﬁ ces or burner ports when cleaning the valves or burners.  The Weber® gas barbecue should be thoroughly cleaned on a regular basis.  Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a liquid propane unit or liquid

propane gas in a natural gas unit is dangerous and will void your warranty.

 Do not attempt to disconnect any gas ﬁ tting while your barbecue is in operation.  Use heat-resistant barbecue mitts or gloves when operating barbecue.  Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.  Combustion byproducts produced when using this product contain chemicals known to the state of California to cause cancer,

birth defects, or other reproductive harm.

 Do not use this barbecue unless all parts are in place. The unit must be properly assembled according to the assembly

instructions.

DANGERS & WARNINGS

 DANGER

 WARNINGS

LIQUID PROPANE GAS UNITS ONLY:

 Use the pressure regulator and hose assembly that is supplied with your Weber® gas barbecue.  Do not attempt to disconnect the gas regulator and hose assembly or any gas ﬁ tting while your barbecue is in operation.  A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier. Do not

use a liquid propane cylinder with a damaged valve.

 Although your liquid propane cylinder may appear to be empty, gas may still be present, and the cylinder should be

transported and stored accordingly.

 If you see, smell or hear the hiss of escaping gas from the liquid propane cylinder:

1. Move away from liquid propane cylinder.

2. Do not attempt to correct the problem yourself.

3. Call your ﬁ re department.

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WARRANTY

Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber® gas grill that it will be free of defects in material and workmanship from the date of purchase as follows:

Stainless Steel Lid, 10 years All Remaining Parts, 5 years

When assembled and operated in accordance with the printed instructions accompanying it. Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE. This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate, to Weber’s satisfaction, they are defective. Before returning any parts, contact the Customer Service Representative in your area using the contact information on our website. If Weber conﬁ rms the defect and approves the claim, Weber will elect to replace such parts without charge. If you are required to return defective parts, transportation charges must be prepaid. Weber will return parts to the purchaser, freight or postage prepaid. This Limited Warranty does not cover any failures or operating difﬁ culties due to accident, abuse, misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or service, or failure to perform normal and routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in this owner’s manual. Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes or tornadoes, discoloration due to exposure to chemicals either directly or in the atmosphere, is not covered by this Limited Warranty.

There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and ﬁ tness are limited in duration to the period of coverage of this express written Limited Warranty. Some regions do not allow limitation on how long an implied warranty lasts, so this limitation may not apply to you. Weber is not liable for any special, indirect or consequential damages. Some regions do not allow the exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you. Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale, installation, use, removal, return, or replacement of its equipment; and no such representations are binding on Weber. This Warranty applies only to products sold at retail.

WEBER-STEPHEN PRODUCTS CO. Customer Service Center 1890 Roselle Road, Suite 308 Schaumburg, IL 60195 USA

For replacement parts call: 1-800-446-1071

www.weber.com

The natural gas supply is easy to use and gives you more cooking control than charcoal fuel.

• These instructions will give you the minimum requirements for assembling your

• Not for use by children.

• If there are local codes that apply to portable gas grills, you will have to conform

• This Weber

• Do not use with charcoal fuel.

• Check that the area under the control panel and the bottom tray are free from

Built-In Side Burner. Please read the instructions carefully before using

Weber your Weber® Built-In Side Burner. Improper assembly can be dangerous.

to them. If there are no local codes, you must conform to the latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA54.

Do not use liquid propane (LP) bottled gas. The valves, oriﬁ ces and hose are for natural gas only.

debris that might obstruct the ﬂ ow of combustion or ventilation air.

Built-In Side Burner is designed for natural (piped in city) gas only.

STORAGE

 The gas must be turned OFF at the natural gas supply

when the Weber® Built-In Side Burner is not in use.

 Check that the areas under the control panel and the slide

out bottom tray are free from debris that might obstruct the ﬂ ow of combustion or ventilation air.

OPERATING

 WARNING: Only use this barbecue outdoors in a well-

ventilated area. Do not use in a garage, building, breezeway or any other enclosed area.

 WARNING: Your Weber® Built-In Side Burner shall not be

used under an unprotected combustible roof or overhang.

 WARNING: Your Weber® Built-In Side Burner is not intended

to be installed in or on recreational vehicles and/or boats.

 WARNING: Do not use the barbecue within 24 inches of

combustible materials, top, bottom, back or sides of the grill.

 WARNING: The entire cooking box gets hot when in use. Do

not leave unattended.

 WARNING: Keep any electrical supply cord and the fuel

supply hose away from any heated surface.

 WARNING: Keep the cooking area clear of ﬂ ammable vapors

and liquids, such as gasoline, alcohol, etc., and combustible materials.

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GAS SUPPLY TESTING

• Disconnect your Weber® gas barbecue when the gas supply is being tested at high pressures. This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

• Turn OFF your Weber® gas barbecue when the gas supply is being tested at low pressures. This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at the pressure equal to or less than 1/2 psig (3.5 kPa).

LOCATING YOUR BUILT-IN SIDE BURNER

When determining a suitable location for your Built-In Side Burner installation, give attention to concerns such as exposure to wind, proximity to trafﬁ c paths, and keeping any gas supply lines as short as possible. Never locate the Summit® Built-In Side Burner in a garage, breezeway, shed, under an unprotected overhang, or other enclosed area. Locate the Side Burner and structure so there is enough room to safely evacuate the area in case of a ﬁ re.

GAS INSTRUCTIONS

CLEARANCE FROM COMBUSTIBLE SURFACES OR STRUCTURES

 WARNING: Clearance from the outside walls of the sides and back of the LP Tank Cabinet must be a minimum of 24 inches (61 cm) any surface. Refer to “Typical Gas Supply Installation” before starting installation.

 WARNING: The structure, “island” counter tops and adjacent work areas for the LP Tank Cabinet installation must be built from noncombustible materials only.

NOTE: If you have questions on what materials are considered noncombustible, contact you local building supplier or ﬁ re department.

BUILT-IN SRUCTURE CUTOUT DIMENSIONS

All dimensions are to ﬁ nished surfaces.

SIDE BURNER LOCATION

A Any Surface B 24” (61 cm) From Any Surface C Side Burner

1 24” ( 61 cm) Minimum Lid Clearance

Note: For a countertop treatment: Recommended 3/4” (19 mm)

overhang. Notch front edge for frame to fully slide in.

WARNING: All counter top ﬁ nished surfaces must be constructed of a noncombustible material.

ABB

SIDE BURNER

Cut out Dimensions Tolerances

A 10 1/2” (26.7 cm) + 1/4” - 1/4” (6.35mm) B 3 3/4” (9.5 cm) + 1/4” - 1/4” (6.35mm) C 16 1/4” (41.3 cm) + 1/4” - 1/4” (6.35mm)

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GAS INSTRUCTIONS

BUILT-IN GAS LINE LOCATIONS GENERAL CONSTRUCTION DETAILS

• Summit® Built-In side burner unit should be on site before construction begins.

• All dimensions have a tolerance of plus or minus +/-

Provide access for a corrugated gas line depending on the location of the side burner in relation to your main gas supply and regulator position.

Area should be kept clear of sharp, jagged, or extremely abrasive surfaces to avoid possible damage to gas supply lines. Exercise caution when pulling gas lines through built-in structure.

A 3/8 inch (9.52 mm) stainless steel corrugated gas line should be used to connect the side burner to the regulator accessory coupling.

WARNING: Do not use a rubber gas hose.

” inch (6.35 mm).

TEST CONNECTIONS

All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z223.1/NFPA 54.

 DANGER Do not use an open ﬂ ame to check for gas leaks. Be sure there are no sparks or open ﬂ ames in the area while you check for gas leaks. This will result in a ﬁ re or explosion which can cause serious bodily injury or death, and damage to property.

Be sure to secure the side burner unit with non corrosive screws anchored into the ﬁ nished surface of the “island structure”. Replace the plastic plug on the front mounting hole to conceal the screw once side burner is secure.

GAS LINE LOCATIONS

1 3/8” (9.52 cm) SAE Stainless Corrugated Gas Line 2 Typical Tank Cabinet Location

MOUNTING THE SIDE BURNER

Connect the corrugated gas line to the side burner valve located on the back right hand side of side burner.

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GAS INSTRUCTIONS

TYPICAL NATURAL GAS SUPPLY INSTALLATION

We recommend that this installation be done by a LICENSED professional.

GENERAL SPECIFICATIONS FOR PIPING

Note - Contact your local municipality for building codes regulating outdoor gas grill installations. In absence of Local Codes, you must conform to the latest edition of National Fuel Gas Code ANSI Z223.1/NFPA54.

• This grill is designed to operate at 4.5 inches of water column pressure.

• A manual shut-off valve must be installed outdoors, and be accessible, not in the “built-in” structure. An additional manual shut-off valve indoors should be installed

in the branch fuel line in an accessible location near the supply line.

 CAUTION: If young children are in the area, a locking valve should be considered.

• Pipe compound should be used which is resistant to the action of liquid propane gas when gas connections are made.

• The gas connections must be ﬁ rmly attached to a rigid, permanent construction.

Note: The information provided in this manual is general for typical installations. We cannot cover all possible installation ideas. We recommend, prior to installation, that you contact your municipality for local building codes and your local ﬁ re department for installation veriﬁ cation.

If you have any questions, contact Customer Service at 1-800-446-1071.

Table

10-1

Nominal

Iron Pipe

Size

(Inches)

Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 0.5 psi or Less and a Pressure Drop of 0.3 Inch

Water Column. (Based on a 0.60 Speciﬁ c Gravity Gas)

Internal

Diameter

(Inches)

10 20 30 40 50 60 70 80 90 100 125 150 175 200

GAS LINE PIPING

• Refer to the piping chart at the bottom of previous page.

• The corrugated gas line from the manifold is 58 inches (1,473.2 mm) long. Do not extend the gas line.

• We have provided the means to make an SAE 45° ﬂ are connection. Do not use pipe sealant on this connection.

• If the length of line required does not exceed 50 feet, use a 5/8” O.D. tube. One size larger should be used for lengths greater than 50 feet. Refer to piping chart.

• Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a minimum wall thickness of .062 inch (1.57 mm); or standard weight (schedule 40) steel or wrought iron pipe.

• Copper tubing must be tin-lined if the gas contains more than 0.3 grams of hydrogen sulﬁ de per 100 cubic feet of gas.

• Plastic tubing is suitable only for outdoor, underground use.

• Gas piping in contact with earth, or any other material which may corrode the piping, must be protected against corrosion in an approved manner.

• Underground piping must have a minimum of 18” cover.

Length of Pipe (Feet)

1/4 .364 32 22 18 15 14 12 11 11 10 98876 3/8 .493 72 49 40 34 30 27 25 23 22 21 18 17 15 14 1/2 .622 132 92 73 63 56 50 46 43 40 38 34 31 28 26 3/4 .824 278 190 152 130 115 105 96 90 84 79 72 64 59 55

1 1.049 520 350 285 245 215 195 180 170 160 150 130 120 110 100

1 1/4 1.380 1050 730 590 500 440 400 370 350 320 305 275 250 225 210

1/12 1.160 1600 1100 890 760 670 610 560 530 490 460 410 380 350 320

2 2.067 3050 2100 1650 1450 1270 1150 1050 990 930 870 780 710 650 610

2 1/2 2.469 4800 3300 2700 2300 2000 1850 1700 1600 1500 1400 1250 1130 1050 980

3 3.068 8500 5900 4700 4100 3600 3250 3000 2800 2600 2500 2200 2000 1850 1700 4 4.026 17500 12000 9700 8300 7400 6800 6200 5800 5400 5100 4500 4100 3800 3500

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GAS INSTRUCTIONS

TEST CONNECTIONS

All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of the National Fuel Gas Code ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A

119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.

CONNECT GAS SUPPLY

1) Uncap the ﬂ are ﬁ tting from the optional side burner connection located at regulator.

Note: You must connect your side burner to a Weber® approved regulator (part number #62434) located at main gas supply. If you do not use a Weber® approved regulator the Warranty on the Summit® Built-In Side Burner will be voided. If you have any questions, contact Customer Service at 1-800-446-1071.

2) Connect the corrugated gas line to the side burner Connection.

TEST CONNECTIONS

All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of AS5601/AG601.

 WARNING: You should check for gas leaks every time you discon-

nect and reconnect a gas ﬁ tting.

Note - All factory-made connections have been thoroughly checked for gas leaks. As a safety precaution however, you should recheck all ﬁ ttings for leaks before using your

Summit ﬁ tting. You will need: a soap and water solution, and a rag or brush to apply it.

Turn on gas supply. Check for leaks by wetting the connections with the soap and water solution and watching for bubbles. If bubbles form or if a bubble grows, there is a leak.

Note - Since some leak test solutions, including soap and water, may be slightly corrosive, all connections should be rinsed with water after checking for leaks.

WARNING: Do not ignite burners when leak checking.

Built-In side burner. Shipping and handling may loosen or damage a gas

1 2 3

SIDE BURNER NG SUPPLY CONNECTIONS

Cap (Optional Side Burner)

Hard Piped Gas Supply

Regulator

To SIde Burner

Top View

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GAS INSTRUCTIONS

Check:

1) Corrugated gas line-to-Accessory “T” Connection.

2) Main gas Supply to regulator

 WARNING: If there is a leak a connection(1), retighten the ﬁ tting with a wrench and recheck for leaks with soap and water solution. If a leak persists after retightening the ﬁ tting, turn OFF the gas. DO NOT OPERATE THE GRILL. Contact the Customer Service Representative in your area using the contact information sheet provided with your manual.

Check: When leak checks are complete, turn gas supply OFF at the source and rinse connections with water.

(1)

(2)

SIDE BURNER LIGHTING INSTRUCTIONS

 DANGER Failure to open the lid while igniting the side burner, or not waiting 5 minutes to allow the gas to clear if the side burner does not light, may result in an explosive ﬂ ame-up which can cause serious bodily injury or death.

LIGHTING THE SIDE BURNER

1) Open the side burner lid.

2) Check that the side burner valve is turned OFF. (Push the knob down and turn clockwise to ensure it is in the off position.).

3) Turn the gas supply valve on.

4) Push down and turn the side burner control valve to START/HI.

5) Push igniter button and hold until burner ignites. You will hear the igniter sparking.

 CAUTION: Side burner ﬂ ame may be difﬁ cult to see on a bright sunny

day.







 WARNING: If the side burner does not light:

1) Turn OFF the side burner control valve.

2) Wait 5 minutes to let the gas clear before you try again or try

to light with a match.

NG CONNECTION TEST

a b c

Top View

To SIde Burner

To Regulator

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OPERATING / MAINTENANCE

MANUALLY LIGHTING THE SIDE BURNER

1) Open the side burner lid.

2) Check that the side burner valve is turned OFF. (Push the knob down and turn clockwise to ensure that it is in the off position.).

3) Turn the gas supply valve on.

4) Put match in a match holder and strike match.

5) Push down and turn the side burner control valve to START/HI.

6) Hold match holder and lit match by right side of side burner.







IGNITER

If the Ignition system fails to ignite the side burner, light the burner with a match.

• Check that both ignition wires(1,2) are attached properly.

• You should hear the igniter sparking.

If the ignition system still fails to light, contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com®.

REPLACE IGNITER BATTERIES

Parts required: 1 AA alkaline battery per igniter.

Unscrew igniter button from front of control panel. Remove igniter button and contact spring. Remove old battery and replace with a new AA alkaline battery. Positive end (1) of battery faces inward as shown in illustration. Replace spring contact (2) and screw igniter button (3) back onto battery compartment.



7) Push igniter button and hold until burner ignites. You will hear the igniter sparking.

 CAUTION: Side burner ﬂ ame may be difﬁ cult to see on a

bright sunny day.

 WARNING: If the side burner does not light:

1) Turn OFF the side burner control valve.

2) Wait 5 minutes to let the gas clear before you try again

or try to light with a match.

TO EXTINGUISH

Push down and turn each burner control knob clockwise to the OFF position. Turn gas supply OFF at the source.

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PROBLEM CHECK CURE

Side Burner does not light.

SIDE BURNER TROUBLESHOOTING

Is gas supply off? Turn supply on.

Flame is low in “HI” position

Push button ignition does not work.

If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com

Is the fuel hose bent or kinked? Straighten hose.

Does burner light with a match? If match lights burner, check igniter (see below).

SIDE BURNER MAINTENANCE

 WARNING: All gas controls and supply valves should be in

the “OFF” position.

Make sure black wire is connected between the igniter and electrode.

1) Igniter Wire

2) Ground wire

3) Burner



(3)



Make sure white wire is connected between the igniter and grounding clip. Spark should be a white/blue color, not yellow.

Side Burner Grate

Side Burner Ring & Head

er Grate

Side Burner cap

rner Cap

& Head

Igniter Electrode

lectrode

rol Knob

Control Knob

Igniter

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